Texture processing equipment

Abstract

The present application discloses a texture processing device, including a bottom plate, a lifting plate, a first support, a second support, a fixture platform, a glue dispensing device, and a roller curing device. The texture processing device provided by the present application simulates the operation of manual separation, starts separation from one side, causes less damage to the texture template and the cured glue, and has a higher separation efficiency. The entire process is completed mechanically with a high degree of automation. At the same time, the bottom plate is used to drive the texture template, which can avoid the force of the rotation drive directly acting on the texture template to cause damage, thereby increasing the service life.

Description

Technical Field

[0001] The present application relates to the technical field of glass processing machinery, and in particular to a texture processing device. Background Art

[0002] In the processing of electronic devices such as mobile phones and tablets, patterns are often formed on the panel for the sake of aesthetics or usage needs. The conventional operation is to apply glue on the panel, then cover the panel with a texture template, and then use a glue roller to spread the UV glue evenly. The UV glue is solidified by light curing to form a pattern on the panel surface.

[0003] The UV glue between the texture template and the panel has a certain viscosity after curing, which makes it difficult to separate the texture template and easily damages the texture template or the UV glue; or requires manual assistance in separating the texture template, resulting in low processing efficiency. Summary of the invention

[0004] In order to solve the above-mentioned technical problems, the purpose of the present invention is to provide a texture processing equipment; the texture processing equipment provided by the present application simulates the operation of manual separation and starts separation from one side, which causes less damage to the texture template and the cured glue, and has a higher separation efficiency, and the entire process is completed mechanically with a high degree of automation; at the same time, the texture template is driven by the bottom plate, which can avoid the rotational drive force directly acting on the texture template to cause damage, thereby improving the service life.

[0005] The technical solution provided by the present invention is as follows:

[0006] A texture processing device, comprising a bottom plate, a lifting plate, a first support, a second support, a fixture platform, a dispensing device, and a roller curing device.

[0007] The first pillar and the second pillar are arranged between the lifting plate and the bottom plate, one end of the first pillar is fixedly connected to the lifting plate, and the other end is hinged to the bottom plate; one end of the second pillar is fixedly connected to the lifting plate, and the other end is provided with an arc guide rail, and the side of the bottom plate away from the first pillar cooperates with the arc guide rail; a rotation drive mechanism for driving the bottom plate to rotate is also provided, and the two ends of the rotation drive mechanism are respectively hinged to the bottom plate and the lifting plate;

[0008] The bottom plate is provided with a hollowed-out area matching the texture template, and the texture template is fixedly connected to the bottom plate;

[0009] The fixture platform is located below the bottom plate and is used to support the glass panel to be processed;

[0010] The glue dispensing device is used to supply UV glue to the glass panel to be processed;

[0011] The roller curing device is arranged above the bottom plate and is used for evenly spreading and curing the UV glue between the texture template and the panel.

[0012] Preferably, two first pillars are provided, and the center of the arc-shaped guide rail is located on the line connecting the two first pillars and the hinge point of the bottom plate.

[0013] Preferably, taking the plane when the bottom plate and the lifting plate are horizontal as a reference, the angle between the arc-shaped guide rail and the center of the circle is -15° to 15°.

[0014] Preferably, a lifting drive mechanism is further provided, and the lifting drive mechanism is used to drive the lifting plate to move in a vertical direction.

[0015] Preferably, the roller pressing and curing device specifically comprises a support plate, a roller pressing mechanism, a curing mechanism, and a support plate driving mechanism; the roller pressing mechanism is connected to the support plate and can move relative to the support plate; the curing mechanism is fixedly connected to the support plate;

[0016] The support plate driving mechanism is installed on the bottom plate, and drives the support plate to move along the plane where the bottom plate is located.

[0017] Preferably, the bottom plate is provided with guide rails on both sides of the hollowed-out area, and sliding blocks cooperating with the guide rails are respectively provided at both ends of the support plate.

[0018] Preferably, a template frame and a flipping drive mechanism are also provided; the texture template is mounted on the template frame; one side of the template frame is hinged to the base plate; the flipping drive mechanism is used to drive the template frame to rotate; the flipping drive mechanism includes a flipping seat and a flipping output shaft, and the flipping seat and the flipping output shaft are hinged to the base plate and the template frame respectively.

[0019] Preferably, one end of the flip seat body close to the flip output shaft is hinged to the bottom plate, and one end of the flip output shaft away from the flip seat body is hinged to the template frame.

[0020] Preferably, the jig platform is also provided with at least three alignment mechanisms, which are arranged on the outside of the jig platform and align the material placed on the jig platform from different angles; the alignment mechanism includes an alignment push plate, an alignment base and an alignment drive mechanism, the alignment push plate is slidably connected to the alignment base, and when the alignment push plate slides close to the jig platform, it is higher than the plane where the jig platform is located; when the alignment push plate slides away from the jig platform, it is lower than the plane where the jig platform is located; the alignment drive mechanism drives the alignment push plate to slide.

[0021] Preferably, a loading and unloading device is also provided, and the loading and unloading device comprises:

[0022] A first bracket arranged along the X-axis;

[0023] A second bracket is arranged along the Y-axis, and the second bracket is slidably connected to the first bracket;

[0024] A loading and unloading mechanism, the loading and unloading mechanism comprising a mounting plate, a loading component, and a unloading component; the mounting plate is slidably connected to the second bracket and can slide along the Y axis, and the loading component and the unloading component are slidably connected to the mounting plate so that the loading component and the unloading component can move along the Z axis;

[0025] The glue dispensing device is specifically a glue dispensing component fixedly or slidably arranged on the mounting plate.

[0026] Compared with the operation of directly vertically lifting the entire texture template to separate it from the glue used in the prior art, the texture processing equipment provided by the present application simulates the manual separation operation and starts separation from one side, which causes less damage to the texture template and the cured glue, and has a higher separation efficiency. The entire process is completed mechanically with a high degree of automation. At the same time, the texture template is driven by the base plate to avoid the rotational drive force directly acting on the texture template to cause damage, thereby increasing its service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0028] Figure 1 A schematic diagram of the structure of a texture processing device in an embodiment of the present invention;

[0029] Figure 2 Schematic diagram of the local structure of the texture processing device in the embodiment of the present invention (where b is a camera);

[0030] Figure 3 It is a structural schematic diagram of the lifting plate, the bottom plate, the roller curing device, and the template frame assembly in an embodiment of the present invention;

[0031] Figure 4 It is a side view schematic diagram of the lifting plate, bottom plate, roller curing device, and template frame assembly in an embodiment of the present invention (bottom plate is horizontal);

[0032] Figure 5 It is a side view schematic diagram of the lifting plate, the bottom plate, the roller curing device, and the template frame assembly in the embodiment of the present invention (the bottom plate rotates);

[0033] Figure 6It is a structural schematic diagram of the lifting plate, the bottom plate, the roller curing device, and the template frame assembly in an embodiment of the present invention (the template frame is flipped);

[0034] Figure 7 It is a side view schematic diagram of the lifting plate, the bottom plate, the roller curing device, and the template frame assembly in the embodiment of the present invention (the template frame is flipped);

[0035] Figure 8 It is a partial enlarged schematic diagram of the arc guide rail in an embodiment of the present invention;

[0036] Fig. 9 It is a structural schematic diagram of a roller curing device in an embodiment of the present invention;

[0037] Fig.10 Another perspective schematic diagram of the roller curing device in the embodiment of the present invention;

[0038] Fig.11 A side view schematic diagram of a roller curing device in an embodiment of the present invention;

[0039] Fig.12 It is a structural schematic diagram of a rolling mechanism in an embodiment of the present invention;

[0040] Fig.13 It is a structural schematic diagram of a curing mechanism in an embodiment of the present invention;

[0041] Fig.14 It is a structural schematic diagram of the template frame and the flip driving mechanism in an embodiment of the present invention;

[0042] Fig.15 Schematic diagram of the structure of the template frame and the flipping drive mechanism in an embodiment of the present invention (template frame flipping);

[0043] Fig.16 It is a side view schematic diagram of the jig platform and the alignment mechanism in an embodiment of the present invention (the alignment push plate is away from the jig platform);

[0044] Fig.17 It is a side view schematic diagram of the jig platform and the alignment mechanism in the embodiment of the present invention (the alignment push plate is close to the jig platform, and the fine alignment platform is not shown);

[0045] Fig.18 Schematic diagram of the structure of the fixture platform and the alignment mechanism in the embodiment of the present invention (the alignment push plate is close to the fixture platform, and the fine alignment platform is not shown);

[0046] Fig.19 It is a structural schematic diagram of a loading and unloading device in an embodiment of the present invention;

[0047] Fig. 20 It is a structural schematic diagram of the loading and unloading mechanism in an embodiment of the present invention;

[0048] Figure numerals: 11-first bracket; 12-second bracket; 13-loading and unloading mechanism; 131-loading component; 132-unloading component; 137-suction cup; 138-suction cup moving mechanism; 14-glue dispensing component; 21-support plate; 22-rolling mechanism; 221-rubber roller frame; 222-rubber roller; 223-rolling linkage frame; 23-curing mechanism; 24-support plate driving mechanism; 25-bottom plate; 31-lifting plate; 32-first pillar; 33-second Pillar; 34-arc guide rail; 341-roller; 35-rotation drive mechanism; 351-rotation drive seat; 352-rotation drive output shaft; 36-lifting drive mechanism; 41-template frame; 411-pull rod assembly; 42-flip drive mechanism; 421-flip seat; 422-flip output shaft; 51-jig platform; 52-alignment mechanism; 521-alignment push plate; 522-alignment base; 523-alignment drive mechanism; 53-precision alignment platform. DETAILED DESCRIPTION

[0049] In order to enable those skilled in the art to better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work should fall within the scope of protection of the present application.

[0050] It should be noted that when an element is referred to as being "fixed on" or "set on" another element, it can be directly on the other element or indirectly set on the other element; when an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0051] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0052] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, "multiple" and "several" mean two or more, unless otherwise clearly and specifically defined.

[0053] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the conditions under which this application can be implemented. Therefore, they have no substantive technical significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed in this application without affecting the effects and purposes that can be achieved by this application.

[0054] The embodiments of the present application are written in a progressive manner.

[0055] Please Figures 1 to 20 As shown, an embodiment of the present invention provides a texture processing device, including a bottom plate 25, a lifting plate 31, a first support 32, a second support 33, a fixture platform 51, a dispensing device, and a roller curing device.

[0056] The first pillar 32 and the second pillar 33 are arranged between the lifting plate 31 and the bottom plate 25. One end of the first pillar 32 is fixedly connected to the lifting plate 31, and the other end is hinged to the bottom plate 25. One end of the second pillar 33 is fixedly connected to the lifting plate 31, and the other end is provided with an arc guide rail 34. The side of the bottom plate 25 away from the first pillar 32 cooperates with the arc guide rail 34. A rotation drive mechanism 35 for driving the bottom plate 25 to rotate is also provided. The two ends of the rotation drive mechanism 35 are respectively hinged to the bottom plate 25 and the lifting plate 31.

[0057] The bottom plate 25 is provided with a hollowed-out area matching the texture template, and the texture template is fixedly connected to the bottom plate 25;

[0058] The fixture platform 51 is located below the bottom plate 25 and is used to support the glass panel to be processed;

[0059] The glue dispensing device is used to supply UV glue to the glass panel to be processed;

[0060] The roller curing device is arranged above the bottom plate 25 and is used to evenly spread and cure the UV glue between the texture template and the panel.

[0061] The present application provides a texture processing device, which uses a fixture platform 51 to support a glass panel, uses a glue dispensing device to supply UV glue to the glass panel, and then uses a base plate 25 to fix the texture template, and sets a roller curing device above the base plate 25. The roller curing device can pass through the hollowed-out area set by the base plate 25 to perform roller pressing and light curing operations on the texture template, so that the UV glue between the texture template and the glass panel can be rolled and cured. The texture processing equipment provided by the present application uses a base plate 25 to fix the texture template, and then uses a first support 32 and a second support 33 to connect the base plate to the lifting plate 31, so that the base plate 25 can be driven by a rotating drive mechanism 35 to rotate around the position hinged to the first support 32, and the arc guide rail 34 set by the second support 33 can provide guidance and a certain support for the base plate 25 during rotation, so that the rotation of the base plate 25 is easier to start. The rotation of the bottom plate 25 drives the texture template to rotate, so that the texture template and the cured glue begin to separate from the side close to the arc guide rail 34, and then the texture template and the glue are completely separated with the rotation or by the rotation combined with lifting.

[0062] Compared with the operation of directly vertically lifting the entire texture template to separate it from the glue used in the prior art, the texture processing equipment provided by the present application simulates the manual separation operation and starts separation from one side, which causes less damage to the texture template and the cured glue, and has a higher separation efficiency. The entire process is completed mechanically with a high degree of automation. At the same time, the texture template is driven by the base plate 25, which can avoid the rotational drive force directly acting on the texture template to cause damage, thereby increasing the service life.

[0063] The first support 32 and the second support 33 are arranged so that there is space between the lifting plate 31 and the bottom plate 25 for the bottom plate 25 to rotate; and the rotation drive mechanism 35 and other processing machinery can be accommodated, so that the bottom plate 25 will not interfere with the work of other processing machinery while completing the rotary film tearing work. In addition, the first support 32 and the second support 33 can also play a certain protective and supporting role to enhance the integrity of the equipment.

[0064] In the present application, the support plate 21 is preferably located above the bottom plate 25 and below the support plate 31, so that the space enclosed by the support plate 31, the bottom plate 25, the first pillar 32, and the second pillar 33 is not only for the bottom plate 25 to rotate and separate the texture template, but also for the rolling mechanism 22 and the curing mechanism 23 to roll and light-cure the texture template (and the glass panel and UV glue below it). The template frame 41 is preferably arranged below the bottom plate 25, which is convenient for rolling and curing, and also convenient for the template frame 41 to flip over without interfering with the mechanism of the support plate 21.

[0065] Preferably, two first pillars 32 are provided, and the center of the arc guide rail 34 is located on the line connecting the hinge points of the two first pillars 32 and the bottom plate 25 .

[0066] Preferably, with the plane when the bottom plate 25 and the lifting plate 31 are horizontal as a reference, the angle between the arc guide rail 34 and the center of the circle is -15° to 15°.

[0067] The arc guide 34 plays a guiding and supporting role when the bottom plate 25 rotates. The length and curvature of the arc guide 34 can be any length as long as the bottom plate 25 can rotate smoothly. Preferably, the arc of the arc guide 34 has its center located on the line connecting the bottom plate 25 and the hinge points of the two first pillars 32, so that when the bottom plate 25 rotates, the curve formed by the rotation of the edge matched with the arc guide 34 has the same curvature as the arc guide 34.

[0068] The length of the arc guide rail 34 is preferably -15° to 15°, preferably -9° to 9°, when converted into an angle between the arc guide rail 34 and the center of the circle. This can not only play a guiding role, but also will not hinder the operation of the roller curing device above the bottom plate 25.

[0069] Here, the angle of the center of the circle is based on the plane when the bottom plate 25 and the lifting plate 31 are horizontal. The angle between the base and the center of the circle is 0°. A negative angle indicates that it is below the horizontal plane, and a positive angle indicates that it is above the horizontal plane. For example, -15° to 15° means that the angle between the lowest point of the arc guide rail 34 and the center of the circle is -15°, and the angle between the highest point is 15°.

[0070] Preferably, the bottom plate 25 and the arc-shaped guide rail 34 can be matched by sliding or rolling. Specifically, a slider or a roller 341 can be provided. Preferably, the bottom plate 25 is provided with 2-8 rollers 341, which are clamped on both sides of the arc-shaped guide rail 34. When the rotary drive mechanism 35 is working, the rollers on both sides of the arc-shaped guide rail 34 rotate along the arc-shaped guide rail 34 to guide the rotation of the bottom plate 25. More preferably, the bottom plate 25 is provided with 4-6 rollers 341, which are evenly distributed on both sides of the arc-shaped guide rail 34.

[0071] Preferably, two second pillars 33 are provided, each of which is fixedly mounted with an arc guide rail 34 to guide the rotation of the bottom plate 25 from both sides of the bottom plate 25, so that the rotation of the bottom plate 25 is more stable and less prone to lateral deflection.

[0072] The rotary drive mechanism 35 is preferably arranged near the second support 33 and includes a rotary drive seat 351 and a rotary drive output shaft 352. When the rotary drive mechanism 35 is in operation, the rotary drive output shaft 352 is extended and retracted relative to the rotary drive seat 351, thereby changing the angle of the bottom plate 25 relative to the lifting plate 31. At the same time, the two ends of the rotary drive mechanism 35 are respectively hinged to the lifting plate 31 and the bottom plate 25, and the rotary drive mechanism 35 can be rotated at a certain angle when it is extended or shortened without getting stuck. The lifting plate 31 and the bottom plate 25 can be provided with bumps, openings, etc. to cooperate with the rotary drive mechanism 35.

[0073] When two second pillars 33 are provided, the rotation drive mechanism 35 is preferably provided between the two second pillars 33, at the midpoint of the bottom plate 25, so that the force provided is relatively uniform. The rotation drive mechanism 35 may use a hydraulic cylinder, a pneumatic cylinder or the like.

[0074] Preferably, a lifting drive mechanism 36 is further provided, and the lifting drive mechanism 36 is used to drive the lifting plate 31 to move in a vertical direction.

[0075] It is preferred to set a lifting drive mechanism 36 to drive the lifting plate 31 to move in the vertical direction, thereby driving the bottom plate 25 to lift together, better cooperating with the bottom plate 25 to rotate and tear the film, so as to achieve complete separation of the texture template and the cured glue, and use the lifting plate 31 as a buffer for the lifting force to avoid acting on other parts and damaging structures such as the arc guide rail. Specifically, the rotation drive mechanism 35 is first used to drive the bottom plate 25 to rotate, so that the texture template and the glue are separated on one side first; then the lifting drive mechanism 36 is started to drive the lifting plate 31 to lift, so that the texture template and the glue are completely separated. In addition, the bottom plate 25 can also be rotated at a larger angle, so that the texture template and the glue are completely separated, and then the lifting drive mechanism 36 is started to drive the lifting plate 31 to lift, so that the cured glass panel is exposed, which is convenient for unloading or other operations.

[0076] Preferably, a lifting support frame is provided, and the lifting plate 31 is slidably connected to the lifting support frame, and driven by a lifting drive mechanism 36. More preferably, two lifting drive mechanisms 36 are used for driving.

[0077] Preferably, the roller pressing and curing device specifically comprises a support plate 21, a roller pressing mechanism 22, a curing mechanism 23, and a support plate driving mechanism 24; the roller pressing mechanism 22 is connected to the support plate 21 and can move relative to the support plate 21; the curing mechanism 23 is fixedly connected to the support plate 21;

[0078] The support plate driving mechanism 24 is installed on the bottom plate 25 , and drives the support plate 21 to move along the plane where the bottom plate 25 is located.

[0079] The roller pressing and curing device used in the present application specifically includes a support plate 21, a roller pressing mechanism 22, a curing mechanism 23, and a support plate driving mechanism 24. The roller pressing mechanism 22 and the curing mechanism 23 are respectively arranged on the support plate 21, and then the support plate driving mechanism 24 is used to drive the support plate 21 to move. Under the condition of keeping the glass panel and other materials still, the support plate 21 can be moved to drive the roller pressing mechanism 22 to roll the material, and the curing mechanism 23 solidifies the glue. Not only is the processing efficiency high, but also a set of mechanical mechanisms can be used to complete the movement and processing operations of the two mechanisms of rolling and curing. The structure is simple and the space occupied is small, which can reduce the space required for the entire processing equipment.

[0080] In addition, the support plate driving mechanism 24 is installed on the bottom plate 25, and drives the support plate 21 to move along the plane where the bottom plate 25 is located, and keeps the moving direction and the moving process stable. At the same time, the entire movement of the roller curing device can be achieved by operating the bottom plate 25. Here, the support plate 21 moves along the plane where the bottom plate 25 is located, which means that the plane where the direction of movement of the support plate 21 is located is parallel to or coincides with the plane where the bottom plate 25 is located.

[0081] The texture processing equipment provided by the present application can ensure that the rolling mechanism 22 contacts the glass panel or the texture template first, and rolls the glue between the glass panel and the texture template to make the glue evenly distributed by controlling the moving direction of the support plate 21 during the rolling curing operation; then the curing mechanism 23 irradiates the rolled portion, so that the glue evenly distributed between the glass panel and the texture template is denatured and cured, thereby avoiding the problem that the glue is cured first and affects the effect of the finished product. After controlling the moving direction of the support plate 21 to process a glass panel, the support plate driving mechanism 24 moves the support plate 21 in the opposite direction to make it return to the initial position, and then processes the next panel.

[0082] Preferably, the bottom plate 25 is provided with guide rails on both sides of the hollowed-out area, and both ends of the support plate 21 are respectively provided with sliders matched with the guide rails.

[0083] The bottom plate 25 is provided with a hollow area, so that the rolling mechanism 22 can pass through the hollow area to roll the glass panel or the texture template; and the curing mechanism 23 can also cure the glue between the glass panel and the texture template. The support plate 21 moves within the hollow area of ​​the bottom plate 25, which can be achieved by providing guide rails on both sides of the hollow area, and then providing sliders at both ends of the support plate 21, and making the sliders cooperate with the guide rails.

[0084] The support plate 21 is also connected to the output end of the support plate driving mechanism 24, the output shaft of the support plate driving mechanism 24 is parallel to the bottom plate 25, and drives the support plate 21 to move. Specifically, the support plate 21 can be threadedly matched with the output shaft of the support plate driving mechanism 24 to convert the rotation of the output shaft into the translation of the support plate 21; the translation of the support plate 21 can also be achieved by using a driving mechanism commonly used in the art such as a linear motor.

[0085] Preferably, the support plate 21 is perpendicular to the bottom plate 25, and the rolling mechanism 22 and the curing mechanism 23 are respectively arranged on both sides of the support plate 21, so that the support plate 21 can partially block the light emitted by the curing mechanism 23 to control the sequence of rolling and curing.

[0086] The rolling mechanism 22 preferably includes a rubber roller frame 221 and a rubber roller 222, and the rubber roller 222 rotates during the rolling process to achieve uniform glue. A rolling linkage frame 223 is also provided, and the rubber roller frame 221 is rotatably provided on the rolling linkage frame 223, and the plane on which the rubber roller frame 221 rotates is limited to coincide with or be parallel to the plane on which the axis of the rubber roller 222 is located, that is, when the rubber roller frame 221 rotates, the rubber roller 222 will swing along the axis direction, thereby adjusting the height of the two ends of the rubber roller 222. The rolling linkage frame 223 is provided to adapt to the uneven texture template or panel, so that the rubber roller 222 can be flexibly adjusted during the working process as the angle of the rolling plane changes, ensuring that the rubber roller 222 will not be suspended during the entire rolling process, thereby improving the uniformity of the glue after rolling. It is more preferred to provide a rolling limiter to limit the rotation range of the rubber roller frame 221 to avoid the rubber roller frame 221 from rotating too much or being damaged, which affects the normal operation of the equipment.

[0087] The connection between the rubber roller frame 221 and the rolling linkage frame 223 can be achieved in the following manner: a support rod is provided on the rolling linkage frame 223, and then a through hole is provided on the rubber roller frame 221, and the support rod is passed through the through hole to connect the two; a bearing can also be provided in the through hole to make the rubber roller frame 221 rotate more smoothly. The rolling limiter can also be a support rod, and the rubber roller frame 221 is provided with an arc groove that matches the support rod. By matching the support rod and the arc groove, the maximum range of rotation of the rubber roller frame 221 is at both ends of the arc groove, thereby achieving limit.

[0088] The linkage frame driving mechanism drives the rolling linkage frame 223 to drive the rubber roller frame 221 and the rubber roller 222 to move together, and the moving direction is perpendicular to the moving direction of the support plate 21, so that the rubber roller 222 can move away from or close to the support plate 21, that is, close to or away from the glass panel / texture template that needs to be rolled, for better rolling.

[0089] Preferably, the curing mechanism 23 is a UV lamp. More preferably, the UV lamp is arranged in parallel with the rubber roller 222 (i.e., the axis direction of the UV lamp is parallel to the axis direction of the rubber roller 222). Arranging the UV lamp close to the rubber roller and moving synchronously can not only reduce the complexity of the mechanical design and the space occupied, but also reduce the volume of the UV lamp and reduce the energy consumption used for curing.

[0090] A roller pressure curing control mechanism and a roller pressure sensor can also be set up. The roller pressure sensor can sense whether the rubber roller has contacted the material, or whether the force applied by the rubber roller to the material has reached a set value. The roller pressure curing control mechanism then controls the turning on and off of the UV lamp according to the signal of the roller pressure sensor. The UV lamp can be turned on immediately when the rubber roller contacts the material, or it can be turned on after a certain period of time. It can be flexibly set according to actual needs.

[0091] Preferably, a template frame 41 and a flipping drive mechanism 42 are also provided; the texture template is mounted on the template frame 41; one side of the template frame 41 is hinged to the base plate 25; the flipping drive mechanism 42 is used to drive the template frame 41 to rotate; the flipping drive mechanism 42 includes a flipping seat body 421 and a flipping output shaft 422, and the flipping seat body 421 and the flipping output shaft 422 are hinged to the base plate 25 and the template frame 41 respectively.

[0092] When rolling and curing, the texture template is usually placed horizontally to match the horizontally placed glass panel to avoid sliding or UV glue flow, which affects product quality. When the horizontally placed texture template needs to be cleaned or replaced, it is close to the rolling curing device, the fixture platform 51, etc., and it is difficult for human hands or cleaning machines to reach in.

[0093] The present application utilizes a template frame 41 to fix the texture template, and then utilizes a flipping drive mechanism 42 to drive the template frame 41 to rotate around the hinge point between the template frame 41 and the base plate 25, thereby realizing the flipping of the texture template. When the texture template is working, the template frame 41 is kept in close contact with the base plate 25, so that other processing equipment can perform operations such as rolling and irradiation on the texture template through the hollowed-out area on the base plate 25; when the texture template needs to be cleaned or replaced, the flipping drive mechanism 42 works to push the template frame 41 to rotate, so that the template frame 41 is away from the base plate 25 and is at a certain angle to the base plate 25, so as to facilitate the cleaning or replacement of the texture template fixed on the template frame 41. The template frame 41 and flipping drive mechanism 42 provided in the present application are easy to operate and occupy little space for flipping the texture template, and can improve the efficiency of cleaning or replacing the texture template.

[0094] Preferably, one end of the flip seat body 421 close to the flip output shaft 422 is hinged to the bottom plate 25 , and one end of the flip output shaft 422 away from the flip seat body 421 is hinged to the template frame 41 .

[0095] Preferably, the flip seat 421 is hinged to the bottom plate 25, and the flip output shaft 422 is hinged to the template frame 41, so that the larger seat is connected to the bottom plate 25. It is further preferred that the end of the flip seat 421 close to the flip output shaft 422 is hinged to the bottom plate 25, and the end of the flip output shaft 422 away from the flip seat 421 is hinged to the template frame 41, and the flip seat 421 is located on the side of the bottom plate 25 away from the template frame 41, so that when the flip output shaft 422 is retracted to the shortest, the template frame 41 can be close to the bottom plate 25 without being hindered by the flip drive mechanism 42.

[0096] It is more preferred to provide two flipping drive mechanisms 42 to push the template frame 41 to rotate from two adjacent side edges where the template frame 41 is hinged to the bottom plate 25 to prevent the template frame 41 from deflecting.

[0097] Preferably, the tilting driving mechanism 42 is specifically a hydraulic cylinder.

[0098] Preferably, the texture template is fixed to the template frame 41 by a tie rod assembly 411. The tie rod assembly 411 includes a first tie rod and a second tie rod, and the texture template is clamped between the two tie rods. When replacing, the second tie rod can be directly disassembled.

[0099] More preferably, one of the two tie rod assemblies 411 is fixedly connected to the template frame 41, and the other is slidably connected to the template frame 41. Then, when the texture template is fixed on the two tie rod assemblies, one side is fixed and the tie rod assembly 411 on the other side can move under the drive of the tie rod power mechanism, thereby tensioning the texture template.

[0100] The sliding connection between the pull rod assembly 411 and the template frame 41 is preferably achieved through guide rails and sliders.

[0101] Preferably, the first pull rod and the second pull rod are detachably connected via a pin, and a hole matching the pin is also provided on the outer side of the texture template, so that the pin passes through the first pull rod, the texture template and the second pull rod at the same time to achieve fixation.

[0102] Preferably, the jig platform 51 is also provided with at least three alignment mechanisms 52, the alignment mechanisms 52 are arranged on the outside of the jig platform 51, and align the materials placed on the jig platform 51 from different angles; the alignment mechanism 52 includes an alignment push plate 521, an alignment base 522 and an alignment drive mechanism 523, the alignment push plate 521 is slidably connected to the alignment base 522, and when the alignment push plate 521 slides close to the jig platform 51, it is higher than the plane where the jig platform 51 is located; when the alignment push plate 521 slides away from the jig platform 51, it is lower than the plane where the jig platform 51 is located; the alignment drive mechanism 523 drives the alignment push plate 521 to slide.

[0103] Preferably, the jig platform 51 is also provided with at least three alignment mechanisms 52, which are used to mechanically push the glass panel on the jig platform 51 for alignment, so that the deviation of the glass panel from the predetermined position is reduced, thereby reducing the time and distance required for precise camera alignment and improving alignment efficiency.

[0104] Specifically, the present application utilizes an alignment drive mechanism 523 to drive the alignment push plate 521 to move relative to the alignment base 522, so as to approach or move away from the jig platform 51; when the alignment push plate 521 approaches the jig platform 51, the material placed on the jig platform 51 is pushed and positioned, and after positioning is completed, it is moved away from the jig platform 51 to avoid interfering with the next processing of the material. The texture processing equipment provided by the present application is provided with at least three alignment mechanisms 52, which are located at different angles outside the jig platform 51 to push the material to achieve positioning. When three alignment mechanisms 52 are provided, the three can be arranged at an angle of 120°, or one of the alignment mechanisms 52 can be located at a vertex of a rectangle, and the other two alignment mechanisms 52 can be located at two opposite sides of the vertex.

[0105] The vertical height of the alignment push plate 521 is different in different states. When the alignment push plate 521 is close to the jig platform 51 to push the material into position, its height is higher than the height of the plane where the jig platform 51 is located, so that it can smoothly contact the side of the material and push it into position; when the alignment push plate 521 is away from the jig platform 51, the material has been pushed and positioned. Therefore, the height of the alignment push plate 521 is set lower than the height of the jig platform 51, so that when other equipment only rolls the material, the alignment push plate 521 will not cause interference.

[0106] Preferably, the height change of the alignment push plate 521 is achieved by tilting the alignment base 522. The end of the alignment base 522 close to the fixture platform 51 is high, while the end away from the fixture platform 51 is low. When the alignment push plate 521 slides on the alignment base 522, it slides toward the fixture platform 51, and the head end of the alignment push plate 521 naturally rises, so that it is higher than the horizontal plane of the fixture platform 51; otherwise, it drops and is lower than the horizontal plane of the fixture platform 51.

[0107] The tilt angle of the alignment base 522 is adjusted according to the stroke of the alignment push plate 521 and the height difference between the alignment base 522 and the fixture platform 51 .

[0108] Preferably, the alignment base 522 is provided with a guide rail, preferably a linear guide rail, preferably arranged on the upper surface of the alignment base 522, and the alignment push plate 521 is slidably matched with the guide rail and slides on the guide rail. The alignment drive mechanism 523 is arranged on the side of the alignment base 522, and the head end of its output shaft is connected to the alignment push plate 521, which can drive the alignment push plate 521 to move back and forth.

[0109] The travel distance of the alignment driving mechanism 523 can be used to control the distance that the alignment push plate 521 pushes the material, and a limit block can be set on the alignment base 522 or the alignment push plate 521 to control the moving distance. After the moving distance of the alignment push plate 521 is determined according to the size of the material, the alignment of the material (such as a glass panel) using the alignment mechanism 52 is a purely mechanical alignment process, without the assistance of a camera, and has the advantages of being fast and convenient.

[0110] Preferably, the alignment push plate 521 includes a sliding plate and a push plate. The sliding plate cooperates with the alignment base 522. The push plate is arranged on a side of the sliding plate facing the fixture platform 51 to push the material for positioning.

[0111] The push plate is preferably provided with a buffer material to avoid damage in the process of pushing the material. The thickness of the push plate is preferably greater than the thickness of the sliding plate, so that the contact area between the push plate 521 and the material on the fixture platform 51 is larger.

[0112] Here, the sliding plate and the pushing plate are just names for different parts of the alignment pushing plate 521. The alignment pushing plate 521 can be integrally formed or spliced.

[0113] Since materials such as glass panels are usually rectangular, it is preferred to set four alignment mechanisms 52, which are respectively located on the four sides of the fixture platform 51, so that the alignment efficiency and accuracy are better. For circular or irregularly shaped materials, the four alignment mechanisms 52 can also play a role in alignment. Preferably, the four sides of the fixture platform 51 are respectively provided with depressions corresponding to the alignment mechanisms 52. Then the extreme position pushed by the alignment push plate 521 can be extended into the depression, which makes the alignment of the material more accurate and can also avoid the problem of the alignment push plate 521 hitting the fixture platform 51.

[0114] After the material is aligned on the fixture platform 51, the material needs to be fixed for other processing operations. Preferably, a plurality of through holes are provided on the fixture platform 51, and suction is provided by the connected vacuum generating device to fix the material. When in use, the vacuum generating device does not work first, and the alignment mechanism 52 pushes the material to move, and then the vacuum generating device is started again to fix the material positioned by the alignment mechanism 52.

[0115] When the required alignment accuracy is not high, the alignment mechanism 52 can be used to push the material from various angles to meet the requirements. When the alignment accuracy requirement is high, it is preferred to further provide a fine alignment platform 53, on which the fixture platform 51 and the alignment mechanism 52 are both arranged, and the alignment mechanism 52 completes the rough alignment, and then the fine alignment platform 53 cooperates with the visual comparison of the camera to fine-tune the position of the fixture platform 51 in the horizontal plane to achieve precise positioning.

[0116] The camera is preferably located below the fixture platform 51 and the precision alignment platform 53, and can be installed in a chassis to avoid interference from external light, and is equipped with a light source to illuminate the edge of the glass panel and the positioning points of the texture template to facilitate the judgment of position deviation.

[0117] Preferably, a loading and unloading device is also provided, and the loading and unloading device comprises:

[0118] A first bracket 11 arranged along the X-axis;

[0119] A second bracket 12 is arranged along the Y axis, and the second bracket 12 is slidably connected to the first bracket 11;

[0120] The loading and unloading mechanism 13 includes a mounting plate, a loading component 131, and a unloading component 132; the mounting plate is slidably connected to the second bracket 12 and can slide along the Y axis, and the loading component 131 and the unloading component 132 are slidably connected to the mounting plate so that the loading component 131 and the unloading component 132 can move along the Z axis;

[0121] The glue dispensing device is specifically a glue dispensing component 14 fixedly or slidably arranged on the mounting plate.

[0122] The texture processing equipment provided by the present application is preferably also provided with a loading and unloading device, which integrates the loading component 131 and the unloading component 132 together to form an loading and unloading mechanism 13, and realizes the movement of the loading and unloading mechanism 13 in the XY plane by slidably setting the mounting plate of the loading and unloading mechanism 13 on the second bracket 12 and slidably setting the second bracket 12 on the first bracket 11; and then realizes the movement of the loading component 131 and the unloading component 132 along the Z axis by slidingly mounting the loading component 131 and the unloading component 132 on the mounting plate, thereby realizing the free movement of the loading component 131 and the unloading component 132 in three-dimensional space. Furthermore, the present application integrates the dispensing component 14 on the loading and unloading device, so that the loading, dispensing and unloading of materials are completed using the same mechanical structure, further reducing the complexity of the equipment. The dispensing component 14 can be fixed on the mounting plate, or it can be slidably connected to the mounting plate. When the dispensing component 14 is arranged in a position such that the dispensing head end of the dispensing component moves in the plane of the first bracket 11 and the second bracket 12, the requirement of dispensing glue on the glass panel located at the processing station can be met, and the dispensing component 14 can be fixedly connected to the mounting plate. If the dispensing head end of the dispensing component is still a distance away from the glass panel of the processing station for reasons such as preventing interference between components, the dispensing component 14 can be slidably connected to the mounting plate so that the dispensing component 14 can move along the Z-axis direction, thereby meeting the dispensing requirement.

[0123] The glue dispensing component 14 is preferably arranged between the loading component 131 and the unloading component 132. According to the processing sequence, the loading component 131 first loads the material, then the glue dispensing component 14 dispenses the glue, and finally the unloading component 132 unloads the material. The glue dispensing component 14 is arranged between the loading component 131 and the unloading component 132, which can reduce the distance that the loading and unloading mechanism 13 needs to move to complete all actions, thereby improving efficiency.

[0124] The glue dispensing component 14 preferably includes a glue dispensing valve, which is connected to a glue source through a pipeline.

[0125] When the loading and unloading device provided in the present application is used, whether it is loading or unloading, it can be achieved only by moving the loading and unloading mechanism 13 and the second bracket 12. The complexity of the entire equipment is reduced, maintenance is convenient, and interference is not easy to occur, thereby improving the reliability of the entire equipment, and no manual assistance is required, thereby reducing labor intensity.

[0126] The loading and unloading is preferably completed by a suction cup. The suction cup mechanism includes a suction cup 137 and a suction cup moving mechanism 138. The suction cup moving mechanism 138 controls the suction cup to move along the Z axis, and the vacuum generating device provides suction force to the suction cup 137 to suck the glass panel, and then the suction force is turned off or disconnected after moving to the target position, so that the glass panel is separated from the suction cup 137. The suction cup mechanism is provided with at least two suction cups 137, and more preferably 4-6 suction cups 137, which suck different sides or different top angles of the glass panel respectively, while maintaining firm adsorption and preventing it from falling, dispersing the suction force, so that the suction force required for each suction cup 137 is reduced, and damage to materials such as the glass panel is avoided.

[0127] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A texture processing device, characterized in that: It comprises a bottom plate (25), a lifting plate (31), a first support (32), a second support (33), a fixture platform (51), a glue dispensing device, and a roller pressing curing device. The first support column (32) and the second support column (33) are arranged between the lifting plate (31) and the bottom plate (25); one end of the first support column (32) is fixedly connected to the lifting plate (31), and the other end is hinged to the bottom plate (25); one end of the second support column (33) is fixedly connected to the lifting plate (31), and the other end is provided with an arc guide rail (34); a side of the bottom plate (25) away from the first support column (32) cooperates with the arc guide rail (34); a rotation drive mechanism (35) for driving the bottom plate (25) to rotate is also provided, and two ends of the rotation drive mechanism (35) are respectively hinged to the bottom plate (25) and the lifting plate (31); The bottom plate (25) is provided with a hollowed-out area matching the texture template, and the texture template is fixedly connected to the bottom plate (25); The fixture platform (51) is located below the bottom plate (25) and is used to support the glass panel to be processed; The glue dispensing device is used to supply UV glue to the glass panel to be processed; The roller curing device is arranged above the bottom plate (25) and is used to evenly spread and cure the UV glue between the texture template and the panel; The rotary drive mechanism (35) is arranged close to the second support column (33) and comprises a rotary drive seat body (351) and a rotary drive output shaft (352); when the rotary drive mechanism (35) is in operation, the rotary drive output shaft (352) is extended and retracted relative to the rotary drive seat body (351), thereby changing the angle of the bottom plate (25) relative to the lifting plate (31).

2. The texture processing device according to claim 1, characterized in that: Two first pillars (32) are provided, and the center of the arc-shaped guide rail (34) is located on a line connecting the hinge points of the two first pillars (32) and the bottom plate (25).

3. The texture processing device according to claim 2, characterized in that: Taking the plane when the bottom plate (25) and the lifting plate (31) are horizontal as a reference, the angle between the arc-shaped guide rail (34) and the center of the circle is between -15° and 15°.

4. The texture processing device according to claim 1, characterized in that: A lifting drive mechanism (36) is also provided, and the lifting drive mechanism (36) is used to drive the lifting plate (31) to move in a vertical direction.

5. The texture processing device according to any one of claims 1 to 4, characterized in that: The roller-pressing and curing device specifically comprises a support plate (21), a roller-pressing mechanism (22), a curing mechanism (23), and a support plate driving mechanism (24); the roller-pressing mechanism (22) is connected to the support plate (21) and is movable relative to the support plate (21); the curing mechanism (23) is fixedly connected to the support plate (21); The support plate driving mechanism (24) is mounted on the bottom plate (25), and drives the support plate (21) to move along the plane where the bottom plate (25) is located.

6. The texture processing device according to claim 5, characterized in that: The bottom plate (25) is provided with guide rails on both sides of the hollowed-out area, and both ends of the support plate (21) are respectively provided with sliding blocks that match the guide rails.

7. The texture processing device according to any one of claims 1 to 4 and 6, characterized in that: A template frame (41) and a flip drive mechanism (42) are also provided; the texture template is mounted on the template frame (41); one side of the template frame (41) is hinged to the bottom plate (25); the flip drive mechanism (42) is used to drive the template frame (41) to rotate; the flip drive mechanism (42) comprises a flip seat (421) and a flip output shaft (422); the flip seat (421) and the flip output shaft (422) are hinged to the bottom plate (25) and the template frame (41), respectively.

8. The texture processing device according to claim 7, characterized in that: One end of the flip seat body (421) close to the flip output shaft (422) is hinged to the bottom plate (25), and one end of the flip output shaft (422) away from the flip seat body (421) is hinged to the template frame (41).

9. The texture processing device according to any one of claims 1-4, 6 and 8, characterized in that: The jig platform (51) is further provided with at least three alignment mechanisms (52), the alignment mechanisms (52) being arranged outside the jig platform (51) and aligning materials placed on the jig platform (51) from different angles; the alignment mechanisms (52) comprising an alignment push plate (521), an alignment base (522) and an alignment drive mechanism (523); the alignment push plate (521) is slidably connected to the alignment base (522), and when the alignment push plate (521) slides close to the jig platform (51), it is higher than the plane where the jig platform (51) is located; when the alignment push plate (521) slides away from the jig platform (51), it is lower than the plane where the jig platform (51) is located; the alignment drive mechanism (523) drives the alignment push plate (521) to slide.

10. The texture processing device according to any one of claims 1-4, 6 and 8, characterized in that: A loading and unloading device is also provided, and the loading and unloading device comprises: A first bracket (11) arranged along the X-axis; a second bracket (12) arranged along the Y-axis, the second bracket (12) being slidably connected to the first bracket (11); A loading and unloading mechanism (13), the loading and unloading mechanism (13) comprising a mounting plate, a loading component (131), and a unloading component (132); the mounting plate is slidably connected to the second bracket (12) and can slide along the Y axis, and the loading component (131) and the unloading component (132) are slidably connected to the mounting plate so that the loading component (131) and the unloading component (132) can move along the Z axis; The glue dispensing device is specifically a glue dispensing component (14) fixedly or slidably arranged on the mounting plate.

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