A rubber floor production line with accompanying mold
By designing a rubber floor production line with accompanying molds and using a combination of hot press curing machine and conveyor, the problems of low efficiency and high cost of the existing rubber composite floor production line have been solved, and the automated production of rubber flooring and the output of high-quality finished products have been realized.
Patent Information
- Application Number
- CN202010063088.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-01-20
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2040-01-20
AI Technical Summary
The existing rubber composite flooring production lines have problems such as low production efficiency, high equipment and labor costs, unstable product quality, and lack automated production solutions.
A rubber floor production line with accompanying molds is designed to achieve the combination of the translation machine and the raw mechanism through the thermal pressure curing machine, the feed conveyor, the feeding machine, the feeding machine, and the combination of the transferor and the discharge mechanism. Under the action of the feed conveyor, the accompanying mold enters the discharge conveyor through the thermal pressure curing machine to complete the output of the curing setting and the output of the finished rubber floor.
It realizes the automated production of rubber flooring, improves production efficiency, reduces equipment and labor costs, improves product quality, and realizes the automation of the curing and molding process of rubber flooring.
Smart Images

Figure CN113134929B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of rubber floor production, in particular to a rubber floor production line with an accompanying mold. Background Art
[0002] Rubber floor is a floor made of natural rubber, synthetic rubber and other polymer materials; styrene butadiene, high benzene and cis-1,4-butadiene rubber are synthetic rubbers, which are by-products of petroleum; natural rubber refers to the rubber collected from artificially cultivated rubber trees. Rubber floor has a wide range of applications, including home balconies, kitchens, living rooms, bedrooms, gyms, training halls, stages, computer rooms, substations, precision instrument manufacturing and storage places, national defense ammunition depots, warship anti-skid decks, offices, office buildings, villa areas, pedestrian walkways, ship anti-skid walkways, nurseries, kindergartens, elderly activity centers, medium-sized children's playgrounds, baths, swimming pools, massage rooms, medical units, shopping malls, boutique rooms, counters, reception corridors, foyers, VIP rooms, courts, sports tracks, rooftop waterproof courts, and other places with shock absorption requirements.
[0003] With the widespread production and application of rubber products, a large amount of rubber materials are wasted every year; recycling waste rubber to make composite rubber flooring can not only save energy but also have better economic benefits.
[0004] Rubber composite flooring is usually made of natural rubber, environmentally friendly synthetic rubber and environmentally friendly rubber additive materials and is made through a molding vulcanization process. At present, in the production of rubber composite flooring, first, the rubber particles and the polyurethane curing agent are mixed in a certain mass ratio and added to the mixer. After stirring for a specified time, the mixture is added to the accommodating cavity in the lower mold of the mold, and then the lower mold filled with the mixture is manually placed in a hot press. The pressure head of the hot press is provided with a mold upper mold pressure head adapted to the shape and size of the lower mold. The upper lifting mechanism in the hot press is started, and the upper lifting mechanism rises and drives the lower mold to move upward, so that the upper mold pressure head of the mold is pressed together with the lower mold; curing and shaping are carried out at a certain temperature and pressure. After a certain curing time, the lifting mechanism descends, and the upper mold pressure head of the mold is pressed and separated from the lower mold. The lower mold is manually taken out, and the rubber floor in the lower mold is taken out for cooling and packaging. In order to improve production efficiency, there are also heat presses that use multi-layer molds. For example, three sets of molds are placed in the heat press at the same time for curing and shaping. After a certain period of curing, the lifting mechanism descends, the upper mold pressing head and the lower mold are pressed and separated, and the lower mold is manually removed. This production method has a higher labor intensity for workers.
[0005] The Chinese patent application with publication number CN110092178A discloses a feeding and discharging production line configured in a floor heat press, and belongs to the field of multi-layer composite floor manufacturing. The feeding end of the floor heat press is provided with a feeding lifting and translating machine; the discharging port of the floor heat press is provided with a discharge rack; the feeding lifting and translating machine has a multi-layer grid structure; the number of grids of the multi-layer grid structure in the feeding lifting and translating machine is the same as the number of hot pressing racks of the multi-layer composite floor in the floor heat press; the discharge rack has a multi-layer grid structure; the number of grids of the multi-layer grid structure in the discharge rack is the same as the number of hot pressing racks of the multi-layer composite floor in the floor heat press; the bottom side of the feeding lifting and translating machine is the feeding end; the outer side of the feeding end is provided with a front conveyor line. The feeding and discharging production line provided by the present invention is configured for the floor heat press, and can stack the floor fed by the front feeding line in layers through the feeding lifting and translating machine, and synchronously feed all of them into the heat press for processing through the pushing mechanism, thereby reducing the time of manual feeding; further, it can be controlled by a numerical control device. The device realizes the hot pressing production of multi-layer composite floor, but cannot be used in the production process of rubber composite floor. Summary of the invention
[0006] In order to solve the above problems, the technical problem that the present invention is committed to solving is, in view of the shortcomings of the prior art, to provide a rubber floor production line with an accompanying mold, which can realize the continuous production of rubber floors, improve production efficiency, reduce equipment costs and labor costs, improve product quality, and realize the automation of the rubber floor curing and molding process.
[0007] To achieve the above object, the present invention adopts the following technical solutions:
[0008] A rubber floor production line with accompanying molds comprises a hot press curing machine, a discharge port of the hot press curing machine is connected to a discharge conveyor, a feed port of the hot press curing machine is connected to a feeding conveyor, an accompanying mold is arranged on the feeding conveyor, and the accompanying mold passes through the hot press curing machine in sequence under the action of the feeding conveyor and enters the discharge conveyor.
[0009] Furthermore, the accompanying mold is a lower mold with an accommodating cavity, and the hot pressing curing machine is provided with an upper mold pressing head adapted to the shape and size of the lower mold accommodating cavity.
[0010] Furthermore, a material placing machine is arranged above the loading conveyor.
[0011] A rubber floor production line with an accompanying mold comprises a first hot press curing machine, wherein the discharge port of the first hot press curing machine is connected to a first unloading lifting and translating machine, and the feed port of the first hot press curing machine is connected to a first loading lifting and translating machine;
[0012] The first material blanking, lifting and translating machine is a multi-layer structure, and the number of the multi-layer structures in the first material blanking, lifting and translating machine is the same as the number of the multi-layer mold upper mold pressing heads in the first hot pressing and curing machine;
[0013] The first loading, lifting and translating machine is a multi-layer structure, and the number of the multi-layer structures in the first loading, lifting and translating machine is the same as the number of the multi-layer mold upper mold pressing heads in the first hot pressing and curing machine;
[0014] The other side of the first unloading, lifting and translating machine is provided with a discharging mechanism connected thereto;
[0015] The other side of the first loading, lifting and translating machine is provided with a first loading and conveying device connected thereto;
[0016] The accompanying mold on the first loading and conveying device sequentially enters the first loading and lifting translation machine, the first hot pressing and curing machine, the first unloading and lifting translation machine and the unloading mechanism.
[0017] Furthermore, a first material placing machine is arranged above the first loading and conveying device.
[0018] Furthermore, a first material placing machine and a second material placing machine are arranged above the first loading and conveying device.
[0019] Furthermore, a first lifting loading platform is provided on the other side of the first loading and conveying device.
[0020] Furthermore, the discharging mechanism is connected to the first turning machine, the first turning machine, the unloading machine and the second turning machine are connected in sequence, and the other end of the second turning machine is connected to the loading mechanism; the loading mechanism is connected to the first lifting loading platform.
[0021] Furthermore, the feeding mechanism is a feeding robot.
[0022] A rubber floor production line with accompanying molds, comprising a first hot press curing machine and a second hot press curing machine arranged side by side, a first unloading lifting and translating machine and a second unloading lifting and translating machine arranged side by side, a first loading lifting and translating machine and a second loading lifting and translating machine arranged side by side, and a first loading conveying device and a second loading conveying device arranged side by side; the first loading conveying device, the first loading lifting and translating machine, the first hot press curing machine and the first unloading lifting and translating machine are connected in sequence, and the first unloading lifting and translating machine is connected to a discharging mechanism; the second loading conveying device, the second loading lifting and translating machine, the second hot press curing machine and the second unloading lifting and translating machine are connected in sequence, and the second unloading lifting and translating machine is connected to the discharging mechanism;
[0023] The first material unloading, lifting and translating machine is a multi-layer structure, and the number of multi-layer structures of the first material unloading, lifting and translating machine is the same as the number of die pressing heads on the multi-layer mold of the first hot pressing and curing machine; the second material unloading, lifting and translating machine is a multi-layer structure, and the number of multi-layer structures of the second material unloading, lifting and translating machine is the same as the number of die pressing heads on the multi-layer mold of the second hot pressing and curing machine;
[0024] The first loading and lifting translation machine is a multi-layer structure, and the number of multi-layer structures of the first loading and lifting translation machine is the same as the number of die pressing heads on the multi-layer mold of the first hot pressing curing machine; the second loading and lifting translation machine is a multi-layer structure, and the number of multi-layer structures of the second loading and lifting translation machine is the same as the number of die pressing heads on the multi-layer mold of the second hot pressing curing machine;
[0025] The accompanying mold on the first loading and conveying device enters the first loading and lifting translation machine, the first hot pressing and curing machine, the first unloading and lifting translation machine and the discharge mechanism in sequence; the accompanying mold on the second loading and conveying device enters the second loading and lifting translation machine, the second hot pressing and curing machine, the second unloading and lifting translation machine and the discharge mechanism in sequence.
[0026] Furthermore, a first material placing machine is arranged above the first loading and conveying device and the second loading and conveying device.
[0027] Furthermore, a first material placing machine and a second material placing machine are arranged above the first loading and conveying device and the second loading and conveying device.
[0028] Furthermore, a first lifting loading platform is provided on the other side of the first loading and conveying device, and a second lifting loading platform is provided on the other side of the second loading and conveying device.
[0029] Furthermore, the discharging mechanism is connected to the first turning machine, the first turning machine, the unloading machine and the second turning machine are connected in sequence, and the other end of the second turning machine is connected to the loading mechanism; the loading mechanism is connected to the first lifting loading platform and the second lifting loading platform.
[0030] Furthermore, the feeding mechanism is a feeding robot.
[0031] A rubber floor production line with accompanying molds, comprising a first hot press curing machine, a second hot press curing machine, a third hot press curing machine, and a fourth hot press curing machine arranged side by side; a first unloading lifting and translation machine, a second unloading lifting and translation machine, a third unloading lifting and translation machine, and a fourth unloading lifting and translation machine arranged side by side; a first loading lifting and translation machine, a second loading lifting and translation machine, a third loading lifting and translation machine, and a fourth loading lifting and translation machine arranged side by side; a first loading conveying device, a second loading conveying device, a third loading conveying device, and a fourth loading conveying device arranged side by side;
[0032] The first loading and conveying device, the first loading and lifting translation machine, the first hot pressing and curing machine and the first unloading and lifting translation machine are connected in sequence, and the first unloading and lifting translation machine is connected to the discharging mechanism; the second loading and conveying device, the second loading and lifting translation machine, the second hot pressing and curing machine and the second unloading and lifting translation machine are connected in sequence, and the second unloading and lifting translation machine is connected to the discharging mechanism; the third loading and conveying device, the third loading and lifting translation machine, the third hot pressing and curing machine and the third unloading and lifting translation machine are connected in sequence, and the third unloading and lifting translation machine is connected to the discharging mechanism; the fourth loading and conveying device, the fourth loading and lifting translation machine, the fourth hot pressing and curing machine and the fourth unloading and lifting translation machine are connected in sequence, and the fourth unloading and lifting translation machine is connected to the discharging mechanism;
[0033] The first material blanking, lifting and translational machine is a multi-layer structure, and the number of multi-layer structures of the first material blanking, lifting and translational machine is the same as the number of mold pressing heads on the multi-layer mold of the first hot press curing machine; the second material blanking, lifting and translational machine is a multi-layer structure, and the number of multi-layer structures of the second material blanking, lifting and translational machine is the same as the number of mold pressing heads on the multi-layer mold of the second hot press curing machine; the third material blanking, lifting and translational machine is a multi-layer structure, and the number of multi-layer structures of the third material blanking, lifting and translational machine is the same as the number of mold pressing heads on the multi-layer mold of the third hot press curing machine; the fourth material blanking, lifting and translational machine is a multi-layer structure, and the number of multi-layer structures of the fourth material blanking, lifting and translational machine is the same as the number of mold pressing heads on the multi-layer mold of the fourth hot press curing machine;
[0034] The first loading and lifting translation machine is a multi-layer structure, and the number of multi-layer structures of the first loading and lifting translation machine is the same as the number of mold pressing heads on the multi-layer mold of the first hot press curing machine; the second loading and lifting translation machine is a multi-layer structure, and the number of multi-layer structures of the second loading and lifting translation machine is the same as the number of mold pressing heads on the multi-layer mold of the second hot press curing machine; the third loading and lifting translation machine is a multi-layer structure, and the number of multi-layer structures of the third loading and lifting translation machine is the same as the number of mold pressing heads on the multi-layer mold of the third hot press curing machine; the fourth loading and lifting translation machine is a multi-layer structure, and the number of multi-layer structures of the fourth loading and lifting translation machine is the same as the number of mold pressing heads on the multi-layer mold of the fourth hot press curing machine;
[0035] The accompanying mold on the first loading and conveying device enters the first loading and lifting translation machine, the first hot pressing and curing machine, the first unloading and lifting translation machine and the discharge mechanism in sequence; the accompanying mold on the second loading and conveying device enters the second loading and lifting translation machine, the second hot pressing and curing machine, the second unloading and lifting translation machine and the discharge mechanism in sequence; the accompanying mold on the third loading and conveying device enters the third loading and lifting translation machine, the third hot pressing and curing machine, the third unloading and lifting translation machine and the discharge mechanism in sequence; the accompanying mold on the fourth loading and conveying device enters the fourth loading and lifting translation machine, the fourth hot pressing and curing machine, the fourth unloading and lifting translation machine and the discharge mechanism in sequence.
[0036] Furthermore, a first material placing machine is arranged above the first loading and conveying device and the second loading and conveying device; a third material placing machine is arranged above the third loading and conveying device and the fourth loading and conveying device; and the first material placing machine and the third material placing machine are arranged side by side.
[0037] Furthermore, a first material placing machine and a second material placing machine are arranged above the first loading and conveying device and the second loading and conveying device; a third material placing machine and a fourth material placing machine are arranged above the third loading and conveying device and the fourth loading and conveying device; the first material placing machine and the third material placing machine are arranged side by side, and the second material placing machine and the fourth material placing machine are arranged side by side.
[0038] Furthermore, a first lifting loading platform is provided on the other side of the first loading and conveying device; a second lifting loading platform is provided on the other side of the second loading and conveying device; a third lifting loading platform is provided on the other side of the third loading and conveying device; and a fourth lifting loading platform is provided on the other side of the fourth loading and conveying device.
[0039] Furthermore, the discharging mechanism is connected to the first turning machine, the first turning machine, the unloading machine and the second turning machine are connected in sequence, and the other end of the second turning machine is connected to the loading mechanism; the loading mechanism is connected to the first lifting loading platform, the second lifting loading platform, the third lifting loading platform and the fourth lifting loading platform.
[0040] Furthermore, the feeding mechanism is a feeding robot.
[0041] Compared with the prior art, the present invention has the following beneficial effects:
[0042] 1. The rubber floor production line with accompanying mold provided by the present invention realizes the automatic production of rubber floor. Currently, no rubber floor produced by this process is found in the market.
[0043] 2. The rubber floor production line provided by the present invention reduces the number of workers required for production, improves the production environment of the operating workers, improves work efficiency, and ensures product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] Figure 1 It is a schematic diagram of a rubber floor production line with an accompanying mold of the present invention;
[0045] Figure 2 It is a schematic diagram of the accompanying mold in the present invention.
[0046] In the figure: 1, the first hot press curing machine; 2, the second hot press curing machine; 3, the third hot press curing machine; 4, the fourth hot press curing machine; 5, the first unloading lifting and translation machine; 6, the second unloading lifting and translation machine; 7, the first unloading lifting and translation machine; 8, the first unloading lifting and translation machine; 9, the first loading lifting and translation machine; 10, the second loading lifting and translation machine; 11, the third loading lifting and translation machine; 12, the fourth loading lifting and translation machine; 13, the first loading conveying device; 14, the second Feeding and conveying device; 15. Third feeding and conveying device; 16. Fourth feeding and conveying device; 17. First material placing machine; 18. Second material placing machine; 19. Third material placing machine; 20. Fourth material placing machine; 21. Discharging mechanism; 22. Feeding mechanism; 23. First turning machine; 24. Stripping machine; 25. Second turning machine; 26. First lifting feeding platform; 27. Second lifting feeding platform; 28. Third lifting feeding platform; 29. Fourth lifting feeding platform; 30. Traveling mold. DETAILED DESCRIPTION
[0047] The technical solution of the present invention is described in detail below in conjunction with the embodiments and corresponding drawings so that those skilled in the art can more clearly understand the technical solution of the present invention, but the protection scope of the present invention is not limited thereby.
[0048] Embodiment 1
[0049] A rubber floor production line with accompanying molds comprises a hot press curing machine, a discharge port of the hot press curing machine is connected to a discharge conveyor, a feed port of the hot press curing machine is connected to a feeding conveyor, an accompanying mold is arranged on the feeding conveyor, and the accompanying mold passes through the hot press curing machine in sequence under the action of the feeding conveyor and enters the discharge conveyor.
[0050] Preferably, the accompanying mold is a lower mold with an accommodating cavity, and the hot pressing curing machine is provided with an upper mold pressing head adapted to the shape and size of the lower mold accommodating cavity.
[0051] Preferably, a material placing machine is arranged above the loading conveyor.
[0052] The working process of this embodiment is as follows: first, the accompanying mold is placed on the feeding conveyor, and the feeding conveyor drives the accompanying mold to move to the set position below the fabric machine. The jacking mechanism below the fabric machine lifts the accompanying mold upward and enters the feeding port set at the lower part of the fabric bin of the fabric machine. The scraping device in the fabric bin of the fabric machine rotates to add the rubber floor raw material into the accommodating cavity of the accompanying mold. The fabric machine is also provided with a accommodating cavity raw material compacting mechanism, which can compact the raw material in the accommodating cavity; the jacking mechanism below the fabric machine descends, so that the accompanying mold is placed on the feeding conveyor, and the pushing mechanism provided on the feeding conveyor pushes the accompanying mold to the hot pressing curing machine, and the hot pressing The pressure head of the curing machine is provided with a mold upper mold pressure head adapted to the shape and size of the mold lower mold, and the lifting mechanism of the hot press curing machine is started. The lifting mechanism rises and drives the accompanying mold to move upward, so that the mold upper mold pressure head and the mold lower mold are pressed together; curing and shaping are carried out at a certain temperature and pressure. After a certain curing time, the lifting mechanism descends, and the mold upper mold pressure head is pressed and separated from the mold lower mold; at this time, the next accompanying mold that is already filled with material on the feeding conveyor is pushed into the hot press curing machine by the pushing mechanism arranged on the feeding conveyor, thereby pushing the accompanying mold that has been hot-pressed and cured to move out of the hot press curing machine and enter the discharge conveyor, completing a process cycle.
[0053] The feeding conveyor can be set to a chain conveying mode on both sides. Rollers are set on both sides of the accompanying mold. The chains on the feeding conveyor cooperate with the rollers on the accompanying mold to realize the conveying and positioning of the accompanying mold. The feeding conveyor is set to a chain conveying mode on both sides. The lifting mechanism under the fabricating machine can be arranged between the two sets of chains. When the accompanying mold located on the feeding conveyor is transported to the upper set position of the lifting mechanism under the fabricating machine, the lifting mechanism lifts the accompanying mold upward and enters the feeding port set at the lower part of the fabricating machine silo to load the accommodating cavity in the accompanying mold.
[0054] Embodiment 2
[0055] like Figure 1 As shown, a rubber floor production line with accompanying molds includes a first hot press curing machine 1, the discharge port of the first hot press curing machine 1 is connected to a first unloading lifting and translating machine 5, and the feed port of the first hot press curing machine 1 is connected to a first loading lifting and translating machine 9;
[0056] The first material unloading, lifting and translating machine 5 is a multi-layer structure, and the number of multi-layer structures in the first material unloading, lifting and translating machine 5 is the same as the number of multi-layer mold upper mold pressing heads in the first hot pressing and curing machine 1;
[0057] The first loading, lifting and translating machine 9 is a multi-layer structure, and the number of multi-layer structures in the first loading, lifting and translating machine 9 is the same as the number of multi-layer mold upper mold pressing heads in the first hot pressing and curing machine 1;
[0058] The other side of the first unloading, lifting and translating machine 5 is provided with a discharging mechanism 21 connected thereto;
[0059] The other side of the first loading and lifting translation machine 9 is provided with a first loading and conveying device 13 connected thereto;
[0060] The accompanying mold 30 on the first loading and conveying device 13 enters the first loading and lifting and translating machine 9, the first hot pressing and curing machine 1, the first unloading and lifting and translating machine 5 and the unloading mechanism 21 in sequence.
[0061] Preferably, a first material placing machine 17 is arranged above the first loading and conveying device 13 .
[0062] Preferably, a first material placing machine 17 and a second material placing machine 18 are arranged above the first loading and conveying device 13 .
[0063] Preferably, a first lifting loading platform 26 is provided on the other side of the first loading and conveying device 13 .
[0064] Preferably, the discharging mechanism 21 is connected to the first turning machine 23, the first turning machine 23, the discharging machine 24 and the second turning machine 25 are connected in sequence, and the other end of the second turning machine 25 is connected to the loading mechanism 22; the loading mechanism 22 is connected to the first lifting loading platform 26.
[0065] Preferably, the feeding mechanism 22 is a feeding robot.
[0066] like Figure 2As shown, the accompanying mold 30 is used in the rubber floor production line, which realizes the automated production of rubber floor, improves production efficiency, ensures product quality, and realizes the automation of the curing and molding process of rubber floor. The accompanying mold 30 includes a mold lower mold with a accommodating cavity, the opening of the accommodating cavity is upward, and the shape and size of the accommodating cavity are set according to the shape and size of the rubber floor to be produced. Two roller assemblies are respectively arranged in parallel on the two corresponding side surfaces of the mold lower mold. During the movement of the roller assembly on the rubber floor production line, the conveying of the accompanying mold 30 can be carried out by dragging the roller assembly through the conveying chain of the conveying device, or by dragging the bottom surface of the accompanying mold 30 through the conveying roller of the conveying device, thereby driving the accompanying mold to move. The roller assembly includes a roller shaft connected to the mold lower mold and a roller mounted on the roller shaft. Another function of the roller assembly is to position the accompanying mold in the hot press curing machine to ensure that the upper mold in the hot press curing machine is pressed with the mold lower mold on the accompanying mold. In the prior art, a cylinder is used for positioning. In order to ensure that the accompanying mold can be used on the production line, the cylinder is improved to a roller combination. This not only realizes the original positioning function, but also facilitates the movement of the accompanying mold on the production line. For example, to realize the feeding and unloading operations of the accompanying mold on the hot press curing machine, the use of a roller combination will make the movement of the accompanying mold more convenient.
[0067] A positioning block is respectively provided on the other two corresponding side surfaces of the lower mold of the mold, and a positioning hole is provided on the positioning block. The positioning hole is in the shape of a tapered hole, the center line of the positioning hole is perpendicular to the bottom surface of the lower mold of the mold, and the large end of the tapered hole is located on one side of the bottom surface of the lower mold of the mold. With this structural design, the accuracy of the lifting and loading operation of the accompanying mold 30 during the material distribution process of the material distribution machine can be ensured. Two positioning blocks can also be respectively provided on the other two corresponding side surfaces of the lower mold of the mold, and the positioning blocks are provided with positioning holes. Two positioning blocks are provided on each side, which can ensure the stability and practical reliability of the accompanying mold 30 during the lifting and loading and pressing operations of the material distribution machine.
[0068] In addition, Figure 1 The accompanying mold 30 is only drawn in one place. In fact, during the production process of the production line, multiple accompanying molds 30 exist at the same time to ensure the normal and efficient operation of the production line.
[0069] The working process of this embodiment is as follows: first, the accompanying mold 30 is placed with its accommodating cavity downward on the stripper 23, or the accompanying mold 30 is placed with its accommodating cavity upward on the positioning platform at one end connected to the second turning machine 25 and the feeding mechanism 22. The feeding mechanism 22 has a mold taking mechanism, such as the feeding mechanism 22 is a feeding manipulator. The feeding manipulator lifts the accompanying mold 30 under the control of the control system, and places the accompanying mold 30 on the first lifting feeding platform 26 to prepare for feeding under the action of the control system; the control system controls the lifting mechanism of the first lifting feeding platform 26 to drive the first lifting feeding platform 26 to descend according to the set program instructions. Thus, the accompanying mold 30 is placed on the first loading and conveying device 13, and the first loading and conveying device 13 drives the accompanying mold 30 to enter the first material placing machine 17 for bottom material filling. The working process of the first material placing machine 17 is the same as that of the material placing machine in the first embodiment. The accompanying mold 30 after passing through the first material placing machine 17 enters the second material placing machine 18 driven by the first loading and conveying device 13 for surface material filling. The difference between the second material placing machine 18 and the first material placing machine 17 is that the first material placing machine 17 is used for bottom material placing, and is provided with a cavity raw material compacting mechanism, which can compact the raw material in the cavity; the second material placing machine 18 is used for surface material placing, and is not provided with a cavity raw material compacting mechanism.After being filled with fabric, the accompanying mold 30 is moved out from under the second fabric distributing machine 18 under the drive of the first feeding conveying device 13, and then, under the action of the first feeding conveying device 13, the accompanying mold 30 filled with fabric is pushed into the first layer of the first feeding lifting and translating machine 9. Since the first feeding lifting and translating machine 9 is a multi-layer structure, for example, a three-layer structure, the jacking mechanism arranged on the first feeding lifting and translating machine 9 pushes the first layer of the first feeding lifting and translating machine 9 upward, so that the second layer of the first feeding lifting and translating machine 9 is connected to the first feeding conveying device 13, ready to receive the second accompanying mold 30 filled with fabric; repeat the above operation, when the multi-layer structure of the first feeding lifting and translating machine 9 is filled with the accompanying mold 30, the multi-layer structure of the first feeding lifting and translating machine 9 A pushing mechanism is provided on each layer structure, and the pushing mechanism pushes the accompanying mold 30 into the first hot pressing curing machine 1. The first hot pressing curing machine 1 is also a multi-layer arrangement. The lifting mechanism provided in the first hot pressing curing machine 1 lifts up the multi-layer mechanism, so that each accompanying mold 30 is pressed against the upper mold in the first hot pressing curing machine 1 for hot pressing curing; after the hot pressing curing is completed, the lifting mechanism in the first hot pressing curing machine 1 descends, so that the accompanying mold 30 is separated from the upper mold in the first hot pressing curing machine 1. At this time, the accompanying mold 30 filled with material is located in the first loading lifting and translating machine 1. The pushing mechanism pushes the accompanying mold 30 into the first hot pressing curing machine 1, thereby pushing the accompanying mold 30 located in the first hot pressing curing machine 1 after the hot pressing curing is completed to leave the first hot pressing curing machine 1, enters the first material unloading lifting and translation machine 5; the working process of the first material unloading lifting and translation machine 5 is opposite to that of the first material loading lifting and translation machine 9. The first material unloading lifting and translation machine 5 first pushes the accompanying mold 30 located at the bottom layer of the first material unloading lifting and translation machine 5 out of the first material unloading lifting and translation machine 5, and enters the unloading mechanism 21 connected thereto; at this time, the jacking mechanism in the first material unloading lifting and translation machine 5 descends, driving the layer where the accompanying mold 30 is unloaded to descend, and at the same time, the second layer equipped with the accompanying mold 30 is connected to the unloading mechanism 21, and the first material unloading lifting and translation machine 5 repeats the above operation, so that the accompanying mold 30 on the second layer enters the unloading mechanism 21; repeat the above operation, when the multi-layer structure of the first material unloading lifting and translation machine 5 has unloaded the accompanying mold 30, the first material unloading lifting and translation machine 5 is The lifting mechanism of the lifting and translation machine 5 drives its multi-layer structure to rise, and is ready to enter the next unloading operation state; the unloading mechanism 21 drives the accompanying mold 30 to move and enter the first flipping machine 23. The clamping mechanism arranged on the first flipping machine 23 clamps the accompanying mold and drives the accompanying mold 30 to flip, so that the accompanying mold 30 enters the stripper 24. The stripper 24 is a chain-type conveying mechanism. The roller combination on the accompanying mold 30 is placed on the chain of the chain-type conveying mechanism. The chain and roller combination of the chain-type conveying mechanism cooperate to drag the accompanying mold 30 to move. At this time, the accommodating cavity of the accompanying mold 30 is in a downward state. In the process of passing through the stripper 24, the finished rubber floor in the accommodating cavity of the accompanying mold 30 is separated from the accommodating cavity, and the unloading operation is completed.After completing the unloading operation, the accompanying mold 30 enters the second turning machine 25. The clamping mechanism arranged on the second turning machine 25 clamps the accompanying mold 30 and drives the accompanying mold 30 to turn over, so that the accompanying mold 30 enters the positioning table connected to the feeding mechanism 22. The positioning table is provided with a positioning operating mechanism. The positioning operating mechanism performs positioning operation on the accompanying mold 30. The purpose of setting the positioning operating mechanism is to enable the accompanying mold 30 to move to the set position, so that the mold taking mechanism of the feeding mechanism 22 can correctly support the accompanying mold 30 and enter the next cycle.
[0070] The loading mechanism 22 is a loading robot. The mold taking mechanism of the loading mechanism 22 can take the accompanying mold 30 in a lifting manner. Under the action of the control system, the loading mechanism 22 can move the mold taking mechanism to the top of the first lifting loading platform 26. The mold taking mechanism descends and places the accompanying mold 30 on the first lifting loading platform 26. The mold taking mechanism exits and returns to the positioning platform to prepare for the next loading operation.
[0071] The discharge mechanism 21 is a roller conveyor, but a lifting and translational material receiving mechanism is provided at the connection between the discharge mechanism 21 and the first material unloading, lifting and translational machine 5. The accompanying mold 30 transported from the first material unloading, lifting and translational machine 5 first enters the lifting and translational material receiving mechanism connected thereto. The lifting and translational material receiving mechanism is a chain-type conveying mechanism. After the chain drags the accompanying mold 30 into the discharge mechanism 21, the lifting and translational material receiving mechanism descends, and the accompanying mold 30 falls on the conveying roller on the discharge mechanism 21. When the conveying roller drives the accompanying mold 30 to move to the connection with the first turning machine 23, the discharge mechanism 21 is also provided with a lifting and translational material receiving mechanism at this position. The lifting and translational material receiving mechanism rises, so that after the accompanying mold 30 leaves the conveying roller on the discharge mechanism 21, the chain-type conveying mechanism on the lifting and translational material receiving mechanism drags the accompanying mold 30 into the first turning machine 23 connected thereto.
[0072] Embodiment 3
[0073] like Figure 1 and Figure 2As shown, a rubber floor production line with an accompanying mold comprises a first hot press curing machine 1 and a second hot press curing machine 2 arranged side by side, a first unloading lifting and translating machine 5 and a second unloading lifting and translating machine 6 arranged side by side, a first loading lifting and translating machine 9 and a second loading lifting and translating machine 10 arranged side by side, and a first loading conveying device 13 and a second loading conveying device 14 arranged side by side; the first loading conveying device 13, the first loading lifting and translating machine 9, the first hot press curing machine 1 and the first unloading lifting and translating machine 5 are connected in sequence, and the first unloading lifting and translating machine 5 is connected to a discharging mechanism 21; the second loading conveying device 14, the second loading lifting and translating machine 10, the second hot press curing machine 2 and the second unloading lifting and translating machine 6 are connected in sequence, and the second unloading lifting and translating machine 6 is connected to the discharging mechanism 21;
[0074] The first material unloading, lifting and translating machine 5 is a multi-layer structure, and the number of multi-layer structures of the first material unloading, lifting and translating machine 5 is the same as the number of die pressing heads on the multi-layer mold of the first hot pressing and curing machine 1; the second material unloading, lifting and translating machine 6 is a multi-layer structure, and the number of multi-layer structures of the second material unloading, lifting and translating machine 6 is the same as the number of die pressing heads on the multi-layer mold of the second hot pressing and curing machine 2;
[0075] The first loading and lifting translation machine 9 is a multi-layer structure, and the number of multi-layer structures of the first loading and lifting translation machine 9 is the same as the number of die pressing heads on the multi-layer mold of the first hot pressing curing machine 1; the second loading and lifting translation machine 10 is a multi-layer structure, and the number of multi-layer structures of the second loading and lifting translation machine 10 is the same as the number of die pressing heads on the multi-layer mold of the second hot pressing curing machine 2;
[0076] The accompanying mold 30 on the first loading and conveying device 13 enters the first loading and lifting and translating machine 9, the first hot pressing and curing machine 1, the first unloading and lifting and translating machine 5 and the discharge mechanism 21 in sequence; the accompanying mold 30 on the second loading and conveying device 14 enters the second loading and lifting and translating machine 10, the second hot pressing and curing machine 2, the second unloading and lifting and translating machine 6 and the discharge mechanism 21 in sequence.
[0077] Preferably, a first material placing machine 17 is disposed above the first loading and conveying device 13 and the second loading and conveying device 14 .
[0078] Preferably, a first material placing machine 17 and a second material placing machine 18 are arranged above the first loading and conveying device 13 and the second loading and conveying device 14 .
[0079] Preferably, a first lifting loading platform 26 is provided on the other side of the first loading and conveying device 13 , and a second lifting loading platform 27 is provided on the other side of the second loading and conveying device 14 .
[0080] Preferably, the discharging mechanism 21 is connected to the first turning machine 23, the first turning machine 23, the discharging machine 24 and the second turning machine 25 are connected in sequence, and the other end of the second turning machine 25 is connected to the loading mechanism 22; the loading mechanism 22 is connected to the first lifting loading platform 26 and the second lifting loading platform 27.
[0081] Preferably, the feeding mechanism 22 is a feeding robot.
[0082] The working process of this embodiment is as follows: This embodiment is an improvement on the basis of the second embodiment, that is, two production lines are set between the loading mechanism 22 and the discharging mechanism 21, that is, a second lifting loading platform 27, a second loading conveying device 14, a second loading lifting and translating machine 10, a second hot pressing and curing machine 2 and a second unloading lifting and translating machine 6 are added. The difference is that the first distribution machine 17 and the second distribution machine 18 are both double-station distribution machines, that is, the first distribution machine 17 and the second distribution machine 18 can supply materials to the two production lines at the same time.
[0083] Embodiment 4
[0084] like Figure 1 and Figure 2 As shown, a rubber floor production line with accompanying molds includes a first hot press curing machine 1, a second hot press curing machine 2, a third hot press curing machine 3, and a fourth hot press curing machine 4 arranged side by side; a first unloading lifting and translation machine 5, a second unloading lifting and translation machine 6, a third unloading lifting and translation machine 7, and a fourth unloading lifting and translation machine 8 arranged side by side; a first loading lifting and translation machine 9, a second loading lifting and translation machine 10, a third loading lifting and translation machine 11, and a fourth loading lifting and translation machine 12 arranged side by side; a first loading conveying device 13, a second loading conveying device 14, a third loading conveying device 15, and a fourth loading conveying device 16 arranged side by side;
[0085] The first loading and conveying device 13, the first loading and lifting translation machine 9, the first hot pressing and curing machine 1 and the first unloading and lifting translation machine 5 are connected in sequence, and the first unloading and lifting translation machine 5 is connected to the discharge mechanism 21; the second loading and conveying device 14, the second loading and lifting translation machine 10, the second hot pressing and curing machine 2 and the second unloading and lifting translation machine 6 are connected in sequence, and the second unloading and lifting translation machine 6 is connected to the discharge mechanism 21; the third loading and conveying device 15, the third loading and lifting translation machine 11, the third hot pressing and curing machine 3 and the third unloading and lifting translation machine 7 are connected in sequence, and the third unloading and lifting translation machine 7 is connected to the discharge mechanism 21; the fourth loading and conveying device 16, the fourth loading and lifting translation machine 12, the fourth hot pressing and curing machine 4 and the fourth unloading and lifting translation machine 8 are connected in sequence, and the fourth unloading and lifting translation machine 8 is connected to the discharge mechanism 21;
[0086] The first material blanking, lifting and translational machine 5 is a multi-layer structure, and the number of multi-layer structures of the first material blanking, lifting and translational machine 5 is the same as the number of multi-layer mold upper mold heads of the first hot press curing machine 1; the second material blanking, lifting and translational machine 6 is a multi-layer structure, and the number of multi-layer structures of the second material blanking, lifting and translational machine 6 is the same as the number of multi-layer mold upper mold heads of the second hot press curing machine 2; the third material blanking, lifting and translational machine 7 is a multi-layer structure, and the number of multi-layer structures of the third material blanking, lifting and translational machine 7 is the same as the number of multi-layer mold upper mold heads of the third hot press curing machine 3; the fourth material blanking, lifting and translational machine 8 is a multi-layer structure, and the number of multi-layer structures of the fourth material blanking, lifting and translational machine 8 is the same as the number of multi-layer mold upper mold heads of the fourth hot press curing machine 4;
[0087] The first loading and lifting translation machine 9 is a multi-layer structure, and the number of multi-layer structures of the first loading and lifting translation machine 9 is the same as the number of die pressing heads on the multi-layer mold of the first hot pressing and curing machine 1; the second loading and lifting translation machine 10 is a multi-layer structure, and the number of multi-layer structures of the second loading and lifting translation machine 10 is the same as the number of die pressing heads on the multi-layer mold of the second hot pressing and curing machine 2; the third loading and lifting translation machine 11 is a multi-layer structure, and the number of multi-layer structures of the third loading and lifting translation machine 11 is the same as the number of die pressing heads on the multi-layer mold of the third hot pressing and curing machine 3; the fourth loading and lifting translation machine 12 is a multi-layer structure, and the number of multi-layer structures of the fourth loading and lifting translation machine 12 is the same as the number of die pressing heads on the multi-layer mold of the fourth hot pressing and curing machine 4;
[0088] The accompanying mold 30 on the first loading and conveying device 13 enters the first loading and lifting translation machine 9, the first hot pressing and curing machine 1, the first unloading and lifting translation machine 5 and the discharge mechanism 21 in sequence; the accompanying mold 30 on the second loading and conveying device 14 enters the second loading and lifting translation machine 10, the second hot pressing and curing machine 2, the second unloading and lifting translation machine 6 and the discharge mechanism 21 in sequence; the accompanying mold 30 on the third loading and conveying device 15 enters the third loading and lifting translation machine 11, the third hot pressing and curing machine 3, the third unloading and lifting translation machine 7 and the discharge mechanism 21 in sequence; the accompanying mold 30 on the fourth loading and conveying device 16 enters the fourth loading and lifting translation machine 12, the fourth hot pressing and curing machine 4, the fourth unloading and lifting translation machine 8 and the discharge mechanism 21 in sequence.
[0089] Preferably, a first material placing machine 17 is arranged above the first loading conveyor device 13 and the second loading conveyor device 14; a third material placing machine 19 is arranged above the third loading conveyor device 15 and the fourth loading conveyor device 16; the first material placing machine 17 and the third material placing machine 19 are arranged side by side.
[0090] Preferably, a first material placing machine 17 and a second material placing machine 18 are arranged above the first loading conveyor device 13 and the second loading conveyor device 14; a third material placing machine 19 and a fourth material placing machine 20 are arranged above the third loading conveyor device 15 and the fourth loading conveyor device 16; the first material placing machine 17 and the third material placing machine 19 are arranged side by side, and the second material placing machine 18 and the fourth material placing machine 20 are arranged side by side.
[0091] Preferably, a first lifting loading platform 26 is provided on the other side of the first loading and conveying device 13; a second lifting loading platform 27 is provided on the other side of the second loading and conveying device 14; a third lifting loading platform 28 is provided on the other side of the third loading and conveying device 15; and a fourth lifting loading platform 29 is provided on the other side of the fourth loading and conveying device 16.
[0092] Preferably, the discharging mechanism 21 is connected to the first turning machine 23, the first turning machine 23, the discharging machine 24 and the second turning machine 25 are connected in sequence, and the other end of the second turning machine 25 is connected to the loading mechanism 22; the loading mechanism 22 is connected to the first lifting loading platform 26, the second lifting loading platform 27, the third lifting loading platform 28 and the fourth lifting loading platform 29.
[0093] Preferably, the feeding mechanism 22 is a feeding robot.
[0094] The working process of this embodiment is as follows: This embodiment is an improvement on the basis of the third embodiment, that is, two production lines in the third embodiment are set between the loading mechanism 22 and the discharging mechanism 21, that is, a third lifting loading platform 28, a third loading conveying device 15, a third loading lifting and translation machine 11, a third hot pressing and curing machine 3, and a third unloading lifting and translation machine 7 are added; a fourth lifting loading platform 29, a fourth loading conveying device 16, a fourth loading lifting and translation machine 12, a fourth hot pressing and curing machine 4, and a fourth unloading lifting and translation machine 8 are added; a third distribution machine 19 and a fourth distribution machine 20 are added.
[0095] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions and deformations of these embodiments without departing from the principles and spirit of the present invention still fall within the scope of protection of the present invention.
Claims
1. A rubber floor production line with accompanying molds, characterized in that: The invention comprises a first hot press curing machine (1) and a second hot press curing machine (2) arranged side by side, a first unloading lifting and translating machine (5) and a second unloading lifting and translating machine (6) arranged side by side, a first loading lifting and translating machine (9) and a second loading lifting and translating machine (10) arranged side by side, and a first loading conveying device (13) and a second loading conveying device (14) arranged side by side; the first loading conveying device (13), the first loading lifting and translating machine (9), the first hot press curing machine (1) and the first unloading lifting and translating machine (5) are connected in sequence, and the first unloading lifting and translating machine (5) is connected to a discharge mechanism (21); the second loading conveying device (14), the second loading lifting and translating machine (10), the second hot press curing machine (2) and the second unloading lifting and translating machine (6) are connected in sequence, and the second unloading lifting and translating machine (6) is connected to the discharge mechanism (21); The first material unloading, lifting and translating machine (5) is a multi-layer structure, and the number of multi-layer structures of the first material unloading, lifting and translating machine (5) is the same as the number of die pressing heads on the multi-layer mold of the first hot pressing and curing machine (1); the second material unloading, lifting and translating machine (6) is a multi-layer structure, and the number of multi-layer structures of the second material unloading, lifting and translating machine (6) is the same as the number of die pressing heads on the multi-layer mold of the second hot pressing and curing machine (2); The first loading and lifting translation machine (9) is a multi-layer structure, and the number of multi-layer structures of the first loading and lifting translation machine (9) is the same as the number of die pressing heads on the multi-layer mold of the first hot pressing and curing machine (1); the second loading and lifting translation machine (10) is a multi-layer structure, and the number of multi-layer structures of the second loading and lifting translation machine (10) is the same as the number of die pressing heads on the multi-layer mold of the second hot pressing and curing machine (2); The accompanying mold (30) on the first loading and conveying device (13) sequentially enters the first loading and lifting translation machine (9), the first hot pressing and curing machine (1), the first unloading and lifting translation machine (5) and the discharging mechanism (21); the accompanying mold (30) on the second loading and conveying device (14) sequentially enters the second loading and lifting translation machine (10), the second hot pressing and curing machine (2), the second unloading and lifting translation machine (6) and the discharging mechanism (21); The accompanying mold (30) is a mold lower mold with a receiving cavity, and the first hot pressing curing machine (1) and the second hot pressing curing machine (2) are provided with a mold upper mold pressing head adapted to the shape and size of the mold lower mold receiving cavity; A first material placing machine (17) and a second material placing machine (18) are arranged above the first material placing machine (13); a lifting mechanism is arranged on the first material placing machine (17) and the second material placing machine (18) corresponding to the first material placing machine (13) and the second material placing machine (14) below the first material placing machine (17) and the second material placing machine (18); in addition, a compacting mechanism is arranged on the first material placing machine (17); both the first material placing machine (17) and the second material placing machine (18) are double-station material placing machines; the first material placing machine (17) and the second material placing machine (18) can simultaneously place material on the accompanying molds (30) on the first material placing machine (13) and the second material placing machine (14); A first lifting loading platform (26) is provided on the other side of the first loading and conveying device (13), and a second lifting loading platform (27) is provided on the other side of the second loading and conveying device (14); The discharging mechanism (21) is connected to the first turning machine (23), the first turning machine (23), the stripping machine (24) and the second turning machine (25) are connected in sequence, and the other end of the second turning machine (25) is connected to the feeding mechanism (22); the feeding mechanism (22) is connected to the first lifting feeding platform (26) and the second lifting feeding platform (27); Two roller assemblies are respectively arranged in parallel on two corresponding side surfaces of the lower die of the accompanying die (30), and the roller assembly comprises a roller shaft connected to the lower die of the die and a roller mounted on the roller shaft. A positioning block is respectively arranged on the other two corresponding side surfaces of the lower die of the accompanying die (30), and a positioning hole is arranged on the positioning block. The positioning hole is in the shape of a conical hole, and the center line of the positioning hole is perpendicular to the bottom surface of the lower die of the die, and the large end of the conical hole is located on one side of the bottom surface of the lower die of the die.
Citation Information
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