Torque limiter magnetic strip mounting equipment

By designing an automated torque limiter magnetic strip installation equipment, the problems of low efficiency and high cost of manual magnetic stripe mounting in the prior art are solved, and efficient and automated magnetic stripe installation is achieved, reducing labor intensity and production costs.

CN112571031BActive Publication Date: 2025-04-15DALIAN AOTUO AUTOMATION EQUIP
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Patent Information

Application Number
CN202011592399.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-12-29
Publication Date
2025-04-15
Estimated Expiration
2040-12-29

AI Technical Summary

Technical Problem

The existing hysteresis damping wheel magnetic stripe process relies on manual labor, resulting in low production efficiency, high labor intensity and high production costs.

Method used

A torque limiter magnetic stripe mounting device is designed, including a workpiece rotation assembly, a magnetic stripe feed assembly, a magnetic stripe separation assembly and a magnetic stripe storage assembly, and automatic installation of the magnetic stripe is achieved through mechanical and pneumatic devices.

Benefits of technology

The continuous automatic magnetic stripe mounting of the torque limiter hysteresis damping wheel is realized without manual operation, ensuring uniform spacing of the magnetic stripes, improving working efficiency, reducing labor intensity and reducing processing costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN112571031B_ABST
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Abstract

The torque limiter magnetic strip installation device comprises a base plate, and a workpiece rotating component, a magnetic strip feeding component, a magnetic strip separation component, and a magnetic strip storage component are connected to the base plate; the torque limiter magnetic strip installation device of the present invention can continuously affix magnetic strips to the hysteresis damping wheel in the torque limiter without the need for manual magnetic strip affixing operation, thereby ensuring uniform spacing of the magnetic strips and improving work efficiency, and having the advantages of saving time and labor, reducing labor intensity, and reducing processing costs.
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Description

Technical Field

[0001] The invention relates to a magnetic strip installation device, in particular to a torque limiter magnetic strip installation device. Background Art

[0002] Torque limiters have been widely used in accumulation and release conveyor lines. The structure of the hysteresis damping wheel in the torque limiter is cylindrical, with end shafts at both ends. Magnetic strips are longitudinally attached to the outer surface of the middle cylinder, and the magnetic strips are evenly distributed on the circumference. At present, the process of attaching magnetic strips to hysteresis damping wheels mainly relies on manual labor, which has problems such as low production efficiency, high labor intensity, and high production cost. Summary of the invention

[0003] The purpose of the present invention is to provide a torque limiter magnetic strip installation device which saves time and effort, has high efficiency and low cost, and overcomes the shortcomings of the prior art.

[0004] The torque limiter magnetic strip installation device of the present invention comprises a bottom plate, and a workpiece rotating assembly, a magnetic strip feeding assembly, a magnetic strip separation assembly, and a magnetic strip storage assembly are connected to the bottom plate;

[0005] The workpiece rotating assembly includes a motor connected to the bottom plate, the output shaft of the motor is connected to a vertically arranged power sleeve, a lower end support block and an upper end support block are arranged in sequence above the power sleeve, the upper end support block is connected to a first slider, the first slider matches a vertically arranged first guide rail, the first guide rail is fixed on a first bracket, the first bracket is fixed on the bottom plate, and the lower end support block and the upper end support block are respectively provided with a socket for inserting the end shaft of the workpiece;

[0006] The magnetic strip feeding assembly includes a motor seat, one end of the motor seat is connected to the stepper motor, one end of the lead screw is supported on the other end of the motor seat through a bearing, the other end of the lead screw is connected to the bearing and the bearing seat, the stepper motor and the lead screw are connected through a coupling, and the lead screw nut matched with the lead screw is connected to a propeller;

[0007] The magnetic stripe separation assembly comprises a cylinder bracket, a vertical cylinder is vertically mounted on the cylinder bracket, an outer end of a piston rod matched with the vertical cylinder is connected to a separation plate, a second slider is connected to the separation plate, a second guide rail matched with the second slider is vertically fixed on the second bracket, the second bracket is fixed on the bottom plate, a magnetic stripe placement groove is horizontally arranged on the separation plate, and a long through hole is arranged at the bottom of the magnetic stripe placement groove;

[0008] The magnetic stripe storage assembly comprises a third bracket fixed on the bottom plate and a storage rack, a horizontal cylinder is arranged on the third bracket, and the outer end of the piston rod of the horizontal cylinder is connected to the tight top block through the cylinder connecting block, and the end of the tight top block extends into the inner cavity of the storage rack, and there are multiple rows of vertically arranged magnetic stripes in the inner cavity of the storage rack, and a magnetic stripe outlet is arranged at the front end of the storage rack;

[0009] The magnetic strip outlet faces the front side of the separation plate, the motor seat and the bearing seat are fixed on the back side of the separation plate, and the propeller extends from the back side of the separation plate into the long strip through hole.

[0010] The motor is vertically installed below the base plate, the power sleeve extends from the hole on the base plate to the top of the base plate, and the upper end of the power sleeve is provided with a slot for clamping with the shaft head of the workpiece end shaft.

[0011] The torque limiter magnetic strip installation device of the present invention can continuously affix magnetic strips to the hysteresis damping wheel in the torque limiter without manual magnetic strip affixing operation, thereby ensuring uniform spacing of the magnetic strips and improving work efficiency, having the advantages of saving time and labor, reducing labor intensity, and reducing processing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the three-dimensional structure of a specific embodiment of the present invention.

[0013] Figure 2 yes Figure 1 Schematic diagram of the workpiece rotating assembly structure shown.

[0014] Figure 3 yes Figure 1 The schematic diagram of the structure of the magnetic stripe feeding assembly is shown.

[0015] Figure 4 yes Figure 1 Schematic diagram of the structure of the magnetic stripe separation component shown.

[0016] Figure 5 yes Figure 1 The schematic diagram of the structure of the magnetic stripe storage component is shown.

[0017] Figure 6 yes Figure 5 The K-direction schematic diagram is shown. DETAILED DESCRIPTION

[0018] like Figure 1 As shown: 5 is a bottom plate, on which a workpiece rotating assembly, a magnetic stripe feeding assembly, a magnetic stripe separating assembly, and a magnetic stripe storing assembly are installed.

[0019] like Figure 1 , 2As shown: the workpiece rotating assembly includes a motor 1-1 connected to the base plate 5, the output shaft end of the motor 1-1 is connected to the vertically arranged power sleeve 1-2, and the lower end support block 1-3 and the upper end support block 1-4 are arranged in sequence above the power sleeve 1-2. The upper end support block 1-4 is connected to the first slider 1-5, the first slider 1-5 is matched with the vertically arranged first guide rail 1-6, the first guide rail 1-6 is fixed on the first bracket 1-7, the first bracket 1-7 is fixed on the base plate 5, and the lower end support block 1-3 and the upper end support block 1-4 are respectively provided with a plug hole for inserting the end shaft of the workpiece 6. The motor 1-1 is vertically installed below the base plate 5, the power sleeve 1-2 extends from the hole on the base plate 5 to the top of the base plate 5, and the upper end of the power sleeve 1-2 has a slot 1-8 that is connected to the shaft head of the end shaft of the workpiece 6.

[0020] like Figure 1 , 3 As shown: the magnetic stripe feeding assembly includes a motor base 2-2, one end of the motor base 2-2 is connected to the stepper motor 2-1, one end of the lead screw 2-3 is supported on the other end of the motor base 2-2 through a bearing, the other end of the lead screw 2-3 is connected to the bearing and the bearing seat 2-5, the stepper motor 2-1 is connected to the lead screw 2-3 through a coupling 2-4, and the lead screw nut 2-6 matched with the lead screw 2-3 is connected to the propeller 2-7.

[0021] like Figure 1 , 4 As shown: the magnetic strip separation assembly includes a cylinder bracket 3-5, on which a vertical cylinder 3-6 connected to a pneumatic control device is vertically installed, and the outer end of the piston rod matched with the vertical cylinder 3-6 is connected to the separation plate 3-1 through a connector 3-7 and a lifting block 3-8. The separation plate 3-1 is connected to a second slider 3-2, and a second guide rail 3-3 matched with the second slider is vertically fixed on a second bracket 3-4, and the second bracket 3-4 is fixed on a bottom plate 5. A magnetic strip placement slot 3-9 is horizontally arranged on the separation plate 3-1, and a long through hole 3-10 is provided at the bottom of the magnetic strip placement slot 3-9.

[0022] like Figure 1 , 5 , 6: The magnetic stripe storage assembly includes a third bracket 4-2 fixed on the bottom plate 5 and a storage rack 4-5 for storing magnetic strips, a horizontal cylinder 4-1 connected to the pneumatic control device is provided on the third bracket 4-2, the outer end of the piston rod of the horizontal cylinder 4-1 is connected to the tight top block 4-4 through the cylinder connecting block 4-3, the end of the tight top block 4-4 extends into the inner cavity of the storage rack 4-5, a plurality of rows of vertically arranged magnetic strips 4-6 are provided in the inner cavity of the storage rack 4-5, and a magnetic stripe outlet 4-7 is provided at the front end of the storage rack 4-5.

[0023] The magnetic strip outlet 4-7 faces the front of the separation plate 3-1, the motor seat 2-2 and the bearing seat 2-5 are both fixed on the back of the separation plate 3-1, and the propeller 2-7 extends from the back of the separation plate 3-1 into the long strip through hole 3-10.

[0024] The working process is as follows: first, lift the first slider 1-5 upward along the first guide rail 1-6, and then move the upper support block 1-4 upward, insert the lower end shaft of the workpiece 6 (i.e., the hysteresis damping wheel) into the hole on the lower end support block 1-3, and then drop the first slider 1-5, so that the hole on the upper end support frame 1-4 is sleeved on the upper end shaft of the workpiece 6, and the shaft head of the lower end shaft of the workpiece 6 is just inserted into the slot 1-8 of the upper end of the power sleeve 1-2. The horizontal cylinder, driven by the pneumatic control device, pushes the magnetic strips 4-6 arranged in the storage rack, so that the magnetic strips 4-6 in the front row enter the magnetic strip placement slot 3-9 on the front of the separation plate 3-1, and then the vertical cylinder, driven by the pneumatic control device, pushes the separation plate 3-1 downward, and the second slider 3-2 moves downward accordingly and plays a guiding role. When moving downward, the row of magnetic strips 4-6 entering the magnetic strip placement slot 3-9 on the separation plate 3-1 is cut and separated from the second row of magnetic strips 4-6 located in the storage rack 4-5. After the separation plate 3-1 moves downward, the end of the magnetic strip placement slot 3-9 just faces the workpiece 6. Then the stepper motor 2-1 is activated, the lead screw 2-3 rotates, the lead screw nut 2-6 and the pusher 2-7 inserted into the long strip through hole 3-10 move forward, pushing the magnetic strips arranged in the magnetic strip placement slot 3-9 to move, and the removed magnetic strips are just longitudinally attached to the outer surface of the workpiece 6. The workpiece rotates under the drive of the motor 1-1, and the stepper motor 2-1 continuously pushes out the magnetic strips, and the magnetic strips can be evenly attached to the outer periphery of the workpiece 6. After the workpiece 6 is fully attached with magnetic strips, all moving parts stop, and then make a return action, replace the workpiece 6, and repeat the above action process again, and so on. It has the advantages of saving time and labor, reducing labor intensity, and reducing processing costs.

Claims

1. A torque limiter magnetic strip installation device, characterized in that: It comprises a bottom plate (5), and connected to the bottom plate (5) are a workpiece rotating assembly, a magnetic strip feeding assembly, a magnetic strip separation assembly, and a magnetic strip storage assembly; The workpiece rotating assembly comprises a motor (1-1) connected to a base plate (5); an output shaft end of the motor (1-1) is connected to a vertically arranged power sleeve (1-2); a lower end support block (1-3) and an upper end support block (1-4) are arranged in sequence above the power sleeve (1-2); the upper end support block (1-4) is connected to a first slider (1-5); the first slider (1-5) matches a vertically arranged first guide rail (1-6); the first guide rail (1-6) is fixed to a first bracket (1-7); the first bracket (1-7) is fixed to the base plate (5); and the lower end support block (1-3) and the upper end support block (1-4) are respectively provided with a plug hole for inserting an end shaft of the workpiece (6); The magnetic strip feeding assembly comprises a motor seat (2-2), one end of the motor seat (2-2) is connected to the stepper motor (2-1), one end of the lead screw (2-3) is supported on the other end of the motor seat (2-2) through a bearing, the other end of the lead screw (2-3) is connected to the bearing and the bearing seat (2-5), the stepper motor (2-1) and the lead screw (2-3) are connected through a coupling (2-4), and a lead screw nut (2-6) matched with the lead screw (2-3) is connected to a propeller (2-7); The magnetic stripe separation assembly comprises a cylinder bracket (3-5), a vertical cylinder (3-6) is vertically mounted on the cylinder bracket (3-5), an outer end of a piston rod matched with the vertical cylinder (3-6) is connected to a separation plate (3-1), the separation plate (3-1) is connected to a second slider (3-2), a second guide rail (3-3) matched with the second slider is vertically fixed on a second bracket (3-4), the second bracket (3-4) is fixed on a bottom plate (5), a magnetic stripe placement groove (3-9) is horizontally arranged on the separation plate (3-1), and a long through hole (3-10) is provided at the bottom of the magnetic stripe placement groove (3-9); The magnetic stripe storage assembly comprises a third bracket (4-2) fixed on a bottom plate (5) and a storage rack (4-5); a horizontal cylinder (4-1) is provided on the third bracket (4-2); the outer end of the piston rod of the horizontal cylinder (4-1) is connected to a tight top block (4-4) via a cylinder connecting block (4-3); the end of the tight top block (4-4) extends into the inner cavity of the storage rack (4-5); a plurality of rows of vertically arranged magnetic stripes (4-6) are provided in the inner cavity of the storage rack (4-5); and a magnetic stripe outlet (4-7) is provided at the front end of the storage rack (4-5); The magnetic strip outlet (4-7) faces the front side of the separation plate (3-1), the motor seat (2-2) and the bearing seat (2-5) are both fixed on the back side of the separation plate (3-1), and the propeller (2-7) extends from the back side of the separation plate (3-1) into the long strip through hole (3-10).

2. The torque limiter magnetic strip installation device according to claim 1, characterized in that: The motor (1-1) is vertically mounted below the base plate (5), the power sleeve (1-2) extends from a hole on the base plate (5) to the top of the base plate (5), and the upper end of the power sleeve (1-2) has a slot (1-8) that is engaged with the shaft head of the end shaft of the workpiece (6).

Citation Information

Patent Citations

  • Torque limiter magnetic stripe installation equipment

    CN214350732U