Waste processing device and control method thereof
By designing waste chip treatment devices, including spray heads, waste chip treatment components and filter components, the problem of difficult waste chips during mechanical processing is solved, and effective filtering and collection of waste chips in the coolant is achieved to prevent pollution.
Patent Information
- Application Number
- CN202110381355.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-04-09
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2041-04-09
AI Technical Summary
The waste chips generated during mechanical processing are difficult to clean and collect, especially when mixed with coolant, and cannot be effectively cleaned and collected, resulting in contamination.
A waste chip treatment device is designed, including a treatment component and a collection component. The treatment component includes a spray head, a waste chip treatment component and a filter component. The collection component collects and filters waste chips through a lifting collection plate and a water pump. A cleaning roller and a vacuum cleaner are used for external use. Cleaning of surface waste chips, filter parts include activated carbon plates and filter mesh, and limiting mechanism fixes filter parts.
The waste chips in the coolant are filtered and collected in the coarse and fine filters, preventing waste chips from flowing into the sewer with the liquid, causing pollution, ensuring the cleanliness of the liquid and making it convenient for reuse.
Smart Images

Figure CN113070729B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of mechanical processing, and in particular to a waste chip processing device and a control method thereof. Background Art
[0002] Machining refers to the process of changing the size or performance of a workpiece through mechanical equipment. As the shape of the workpiece changes, the material on the workpiece falls off and forms waste.
[0003] These waste materials are often small in volume and difficult to clean and collect. Therefore, in the prior art, they are often unable to be effectively cleaned, and even some waste materials are mixed with cooling fluid and cannot be cleaned and collected at all. Summary of the invention
[0004] The invention provides a waste chip processing device and a control method thereof, aiming to improve the problem of waste generated in a machining process without collection and cleaning.
[0005] First,
[0006] In order to solve the above technical problems, the present invention provides a waste chip processing device, which includes a base, a processing component and a collecting component.
[0007] The processing assembly includes a processing box disposed on the base and having a chamber built therein, a nozzle disposed on the top of the chamber, a waste processing component disposed in the middle of the chamber, and a filtering component disposed at the bottom of the chamber. The waste processing component is a coarse filter, and the filtering component is a fine filter.
[0008] The collecting assembly includes a collecting plate that is escalably mounted on the processing box, and a first water pump disposed on the collecting plate. A water collecting tank is disposed on the top of the collecting plate. The first water pump is connected to the water collecting tank and the nozzle to transport the water flow carrying waste debris in the water collecting tank to the nozzle for spraying.
[0009] Optionally, a slide groove is provided on the side of the processing box. The waste chip processing device also includes a lifting component configured on the processing box.
[0010] The lifting assembly includes a slider configured on the slide slot, a screw rod and a first motor configured on the processing box. The collecting plate is configured on the slider. The first motor is used to drive the screw rod to rotate, so as to drive the slider to move up and down.
[0011] Optionally, the collection assembly also includes a cleaning roller arranged at the bottom of the collection plate, a suction nozzle arranged at the collection plate and located above the cleaning roller, a second motor arranged at the collection plate for driving the cleaning roller to rotate, and a vacuum cleaner connected to the suction nozzle.
[0012] The cleaning roller is used to clean the waste on the surface of the external object. The vacuum cleaner is used to transport the waste on the surface of the cleaning roller to the waste processing component in the cavity.
[0013] Optionally, roller support parts are extended downwardly from both sides of the collecting plate. A plurality of cleaning rollers are provided, and both ends are rotatably arranged on the roller support parts.
[0014] The collecting assembly also includes a driving wheel arranged on the cleaning roller, a belt arranged between the driving wheels, and a box arranged on the collecting plate for covering the driving wheel, the belt and the second motor.
[0015] Optionally, the waste processing component includes a filter box provided with a groove, a push plate slidably arranged in the groove, and a first telescopic member for driving the push plate to slide.
[0016] The bottom of the filter box is provided with a through hole. The waste processing component also includes a filter screen arranged in the through hole.
[0017] Optionally, the filter component includes an activated carbon plate and filter sponges disposed on both sides of the activated carbon plate. The activated carbon plate is fixed to the side wall of the processing box by a limiting mechanism.
[0018] Optionally, the limiting mechanism includes a clamping groove arranged on the side wall of the cavity and a mounting groove arranged on both sides of the activated carbon plate.
[0019] The limiting mechanism further comprises a compression spring and a positioning member arranged in the installation slot. The end of the positioning member is in an arc shape.
[0020] The limiting mechanism further comprises a through slot connected to the mounting slot, and a push block slidably arranged in the through slot, wherein the push block is used to drive the locking member to slide.
[0021] Optionally, the filter component is plate-shaped. A plurality of the filter components are vertically arranged at the bottom of the cavity.
[0022] The processing assembly further includes a guide plate located below the waste processing component, wherein the guide plate is used to guide the water flow passing through the waste processing component to one side of the plurality of filter components.
[0023] The treatment assembly further includes a second water pump disposed on the other side of the plurality of filter components, and a return pipe connected to the second water pump and the nozzle. The second water pump is used to transport the water flow on the other side of the plurality of filter components to the nozzle.
[0024] Optionally, the collecting assembly further comprises a scraper slidably disposed on the water collecting trough, and a second telescopic member disposed on the collecting plate for driving the scraper to slide.
[0025] The collecting plate is provided with limiting grooves on both sides of the water collecting tank. Both sides of the scraper extend to the limiting grooves and are slidably connected with the limiting grooves;
[0026] The waste scrap processing device also includes a handle rotatably arranged on the processing box. The surface of the handle is covered with a rubber sleeve.
[0027] Second,
[0028] The present invention provides a control method for controlling the waste chip processing device as described in the first aspect. The control method comprises the following steps:
[0029] When handling chips in coolant:
[0030] S101, adjusting the height of the collecting assembly so that the water collecting trough faces the water outlet of the mechanical processing equipment.
[0031] S102, turning on the first water pump to transport the water in the water collection tank to the nozzle for spraying.
[0032] S103, driving the push plate to move so as to squeeze the waste in the filter box into blocks.
[0033] When handling debris from external surfaces:
[0034] S201. Adjust the height of the collecting assembly so that the water collecting trough faces the water outlet of the mechanical processing equipment.
[0035] S202, turning on the second motor to drive the cleaning roller to rotate.
[0036] S203, turning on the vacuum cleaner to transport the waste debris on the cleaning roller to the nozzle.
[0037] S204, turning on the second water pump to allow the liquid in the chamber to circulate in the processing box.
[0038] S205, driving the push plate to move so as to squeeze the waste in the filter box into blocks.
[0039] By adopting the above technical solution, the present invention can achieve the following technical effects:
[0040] The embodiment of the present invention collects liquids such as coolant of machining machinery through a water collection tank, and then uses a waste chip processing component to roughly filter the liquid to filter out the coarse metal in the liquid. The filtered liquid is finely filtered using a filtering component to filter out the powdered waste chips in the liquid, so that all the waste chips in the liquid can be filtered and collected, preventing the waste chips from flowing into the sewer and other places with the liquid to cause pollution. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0042] Figure 1 It is an axonometric view of the waste chip treatment device;
[0043] Figure 2 It is an axonometric view of the collection assembly;
[0044] Figure 3 is a half-section view of the collecting assembly in the top view direction;
[0045] Figure 4 It is a half-section view of the collecting assembly in the front view direction;
[0046] Figure 5 It is a half-section view of the processing component in the front view direction;
[0047] Figure 6 It is an axonometric view of the waste handling component;
[0048] Figure 7 It is a half-section diagram of the filter component;
[0049] Figure 8 It is a half-section view from the top direction of the filter component installed in the box.
[0050] Markings in the figure: 1-base, 2-handle, 3-hose, 4-treatment box, 5-return pipe, 6-first water pump, 7-first motor, 8-slider, 9-drain pipe, 10-vacuum cleaner, 11-water collection tank, 12-collection plate, 13-cleaning roller, 14-slide, 15-screw, 16-limiting groove, 17-box, 18-second telescopic member, 19-scraper, 20-second motor, 21-belt, 22-transmission wheel, 23-suction nozzle, 24-spray head, 25-waste processing component, 26-guide plate, 27-filter component, 28-second water pump, 29-filter box, 30-first telescopic member, 31-push plate, 32-through hole, 33-filter screen, 34-filter sponge, 35-activated carbon plate, 36-compression spring, 37-locking member, 38-installation slot, 39-slot, 40-push block, 41-through slot. DETAILED DESCRIPTION
[0051] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the invention claimed for protection, but merely represents the selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.
[0052] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0053] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0054] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0055] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0056] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments:
[0057] Embodiment 1
[0058] Depend on Figures 1 to 8 As shown, an embodiment of the present invention provides a waste chip processing device, which includes a base 1, a processing component and a collecting component.
[0059] The processing assembly includes a processing box 4 disposed on the base 1 and having a chamber built therein, a nozzle 24 disposed at the top of the chamber, a waste processing component 25 disposed in the middle of the chamber, and a filter component 27 disposed at the bottom of the chamber. The waste processing component 25 is a coarse filter, and the filter component 27 is a fine filter.
[0060] The collecting assembly includes a collecting plate 12 which is escalably mounted on the processing box 4, and a first water pump 6 which is arranged on the collecting plate 12. A water collecting tank 11 is arranged on the top of the collecting plate 12. The first water pump 6 is connected to the water collecting tank 11 and the nozzle 24 to transport the water flow carrying the waste debris in the water collecting tank 11 to the nozzle 24 for spraying.
[0061] In this embodiment, wheels are provided at the bottom of the base 1 to facilitate the movement of the waste disposal device. The processing component is configured on the base 1 in a vertical columnar geometry, and angle irons are provided at the connection between the processing component and the base 1 for reinforcement. Specifically, the waste disposal device also includes a handle 2 rotatably configured on the processing box 4. In addition, a rubber sleeve is provided on the surface of the handle 2. The output end of the first water pump 6 is connected to the nozzle 24 through a hose 3.
[0062] In this embodiment, in order to make the height adjustment range of the collecting assembly as large as possible, the collecting assembly is arranged on the side of the processing box 4. Specifically, a slide groove 14 is arranged on the side of the processing box 4. The waste chip processing device also includes a lifting assembly configured on the processing box 4. The lifting assembly includes a slider 8 configured on the slide groove 14, and a screw rod 15 and a first motor 7 configured on the processing box 4. The collecting plate 12 is arranged on the slider 8. The first motor 7 is used to drive the screw rod 15 to rotate, so as to drive the slider 8 to move up and down.
[0063] In this embodiment, both ends of the screw rod 15 are directly rotatably arranged in the slide groove 14. The slider 8 and the screw rod 15 are threadedly connected, and the side of the slider 8 and the side of the slide groove 14 are slidably connected, so that the screw rod 15 can drive the slider 8 to move up and down while rotating. A section of the screw rod 15 passes through the side wall of the box body 17, extends outward and is transmission-connected with the first motor 7. The first motor 7 can be set on the top of the processing box 4, and can also be set on the base 1. Specifically, the first motor 7 is a servo motor or a stepper motor.
[0064] In the embodiment of the present invention, the coolant and other liquids of the machining machinery are collected by the water collection tank 11, and then the waste chip treatment component 25 is used to roughly filter the liquid to filter out the machining waste chips in the liquid. The filter component 27 is used to finely filter the liquid filtered by the waste chip treatment component 25 to filter out the powdered waste chips in the liquid, so that all the waste chips in the liquid can be filtered and collected, which not only ensures the cleanliness of the liquid and facilitates its reuse on the machining equipment, but also prevents the waste chips from flowing into the sewer and other places with the liquid to cause pollution.
[0065] like Figures 2 to 4 As shown, based on the above embodiment, in an optional embodiment of the present invention, the collection assembly further includes a cleaning roller 13 disposed at the bottom of the collection plate 12, a suction nozzle 23 disposed on the collection plate 12 and located above the cleaning roller 13, a second motor 20 disposed on the collection plate 12 for driving the cleaning roller 13 to rotate, and a vacuum cleaner 10 connected to the suction nozzle 23. The cleaning roller 13 is used to clean the waste debris on the surface of the external object. The vacuum cleaner 10 is used to transport the waste debris on the surface of the cleaning roller 13 to the waste debris processing component 25 in the cavity.
[0066] Specifically, the lower end of the cleaning roller 13 contacts the surface of the external object, and the waste on the surface is adhered and adsorbed. When the waste on the cleaning roller 13 rotates to the upper end of the cleaning roller 13, it will be sucked away by the suction nozzle 23, which can not only collect the waste, but also ensure the cleanliness of the cleaning roller 13 and the cleaning effect. The vacuum cleaner 10 is connected to the upper part of the cavity through the sewage pipe 9 so that the waste can naturally fall to the waste processing component 25.
[0067] In this embodiment, liquid is placed at the bottom of the cavity. The processing assembly further includes a second water pump 28 and a return pipe 5. The return pipe 5 connects the second water pump 28 and the nozzle 24. The second water pump 28 is used to transport the liquid at the bottom of the cavity to the nozzle 24 to clean the collected waste and remove dust from the waste.
[0068] It is understandable that multiple nozzles 24 can be provided, and the first water pump 6 and the second water pump 28 are respectively connected to different nozzles 24. They can also be arranged in parallel and connected to all nozzles 24 at the same time, and a one-way valve is set on the return pipe 5 and the hose 3 to prevent different pipelines from flowing in series.
[0069] like Figures 2 to 4 As shown, based on the above embodiment, in an optional embodiment of the present invention, roller support parts extend downwardly from both sides of the collecting plate 12. A plurality of cleaning rollers 13 are provided, and both ends are rotatably arranged on the roller support parts. The collecting assembly also includes a transmission wheel 22 arranged on the cleaning roller 13, a belt 21 arranged between the transmission wheels 22, and a box 17 arranged on the collecting plate 12 to cover the transmission wheel 22, the belt 21 and the second motor 20.
[0070] Specifically, the water collecting tank 11 is arranged at the middle position of the top of the collecting plate 12. The bottom of the collecting plate 12 is U-shaped, that is, a groove is arranged at the bottom, and the two sides of the groove are roller support parts; Figure 3 As shown, a plurality of cleaning rollers 13 are arranged at equal intervals on the support plate. Figure 4 As shown, a plurality of suction nozzles 23 are arranged above each cleaning roller 13. The plurality of suction nozzles 23 are all connected to the vacuum cleaner 10. The cleaned waste scraps are adsorbed by the vacuum cleaner 10. Then, the waste scraps are connected to the upper part of the processing box 4 through the sewage pipe 9. Under the action of gravity, the waste scraps naturally fall to the waste scrap processing component 25.
[0071] like Figure 6As shown, on the basis of the above embodiment, in an optional embodiment of the present invention, the waste processing component 25 includes a filter box 29 provided with a groove, a push plate 31 slidably arranged in the groove, and a first telescopic member 30 for driving the push plate 31 to slide. A through hole 32 is provided at the bottom of the filter box 29. The waste processing component 25 also includes a filter screen 33 arranged in the through hole 32. Specifically, the outer wall of the filter box 29 is fixedly connected to the inner wall of the processing box 4. A plurality of through holes 32 are equidistantly provided at the bottom end of the filter box 29, and a filter screen 33 is fixedly installed inside the plurality of through holes 32. The number of the first telescopic members 30 is 2. Mounting holes are provided on both sides of the inner wall of the filter box 29, and the first telescopic members 30 are fixedly installed inside the two mounting holes. The first telescopic member 30 is an electric hydraulic cylinder push plate 31, and the telescopic ends of the two electric hydraulic cylinders are fixedly installed with push plates 31.
[0072] In this embodiment, the push plate 31 is pushed to slide by an electric hydraulic cylinder, and the cleaned waste chips are squeezed into blocks by the push plate 31, so that the waste chips can be easily recovered.
[0073] like Figure 7 As shown, based on the above embodiment, in an optional embodiment of the present invention, the filter component 27 includes an activated carbon plate 35 and filter sponges 34 arranged on both sides of the activated carbon plate 35. The activated carbon plate 35 is fixed to the side wall of the treatment box 4 through a limiting mechanism. Specifically, the filter component 27 is used to filter dust particles in the liquid, which not only ensures the cleanliness of the liquid, but also prevents these dust particles from flowing into the sewer with the liquid to cause pollution.
[0074] like Figure 7 and Figure 8 As shown, on the basis of the above embodiment, in an optional embodiment of the present invention, the limiting mechanism includes a slot 39 arranged on the side wall of the cavity and a mounting slot 38 arranged on both sides of the activated carbon plate 35. The limiting mechanism also includes a compression spring 36 and a locking member 37 configured in the mounting slot 38. The end of the locking member 37 is in an arc shape. The limiting mechanism also includes a through slot 41 connected to the mounting slot 38, and a push block 40 slidably configured in the through slot 41. The push block 40 is used to drive the locking member 37 to slide.
[0075] Specifically, both sides of the activated carbon plate 35 are provided with mounting grooves 38. A spring pin structure is formed by installing a compression spring 36 and a retaining member 37 in the mounting groove 38. The end of the retaining member 37 is hemispherical and can be inserted into a retaining groove 39 on the side wall of the cavity to fix the filter component 27 in a quick-release manner. The movement of the retaining member 37 is controlled by a push block 40 to facilitate the replacement of the filter component 27.
[0076] like Figure 8As shown, based on the above embodiment, in an optional embodiment of the present invention, the filter component 27 is plate-shaped. A plurality of filter components 27 are vertically arranged at the bottom of the cavity. The processing assembly also includes a guide plate 26 located below the waste processing component 25. The guide plate 26 is used to guide the water flow passing through the waste processing component 25 to one side of the plurality of filter components 27. The processing assembly also includes a second water pump 28 arranged on the other side of the plurality of filter components 27, and a return pipe 5 connected to the second water pump 28 and the nozzle 24. The second water pump 28 is used to transport the water flow on the other side of the plurality of filter components 27 to the nozzle 24.
[0077] Specifically, by vertically arranging a plurality of filter components 27, each component can be immersed in the liquid at the same depth, thereby ensuring the use effect and life of the filter components 27. The guide plate 26 can enable the liquid flowing out of the waste filter component 27 to flow to one side of the plurality of filter components 27, thereby sequentially passing through the plurality of filter components 27. The filtering effect is ensured. In other embodiments, the filter components 27 can also be arranged horizontally. Thus, the guide plate 26 is no longer needed to achieve the liquid passing through the plurality of filter components 27 in sequence.
[0078] like Figure 1 and 8 As shown, based on the above embodiment, in an optional embodiment of the present invention, the collection assembly further includes a scraper 19 slidably arranged on the water collecting tank 11, and a second telescopic member 18 arranged on the collection plate 12 for driving the scraper 19 to slide. The collection plate 12 is provided with limit grooves 16 located on both sides of the water collecting tank 11. Both sides of the scraper 19 extend to the limit grooves 16 and are slidably connected to the limit grooves 16. Specifically, the second telescopic member 18 is an electric push rod. The scraper 19 is T-shaped.
[0079] The driving parts used in the present invention include the first motor 7, the second motor 20, the electric push rod, the electric hydraulic cylinder, the first water pump 6, the second water pump 28 and the vacuum cleaner 10, which are all electric devices, that is, the waste processing device only needs electric energy to drive, which greatly facilitates finding a power source when using it.
[0080] Embodiment 2
[0081] The embodiment of the present invention provides a control method for controlling the waste chip processing device as described in the first embodiment. The control method comprises the following steps:
[0082] When handling chips in coolant:
[0083] S101. Adjust the height of the collection assembly so that the water collection tank faces the water outlet of the mechanical processing equipment.
[0084] S102, turning on the first water pump to transport the water in the water collection tank to the nozzle for spraying.
[0085] S103, driving the push plate to move so as to squeeze the waste in the filter box into blocks.
[0086] Specifically, first, each electrical appliance is electrically connected to an external power supply through an external controller, and then the first motor is turned on. The rotation of the first motor drives the rotation of the screw rod, and the rotation of the screw rod drives the lifting of the slider, and the lifting of the slider drives the lifting of the collecting plate, so that the water receiving trough at the top of the collecting plate is aligned with the outlet end of the machining wastewater, and then the first water pump is turned on. The wastewater containing waste chips in the water receiving trough is pumped into the interior of the treatment box through the first water pump. When the wastewater passes through the filter box, the waste chips in the wastewater are filtered and processed by the filter net installed at the bottom of the filter box. The wastewater flows into the bottom of the treatment box along the guide plate through the filter net, and is filtered and processed by the filter mechanism installed at the bottom of the treatment box.
[0087] When the waste chips in the filter box reach a certain amount, the push plate is driven to move, squeezing the waste chips in the filter box into blocks for easy removal.
[0088] When handling debris from external surfaces:
[0089] S201. Adjust the height of the collection assembly so that the water collection tank faces the water outlet of the mechanical processing equipment.
[0090] S202, turning on the second motor to drive the cleaning roller to rotate.
[0091] S203, turning on the vacuum cleaner to transport the waste debris on the cleaning roller to the nozzle.
[0092] S204, driving the push plate to move so as to squeeze the waste in the filter box into blocks.
[0093] Specifically,
[0094] The first motor drives the screw rod to rotate and adjust the height of the collecting plate so that the cleaning roller at the bottom of the collecting plate is aligned with the cleaning part.
[0095] Then, the second motor and the vacuum cleaner are turned on, and the cleaning roller is driven to rotate by the second motor. The cleaning rollers are connected by a transmission wheel and a belt transmission, thereby driving the cleaning rollers to rotate. The surface of the processing table is cleaned by the rotation of the cleaning rollers, and the cleaned dust and waste are sucked into the interior of the processing box by the vacuum cleaner.
[0096] Turn on the second water pump, and use the second water pump to spray the filtered water through the nozzle to clean out the metal scraps in the dust.
[0097] Then the electric hydraulic cylinder is opened to squeeze the waste chips into blocks, so that the metal waste chips can be collected and processed easily.
[0098] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A waste chip processing device, characterized in that: It comprises a base (1), a processing component and a collection component; The processing assembly comprises a processing box (4) arranged on the base (1) and having a chamber therein, a nozzle (24) arranged at the top of the chamber, a waste chip processing component (25) arranged at the middle of the chamber, and a filtering component (27) arranged at the bottom of the chamber; the waste chip processing component (25) is a coarse filter, and the filtering component (27) is a fine filter; The collecting assembly comprises a collecting plate (12) which is escalably mounted on the processing box (4), and a first water pump (6) arranged on the collecting plate (12); a water collecting tank (11) is arranged on the top of the collecting plate (12); the first water pump (6) is connected to the water collecting tank (11) and the nozzle (24) to transport the water flow carrying waste debris in the water collecting tank (11) to the nozzle (24) for spraying; The side of the processing box (4) is provided with a slide groove (14); the waste chip processing device also includes a lifting component arranged on the processing box (4); The lifting assembly comprises a slider (8) arranged on the slide groove (14), and a screw rod (15) and a first motor (7) arranged on the processing box (4); the collecting plate (12) is arranged on the slider (8); the first motor (7) is used to drive the screw rod (15) to rotate, so as to drive the slider (8) to move up and down; The collecting assembly further comprises a cleaning roller (13) arranged at the bottom of the collecting plate (12), a suction nozzle (23) arranged at the collecting plate (12) and located above the cleaning roller (13), a second motor (20) arranged at the collecting plate (12) for driving the cleaning roller (13) to rotate, and a vacuum cleaner (10) connected to the suction nozzle (23); The cleaning roller (13) is used to clean waste debris on the surface of an external object; the vacuum cleaner (10) is used to transport the waste debris on the surface of the cleaning roller (13) to a waste debris processing component (25) in the cavity.
2. The waste chip treatment device according to claim 1 is characterized in that , roller support parts extend downwardly from both sides of the collecting plate (12); a plurality of cleaning rollers (13) are provided, and both ends are rotatably arranged on the roller support parts; The collecting assembly also includes a transmission wheel (22) arranged on the cleaning roller (13), a belt (21) arranged between the transmission wheels (22), and a housing (17) arranged on the collecting plate (12) for covering the transmission wheel (22), the belt (21) and the second motor (20).
3. The waste chip treatment device according to claim 1 is characterized in that The waste processing component (25) includes a filter box (29) provided with a groove, a push plate (31) slidably arranged in the groove, and a first telescopic member (30) for driving the push plate (31) to slide; The bottom of the filter box (29) is provided with a through hole (32); the waste processing component (25) also includes a filter screen (33) arranged in the through hole (32).
4. The waste chip treatment device according to claim 1 is characterized in that The filter component (27) comprises an activated carbon plate (35) and filter sponges (34) arranged on both sides of the activated carbon plate (35); the activated carbon plate (35) is fixed to the side wall of the processing box (4) by a limiting mechanism.
5. The waste chip treatment device according to claim 4 is characterized in that The limiting mechanism comprises a clamping groove (39) arranged on the side wall of the cavity and a mounting groove (38) arranged on both sides of the activated carbon plate (35); The limiting mechanism further comprises a compression spring (36) and a locking member (37) arranged in the mounting groove (38); the end of the locking member (37) is in an arc shape; The limiting mechanism further comprises a through slot (41) connected to the mounting slot (38), and a push block (40) slidably arranged in the through slot (41); the push block (40) is used to drive the locking member (37) to slide.
6. The waste chip treatment device according to any one of claims 1 to 5, characterized in that , the filter component (27) is plate-shaped; a plurality of the filter components (27) are vertically arranged at the bottom of the cavity; The processing assembly further comprises a guide plate (26) located below the waste processing component (25); the guide plate (26) is used to guide the water flow passing through the waste processing component (25) to one side of the plurality of filter components (27); The treatment component also includes a second water pump (28) arranged on the other side of the multiple filter components (27), and a return pipe (5) connected to the second water pump (28) and the nozzle (24); the second water pump (28) is used to transport the water flow on the other side of the multiple filter components (27) to the nozzle (24).
7. The waste chip treatment device according to any one of claims 1 to 5, characterized in that The collecting assembly further comprises a scraper (19) slidably arranged on the water collecting tank (11), and a second telescopic member (18) arranged on the collecting plate (12) for driving the scraper (19) to slide; The collecting plate (12) is provided with limiting grooves (16) located on both sides of the water collecting trough (11); both sides of the scraper (19) extend to the limiting grooves (16) and are slidably connected to the limiting grooves (16); The waste scrap processing device further comprises a handle (2) rotatably arranged on the processing box (4); a rubber sleeve is provided on the surface of the handle (2).
8. A control method, characterized in that: Used to control the waste chip processing device as claimed in claim 1; the control method comprises the following steps: When handling chips in coolant: S101, adjusting the height of the collecting assembly so that the water collecting trough faces the water outlet of the mechanical processing equipment; S102, turning on the first water pump to transport the water in the water collection tank to the nozzle for spraying; S103, driving the push plate activities, in order to filter the waste in the box squeezed into blocks; When handling debris from external surfaces: S201, adjusting the height of the collecting assembly so that the water collecting trough faces the water outlet of the mechanical processing equipment; S202, turning on the second motor to drive the cleaning roller to rotate; S203, turning on the vacuum cleaner to transport the waste on the cleaning roller to the nozzle; S204, turning on the second water pump to allow the liquid in the chamber to circulate in the processing box; S204, driving the push plate to move so as to squeeze the waste in the filter box into blocks.
Citation Information
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