Microwave device cavity cleaning equipment

Abstract

The present invention provides a microwave device inner cavity cleaning device, comprising a positioning fixture, an air blowing device and a dust suction device, wherein the positioning fixture is used to fix the microwave device, the air blowing device comprises an air blowing nozzle arranged on the positioning fixture, the air blowing nozzle is used to dock with a preset air inlet hole of the microwave device, the dust suction device comprises an air suction nozzle arranged on the positioning fixture, the air suction nozzle is used to dock with a preset air outlet hole of the microwave device, and the air blowing nozzle comprises an air blowing hole that can penetrate into the inner cavity of the microwave device along the air inlet hole and is inclined toward the air suction nozzle. The microwave device inner cavity cleaning device provided by the present invention can blow gas into the inner cavity of the microwave device through the air blowing nozzle to disturb pollutants such as dust and metal particles, and then suck the pollutants out of the inner cavity together with the gas through the air suction nozzle, and the cleaning process does not require the cover plate of the microwave device to be disassembled, and the cleaning efficiency is high and the cleaning effect is good.

Description

Technical Field

[0001] The present invention relates to the technical field of cleaning of communication equipment, and in particular to a microwave device inner cavity cleaning device. Background Art

[0002] With the rapid development of mobile communication technology, the industry has higher and higher requirements for the performance indicators of communication equipment. For microwave devices, dust, metal chips, tin beads and other pollutants are easy to appear inside the product, which will have a great impact on its intermodulation indicators and need to be cleaned in time.

[0003] At present, for the internal cleaning of microwave devices, it is generally necessary to remove the cover first, then use an air gun to clean the cavity and the surface of the cover, and finally reinstall the cover. However, due to the large number of fastening screws on the cover, cleaning is time-consuming and inefficient, and the reassembled product needs to be retuned, which may generate new metal chips and make it difficult to achieve thorough cleaning. Therefore, the method of removing the cover to clean the inner cavity is very labor-intensive for microwave devices, and the actual cleaning effect is limited. Summary of the invention

[0004] The object of the present invention is to provide a microwave device inner cavity cleaning device which does not require the removal of a cover plate and has a good cleaning effect.

[0005] In order to achieve the above object, the present invention provides the following technical solutions:

[0006] A microwave device inner cavity cleaning device comprises a positioning fixture, an air blowing device and a dust suction device, wherein the positioning fixture is used to fix the microwave device, the air blowing device comprises an air blowing nozzle arranged on the positioning fixture, the air blowing nozzle is used to connect with a preset air inlet hole of the microwave device, the dust suction device comprises an air suction nozzle arranged on the positioning fixture, the air suction nozzle is used to connect with a preset air outlet hole of the microwave device, and the air blowing nozzle comprises an air hole that can penetrate into the inner cavity of the microwave device along the air inlet hole and is inclined toward the air suction nozzle.

[0007] Preferably, the microwave device inner cavity cleaning equipment further comprises a shaking device which is connected to the positioning fixture and can shake the positioning fixture.

[0008] Preferably, the shaking device includes a base, a bracket disposed on the base and rotatable relative to the base, and a power component for driving the bracket to reciprocate, and the positioning fixture is disposed on the bracket.

[0009] More preferably, the base and the power assembly are disposed on two sides of the bracket, one end of the bracket is connected to the base, and the other end of the bracket is connected to the power assembly.

[0010] Preferably, the blowing device further comprises a holder detachably connected to the positioning fixture, and the blowing nozzle is arranged on the holder.

[0011] More preferably, the positioning fixture is provided with a slide groove, and the clamping seat is embedded in the slide groove and can slide along the slide groove.

[0012] Preferably, a plurality of the blowing nozzles are provided, and the plurality of the blowing nozzles are arranged at intervals.

[0013] Furthermore, the dust collection device also includes a dust collector connected to the suction nozzle.

[0014] Preferably, the dust collection device further comprises an adapter detachably connected to the positioning fixture, one end of the adapter is connected to the vacuum cleaner, and the other end is connected to the suction nozzle.

[0015] Preferably, the positioning fixture comprises a slot for embedding the microwave device housing and a clamping claw for clamping the microwave device port.

[0016] Compared with the prior art, the solution of the present invention has the following advantages:

[0017] 1. The microwave device inner cavity cleaning equipment provided by the present invention can blow gas into the inner cavity of the microwave device through the blowing nozzle to disturb pollutants such as dust and metal particles, and then suck the pollutants out of the inner cavity together with the gas through the suction nozzle. There is no need to remove the cover plate of the microwave device during the cleaning process, and the cleaning efficiency is high and the cleaning effect is good. Secondly, because the blowing hole of the blowing nozzle is inclined toward the suction nozzle, the air flow blown out can flow toward the suction nozzle more smoothly, thereby driving the pollutants to the vicinity of the suction nozzle, further improving the cleaning effect.

[0018] 2. The microwave device inner cavity cleaning equipment provided by the present invention also includes a shaking device. During the cleaning process, the shaking device can drive the positioning fixture to cause the microwave device to shake, thereby disturbing the pollutants that are difficult to be driven by the airflow in irregular structures such as corners and components of the inner cavity of the microwave device, and the cleaning effect is better.

[0019] Additional aspects and advantages of the present invention will be given in part in the following description, which will become obvious from the following description, or may be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:

[0021] Figure 1 A front view of a microwave device to which the microwave device inner cavity cleaning device provided by an embodiment of the present invention is applicable;

[0022] Figure 2A three-dimensional diagram of a microwave device inner cavity cleaning device provided by an embodiment of the present invention;

[0023] Figure 3 for Figure 2 The schematic diagram of the transfer structure of the positioning fixture, the blowing nozzle, the blowing nozzle and the shaking device in the microwave device inner cavity cleaning equipment shown;

[0024] Figure 4 for Figure 3 A perspective view of the blowing nozzle shown;

[0025] Figure 5 for Figure 4 The reference diagram of the blowing nozzle in use shown;

[0026] Figure 6 for Figure 3 A three-dimensional view of the shaking device shown. DETAILED DESCRIPTION

[0027] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be interpreted as limiting the present invention.

[0028] It will be understood by those skilled in the art that, unless specifically stated, the term "comprising" used in the specification of the present invention refers to the presence of the features, integers, steps, operations, parts / components and / or assemblies, but does not exclude the presence or addition of one or more other features, integers, steps, operations, parts / components, assemblies and / or their groups. It should be understood that when we say a part / component is "connected" to another part / component, it can be directly connected to the other part / component, or there can be intermediate parts / components. The term "and / or" used herein includes all or any unit and all combinations of one or more associated listed items.

[0029] Figures 2 to 6 The microwave device cavity cleaning device provided by an embodiment of the present invention is collectively shown, which is used to clean the inner cavity of microwave devices such as filters, phase shifters, combiners, couplers, and duplexers. The device can complete the cleaning operation without removing the cover. Compared with the traditional cleaning method, it has high cleaning efficiency and good cleaning effect, and can effectively avoid secondary contamination caused by retuning after removing the cover for cleaning.

[0030] like Figure 1As shown, in order to conveniently explain the specific structure and use of the microwave device inner cavity cleaning device, a microwave device 1 suitable for the microwave device inner cavity cleaning device is shown in the figure, and the microwave device 1 includes a shell 11 and a port 12 connected to the shell 11, and an inner cavity 100 (in the inner cavity 100) opened in the shell 11 Figure 5 As shown in the figure, the shell 11 is preset with an air inlet hole 111 and an air outlet hole 112 both connected to the inner cavity 100, and the inner cavity 100 has at least one through air duct between the air inlet hole 111 and the air outlet hole 112.

[0031] like Figure 2 As shown, the microwave device inner cavity cleaning device 2 includes a frame 21, a positioning fixture 22, a blowing device 23 and a dust suction device 24 all arranged on the frame 21, the positioning fixture 22 is used to install and fix the microwave device 1, the blowing device 23 is used to blow clean compressed air into the inner cavity 100 through the air inlet 111 to blow the pollutants in the inner cavity 100 to the vicinity of the air outlet 112, and the dust suction device 24 is used to suck out the pollutants in the inner cavity 100 together with the gas through the air outlet 112.

[0032] Please combine Figure 3 Specifically, the blowing device 23 includes an air source 231 and an air blowing nozzle 232 connected to the air source 231, the air blowing nozzle 232 is arranged on the positioning fixture 22 and is used to dock with the air inlet 111, the dust suction device 24 includes a dust collector 241 and an air suction nozzle 242 connected to the dust collector 241, the air suction nozzle 242 is arranged on the positioning fixture 22 and is used to dock with the air outlet 112, and while blowing gas into the inner cavity 100 through the air blowing nozzle 232, the pollutants in the inner cavity 100 can be sucked out together with the gas through the air suction nozzle 241. The process of cleaning the inner cavity 100 does not require disassembly of the cover plate of the microwave device 1, and the cleaning efficiency is high and the cleaning effect is good.

[0033] Furthermore, the positioning fixture 22 includes a slot 221 and a clamping claw 222, the slot 221 is adapted to the shell 11 and is used to be embedded in the shell 11, and the clamping claw 222 is adapted to the port 12 and is used to clamp the port 12, while ensuring installation stability and positioning accuracy, the slot 221 and the clamping claw 222 can be used to quickly fix and separate the microwave device 1, so as to facilitate the batch cleaning process of multiple microwave devices 1.

[0034] like Figure 4 As shown, the blowing nozzle 232 includes a blowing hole 2321 that can penetrate into the inner cavity 100 along the air inlet hole 111 , and the blowing nozzle 232 is bent or tilted so that the blowing hole 2321 is tilted toward the suction nozzle 241 .

[0035] Please combine Figure 5 For the air nozzle structure perpendicular to the bottom surface of the shell 11, the air blown out will directly rush to the inner wall of the shell 11, causing most of the energy of the air flow to be absorbed by the shell 11, making it difficult for the air to diffuse and flow at high speed in the inner cavity 100, resulting in poor cleaning effect. The air blowing nozzle 232 is bent or tilted to tilt the air blowing hole 2321 toward the air suction nozzle 241, so that the air blown out of the air blowing hole 2321 can flow more smoothly toward the air suction nozzle 241 at high speed, thereby better driving the pollutants to the vicinity of the air suction nozzle 241, greatly improving the cleaning effect.

[0036] Preferably, the blowing device 23 also includes a holder 233, the blowing nozzle 232 is arranged on the holder 233, and the positioning fixture 22 is provided with a slide groove 223 adapted to the holder 233, and the holder 233 is detachably connected to the positioning fixture 22 through the slide groove 223, thereby facilitating the disassembly and replacement of the blowing nozzle 232 to adapt to microwave devices 1 of different specifications, thereby improving the applicability of the blowing device 23.

[0037] Preferably, the slide grooves 223 are provided in plurality, and the slide grooves 223 extend along the surface of the positioning fixture 22 to form at least one limiting space for the holder 233 to adjust the position, and the holder 233 is embedded in the slide grooves 223 and can slide along the slide grooves 223. Since a large number of protruding screws and screws are arranged on the surface of the housing 11, the opening position of the air inlet 111 needs to be avoided, resulting in the position of the air inlet 111 being misaligned to varying degrees. At this time, the blowing nozzle 232 can be moved and adjusted through the holder 233, and can adapt to the air inlet 111 opened at different positions, further improving the applicability of the blowing device 23.

[0038] Preferably, the blowing nozzles 232 are provided in plurality, and the plurality of blowing nozzles 232 are connected to the gas source 231 and arranged at intervals. The gas source 231 can switchably control one or more blowing nozzles 232 to start and blow out gas.

[0039] Correspondingly, the shell 11 of the microwave device 1 is provided with a plurality of air inlet holes 111, and a plurality of air blowing nozzles 232 are arranged in correspondence with each other in the plurality of air inlet holes 111. A specific cleaning method can be set by the air source 231 and the related control circuit to ensure the cleaning effect. For example, when the plurality of air blowing nozzles 232 are respectively the first air blowing nozzle, the second air blowing nozzle and the third air blowing nozzle, the first air blowing nozzle can be started to start blowing to clean a part of the area, and then the second air blowing nozzle can be started to start blowing to clean another part of the area, and then the third air blowing nozzle can be started to blow to clean the last part of the area, and finally the first, second and third air blowing nozzles can be started at the same time to start blowing to clean the whole area, and the vacuum cleaner 241 can be kept in an open state throughout the whole process. In actual use, cleaning can be performed according to the cleaning requirements of each passage inside the microwave device 1, and the cleaning of different positions of the inner cavity 100 can be completed in a planned manner through the plurality of air blowing nozzles 232, so that the cleaning effect is better.

[0040] Specifically, the air source 231 includes an air pressure generating device and a compressed air distribution system (not shown in the figure, the same below), the air pressure generating device includes an air compressor, an air storage tank and related pipelines, and the compressed air processing system includes a gas collecting pipe, a branch pipe network and a valve. The air source 231 can control the opening and closing states of different blowing nozzles 232 through the compressed air processing system, so that the start and close of multiple blowing nozzles 232 can be switched at the same time.

[0041] exist Figure 3 As shown in the figure, the positioning fixture 22 is also provided with a limiting groove 224, and the dust collecting device 24 also includes an adapter 243 detachably connected to the limiting groove 224, one end of the adapter 243 is connected to the vacuum cleaner 241, and the other end is connected to the suction nozzle 242. The adapter 243 is used to conveniently fix the suction nozzle 242 on the positioning fixture 22, and the suction nozzle 242 can also be adapted to the existing industrial vacuum cleaner, that is, there is no need to customize a special vacuum cleaner, which reduces costs and ensures the stability and safety of the equipment.

[0042] Please combine Figure 3 and Figure 6 The microwave device inner cavity cleaning equipment 2 also includes a shaking device 25, which is connected to the positioning fixture 22 and can shake the positioning fixture 22, thereby driving the microwave device 1 on the positioning fixture 22 to shake, disturbing the pollutants in the irregular structures such as corners and components of the inner cavity 100 that are difficult to be directly blown away by the airflow, thereby improving the cleaning effect.

[0043] Specifically, the shaking device 25 includes a power component 251, a base 252 and a bracket 253. The bracket 253 is arranged on the base 252 and can rotate relative to the base 252. The power component 251 includes a rotary cylinder or a motor connected to the bracket 253. The power component 251 can drive the bracket 253 to reciprocate along the base 252.

[0044] Preferably, the base 252 and the power assembly 251 are arranged on both sides of the bracket 253, one end of the bracket 253 is connected to the base 252, and the other end is connected to the power assembly 251. That is, the base 252 and the power assembly 251 are not directly connected, so that the distance between the two is adjustable, and then different microwave devices 1 can be conveniently fixed by replacing brackets of different lengths to adapt to positioning fixtures of different specifications, thereby further improving the applicability of the microwave device inner cavity cleaning device 2.

[0045] Preferably, the shaking device 25 also includes a bearing (not shown in the figure, the same below) embedded in the base 252, and the bracket 253 is connected to the bearing. The bearing improves the stability and smoothness of the rotation of the bracket 252 relative to the base 252, thereby ensuring the shaking effect of the microwave device 1.

[0046] It should be understood that, in other embodiments, the shaking device 25 is not limited to driving the microwave device 1 to shake by reciprocating rotation, but can also drive the microwave device 1 to vibrate, jump up and down, move back and forth, etc. through components such as a vibration motor and a mechanical linkage mechanism, and can also disturb the pollutants in the inner cavity 100, and cooperate with the blowing device 23 and the dust collection device 24 to achieve high-efficiency and high-cleanliness cleaning operations of the microwave device inner cavity.

[0047] The above descriptions are only partial implementations of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. A microwave device inner cavity cleaning device, characterized in that: The invention comprises a positioning fixture, an air blowing device and a dust collecting device, wherein the positioning fixture is used to fix the microwave device, the air blowing device comprises an air blowing nozzle arranged on the positioning fixture, the air blowing nozzle is used to connect with the preset air inlet hole of the microwave device, the dust collecting device comprises an air suction nozzle arranged on the positioning fixture, the air suction nozzle is used to connect with the preset air outlet hole of the microwave device, the air blowing nozzle comprises an air blowing hole which can penetrate into the inner cavity of the microwave device along the air inlet hole and tilt toward the air suction nozzle, and further comprises a shaking device connected to the positioning fixture and capable of shaking the positioning fixture, the shaking device comprises a base and a bracket arranged on the base and capable of rotating relative to the base, and a power component for driving the bracket to reciprocate, the positioning fixture is arranged on the bracket, and during the cleaning process, the microwave device is driven to shake by the shaking device to disturb the pollutants which are difficult to be driven by the air flow at the irregular structure of the inner cavity of the microwave device.

2. The microwave device inner cavity cleaning device according to claim 1, characterized in that: The base and the power assembly are arranged on two sides of the bracket, one end of the bracket is connected to the base, and the other end of the bracket is connected to the power assembly.

3. The microwave device inner cavity cleaning device according to claim 1, characterized in that: The air blowing device also includes a holder detachably connected to the positioning fixture, and the air blowing nozzle is arranged on the holder.

4. The microwave device inner cavity cleaning device according to claim 3, characterized in that: The positioning fixture is provided with a slide groove, and the clamping seat is embedded in the slide groove and can slide along the slide groove.

5. The microwave device inner cavity cleaning device according to claim 1, characterized in that: There are multiple air blowing nozzles, and the multiple air blowing nozzles are arranged at intervals.

6. The microwave device inner cavity cleaning device according to claim 1, characterized in that: The dust collection device also includes a dust collector connected to the air suction nozzle.

7. The microwave device inner cavity cleaning device according to claim 6, characterized in that: The dust suction device also includes an adapter detachably connected to the positioning fixture, one end of the adapter is connected to the dust collector, and the other end is connected to the suction nozzle.

8. The microwave device inner cavity cleaning device according to claim 1, characterized in that: The positioning fixture comprises a slot for embedding a microwave device housing and a clamping claw for clamping a microwave device port.

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