A new type of insulating glass production line and control system
By introducing a double-piece structure and control system into the hollow glass production line, the problem of the insulating large-sized hollow glass cannot be automatically produced in the existing technology, and efficient and automated production of glass products has been achieved, and the efficiency and quality have been significantly improved.
Patent Information
- Application Number
- CN201911377218.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-12-27
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2039-12-27
AI Technical Summary
The existing hollow glass production lines cannot automatically produce large-size hollow glass, and the artificial inflation efficiency and quality are unstable.
A new hollow glass production line with a double-combined sheet structure includes two sequentially connected sequentially. Each sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequential sequent
It achieves twice the production efficiency of traditional equipment, and can efficiently produce single-cavity and double-cavity glass products of conventional and large sizes. The efficiency is much higher than that of traditional equipment, and it realizes automatic compression and inflation, improving the degree of automation and quality stability of production.
Smart Images

Figure CN113045223B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of insulating glass production equipment, in particular to a novel insulating glass production line and a double-laminated control system. Background Art
[0002] At present, people have put forward higher requirements on the safety and aesthetics of glass products. Most of the existing glass is non-gas-filled hollow glass, which has the disadvantages of poor heat insulation and poor UV protection, and is difficult to meet people's performance requirements for glass products. In order to improve the performance of hollow glass, it is usually necessary to fill the glass cavity of the hollow glass with inert gas to improve the performance of the hollow glass.
[0003] The existing insulating glass production lines on the market can only produce inflatable insulating glass with a maximum length of 3.5 meters. Extra-large insulating glass exceeding 3.5 meters can only be inflated manually, which is extremely inefficient. In addition, all of them are single-piece structure assembly lines, which have a low production speed for single-chamber glass products, and the disadvantage of low production speed is particularly significant when processing double-chamber glass products. Summary of the invention
[0004] One of the purposes of the present invention is to provide a new type of insulating glass production line, which innovatively proposes a double-laminate concept, and adds a second laminating module on the basis of a traditional single-laminate module. When producing small-sized single-chamber glass, one of the laminating modules can be selected to operate normally, or the two laminating modules can be operated in coordination to double the production rate; when producing small-sized double-chamber glass, two laminating cooperative operation modes can be adopted, and the production rate is many times that of traditional processes; when producing large-sized single-chamber or double-chamber glass, two laminating modules are adopted in a synchronous operation mode, which solves the technical problems of the traditional inability to automatically produce large-sized glass cavities and artificial inflation.
[0005] In order to solve the technical problems that the insulating glass production line in the prior art cannot automatically produce large-size insulating glass and the manual inflation efficiency and quality are unstable, the present application provides a novel insulating glass production line, comprising a glass cleaning and drying unit, a glass inspection unit, an aluminum frame attaching unit and a sheet-joining unit connected in sequence, characterized in that the sheet-joining unit comprises at least two sheet-joining modules connected in sequence;
[0006] The sheet-closing module includes a base, a fixed side sheet and a movable side sheet arranged in parallel with each other, a sheet-closing driving mechanism, a belt transmission component, and an inflation component;
[0007] Wherein, a slide rail is arranged on the base;
[0008] A fixed side joint piece, the fixed side joint piece is fixed across the two bases;
[0009] A movable side joint piece, wherein a vacuum generator is arranged in the movable side joint piece, a plurality of vacuum suction cups are evenly distributed on the pressing surface of the movable side joint piece, and the vacuum suction cup pipeline is connected to the vacuum generator; a slide groove is provided at the bottom of the movable side joint piece, and the movable side joint piece is assembled on the base through the cooperation of the slide groove and the slide rail;
[0010] The sheet-jointing driving mechanism comprises a driving motor and a plurality of ball screw pairs; the nut of each ball screw pair is fixedly connected to the movable side sheet, and the screw penetrates the fixed side sheet and extends in a direction away from the movable side sheet; the driving motor is fixed to the fixed side sheet and drives the screw of each ball screw pair to rotate synchronously through a belt connection;
[0011] A belt transmission assembly, which is disposed at the bottom of the closing module and directly faces the chamber between the moving side closing piece and the fixed side closing piece, and is used for transmitting glass;
[0012] An inflation component, the inflation component comprising an inflation tube and an inflation nozzle, the inflation tube being arranged at the bottom of the closing unit, the inflation nozzle penetrating the tube wall of the inflation tube and extending toward the cavity between the movable side closing piece and the fixed side closing piece, for inflating the cavity between the movable side closing piece and the fixed side closing piece;
[0013] The belt transmission components of the two assembly modules are connected end to end for transition transmission.
[0014] Furthermore, the present application provides a new type of hollow glass production line, which also includes a fixed side glass transmission device, and the fixed side glass transmission device includes an air cavity and a fan; the air cavity is opened inside the fixed side composite piece, and a plurality of air holes are arranged on the pressing surface of the fixed side composite piece, and the air holes are connected to the air cavity; the fan is fixed at the installation station, and the air outlet of the fan is connected to the air cavity through a pipe.
[0015] Furthermore, the present application provides a novel insulating glass production line, wherein a protective net frame is provided at the end of the movable side closing piece and extending outward along the glass transmission direction to prevent an operator from accidentally contacting the cavity between the movable side closing piece and the fixed side closing piece.
[0016] Furthermore, the present application provides a novel insulating glass production line, wherein a support leg extends from the bottom end of the movable side closing piece, the slide groove is opened on the support leg, and the movable side closing piece is mounted on the base through the support leg.
[0017] Furthermore, the present application provides a novel insulating glass production line, wherein a pulley is key-connected at each of the screw rods and at the connection with the fixed side piece and the output end of the driving motor, and the driving motor drives the moving side piece pressing action through the matching connection between the pulley and the belt.
[0018] Furthermore, the present application provides a novel insulating glass production line, wherein a protective pipe is wrapped around the outer periphery of the belt.
[0019] The second object of the present application is to provide a control system for solving the problem of flexibly selecting a processing mode according to actual processing requirements in an actual production process, specifically including a control center, an information input sub-device, a determination module, a fixed-side photoelectric switch, a deceleration photoelectric switch, and a glass positioning switch;
[0020] An information input sub-device, which is used to input glass size data and single-cavity or double-cavity processing requirements;
[0021] A determination module, the determination module is used to receive the input information of the information input sub-device, when the obtained glass size data is less than or equal to the rated size of a single assembly module and the processing requirement is a single cavity, the system selects one assembly module for processing and production or the front assembly module and the rear assembly module work together; when the obtained glass size data is less than or equal to the rated size of a single assembly module and the processing requirement is a double cavity, the system starts the front assembly module and the rear assembly module for collaborative processing and production; when the obtained glass size data is greater than the rated size of a single assembly module and the processing requirement is a single cavity, the system starts the front assembly module and the rear assembly module for synchronous processing and production; when the obtained glass size data is greater than the rated size of a single assembly module and the processing requirement is a double cavity, the system starts the front assembly module and the rear assembly module for synchronous processing and production, the front assembly module is one of the two assembly modules connected in sequence and close to the aluminum frame attachment unit, and the rear assembly module is one of the two assembly modules connected in sequence and away from the aluminum frame attachment unit;
[0022] A fixed-side photoelectric switch, which is disposed at the head end of each of the said joining modules, and is used to control the said fan to blow air into the said air cavity when sensing that the glass enters the said chamber, so as to blow the said glass to float on the said fixed-side joining surface;
[0023] A deceleration photoelectric switch, which is arranged in each of the said assembly modules. When the front end of the glass is sensed by the deceleration photoelectric switch during its movement, the deceleration photoelectric switch controls the said belt transmission assembly to decelerate the transmission;
[0024] A glass positioning switch, which is arranged at the end of each of the closing modules. When the front end of the glass touches the glass positioning switch, the glass positioning switch controls the belt transmission assembly to stop running;
[0025] The glass size data is input through the information entry sub-device. Mode 1: When the glass size received by the control center is smaller than the rated size of a single assembly module and the processing requirement is a single cavity, the system selects one of the assembly modules to operate or two assembly modules to operate in coordination. When one of the assembly modules is in operation, the first piece of glass enters the assembly module. The fixed-side photoelectric switch located at the head end of the assembly module detects the first piece of glass and drives the fan to operate through the control center to blow the first piece of glass onto the pressing surface of the fixed-side assembly. As the first piece of glass moves further, the deceleration photoelectric switch located in the assembly module senses the first piece of glass and instructs the belt transmission component to decelerate the transmission through the control center. When the front end of the first piece of glass touches the glass positioning switch, the control center instructs the belt transmission component to stop running. The control center drives the ball screw pair to operate until the vacuum suction cup in the pressing surface of the moving-side assembly is close to the first piece of glass, and the vacuum generator is turned on to adsorb the first piece of glass to the vacuum suction cup. The first piece of glass is taken away from the pressing surface of the fixed side joint piece by the ball screw pair, and then the second piece of glass attached with the aluminum frame enters the joint module. After the deceleration photoelectric switch in the joint module senses the second piece of glass, the control center instructs the belt transmission component to decelerate the transmission through the control center. When the front end of the second piece of glass touches the glass positioning switch, the control center instructs the belt transmission component to stop running, and at the same time controls the fan to operate in the opposite direction to adsorb the second piece of glass to the pressing surface of the fixed side joint piece. The control center drives the ball screw pair to operate until the moving side joint piece brings the first piece of glass close to the other side of the aluminum frame, and drives the inflation component to inflate the chamber. After the inflation volume reaches the set value, the ball screw pair is further driven to operate until the moving side joint piece presses the first piece of glass to the other side of the aluminum frame. At this time, the vacuum suction cup cancels the adsorption effect on the first piece of glass, and the fan blows the second piece of glass to float on the pressing surface of the fixed side joint piece. Finally, the belt transmission component outputs the finished product to the joint unit and stops the fan.When the front and rear assembly modules work together, the first piece of glass passes through the front assembly module from the aluminum frame attachment unit and enters the rear assembly module. After the fixed-side photoelectric switch at the front end of the front assembly module detects the first piece of glass, the control center drives the fan of the front assembly module to operate. After the fixed-side photoelectric switch at the front end of the rear assembly module detects the first piece of glass, the control center drives the fan of the rear assembly module to operate, and the first piece of glass is blown above the pressing surface of the fixed-side assembly. As the first piece of glass moves further, the deceleration photoelectric switch in the rear assembly module senses After reaching the first piece of glass, the control center instructs the belt transmission component of the rear assembly module to slow down. When the front end of the first piece of glass touches the glass positioning switch of the rear assembly module, the control center instructs the belt transmission component of the rear assembly module to stop running. The second piece of glass enters the front assembly module from the aluminum frame attachment unit. After the deceleration photoelectric switch in the front assembly module senses the second piece of glass, the control center instructs the belt transmission component of the front assembly module to slow down. When the front end of the second piece of glass touches the glass positioning switch of the front assembly module, the control center instructs the belt transmission component of the front assembly module to stop running. The transmission component stops running, and the control center drives the ball screw pair to operate until the vacuum suction cup in the pressing surface of the moving side joint is close to the second glass, and the vacuum generator is turned on to adsorb the second glass to the vacuum suction cup, and the second glass is taken away from the pressing surface of the fixed side joint through the ball screw pair; the third glass with an aluminum frame attached passes through the front joint module and enters the rear joint module, and the fourth glass with an aluminum frame attached enters the front joint module through the aluminum frame attachment unit. When the third glass and the fourth glass touch the glass positioning switch of the rear joint module and the glass positioning switch of the front joint module respectively, the glass stops. After stopping, the fan is controlled to operate in the reverse direction to adsorb the third glass to the pressing surface of the fixed side joint, and the control system controls the ball screw pair of the front joint module and the ball screw pair of the rear joint module to operate synchronously to press the first glass to the other side of the aluminum frame on the third glass, and press the second glass to the other side of the aluminum frame on the fourth glass. At this time, the vacuum suction cup cancels the adsorption effect on the first glass and the second glass, and the fan blows the third glass and the fourth glass to float on the pressing surface of the fixed side joint, and finally the belt transmission component outputs the finished product to the joint unit, and the fan is stopped;
[0026] Mode 2: When the glass size is smaller than the rated size of a single assembly module and the processing requirement is a double cavity, the system turns on the front assembly module and the rear assembly module for coordinated operation. The first piece of glass passes through the front assembly module from the aluminum frame attachment unit and enters the rear assembly module. The fixed-side photoelectric switch located at the head end of the front assembly module detects the first piece of glass and drives the fan of the front assembly module through the control center. The fixed-side photoelectric switch located at the head end of the rear assembly module detects the first piece of glass and drives the fan of the rear assembly module through the control center to blow the first piece of glass above the pressing surface of the fixed-side assembly. As the first piece of glass moves further, the deceleration photoelectric switch located in the rear assembly module senses the first piece of glass and instructs the rear assembly module through the control center. The belt transmission component of the rear assembly module slows down the transmission. When the front end of the first glass touches the glass positioning switch of the rear assembly module, the control center instructs the belt transmission component of the rear assembly module to stop running. The second glass enters the front assembly module from the aluminum frame attachment unit. The deceleration photoelectric switch in the front assembly module senses the second glass and instructs the belt transmission component of the front assembly module to slow down the transmission through the control center. When the front end of the second glass touches the glass positioning switch of the front assembly module, the control center instructs the belt transmission component of the front assembly module to stop running. The control center drives the ball screw pair to operate until the vacuum suction cup in the pressing surface of the moving side assembly is close to the second glass, and the vacuum generator is turned on to adsorb the second glass to the vacuum suction cup, and the ball screw The second glass is brought away from the pressing surface of the fixed side joint piece by the second pair; the third glass attached with an aluminum frame passes through the front jointing module and enters the rear jointing module, and the fourth glass attached with an aluminum frame enters the front jointing module from the aluminum frame attaching unit. When the third glass and the fourth glass touch the glass positioning switch of the rear jointing module and the glass positioning switch of the front jointing module respectively and stop, the control system controls the ball screw pair of the front jointing module and the ball screw pair of the rear jointing module to run synchronously, presses the first glass to the other side of the aluminum frame on the third glass, and brings the first glass and the third glass away from the fixed side joint piece of the rear jointing module through the moving side joint piece of the rear jointing module, presses the second glass to the other side of the aluminum frame on the fourth glass, and moves through the front jointing module The moving side closing piece of the closing module takes the second glass and the fourth glass away from the fixed side closing piece of the front closing module; the fifth glass attached with an aluminum frame passes through the front closing module and enters the rear closing module, and the sixth glass attached with an aluminum frame enters the front closing module from the aluminum frame attaching unit. When the fifth glass and the sixth glass are both positioned and stopped, the control system controls the ball screw pair of the front closing module and the ball screw pair of the rear closing module to run synchronously, pressing the third glass to the other side of the aluminum frame on the fifth glass, and pressing the fourth glass to the other side of the aluminum frame on the sixth glass. At this time, the vacuum suction cups on the moving side closing piece cancel the adsorption effect on the first glass and the second glass. Finally, the belt transmission component outputs the finished product to the closing unit and stops the fan.
[0027] Mode three, when the glass size is larger than the rated size of a single assembly module and the processing requirement is a single cavity, the system starts the front assembly module and the rear assembly module to operate synchronously, and the first piece of glass enters the assembly unit from the aluminum frame attachment unit. After the fixed-side photoelectric switch at the head end of the front assembly module detects the first piece of glass, the control center drives the fan to operate, and the first piece of glass is blown to float on the pressing surface of the fixed-side assembly. As the first piece of glass moves further, the deceleration photoelectric switch located in the rear assembly module senses the first piece of glass and instructs the belt transmission component of the front assembly module and the belt transmission component of the rear assembly module to decelerate synchronously through the control center. When the front end of the first piece of glass touches the glass positioning switch of the rear assembly module, the control center instructs the belt transmission component of the front assembly module and the belt transmission component of the rear assembly module to stop running synchronously. The control center drives the ball screw pair of the front assembly module and the rear assembly module to operate synchronously until the vacuum suction cup in the pressing surface of the moving side assembly is close to the first piece of glass, and the vacuum generator is turned on to adsorb the first piece of glass to the vacuum suction cup, and the first piece of glass is adsorbed to the vacuum suction cup through the ball screw pair. The glass is brought away from the pressing surface of the fixed side joint, and then the second glass attached with the aluminum frame enters the joint unit. After the deceleration photoelectric switch located in the rear joint module senses the second glass, it instructs the belt transmission component of the front joint module and the belt transmission component of the rear joint module to synchronously decelerate and transmit through the control center. When the front end of the second glass touches the glass positioning switch of the rear joint module, the control center instructs the belt transmission component of the front joint module and the belt transmission component of the rear joint module to stop running synchronously, and at the same time controls the fan to operate in the reverse direction to adsorb the second glass to the pressing surface of the fixed side joint. The control center drives the ball screw pair to operate until the moving side joint brings the first glass close to the other side of the aluminum frame, and drives the inflation component to inflate the chamber. After the inflation volume reaches the set value, the ball screw pair is further driven to operate until the moving side joint presses the first glass to the other side of the aluminum frame. At this time, the vacuum suction cup cancels the adsorption effect on the first glass, and the fan blows the second glass to float on the pressing surface of the fixed side joint. Finally, the belt transmission component outputs the finished product to the joint unit and stops the fan.
[0028] Mode 4: When the glass size is larger than the rated size of a single assembly module and the processing requirement is a double cavity, the system starts the front assembly module and the rear assembly module to operate synchronously. The first piece of glass enters the assembly unit from the aluminum frame attachment unit. After the fixed-side photoelectric switch at the head end of the front assembly module detects the first piece of glass, the control center drives the fan to operate, and the first piece of glass is blown to float on the pressing surface of the fixed-side assembly. As the first piece of glass moves further, the deceleration photoelectric switch located in the rear assembly module senses the first piece of glass and instructs the belt transmission component of the front assembly module and the belt transmission component of the rear assembly module to decelerate and transmit synchronously through the control center. When the front end of the first piece of glass touches the glass positioning switch of the rear assembly module, the control center instructs the belt transmission component of the front assembly module and the belt transmission component of the rear assembly module to stop running synchronously. The control center drives the ball screw pair of the front assembly module and the rear assembly module to operate synchronously until the vacuum suction cup in the pressing surface of the moving side assembly is close to the first piece of glass, and the vacuum generator is turned on to adsorb the first piece of glass to the vacuum suction cup, and the first piece of glass is adsorbed to the vacuum suction cup through the ball screw pair. The glass is brought away from the pressing surface of the fixed side joint, and then the second glass attached with the aluminum frame enters the joint unit. After the deceleration photoelectric switch located in the rear joint module senses the second glass, the control center instructs the belt transmission component of the front joint module and the belt transmission component of the rear joint module to synchronously decelerate and transmit. When the front end of the second glass touches the glass positioning switch of the rear joint module, the control center instructs the belt transmission component of the front joint module and the belt transmission component of the rear joint module to stop running synchronously, and at the same time controls the fan to operate in the reverse direction to adsorb the second glass to the pressing surface of the fixed side joint. The control center drives the ball screw pair to operate until the moving side joint brings the first glass close to the other side of the aluminum frame, and drives the inflation component to inflate the chamber. After the inflation volume reaches the set value, the ball screw pair is further driven to operate until the moving side joint presses the first glass to the other side of the aluminum frame. At this time, the vacuum suction cup cancels the adsorption effect on the first glass, and the fan blows the second glass to float on the pressing surface of the fixed side joint. Finally, the belt transmission component outputs the finished product to the joint unit and stops the fan.
[0029] The novel hollow glass production line of the present invention has the following advantages over the prior art: on the one hand, the present application adopts a double-laminate structure, which can achieve twice the production efficiency of traditional equipment when producing conventional-sized glass products; on the other hand, when producing conventional-sized multi-chamber glass products, the efficiency can reach several times that of traditional equipment due to the coordinated operation of the double-laminates; in addition, large-sized glass products that cannot be automatically produced by traditional equipment can also be produced, and the whole process realizes automated pressing and automated inflation effects, and the efficiency is much higher than that of traditional equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 This is a structural schematic diagram of a novel insulating glass production line of the present invention;
[0031] Figure 2 This is a schematic diagram of the first position structure of a new type of insulating glass production line of the present invention;
[0032] Figure 3 for Figure 2 A schematic diagram of the second orientation structure;
[0033] Figure 4 for Figure 2 Schematic diagram of the third position structure;
[0034] Figure 5 for Figure 2 Schematic diagram of the fourth position structure;
[0035] Figure 6 for Figure 2 Schematic diagram of the structure of the moving side joint is removed;
[0036] Figure 7 for Figure 2 Schematic diagram of the structure without the fixed side joint piece and the base;
[0037] Figure 8 This is a schematic diagram of the control system structure.
[0038] Among them: 1. Glass cleaning and drying unit; 2. Glass inspection unit; 3. Aluminum frame attaching unit; 4. Clamping unit; 40. Front clamping module; 41. Rear clamping module; 5. Base; 50. Slide rail; 6. Fixed side clamping; 7. Moving side clamping; 71. Vacuum suction cup; 72. Vacuum generator; 73. Slide; 74. Support foot; 75. Protective net frame; 8. Clamping drive mechanism; 80. Drive motor; 81. Ball screw pair; 8 10. Screw; 82. Belt; 83. Pulley; 84. Protective duct; 9. Belt transmission assembly; 10. Inflating assembly; 100. Air pipe; 101. Inflating nozzle; 11. Fixed-side glass transmission device; 110. Wind cavity; 111. Fan; 12. Air hole; 13. Control center; 14. Information entry sub-device; 15. Judgment module; 16. Fixed-side photoelectric switch; 17. Deceleration photoelectric switch; 18. Glass positioning switch. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solution of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention;
[0040] like Figures 1 to 7As shown, this embodiment provides a novel insulating glass production line, comprising a glass cleaning and drying unit 1, a glass inspection unit 2, an aluminum frame attaching unit 3 and a sheet-joining unit 4 connected in sequence, wherein the sheet-joining unit 4 comprises at least two sheet-joining modules connected in sequence;
[0041] The sheet-closing module includes a base 5, a fixed side sheet 6 and a movable side sheet 7 arranged parallel to each other, a sheet-closing driving mechanism 8, a belt transmission component 9, and an inflation component 10;
[0042] Wherein, a slide rail 50 is provided on the base 5;
[0043] A fixed side joint piece 6, wherein the fixed side joint piece 6 is fixed across the two bases 5;
[0044] A movable side closing piece 7, wherein a vacuum generator 72 is arranged inside the movable side closing piece 7, and a plurality of vacuum suction cups 71 are evenly distributed on the pressing surface of the movable side closing piece 7, and the vacuum suction cups 71 are connected to the vacuum generator 72 by pipeline; a slide groove 73 is provided at the bottom of the movable side closing piece 7, and the movable side closing piece 7 is assembled on the base 5 through the cooperation of the slide groove 73 and the slide rail 50. Furthermore, in this embodiment, a support leg 74 extends from the bottom end of the movable side closing piece 7, and the slide groove 73 is provided on the support leg 74. The movable side closing piece 7 is mounted on the base 5 through the support leg 74. A protective net frame 75 is extended outwardly from the end of the movable side closing piece 7 along the glass transmission direction to prevent the operator from accidentally touching the chamber between the movable side closing piece 7 and the fixed side closing piece 6;
[0045] The sheet-joining driving mechanism 8 comprises a driving motor 80 and a plurality of ball screw pairs 81; the nut of each ball screw pair 81 is fixedly connected to the movable side sheet 7, and the screw 810 passes through the fixed side sheet 6 and extends in a direction away from the movable side sheet 7; the driving motor 80 is fixed to the fixed side sheet 6 and connected to drive the screw 810 of each ball screw pair 81 to rotate synchronously through a belt 82;
[0046] The belt transmission component 9 is arranged at the bottom of the closing module and faces the chamber between the moving side closing piece 7 and the fixed side closing piece 6, and is used to transmit the glass. Figure 3 As shown, each of the screw rods 810 and the connection with the fixed side joint piece 6 and the output end of the driving motor 80 are key-connected with a pulley 83, and the driving motor 80 drives the moving side joint piece 7 to press together through the matching connection between the pulley 83 and the belt 82. In order to ensure the safety of operation, a protective pipe 84 is wrapped around the outer periphery of the belt 82;
[0047] An inflatable component 10, the inflatable component 10 comprises an inflatable tube 100 and an inflatable nozzle 101, the inflatable tube 100 is arranged at the bottom of the closing unit 4, the inflatable nozzle 101 penetrates the tube wall of the inflatable tube 100 and extends toward the cavity between the movable side closing piece 7 and the fixed side closing piece 6, and is used to inflate the cavity between the movable side closing piece 7 and the fixed side closing piece 6;
[0048] The belt transmission components 9 of the two assembly modules are connected end to end for transition transmission;
[0049] like Figure 6 As shown, the present application takes into account that during the transmission of glass along the pressing surface of the fixed side composite piece 6, due to friction, sliding marks may be left on the glass surface. If the marks are left in the glass cavity, they cannot be cleaned, resulting in an increased defective rate. For this reason, the present embodiment also includes a fixed side glass transmission device 11, and the fixed side glass transmission device 11 includes a wind cavity 110 and a fan 111; the wind cavity 110 is opened inside the fixed side composite piece 6, and a plurality of air holes 12 are arranged in the pressing surface of the fixed side composite piece 6, and the air holes 12 are connected to the wind cavity 110; the fan 111 is fixed to the installation station, and the air outlet of the fan 111 is connected to the wind cavity 110 through a pipeline; this structure is significantly better than the traditional roller method, and the traditional roller can also leave marks on the glass surface. The present application adopts an air flotation method to lift the glass surface away from the pressing surface of the fixed side composite piece 6, which fundamentally eliminates the phenomenon of generating marks;
[0050] In addition, Figure 8 As shown, this embodiment also provides a control system for solving the problem of flexibly selecting a processing mode according to actual processing requirements in an actual production process, and specifically includes a control center 13, an information input sub-device 14, a determination module 15, a fixed-side photoelectric switch 16, a deceleration photoelectric switch 17, and a glass positioning switch 18;
[0051] An information input sub-device 14, which is used to input glass size data and single-cavity or double-cavity processing requirements;
[0052] The determination module 15 is used to receive the input information of the information input sub-device 14. When the obtained glass size data is less than or equal to the rated size of a single assembly module and the processing requirement is a single cavity, the system selects one assembly module for processing and production or the front assembly module 40 and the rear assembly module 41 work together; when the obtained glass size data is less than or equal to the rated size of a single assembly module and the processing requirement is a double cavity, the system starts the front assembly module 40 and the rear assembly module 41 for collaborative processing and production; when the obtained glass size data is greater than the rated size of a single assembly module When the size and processing requirement is a single cavity, the system starts the front assembly module 40 and the rear assembly module 41 for synchronous processing and production; when the acquired glass size data is larger than the rated size of a single assembly module and the processing requirement is a double cavity, the system starts the front assembly module 40 and the rear assembly module 41 for synchronous processing and production, the front assembly module 40 is one of the two assembly modules connected in sequence and close to the aluminum frame attachment unit 3, and the rear assembly module 41 is one of the two assembly modules connected in sequence and far from the aluminum frame attachment unit 3;
[0053] The fixed-side photoelectric switch 16 is disposed at the head end of each of the said closing modules, and is used to control the said fan 111 to blow air into the said air cavity 110 when sensing that the glass enters the said chamber, so as to blow the said glass to float on the pressing surface of the said fixed-side closing module 6;
[0054] A deceleration photoelectric switch 17, which is disposed in each of the said assembly modules. When the front end of the glass is sensed by the deceleration photoelectric switch 17 during its travel, the deceleration photoelectric switch 17 controls the said belt transmission assembly 9 to decelerate the transmission;
[0055] A glass positioning switch 18, which is disposed at the end of each of the closing modules. When the front end of the glass touches the glass positioning switch 18, the glass positioning switch 18 controls the belt transmission assembly 9 to stop running;
[0056] Input the glass size data through the information input sub-device 14,
[0057] Mode 1: When the size of the glass received by the control center 13 is smaller than the rated size of a single assembly module and the processing requirement is a single cavity, the system selects one of the assembly modules to operate or two assembly modules to operate in coordination. When one of the assembly modules is operating, the first piece of glass enters the assembly module. The fixed-side photoelectric switch 16 located at the head end of the assembly module detects the first piece of glass and drives the fan 111 to operate through the control center 13, blowing the first piece of glass to float on the pressing surface of the fixed-side assembly 6. As the first piece of glass moves further, the deceleration photoelectric switch 17 located in the assembly module senses the first piece of glass and instructs the belt transmission component 9 to decelerate the transmission through the control center 13. When the front end of the first piece of glass touches the glass positioning switch 18, the control center 13 instructs the belt transmission component 9 to stop running. The control center 13 drives the ball screw pair 81 to operate until the vacuum suction cup 71 in the pressing surface of the moving side assembly 7 is close to the first piece of glass, and the vacuum generator 72 is turned on to adsorb the first piece of glass to the vacuum suction cup 71, and the first piece of glass is adsorbed on the vacuum suction cup 71 through the ball screw pair 81. A piece of glass is brought away from the pressing surface of the fixed side joint 6, and then the second piece of glass attached with the aluminum frame enters the joint module. After the deceleration photoelectric switch 17 in the joint module senses the second piece of glass, it instructs the belt transmission component 9 to decelerate the transmission through the control center 13. When the front end of the second piece of glass touches the glass positioning switch 18, the control center 13 instructs the belt transmission component 9 to stop running, and controls the fan 111 to operate in the reverse direction, so that the second piece of glass is adsorbed on the pressing surface of the fixed side joint 6. The control center 13 drives the ball screw pair 81 to operate until the moving side joint 7 brings the first piece of glass close to the other side of the aluminum frame, and drives the inflation component 10 to inflate the chamber. After the inflation volume reaches the set value, the ball screw pair 81 is further driven to operate until the moving side joint 7 presses the first piece of glass to the other side of the aluminum frame. At this time, the vacuum suction cup 71 cancels the adsorption effect on the first piece of glass, and the fan 111 blows the second piece of glass to float on the pressing surface of the fixed side joint 6. Finally, the belt transmission component 9 outputs the finished product to the joint unit and stops the fan 111.When the front joining module 40 and the rear joining module 41 work together, the first piece of glass passes through the front joining module 40 from the aluminum frame attaching unit 3 and enters the rear joining module 41. After the fixed-side photoelectric switch 16 at the head end of the front joining module 40 detects the first piece of glass, it drives the fan 111 of the front joining module 40 to operate through the control center 13. After the fixed-side photoelectric switch 16 at the head end of the rear joining module 41 detects the first piece of glass, it drives the fan 111 of the rear joining module 41 to operate through the control center 13, so that the first piece of glass is blown to float on the pressing surface of the fixed-side joining piece 6. As the first piece of glass moves further, the deceleration photoelectric switch 16 in the rear joining module 41 After the switch 17 senses the first piece of glass, it instructs the belt transmission component 9 of the rear assembly module 41 to slow down the transmission through the control center 13. When the front end of the first piece of glass touches the glass positioning switch 18 of the rear assembly module 41, the control center 13 instructs the belt transmission component 9 of the rear assembly module 41 to stop running. The second piece of glass enters the front assembly module 40 from the aluminum frame attachment unit. After the deceleration photoelectric switch 17 located in the front assembly module 40 senses the second piece of glass, it instructs the belt transmission component 9 of the front assembly module 40 to slow down the transmission through the control center 13. When the front end of the second piece of glass touches the glass positioning switch 18 of the front assembly module 40, the control center 13 instructs the front assembly module 41 to stop running. The belt transmission assembly 9 of the closing module 40 stops running, and the control center 13 drives the ball screw pair 81 to operate until the vacuum suction cup 71 in the pressing surface of the movable side closing piece 7 is close to the second glass, and the vacuum generator 72 is turned on to adsorb the second glass to the vacuum suction cup 71, and the second glass is taken away from the pressing surface of the fixed side closing piece 6 by the ball screw pair 81; the third glass with an aluminum frame attached passes through the front closing module 40 and enters the rear closing module 41, and the fourth glass with an aluminum frame attached enters the front closing module 40 from the aluminum frame attaching unit 3. When the third glass and the fourth glass touch the glass positioning switch 18 of the rear closing module 41 and the glass positioning switch 19 of the front closing module 40 respectively, After the glass positioning switch 18 stops, the fan 111 is controlled to operate in the reverse direction to adsorb the third glass to the pressing surface of the fixed side closing piece 6. The control system controls the ball screw pair 81 of the front closing module 40 and the ball screw pair 81 of the rear closing module 41 to operate synchronously to press the first glass to the other side of the aluminum frame on the third glass, and press the second glass to the other side of the aluminum frame on the fourth glass. At this time, the vacuum suction cup 71 cancels the adsorption effect on the first glass and the second glass, and the fan 111 blows the third glass and the fourth glass to float on the pressing surface of the fixed side closing piece 6. Finally, the belt transmission component 9 outputs the finished product to the closing unit, and the fan 111 is stopped.
[0058] Mode 2: When the glass size is smaller than the rated size of a single assembly module and the processing requirement is a double cavity, the system turns on the front assembly module 40 and the rear assembly module 41 to work together. The first piece of glass passes through the front assembly module 40 from the aluminum frame attachment unit 3 and enters the rear assembly module 41. After the fixed-side photoelectric switch 16 at the head end of the front assembly module 40 detects the first piece of glass, it drives the fan 111 of the front assembly module 40 to operate through the control center 13. After the fixed-side photoelectric switch 16 at the head end of the rear assembly module 41 detects the first piece of glass, it drives the fan 111 of the rear assembly module 41 to operate through the control center 13, so that the first piece of glass is blown to float on the pressing surface of the fixed-side assembly 6. As the first piece of glass moves further, the deceleration photoelectric switch 17 located in the rear assembly module 41 senses the first piece of glass and instructs the belt transmission component 9 of the rear assembly module 41 to decelerate and transmit through the control center 13. When the front end of the first piece of glass touches the glass positioning switch 18 of the rear assembly module 41, the control center 13 instructs the belt transmission component 9 of the rear assembly module 41 to stop running. The second piece of glass enters the front assembly module 40 from the aluminum frame attachment unit 3. The deceleration photoelectric switch 17 located in the front assembly module 40 senses the second piece of glass and instructs the belt transmission component 9 of the front assembly module 40 to decelerate and transmit through the control center 13. When the front end of the second piece of glass touches the glass positioning switch 18 of the rear assembly module 41, the control center 13 instructs the belt transmission component 9 of the rear assembly module 41 to stop running. After touching the glass positioning switch 18 of the front closing module 40, the control center 13 instructs the belt transmission component 9 of the front closing module 40 to stop running, and the control center 13 drives the ball screw pair 81 to operate until the vacuum suction cup 71 in the pressing surface of the moving side closing piece 7 is close to the second glass, and the vacuum generator 72 is turned on to adsorb the second glass to the vacuum suction cup 71, and the second glass is taken away from the pressing surface of the fixed side closing piece 6 through the ball screw pair 81; the third glass with an aluminum frame attached passes through the front closing module 40 and enters the rear closing module 41, and the fourth glass with an aluminum frame attached enters the front closing module 40 from the aluminum frame attaching unit 3. When the third glass and the fourth glass touch the After the glass positioning switch 18 of the rear closing module 41 and the glass positioning switch 18 of the front closing module 40 stop, the control system controls the ball screw pair 81 of the front closing module 40 and the ball screw pair 81 of the rear closing module 41 to operate synchronously, press the first glass to the other side of the aluminum frame on the third glass, and bring the first glass and the third glass away from the fixed side closing piece 6 of the rear closing module 41 through the moving side closing piece 7 of the rear closing module 41, press the second glass to the other side of the aluminum frame on the fourth glass, and bring the second glass and the fourth glass away from the fixed side closing piece 6 of the front closing module 40 through the moving side closing piece 7 of the front closing module 40;The fifth glass with an aluminum frame attached passes through the front assembly module 40 and enters the rear assembly module 41. The sixth glass with an aluminum frame attached enters the front assembly module 40 from the aluminum frame attaching unit 3. When the fifth glass and the sixth glass are both positioned and stopped, the control system controls the ball screw pair 81 of the front assembly module 40 and the ball screw pair 81 of the rear assembly module 41 to operate synchronously, pressing the third glass to the other side of the aluminum frame on the fifth glass, and pressing the fourth glass to the other side of the aluminum frame on the sixth glass. At this time, the vacuum suction cup 71 on the moving side assembly 7 cancels the adsorption effect on the first glass and the second glass. Finally, the belt transmission component 9 outputs the finished product to the assembly unit, and stops the fan 111.
[0059] Mode 3: When the glass size is larger than the rated size of a single assembly module and the processing requirement is a single cavity, the system starts the front assembly module 40 and the rear assembly module 41 to operate synchronously. The first piece of glass enters the assembly unit from the aluminum frame attachment unit 3. After the fixed side photoelectric switch 16 at the head end of the front assembly module 40 detects the first piece of glass, the control center 13 drives the fan 111 to operate, and the first piece of glass is blown to float on the pressing surface of the fixed side assembly 6. As the first piece of glass moves further, the deceleration photoelectric switch 17 located in the rear assembly module 41 senses the first piece of glass and instructs the front assembly module 4 through the control center 13. 0 and the belt transmission assembly 9 of the rear closing module 41 are synchronously decelerated and transmitted. When the front end of the first glass touches the glass positioning switch 18 of the rear closing module 41, the control center 13 instructs the belt transmission assembly 9 of the front closing module 40 and the belt transmission assembly 9 of the rear closing module 41 to stop running synchronously. The control center 13 drives the ball screw pair 81 of the front closing module 40 and the rear closing module 41 to operate synchronously until the vacuum suction cup 71 in the pressing surface of the moving side closing module 7 is close to the first glass, and the vacuum generator 72 is turned on to adsorb the first glass to the vacuum suction cup 71, and the ball screw pair 81 is driven by the ball screw pair 81 to move the vacuum suction cup 71 to the first glass. 1 brings the first glass away from the pressing surface of the fixed side joint 6, and then the second glass attached with the aluminum frame enters the joint unit. After the deceleration photoelectric switch 17 located in the rear joint module 41 senses the second glass, it instructs the belt transmission component 9 of the front joint module 40 and the belt transmission component 9 of the rear joint module 41 to decelerate and transmit synchronously through the control center 13. When the front end of the second glass touches the glass positioning switch 18 of the rear joint module 41, the control center 13 instructs the belt transmission component 9 of the front joint module 40 and the belt transmission component 9 of the rear joint module 41 to stop running synchronously, and at the same time controls the fan 111 to run in the reverse direction. The second glass is adsorbed on the pressing surface of the fixed side closing piece 6, and the control center 13 drives the ball screw pair 81 to operate until the movable side closing piece 7 brings the first glass close to the other side of the aluminum frame, and drives the inflation component to inflate the chamber. After the inflation volume reaches the set value, the ball screw pair 81 is further driven to operate until the movable side closing piece 7 presses the first glass against the other side of the aluminum frame. At this time, the vacuum suction cup 71 cancels the adsorption effect on the first glass, and the fan 111 blows the second glass to float on the pressing surface of the fixed side closing piece 6. Finally, the belt transmission component 9 outputs the finished product to the closing unit, and the fan 111 is stopped.
[0060] Mode 4: When the glass size is larger than the rated size of a single assembly module and the processing requirement is a double cavity, the system starts the front assembly module 40 and the rear assembly module 41 to operate synchronously. The first piece of glass enters the assembly unit from the aluminum frame attachment unit 3. After the fixed side photoelectric switch 16 at the head end of the front assembly module 40 detects the first piece of glass, the control center 13 drives the fan 111 to operate, and the first piece of glass is blown to float on the pressing surface of the fixed side assembly 6. As the first piece of glass moves further, the deceleration photoelectric switch 17 located in the rear assembly module 41 senses the first piece of glass and instructs the front assembly module 4 through the control center 13. 0 and the belt transmission assembly 9 of the rear closing module 41 are synchronously decelerated and transmitted. When the front end of the first glass touches the glass positioning switch 18 of the rear closing module 41, the control center 13 instructs the belt transmission assembly 9 of the front closing module 40 and the belt transmission assembly 9 of the rear closing module 41 to stop running synchronously. The control center 13 drives the ball screw pair 81 of the front closing module 40 and the rear closing module 41 to operate synchronously until the vacuum suction cup 71 in the pressing surface of the moving side closing module 7 is close to the first glass, and the vacuum generator 72 is turned on to adsorb the first glass to the vacuum suction cup 71, and the ball screw pair 81 is driven by the ball screw pair 81 to move the vacuum suction cup 71 to the first glass. 1 brings the first glass away from the pressing surface of the fixed side joint 6, and then the second glass attached with the aluminum frame enters the joint unit. After the deceleration photoelectric switch 17 located in the rear joint module 41 senses the second glass, it instructs the belt transmission component 9 of the front joint module 40 and the belt transmission component 9 of the rear joint module 41 to decelerate and transmit synchronously through the control center 13. When the front end of the second glass touches the glass positioning switch 18 of the rear joint module 41, the control center 13 instructs the belt transmission component 9 of the front joint module 40 and the belt transmission component 9 of the rear joint module 41 to stop running synchronously, and at the same time controls the fan 111 to run in the reverse direction. The second piece of glass is adsorbed to the pressing surface of the fixed side closing piece 6, and the control center 13 drives the ball screw pair 81 to operate until the movable side closing piece 7 brings the first piece of glass close to the other side of the aluminum frame, and drives the inflation component to inflate the chamber. After the inflation volume reaches the set value, the ball screw pair 81 is further driven to operate until the movable side closing piece 7 presses the first piece of glass to the other side of the aluminum frame. At this time, the vacuum suction cup 71 cancels the adsorption effect on the first piece of glass, and the fan 111 blows the second piece of glass to float on the pressing surface of the fixed side closing piece 6. Finally, the belt transmission component 9 outputs the finished product to the closing unit, and the fan 111 is stopped.
[0061] The matters not described in detail in the present invention are all known technologies to those skilled in the art.
[0062] Finally, it should be noted that the above specific implementation methods are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified and replaced by equivalents without departing from the spirit and scope of the technical solution of the present invention, which should be included in the scope of the claims of the present invention.
Claims
1. A new type of insulating glass production line, characterized in that: It comprises a glass cleaning and drying unit, a glass inspection unit, an aluminum frame attaching unit and a sheet-joining unit which are connected in sequence, wherein the sheet-joining unit comprises at least two sheet-joining modules which are connected in sequence; The sheet-closing module includes a base, a fixed side sheet and a movable side sheet arranged in parallel with each other, a sheet-closing driving mechanism, a belt transmission component, and an inflation component; Wherein, a slide rail is arranged on the base; A fixed side joint piece, the fixed side joint piece is fixed across the two bases; A movable side joint piece, wherein a vacuum generator is arranged in the movable side joint piece, a plurality of vacuum suction cups are evenly distributed on the pressing surface of the movable side joint piece, and the vacuum suction cup pipeline is connected to the vacuum generator; a slide groove is provided at the bottom of the movable side joint piece, and the movable side joint piece is assembled on the base through the cooperation of the slide groove and the slide rail; The sheet-jointing driving mechanism comprises a driving motor and a plurality of ball screw pairs; the nut of each ball screw pair is fixedly connected to the movable side sheet, and the screw penetrates the fixed side sheet and extends in a direction away from the movable side sheet; the driving motor is fixed to the fixed side sheet and drives the screw of each ball screw pair to rotate synchronously through a belt connection; A belt transmission assembly, which is disposed at the bottom of the closing module and directly faces the chamber between the moving side closing piece and the fixed side closing piece, and is used for transmitting glass; An inflation component, the inflation component comprising an inflation tube and an inflation nozzle, the inflation tube being arranged at the bottom of the closing unit, the inflation nozzle penetrating the tube wall of the inflation tube and extending toward the cavity between the movable side closing piece and the fixed side closing piece, for inflating the cavity between the movable side closing piece and the fixed side closing piece; The belt transmission components of the two assembly modules are connected end to end for transition transmission.
2. The new insulating glass production line according to claim 1 is characterized in that: It also includes a fixed side glass transmission device, which includes a wind cavity and a fan; the wind cavity is opened inside the fixed side joint piece, and a plurality of air holes are arranged in the pressing surface of the fixed side joint piece, and the air holes are connected to the wind cavity; the fan is fixed at the installation station, and the air outlet of the fan is connected to the wind cavity through a pipeline.
3. The new insulating glass production line according to claim 1 is characterized in that: A protective net frame is provided at the end of the movable side closing piece and extends outwardly along the glass transmission direction to prevent operators from accidentally contacting the cavity between the movable side closing piece and the fixed side closing piece.
4. The new insulating glass production line according to claim 1 is characterized in that: A support leg extends from the bottom end of the movable side closing piece, the slide groove is arranged on the support leg, and the movable side closing piece is mounted on the base through the support leg.
5. The new insulating glass production line according to claim 1 is characterized in that: A pulley is key-connected at each of the screw rods and at the connection between the fixed side clamp and the output end of the drive motor. The drive motor drives the movable side clamp to press together through the matching connection between the pulley and the belt.
6. The novel insulating glass production line according to claim 1 or 5, characterized in that: A protective pipe is wrapped around the outer periphery of the belt.
7. A control system, relating to the assembling unit in the new insulating glass production line according to claim 2, characterized in that: The control system includes a control center, an information input sub-device, a determination module, a fixed-side photoelectric switch, a deceleration photoelectric switch, and a glass positioning switch; An information input sub-device, which is used to input glass size data and single-cavity or double-cavity processing requirements; A determination module, the determination module is used to receive the input information of the information input sub-device, when the obtained glass size data is less than or equal to the rated size of a single assembly module and the processing requirement is a single cavity, the system selects one assembly module for processing and production or the front assembly module and the rear assembly module work together; when the obtained glass size data is less than or equal to the rated size of a single assembly module and the processing requirement is a double cavity, the system starts the front assembly module and the rear assembly module for collaborative processing and production; when the obtained glass size data is greater than the rated size of a single assembly module and the processing requirement is a single cavity, the system starts the front assembly module and the rear assembly module for synchronous processing and production; when the obtained glass size data is greater than the rated size of a single assembly module and the processing requirement is a double cavity, the system starts the front assembly module and the rear assembly module for synchronous processing and production, the front assembly module is one of the two assembly modules connected in sequence and close to the aluminum frame attachment unit, and the rear assembly module is one of the two assembly modules connected in sequence and away from the aluminum frame attachment unit; A fixed-side photoelectric switch, which is disposed at the head end of each of the said joining modules, and is used to control the said fan to blow air into the said air cavity when sensing that the glass enters the said chamber, so as to blow the said glass to float on the said fixed-side joining surface; A deceleration photoelectric switch, which is arranged in each of the said assembly modules. When the front end of the glass is sensed by the deceleration photoelectric switch during its travel, the deceleration photoelectric switch controls the said belt transmission assembly to decelerate the transmission; A glass positioning switch, which is arranged at the end of each of the closing modules. When the front end of the glass touches the glass positioning switch, the glass positioning switch controls the belt transmission assembly to stop running; The glass size data is input through the information entry sub-device. Mode 1: When the glass size received by the control center is smaller than the rated size of a single assembly module and the processing requirement is a single cavity, the system selects one of the assembly modules to operate or two assembly modules to operate in coordination. When one of the assembly modules is in operation, the first piece of glass enters the assembly module. The fixed-side photoelectric switch located at the head end of the assembly module detects the first piece of glass and drives the fan to operate through the control center to blow the first piece of glass onto the pressing surface of the fixed-side assembly. As the first piece of glass moves further, the deceleration photoelectric switch located in the assembly module senses the first piece of glass and instructs the belt transmission component to decelerate the transmission through the control center. When the front end of the first piece of glass touches the glass positioning switch, the control center instructs the belt transmission component to stop running. The control center drives the ball screw pair to operate until the vacuum suction cup in the pressing surface of the moving-side assembly is close to the first piece of glass, and the vacuum generator is turned on to adsorb the first piece of glass to the vacuum suction cup. The first piece of glass is taken away from the pressing surface of the fixed side joint piece by the ball screw pair, and then the second piece of glass attached with the aluminum frame enters the joint module. After the deceleration photoelectric switch in the joint module senses the second piece of glass, the control center instructs the belt transmission component to decelerate the transmission through the control center. When the front end of the second piece of glass touches the glass positioning switch, the control center instructs the belt transmission component to stop running, and at the same time controls the fan to operate in the opposite direction to adsorb the second piece of glass to the pressing surface of the fixed side joint piece. The control center drives the ball screw pair to operate until the moving side joint piece brings the first piece of glass close to the other side of the aluminum frame, and drives the inflation component to inflate the chamber. After the inflation volume reaches the set value, the ball screw pair is further driven to operate until the moving side joint piece presses the first piece of glass to the other side of the aluminum frame. At this time, the vacuum suction cup cancels the adsorption effect on the first piece of glass, and the fan blows the second piece of glass to float on the pressing surface of the fixed side joint piece. Finally, the belt transmission component outputs the finished product to the joint unit and stops the fan.When the front and rear assembly modules work together, the first piece of glass passes through the front assembly module from the aluminum frame attachment unit and enters the rear assembly module. After the fixed-side photoelectric switch at the front end of the front assembly module detects the first piece of glass, the control center drives the fan of the front assembly module to operate. After the fixed-side photoelectric switch at the front end of the rear assembly module detects the first piece of glass, the control center drives the fan of the rear assembly module to operate, and the first piece of glass is blown above the pressing surface of the fixed-side assembly. As the first piece of glass moves further, the deceleration photoelectric switch in the rear assembly module senses After reaching the first piece of glass, the control center instructs the belt transmission component of the rear assembly module to slow down. When the front end of the first piece of glass touches the glass positioning switch of the rear assembly module, the control center instructs the belt transmission component of the rear assembly module to stop running. The second piece of glass enters the front assembly module from the aluminum frame attachment unit. After the deceleration photoelectric switch in the front assembly module senses the second piece of glass, the control center instructs the belt transmission component of the front assembly module to slow down. When the front end of the second piece of glass touches the glass positioning switch of the front assembly module, the control center instructs the belt transmission component of the front assembly module to stop running. The transmission component stops running, and the control center drives the ball screw pair to operate until the vacuum suction cup in the pressing surface of the moving side joint is close to the second glass, and the vacuum generator is turned on to adsorb the second glass to the vacuum suction cup, and the second glass is taken away from the pressing surface of the fixed side joint through the ball screw pair; the third glass with an aluminum frame attached passes through the front joint module and enters the rear joint module, and the fourth glass with an aluminum frame attached enters the front joint module through the aluminum frame attachment unit. When the third glass and the fourth glass touch the glass positioning switch of the rear joint module and the glass positioning switch of the front joint module respectively, the glass stops. After stopping, the fan is controlled to operate in the reverse direction to adsorb the third glass to the pressing surface of the fixed side joint, and the control system controls the ball screw pair of the front joint module and the ball screw pair of the rear joint module to operate synchronously to press the first glass to the other side of the aluminum frame on the third glass, and press the second glass to the other side of the aluminum frame on the fourth glass. At this time, the vacuum suction cup cancels the adsorption effect on the first glass and the second glass, and the fan blows the third glass and the fourth glass to float on the pressing surface of the fixed side joint, and finally the belt transmission component outputs the finished product to the joint unit, and the fan is stopped; Mode 2: When the glass size is smaller than the rated size of a single assembly module and the processing requirement is a double cavity, the system turns on the front assembly module and the rear assembly module for coordinated operation. The first piece of glass passes through the front assembly module from the aluminum frame attachment unit and enters the rear assembly module. The fixed-side photoelectric switch located at the head end of the front assembly module detects the first piece of glass and drives the fan of the front assembly module through the control center. The fixed-side photoelectric switch located at the head end of the rear assembly module detects the first piece of glass and drives the fan of the rear assembly module through the control center to blow the first piece of glass above the pressing surface of the fixed-side assembly. As the first piece of glass moves further, the deceleration photoelectric switch located in the rear assembly module senses the first piece of glass and instructs the rear assembly module through the control center. The belt transmission component of the rear assembly module slows down the transmission. When the front end of the first glass touches the glass positioning switch of the rear assembly module, the control center instructs the belt transmission component of the rear assembly module to stop running. The second glass enters the front assembly module from the aluminum frame attachment unit. The deceleration photoelectric switch in the front assembly module senses the second glass and instructs the belt transmission component of the front assembly module to slow down the transmission through the control center. When the front end of the second glass touches the glass positioning switch of the front assembly module, the control center instructs the belt transmission component of the front assembly module to stop running. The control center drives the ball screw pair to operate until the vacuum suction cup in the pressing surface of the moving side assembly is close to the second glass, and the vacuum generator is turned on to adsorb the second glass to the vacuum suction cup, and the ball screw The second glass is brought away from the pressing surface of the fixed side joint piece by the second pair; the third glass attached with an aluminum frame passes through the front jointing module and enters the rear jointing module, and the fourth glass attached with an aluminum frame enters the front jointing module from the aluminum frame attaching unit. When the third glass and the fourth glass touch the glass positioning switch of the rear jointing module and the glass positioning switch of the front jointing module respectively and stop, the control system controls the ball screw pair of the front jointing module and the ball screw pair of the rear jointing module to run synchronously, presses the first glass to the other side of the aluminum frame on the third glass, and brings the first glass and the third glass away from the fixed side joint piece of the rear jointing module through the moving side joint piece of the rear jointing module, presses the second glass to the other side of the aluminum frame on the fourth glass, and moves through the front jointing module The moving side closing piece of the closing module takes the second glass and the fourth glass away from the fixed side closing piece of the front closing module; the fifth glass attached with an aluminum frame passes through the front closing module and enters the rear closing module, and the sixth glass attached with an aluminum frame enters the front closing module from the aluminum frame attaching unit. When the fifth glass and the sixth glass are both positioned and stopped, the control system controls the ball screw pair of the front closing module and the ball screw pair of the rear closing module to run synchronously, pressing the third glass to the other side of the aluminum frame on the fifth glass, and pressing the fourth glass to the other side of the aluminum frame on the sixth glass. At this time, the vacuum suction cups on the moving side closing piece cancel the adsorption effect on the first glass and the second glass. Finally, the belt transmission component outputs the finished product to the closing unit and stops the fan. Mode three, when the glass size is larger than the rated size of a single assembly module and the processing requirement is a single cavity, the system starts the front assembly module and the rear assembly module to operate synchronously, and the first piece of glass enters the assembly unit from the aluminum frame attachment unit. After the fixed-side photoelectric switch at the head end of the front assembly module detects the first piece of glass, the control center drives the fan to operate, and the first piece of glass is blown to float on the pressing surface of the fixed-side assembly. As the first piece of glass moves further, the deceleration photoelectric switch located in the rear assembly module senses the first piece of glass and instructs the belt transmission component of the front assembly module and the belt transmission component of the rear assembly module to decelerate synchronously through the control center. When the front end of the first piece of glass touches the glass positioning switch of the rear assembly module, the control center instructs the belt transmission component of the front assembly module and the belt transmission component of the rear assembly module to stop running synchronously. The control center drives the ball screw pair of the front assembly module and the rear assembly module to operate synchronously until the vacuum suction cup in the pressing surface of the moving side assembly is close to the first piece of glass, and the vacuum generator is turned on to adsorb the first piece of glass to the vacuum suction cup, and the first piece of glass is adsorbed to the vacuum suction cup through the ball screw pair. The glass is brought away from the pressing surface of the fixed side joint, and then the second glass attached with the aluminum frame enters the joint unit. After the deceleration photoelectric switch located in the rear joint module senses the second glass, it instructs the belt transmission component of the front joint module and the belt transmission component of the rear joint module to synchronously decelerate and transmit through the control center. When the front end of the second glass touches the glass positioning switch of the rear joint module, the control center instructs the belt transmission component of the front joint module and the belt transmission component of the rear joint module to stop running synchronously, and at the same time controls the fan to operate in the reverse direction to adsorb the second glass to the pressing surface of the fixed side joint. The control center drives the ball screw pair to operate until the moving side joint brings the first glass close to the other side of the aluminum frame, and drives the inflation component to inflate the chamber. After the inflation volume reaches the set value, the ball screw pair is further driven to operate until the moving side joint presses the first glass to the other side of the aluminum frame. At this time, the vacuum suction cup cancels the adsorption effect on the first glass, and the fan blows the second glass to float on the pressing surface of the fixed side joint. Finally, the belt transmission component outputs the finished product to the joint unit and stops the fan. Mode 4: When the glass size is larger than the rated size of a single assembly module and the processing requirement is a double cavity, the system starts the front assembly module and the rear assembly module to operate synchronously. The first piece of glass enters the assembly unit from the aluminum frame attachment unit. After the fixed-side photoelectric switch at the head end of the front assembly module detects the first piece of glass, the control center drives the fan to operate, and the first piece of glass is blown to float on the pressing surface of the fixed-side assembly. As the first piece of glass moves further, the deceleration photoelectric switch located in the rear assembly module senses the first piece of glass and instructs the belt transmission component of the front assembly module and the belt transmission component of the rear assembly module to decelerate and transmit synchronously through the control center. When the front end of the first piece of glass touches the glass positioning switch of the rear assembly module, the control center instructs the belt transmission component of the front assembly module and the belt transmission component of the rear assembly module to stop running synchronously. The control center drives the ball screw pair of the front assembly module and the rear assembly module to operate synchronously until the vacuum suction cup in the pressing surface of the moving side assembly is close to the first piece of glass, and the vacuum generator is turned on to adsorb the first piece of glass to the vacuum suction cup, and the first piece of glass is adsorbed to the vacuum suction cup through the ball screw pair. The glass is brought away from the pressing surface of the fixed side joint, and then the second glass attached with the aluminum frame enters the joint unit. After the deceleration photoelectric switch located in the rear joint module senses the second glass, the control center instructs the belt transmission component of the front joint module and the belt transmission component of the rear joint module to synchronously decelerate and transmit. When the front end of the second glass touches the glass positioning switch of the rear joint module, the control center instructs the belt transmission component of the front joint module and the belt transmission component of the rear joint module to stop running synchronously, and at the same time controls the fan to operate in the reverse direction to adsorb the second glass to the pressing surface of the fixed side joint. The control center drives the ball screw pair to operate until the moving side joint brings the first glass close to the other side of the aluminum frame, and drives the inflation component to inflate the chamber. After the inflation volume reaches the set value, the ball screw pair is further driven to operate until the moving side joint presses the first glass to the other side of the aluminum frame. At this time, the vacuum suction cup cancels the adsorption effect on the first glass, and the fan blows the second glass to float on the pressing surface of the fixed side joint. Finally, the belt transmission component outputs the finished product to the joint unit and stops the fan.
Citation Information
Patent Citations
Novel hollow glass production line and control system
CN211056965U
Cited By
Hollow glass processing device, hollow glass processing method and hollow glass
CN120573965A