Automatic oiling machine for torsion spring steel wire
Through the design of automatic oil coating machines of twisted spring steel wire, the automatic oil -applied oil coating of the twist spring was used to use the guide rail and the material transportation mechanism, which solved the problem of inaccurate application of artificial application, improved production efficiency and reduced costs.
Patent Information
- Application Number
- CN202110643328.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-06-09
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2041-06-09
AI Technical Summary
In the prior art, the amount, uniformity and position of the lubricating grease applied to the seat frame torsion spring depends on manual operation, resulting in inaccurate oil application and increased production costs.
A type of automatic oil coating machine with a twist spring steel wire is designed, and the automatic segmentation, oil coating and feeding of the twist spring through the guide rails and the transportation mechanism to ensure the positioning and quantity of the oil coating site.
The positioning and quantitative automatic oil coating of the twisted spring steel wire is achieved, avoiding the problem of inaccurate and excessive or too little amount of oil coating, which improves production efficiency and reduces labor costs.
Smart Images

Figure CN113210197B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile parts processing, and more specifically to an automatic oiling machine for torsion spring steel wires. Background Art
[0002] During the assembly process of the seat frame, some parts need to be greased. The seat frame torsion spring is a kind of seat frame component with an irregular shape. The two ends of the seat frame torsion spring are bent at a certain angle relative to the middle. The amount, uniformity, and position of grease applied to the seat frame torsion spring affect the overall performance of the seat frame. At present, the seat frame torsion spring is manually greased, and the amount, uniformity, and position of the grease are related to the working habits of the oiler. The amount and position of the oiling will be different due to differences in working habits between workers. When manually applying grease, the amount of oil applied cannot be accurately controlled. Too much oil will cause unnecessary waste, and too little oil will affect the quality of the product. At the same time, manual oiling increases the labor cost investment in production. Summary of the invention
[0003] 1. Technical problem to be solved by the invention
[0004] The purpose of the present invention is to overcome the defects of the prior art and provide an automatic oiling machine for torsion spring steel wire. By adopting the technical scheme of the present invention, the oiling parts of the torsion spring steel wire can be positioned and automatically oiled in a quantitative manner, thereby effectively avoiding the occurrence of inaccurate oiling position, excessive or insufficient oiling, etc.
[0005] 2. Technical solution
[0006] In order to achieve the above object, the technical solution provided by the present invention is:
[0007] The invention discloses an automatic oiling machine for torsion spring steel wire, comprising a bottom plate, wherein the lower end surface of the bottom plate is connected to a rectangular frame through its four corners, wherein a control cabinet is arranged in the rectangular frame, wherein the lower end surface of the bottom plate is fixed with two mutually parallel guide rails, wherein a material distribution position, an oiling position and a material taking position are arranged in sequence between the two guide rails along the length direction of the guide rails, wherein the material distribution position is provided with a material storage part, wherein a plurality of torsion springs are arranged on the upper side of the material storage part in the height direction, and the two ends of a torsion spring located at the bottom are respectively supported by the supporting parts corresponding thereto, and the two supporting parts respectively correspond thereto. The guide rails are slidably connected, and each supporting part is provided with a recovery part that can restore it to its initial state. The oiling position is provided with two upper oiling parts corresponding to the two ends of the torsion spring respectively, and the upper oiling part can move up and down. The material taking position is provided with a protective grating. A material transporting mechanism slidably connected to the two guide rails is also provided between the above-mentioned two guide rails. The material transporting mechanism cooperates with the above-mentioned material storage part and the material supporting part to realize material distribution, and the material transporting mechanism cooperates with the above-mentioned upper oiling part to realize oiling. The above-mentioned control cabinet is electrically connected to the material transporting mechanism and the upper oiling part respectively.
[0008] Furthermore, the material storage portion includes a material storage plate, the two ends of the material storage plate are respectively configured to correspond to the structures compatible with the two ends of the torsion spring, two detachable limit pins are symmetrically arranged below the material storage plate for supporting the torsion spring, and the material storage plate is clamped on the clamping seat through a clamping block, and the clamping seat is fixed on the above-mentioned base plate.
[0009] Furthermore, both ends of a torsion spring located at the top of the material storage plate are respectively pressed by the corresponding material pressing parts, and the material pressing parts include two guide columns symmetrically arranged on both sides of the above-mentioned material storage plate, and the two guide columns are fixed on the above-mentioned bottom plate. The top of the guide column is provided with an anti-slip sheet, and a material pressing block is provided on the sliding sleeve of the guide column. A counterweight block is provided between the material pressing block and the guide column, and the counterweight block is fixedly connected to the material pressing block, and a pressure block for pressing the torsion spring is provided at the end of the material pressing block away from the counterweight block.
[0010] Furthermore, the supporting part includes a supporting block for supporting the torsion spring, the supporting block is slidably connected to its corresponding guide rail, and a recovery part is provided on the supporting block that can restore it to its initial state; the recovery part includes a round rod, one end of the round rod is installed on the above-mentioned base plate through a fixed seat, and the other end of the round rod is horizontally inserted into an intermediate block arranged opposite to the fixed seat, and a spring sleeved on the round rod is arranged between the intermediate block and the fixed seat, the upper end surface of the intermediate block is provided with the above-mentioned supporting block, and the lower end surface of the intermediate block is connected to one end of the connecting block, and the other end of the connecting block is slidably arranged on the corresponding guide rail through a first slider.
[0011] Furthermore, the material transporting mechanism includes a material transporting part and a driving part for driving the material transporting part to move, the material transporting part includes a material transporting plate connected to the driving part, both ends of the material transporting plate are slidably connected to their corresponding guide rails through second sliders, and two material dividing and oiling blocks are symmetrically arranged on the upper edge of the material transporting plate in a length direction perpendicular to the guide rail, and the upper end surfaces of the two material dividing and oiling blocks are respectively provided with storage grooves that match the two ends of the torsion spring one by one, and the bottom of the storage groove is provided with a plurality of lower oil outlets at equal intervals along its length direction, and the surface where the highest point of the torsion spring located in the storage groove is flush with the upper end surface of the material dividing and oiling block, and the upper end surface of each material dividing and oiling block is flush with the upper end surface of the above-mentioned supporting block, and a lower oil inlet is provided on the side of the material dividing and oiling block, and two notches are provided on the upper end surface of the material dividing and oiling block, and the two notches are respectively located on both sides of the end of the above-mentioned storage groove.
[0012] Furthermore, the driving part includes a rodless cylinder, the material transport plate is slidably arranged on the rodless cylinder through a cylinder slider, the rodless cylinder is horizontally fixed on the base plate, and a front position magnetic switch, a middle position magnetic switch and a rear position magnetic switch are arranged on the rodless cylinder, the front position magnetic switch, the middle position magnetic switch and the rear position magnetic switch are respectively located at a material taking position, an oiling position and a material dividing position, and the material dividing position, the oiling position and the material taking position are also provided with two proximity sensors installed on the base plate, and the two proximity sensors are symmetrically arranged along a length direction perpendicular to the guide rail, wherein the front The position magnetic switch is located behind the proximity sensor on the material taking position, the middle position magnetic switch is located behind the proximity sensor on the oiling position, and the rear position magnetic switch is located in front of the proximity sensor on the material dividing position; the oiling position is also provided with a limiting portion that can limit the above-mentioned material transport plate, and the material dividing position and the material taking position are also provided with buffer positioning blocks that can buffer and position the above-mentioned material transport plate, wherein the buffer positioning block on the material dividing position is located behind the proximity sensor on the material dividing position, and the buffer positioning block on the material taking position is located in front of the proximity sensor on the material taking position; the surface where the bottom of the above-mentioned storage tank is located is flush with the upper end surface of the above-mentioned bottom plate.
[0013] Furthermore, the upper oiling part includes a first mounting seat fixed on the above-mentioned base plate and a first lifting cylinder arranged on the first mounting seat, an upper position magnetic switch and a lower position magnetic switch are arranged on the first lifting cylinder, a piston rod of the first lifting cylinder is vertically downward and connected to the upper oiling block, the upper oiling block includes an oiling part and a blocking part fixed on the oiling part, wherein an upper oil inlet is opened on the side of the oiling part, and a plurality of upper oil outlets are arranged at equal intervals on the lower end surface of the oiling part, the blocking part is made of rubber material, the blocking part includes an arc groove and a remaining part located on both sides of the arc groove, when oiling, the lower end surfaces of the two upper oiling blocks are respectively pressed against the upper end surfaces of the corresponding material-dividing oiling blocks to form an oil injection cavity, and the plurality of upper oil outlets and the plurality of lower oil outlets are evenly distributed in an alternating manner up and down, and the arc groove and the remaining part of the blocking part are respectively pressed against the surface of the torsion spring and the above-mentioned two notches to block the above-mentioned storage groove.
[0014] Furthermore, the limiting part includes a second lifting cylinder, the piston rod of which is vertically downward and can be blocked on the side of the above-mentioned material transport plate. The second lifting cylinder is installed on the above-mentioned base plate through a second mounting seat, and the second lifting cylinder is also provided with an upper position magnetic switch and a lower position magnetic switch.
[0015] Furthermore, the two buffer positioning blocks are both mounted on the bottom plate, and each buffer positioning block includes a buffer portion and a positioning portion that are at the same height as the side surface of the material transporting plate.
[0016] Furthermore, the lower oil inlet and the upper oil inlet are connected to the high-pressure oil barrel through pipelines respectively, and a flow distribution valve is arranged on the pipeline.
[0017] 3. Beneficial effects
[0018] Compared with the prior art, the technical solution provided by the present invention has the following beneficial effects:
[0019] (1) The automatic oiling machine for torsion spring wire of the present invention can realize automatic oiling of the oiling part of the torsion spring wire by positioning and quantifying, thereby effectively avoiding the occurrence of inaccurate oiling position, excessive or insufficient oiling, etc. At the same time, the present invention can also effectively detect the outer contour size and flatness of the torsion spring.
[0020] (2) The automatic oiling machine for torsion spring wire of the present invention can make the torsion spring directly face the proximity sensor at the material distribution position, oiling position and material removal position through the coordinated design of the front position magnetic switch, the middle position magnetic switch and the rear position magnetic switch with the buffer positioning block, the limit part and the buffer positioning block, thereby ensuring signal acquisition. At the same time, the present invention can make the torsion spring contact with the upper end surface of the bottom plate through the structural design that the surface where the bottom of the storage groove is located is flush with the upper end surface of the above-mentioned bottom plate, thereby further ensuring signal acquisition.
[0021] (3) An automatic oiling machine for torsion spring wire of the present invention forms an oil spray chamber by pressing the lower end faces of two upper oiling blocks against the upper end faces of the corresponding material distribution oiling blocks, and a plurality of upper oil outlets and a plurality of lower oil outlets are staggered and evenly distributed up and down, thereby achieving uniform oil output, and by partially blocking the storage tank, the oil in the storage tank can be evenly distributed for a second time, thereby effectively avoiding the occurrence of uneven oiling.
[0022] (4) The automatic oiling machine for torsion spring wire of the present invention has a reasonable structural design, a simple principle, and is easy to promote and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of an automatic oiling machine for torsion spring steel wire of the present invention;
[0024] Figure 2 for Figure 1 A partial structural diagram of
[0025] Figure 3 for Figure 2 Schematic diagram of the structure after removing the bottom plate;
[0026] Figure 4 It is a schematic diagram of the matching structure of the material storage part, the material supporting part and the guide rail in the present invention;
[0027] Figure 5 It is a schematic diagram of the coordination structure of the material transport mechanism, the upper oil coating part, the limit part and the guide rail in the present invention;
[0028] Figure 6 This is a schematic diagram of the structure of the upper oil coating block in the present invention;
[0029] Figure 7 This is a schematic diagram of the structure of the material-dividing and oil-spreading block in the present invention;
[0030] Figure 8 It is a structural schematic diagram of the buffer positioning block in the present invention.
[0031] Explanation of the symbols in the schematic diagram:
[0032] 1. Base; 2. Bottom plate; 21. Avoidance channel; 3. Oil receiving pan; 5. Proximity sensor;
[0033] 611, material storage plate; 6111, handle; 6112, clamping block; 612, limit pin; 613, clamping seat; 621, material support block; 622, middle block; 623, round rod; 624, fixed seat; 625, connecting block; 626, first slider; 631, rodless cylinder; 632, cylinder slider; 633, material transport plate; 634, material separation oiling block; 6341, storage tank; 63411, lower oil outlet; 6342, notch; 6343, lower oil inlet; 635, padding block; 636, second slider; 64, guide rail; 651, material pressing block; 652, counterweight block; 653, guide column; 654, anti-drop sheet;
[0034] 711, first mounting seat; 712, first lifting cylinder; 713, upper oil block; 7131, oiling part; 71311, upper oil outlet; 71312, upper oil inlet; 7132, blocking part; 71321, arc groove; 721, second lifting cylinder; 722, second mounting seat; 731, oil replenishing tank; 732, high-pressure oil barrel; 733, flow distribution valve;
[0035] 8. Protective grating; 9. Buffer positioning block; 91. Buffer part; 92. Positioning part; 10. Torsion spring. DETAILED DESCRIPTION
[0036] In order to further understand the content of the present invention, the present invention is described in detail in conjunction with the accompanying drawings.
[0037] Example 1
[0038] Combination Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 8The automatic oiling machine for torsion spring steel wire of the present embodiment comprises a bottom plate 2, the lower end surface of the bottom plate 2 is connected with a rectangular frame through its four corners, a control cabinet is arranged in the rectangular frame, the lower end surface of the bottom plate 2 is fixed with two mutually parallel guide rails 64, between the two guide rails 64, a material distribution position, an oiling position and a material taking position are arranged in sequence along the length direction of the guide rails 64, wherein the material distribution position is provided with a material storage part, a plurality of torsion springs 10 are arranged in the height direction of the material storage part, and the two ends of a torsion spring 10 located at the bottom are respectively supported by the corresponding supporting parts, and the two supporting parts are respectively It is slidably connected to the corresponding guide rail 64, and each supporting part is provided with a recovery part that can restore it to its initial state. The oiling position is provided with two upper oiling parts corresponding to the two ends of the torsion spring 10, and the upper oiling parts can move up and down. The material taking position is provided with a protective grating 8. A material transport mechanism slidably connected to the two guide rails 64 is also provided between the above two guide rails 64. The material transport mechanism cooperates with the above storage part and the supporting part to realize material distribution, and the material transport mechanism cooperates with the above upper oiling part to realize oiling. The above control cabinet is electrically connected to the material transport mechanism and the upper oiling part respectively. Specifically in this embodiment: an oil receiving pan 3 located below the above bottom plate 2 is also provided in the rectangular frame, and a base 1 is provided at the four corners of the bottom end of the rectangular frame; a protective cover is provided above the bottom plate 2. It should be noted that: the present invention first uses the material transport mechanism to slide along the guide rail 64 to the material distribution position and cooperates with the material storage part and the material supporting part on the material distribution position to achieve material distribution, and then uses the material transport mechanism to transport the distributed torsion spring 10 to the oiling position, and cooperates with the upper oiling part on the oiling position to achieve oiling, and finally uses the material transport mechanism to transport the oiled torsion spring 10 to the material taking position to achieve material taking. Therefore, the present invention can complete the automatic material distribution and automatic oiling process of torsion spring steel wire through this structural design, with high operating accuracy and high degree of automation, so as to realize the positioning and quantitative automatic oiling of the oiling part of the torsion spring steel wire, thereby effectively avoiding the occurrence of inaccurate oiling position, excessive or insufficient oiling, etc., and at the same time, improves production efficiency and reduces labor costs.
[0039] The material storage part includes a material storage plate 611, and a handle 6111 is provided on the material storage plate 611. The two ends of the material storage plate 611 are respectively configured to be compatible with the two ends of the torsion spring 10. Two detachable limit pins 612 are symmetrically provided below the material storage plate 611 for supporting the torsion spring 10, and the material storage plate 611 is clamped on the clamping seat 613 through the clamping block 6112, and the clamping seat 613 is fixed on the above-mentioned bottom plate 2. Specifically in this embodiment: the clamping block 6112 is an L-shaped structure, and there are two clamping blocks 6112 in total. The two clamping blocks 6112 and the above-mentioned material storage plate 611 together form a clamping groove that matches the clamping seat 613. It should be noted that: before the material storage plate 611 is installed on the clamping seat 613, a plurality of torsion springs 10 can be arranged on the material storage plate 611 through the limit pin 612, and after the material storage plate 611 is installed on the clamping seat 613, the limit pin 612 can be removed. It should be noted that: the arrangement of the material storage plate 611 in the present invention can also effectively detect the outer contour size of the torsion spring 10.
[0040] The two ends of a torsion spring 10 located at the top of the material storage plate 611 are respectively pressed by the corresponding material pressing parts, which include two guide posts 653 symmetrically arranged on both sides of the material storage plate 611, both guide posts 653 are fixed on the bottom plate 2, and the top of the guide posts 653 is provided with an anti-slip sheet 654, and a pressing block 651 is slidably sleeved on the guide posts 653, and a counterweight block 652 is arranged between the pressing block 651 and the guide posts 653, and the counterweight block 652 is fixedly connected to the pressing block 651, and a pressing block for pressing the torsion spring 10 is arranged at one end of the pressing block 651 away from the counterweight block 652. Specifically in this embodiment: the counterweight block 652 is a T-shaped sleeve structure. It should be noted that the design of the pressing part in the present invention enables the torsion spring 10 to fall smoothly, so that automatic material separation can be realized. In addition, when disassembling the storage plate 611, the pressing block 651 can be slid upward along the guide column 653 and rotated, thereby facilitating the disassembly of the storage plate 611. At the same time, by providing an anti-slip sheet 654 on the top of the guide column 653, the pressing block 651 can be prevented from sliding out of the guide column 653.
[0041] The supporting part includes a supporting block 621 for supporting the torsion spring 10, and the supporting block 621 is slidably connected to its corresponding guide rail 64, and a recovery part is provided on the supporting block 621 which can restore it to its initial state; the recovery part includes a round rod 623, one end of the round rod 623 is installed on the above-mentioned base plate 2 through a fixed seat 624, and the other end of the round rod 623 is horizontally inserted into an intermediate block 622 arranged opposite to the fixed seat 624, and a spring sleeved on the round rod 623 is arranged between the intermediate block 622 and the fixed seat 624, and the upper end surface of the intermediate block 622 is provided with the above-mentioned supporting block 621, and the lower end surface of the intermediate block 622 is connected to one end of the connecting block 625, and the other end of the connecting block 625 is slidably arranged on the corresponding guide rail 64 through a first slider 626. It should be noted that: the present invention uses the structural setting of the recovery part so that the supporting block 621 can slide along the guide rail 64 under the action of external force, and can return to the initial state after the external force disappears, thereby realizing the material distribution and supporting process.
[0042] The material transport mechanism includes a material transport part and a driving part for driving the material transport part to move. The material transport part includes a material transport plate 633 connected to the driving part. The two ends of the material transport plate 633 are respectively slidably connected to the corresponding guide rails 64 through second sliders 636. Two material distribution oiling blocks 634 are symmetrically arranged on the material transport plate 633 along the length direction perpendicular to the guide rail 64. The upper end surfaces of the two material distribution oiling blocks 634 are respectively provided with storage grooves 6341 that match the two ends of the torsion spring 10 one by one. The bottom of the storage groove 6341 is along its length. A plurality of lower oil outlets 63411 are arranged at equal intervals in the direction of degree. The highest point of the torsion spring 10 in the storage groove 6341 is flush with the upper end surface of the material-distributing oil-coating block 634. The upper end surface of each material-distributing oil-coating block 634 is flush with the upper end surface of the above-mentioned supporting block 621. A lower oil inlet 6343 is provided on the side of the material-distributing oil-coating block 634, and two notches 6342 are provided on the upper end surface of the material-distributing oil-coating block 634. The two notches 6342 are respectively located on both sides of the end of the above-mentioned storage groove 6341. Specifically in this embodiment: the two ends of the material transport plate 633 are respectively connected to the corresponding second slider 636 through the pad block 635; the above-mentioned bottom plate 2 is provided with an avoidance channel 21 for avoiding the material-distributing oil-coating block 634 and the supporting block 621. It should be noted that: in the present invention, the surface where the highest point of the torsion spring 10 located in the storage groove 6341 is flush with the upper end surface of the material dividing and oiling block 634, and the upper end surface of each material dividing and oiling block 634 is flush with the upper end surface of the above-mentioned supporting block 621. This structural design allows the torsion spring 10 to smoothly enter the storage groove 6341 and be taken away after the material dividing and oiling block 634 moves to the position of the supporting block 621, thereby realizing automatic material dividing.
[0043] The driving part includes a rodless cylinder 631, the material transport plate 633 is slidably arranged on the rodless cylinder 631 through a cylinder slider 632, and the rodless cylinder 631 is horizontally fixed on the bottom plate 2. A front position magnetic switch, a middle position magnetic switch and a rear position magnetic switch are arranged on the rodless cylinder 631. The front position magnetic switch, the middle position magnetic switch and the rear position magnetic switch are respectively located at the material taking position, the oiling position and the material dividing position. The material dividing position, the oiling position and the material taking position are also provided with two proximity sensors 5 installed on the bottom plate 2. The two proximity sensors 5 are symmetrically arranged along the length direction perpendicular to the guide rail 64, wherein the front position The magnetic switch is located behind the proximity sensor 5 on the material taking position, the middle position magnetic switch is located behind the proximity sensor 5 on the oiling position, and the rear position magnetic switch is located in front of the proximity sensor 5 on the material dispensing position; the oiling position is also provided with a limiting portion that can limit the above-mentioned material transport plate 633, and the material dispensing position and the material taking position are also provided with a buffer positioning block 9 that can buffer and position the above-mentioned material transport plate 633, wherein the buffer positioning block 9 on the material dispensing position is located behind the proximity sensor 5 on the material dispensing position, and the buffer positioning block 9 on the material taking position is located in front of the proximity sensor 5 on the material taking position; the surface where the bottom of the above-mentioned storage slot 6341 is located is flush with the upper end surface of the above-mentioned bottom plate 2. It should be noted that: the present invention can make the torsion spring 10 just face the proximity sensor 5 at the material dispensing position, the oiling position and the material taking position through the matching design of the front position magnetic switch, the middle position magnetic switch, and the rear position magnetic switch with the buffer positioning block 9, the limiting portion and the buffer positioning block 9, so as to ensure signal acquisition. It needs to be further explained that: the present invention can make the torsion spring 10 contact with the upper end surface of the bottom plate 2 by the structural design that the surface where the bottom of the storage groove 6341 is located is flush with the upper end surface of the bottom plate 2, further ensuring the signal acquisition. It needs to be further explained that: the present invention can detect the flatness of the torsion spring 10 by setting two proximity sensors 5 at the material distribution position, oiling position and material extraction position. Specifically, when only one of the two proximity sensors 5 can detect the signal of the torsion spring 10, it indicates that the flatness of the torsion spring 10 is unqualified, and when both proximity sensors 5 can detect the signal of the torsion spring 10, it indicates that the flatness of the torsion spring 10 is qualified.
[0044] The upper oiling part includes a first mounting seat 711 fixed on the above-mentioned bottom plate 2 and a first lifting cylinder 712 arranged on the first mounting seat 711, and the first lifting cylinder 712 is provided with an upper position magnetic switch and a lower position magnetic switch, and the piston rod of the first lifting cylinder 712 is vertically downward and connected to the upper oiling block 713, and the upper oiling block 713 includes an oiling part 7131 and a blocking part 7132 fixed on the oiling part 7131, wherein the side of the oiling part 7131 is provided with an upper oil inlet 71312, and the lower end surface of the oiling part 7131 is provided with a plurality of upper oil outlets equidistantly. The sealing part 7132 is made of rubber material, and the sealing part 7132 includes an arc groove 71321 and the remaining parts on both sides of the arc groove 71321. When oiling, the lower end faces of the two upper oiling blocks 713 are respectively pressed against the upper end faces of the corresponding material-dividing oiling blocks 634 to form an oil injection cavity, and the multiple upper oil outlets 71311 and the multiple lower oil outlets 63411 are evenly distributed in an alternating manner up and down, and the arc groove 71321 and the remaining parts of the sealing part 7132 are respectively pressed against the surface of the torsion spring 10 and the above-mentioned two notches 6342 to seal the above-mentioned storage groove 6341. Specifically in this embodiment: the spacing value between the upper oil outlet 71311 and the lower oil outlet 63411 is 8mm; the lower oil inlet 6343 and the upper oil inlet 71312 are respectively connected to the high-pressure oil barrel 732 through pipelines, and a flow distribution valve 733 is provided on the pipeline, and the high-pressure oil barrel 732 is connected to the oil replenishment tank 731. It should be noted that: the present invention forms an oil spray chamber by pressing the lower end faces of the two upper oiling blocks 713 against the upper end faces of the corresponding material-dividing oiling blocks 634, and the multiple upper oil outlets 71311 and the multiple lower oil outlets 63411 are staggered and evenly distributed up and down, which can achieve uniform oil output, and the storage tank 6341 is blocked by the blocking part 7132, so that the oil in the storage tank 6341 can be evenly distributed for a second time, thereby effectively avoiding the occurrence of uneven oiling.
[0045] The limiting part includes a second lifting cylinder 721, the piston rod of which is vertically downward and can be blocked on the side of the material transport plate 633. The second lifting cylinder 721 is installed on the bottom plate 2 through a second mounting seat 722, and an upper position magnetic switch and a lower position magnetic switch are also provided on the second lifting cylinder 721. It should be noted that in the present invention, both the second lifting cylinder 721 and the first lifting cylinder 712 are provided with a one-way throttle valve for controlling the lifting speed.
[0046] The two buffer positioning blocks 9 are both installed on the above-mentioned base plate 2, and each buffer positioning block 9 includes a buffer part 91 and a positioning part 92 which are at the same height as the side of the above-mentioned material transport plate 633, wherein the buffer part 91 is a hydraulic buffer and the positioning part 92 is a screw.
[0047] The specific use process of the torsion spring wire automatic oiling machine is as follows: first, the control cabinet controls the rodless cylinder 631 to drive the material transport plate 633, thereby driving the two material distribution oiling blocks 634 on the material transport plate 633 to move toward the material distribution position. When the rear position magnetic switch on the rodless cylinder 631 senses that the material transport plate 633 is in place, the signal is transmitted to the control cabinet, and the solenoid valve on the rodless cylinder 631 is controlled by the control cabinet to cut off the power. At this time, under the action of inertia, the material transport plate 633 will continue to move until it contacts the hydraulic buffer of the buffer positioning block 9 on the material distribution position and is positioned at the screw position. At this time, the torsion spring 10 located in the storage slot 6341 is just opposite to the two proximity sensors 5 on the material distribution position. The two proximity sensors 5 transmit the acquired torsion spring 10 signals to the control The control cabinet controls the solenoid valve on the rodless cylinder 631 to be energized, driving the transport plate 633 and the two material dividing and oiling blocks 634 on the transport plate 633 to move toward the oiling position. When the middle position magnetic switch on the rodless cylinder 631 senses that the transport plate 633 is in place, the signal is transmitted to the control cabinet, and the solenoid valve on the rodless cylinder 631 is controlled to be de-energized through the control cabinet. At this time, under the action of inertia, the transport plate 633 will continue to move. At the same time, the piston rod of the second lifting cylinder 721 is controlled to extend downward. When the lower position magnetic switch on the second lifting cylinder 721 senses that the transport plate 633 is in place, the signal is transmitted to the control cabinet, and the solenoid valve of the second lifting cylinder 721 is controlled to be de-energized through the control cabinet. At this time, the The piston rod just blocks the side of the material transport plate 633, and makes the torsion spring 10 just face the two proximity sensors 5 on the oiling position. The two proximity sensors 5 transmit the acquired torsion spring 10 signal to the control cabinet, and the control cabinet controls the first lifting cylinder 712 to drive the upper oiling block 713 to move downward. When the lower position magnetic switch on the first lifting cylinder 712 senses that the material transport plate 633 is in place, the signal is transmitted to the control cabinet, and the control cabinet controls the solenoid valve of the first lifting cylinder 712 to cut off the power. Then, the control cabinet controls the flow distribution valve 733 to open for oil delivery. After a certain period of time, the control cabinet controls the flow distribution valve 733 to close, and delays for a certain period of time. Then, the control cabinet controls the first lifting cylinder 712 to move and drive the upper oiling block 713 moves upward. When the upper position magnetic switch on the first lifting cylinder 712 senses that the material transport plate 633 is in place, the signal is transmitted to the control cabinet, and the solenoid valve of the first lifting cylinder 712 is controlled to be de-energized through the control cabinet. At the same time, the piston rod of the second lifting cylinder 721 is controlled to extend upward. When the upper position magnetic switch on the second lifting cylinder 721 senses that the material transport plate 633 is in place, the signal is transmitted to the control cabinet, and the solenoid valve of the second lifting cylinder 721 is controlled to be de-energized through the control cabinet, and the solenoid valve on the rodless cylinder 631 is controlled to be energized, driving the material transport plate 633 and the two material dividing and oiling blocks 634 on the material transport plate 633 to move toward the material fetching position. When the front position magnetic switch on the rodless cylinder 631 senses that the material transport plate 633 is in place,The signal is transmitted to the control cabinet, which controls the solenoid valve on the rodless cylinder 631 to cut off the power. Under the action of inertia, the material transport plate 633 will continue to move until it contacts the hydraulic buffer of the buffer positioning block 9 on the material picking position and is positioned at the screw position. At this time, the torsion spring 10 is just facing the two proximity sensors 5 on the material picking position. The two proximity sensors 5 transmit the acquired torsion spring 10 signal to the control cabinet, and the control cabinet controls the entire equipment to be in a stopped state. The torsion spring 10 that has been oiled is taken out. When the two proximity sensors 5 on the material picking position detect that there is no torsion spring 10 signal and the protective grating 8 is not blocked, the control cabinet will control the entire equipment to move to repeat the above operation steps to carry out the oiling process of the next torsion spring 10. It should be noted that: when dividing materials, the two dividing oiling blocks 634 on the material transport plate 633 push the corresponding supporting blocks 621 respectively, so that the two ends of the torsion spring 10 at the bottom of the material storage plate 611 fall into the corresponding storage grooves 6341 respectively. When the dividing oiling block 634 leaves the supporting block 621, the supporting block 621 returns to its initial state under the action of the spring and keeps the materials again; when applying oil, after the dividing oiling block 634 moves into place, the two upper oiling blocks 713 move downward respectively, so that their lower end faces are pressed against the upper end faces of the corresponding dividing oiling blocks 634 to form an oil injection cavity, and the multiple upper oil outlets 71311 and the multiple lower oil outlets 63411 are evenly distributed up and down, and the storage grooves 6341 are blocked by the blocking part 7132; when taking materials, after the dividing oiling block 634 moves into place, the torsion spring 10 that has been oiled is taken out.
[0048] The present invention and its embodiments are described schematically above, and the description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. Therefore, if a person skilled in the art is inspired by it and designs a structural method and an embodiment similar to the technical solution without creativity without departing from the purpose of the invention, they shall all fall within the protection scope of the present invention.
Claims
1. An automatic oiling machine for torsion spring steel wire, characterized in that: The invention comprises a bottom plate (2), the lower end surface of the bottom plate (2) being connected to a rectangular frame through its four corners, a control cabinet being arranged in the rectangular frame, two mutually parallel guide rails (64) being fixed to the lower end surface of the bottom plate (2), a material distribution position, an oiling position and a material taking position being arranged in sequence between the two guide rails (64) along the length direction of the guide rails (64), wherein the material distribution position is provided with a material storage portion, a plurality of torsion springs (10) are arranged on the material storage portion in the height direction, and the two ends of a torsion spring (10) located at the bottom are respectively supported by the corresponding supporting portions, and the two supporting portions are respectively connected to the corresponding guide rails ( 64) are slidably connected, and each supporting part is provided with a recovery part that can restore it to its initial state, the oiling position is provided with two upper oiling parts corresponding to the two ends of the torsion spring (10) respectively, and the upper oiling parts can move up and down, the material taking position is provided with a protective grating (8), and a material transport mechanism slidably connected to the two guide rails (64) is also provided between the two guide rails (64), the material transport mechanism cooperates with the material storage part and the supporting part to realize material distribution, and the material transport mechanism cooperates with the upper oiling part to realize oiling, and the control cabinet is electrically connected to the material transport mechanism and the upper oiling part respectively; in: The material storage portion comprises a material storage plate (611), the two ends of the material storage plate (611) are respectively arranged to correspond to the structures adapted to the two ends of the torsion spring (10), two detachable limit pins (612) are symmetrically arranged below the material storage plate (611) for supporting the torsion spring (10), and the material storage plate (611) is clamped on a clamping seat (613) through a clamping block (6112), and the clamping seat (613) is fixed on the above-mentioned bottom plate (2); The two ends of a torsion spring (10) located at the top of the material storage plate (611) are respectively pressed by the corresponding material pressing parts, and the material pressing parts include two guide columns (653) symmetrically arranged on both sides of the above-mentioned material storage plate (611), and the two guide columns (653) are fixed on the above-mentioned bottom plate (2). The top of the guide column (653) is provided with an anti-slip sheet (654), and a material pressing block (651) is slidably sleeved on the guide column (653). A counterweight block (652) is arranged between the material pressing block (651) and the guide column (653), and the counterweight block (652) is fixedly connected to the material pressing block (651). The end of the material pressing block (651) away from the counterweight block (652) is provided with a pressing block for pressing the torsion spring (10); The supporting portion comprises a supporting block (621) for supporting the torsion spring (10); the supporting block (621) is slidably connected to its corresponding guide rail (64); a recovery portion is provided on the supporting block (621) for recovering the supporting block to its initial state; the recovery portion comprises a round rod (623); one end of the round rod (623) is mounted on the bottom plate (2) via a fixing seat (624); the other end of the round rod (623) is horizontally inserted into the fixing seat (624); 24) is disposed in the middle block (622) opposite thereto, a spring sleeved on the round rod (623) is disposed between the middle block (622) and the fixed seat (624), the upper end surface of the middle block (622) is provided with the above-mentioned supporting block (621), and the lower end surface of the middle block (622) is connected to one end of the connecting block (625), and the other end of the connecting block (625) is slidably disposed on the corresponding guide rail (64) through a first slider (626).
2. The automatic oiling machine for torsion spring steel wire according to claim 1, characterized in that: The material transport mechanism comprises a material transport part and a driving part for driving the material transport part to move, the material transport part comprises a material transport plate (633) connected to the driving part, the two ends of the material transport plate (633) are respectively slidably connected to the corresponding guide rail (64) through a second slider (636), the material transport plate (633) is symmetrically provided with two material distribution oiling blocks (634) along a length direction perpendicular to the guide rail (64), the upper end surfaces of the two material distribution oiling blocks (634) are respectively provided with storage grooves (6341) which match the two ends of the torsion spring (10) one by one, and the bottom of the storage groove (6341) A plurality of lower oil outlets (63411) are arranged at equal intervals along its length direction. The surface where the highest point of the torsion spring (10) located in the storage groove (6341) is located is flush with the upper end surface of the material distribution oil coating block (634). The upper end surface of each material distribution oil coating block (634) is flush with the upper end surface of the above-mentioned support block (621). A lower oil inlet (6343) is provided on the side of the material distribution oil coating block (634), and two notches (6342) are provided on the upper end surface of the material distribution oil coating block (634). The two notches (6342) are respectively located on both sides of the end of the above-mentioned storage groove (6341).
3. The automatic oiling machine for torsion spring wire according to claim 2, characterized in that: The driving part comprises a rodless cylinder (631), the material transport plate (633) is slidably arranged on the rodless cylinder (631) through a cylinder slider (632), the rodless cylinder (631) is horizontally fixed on the bottom plate (2), and a front position magnetic switch, a middle position magnetic switch and a rear position magnetic switch are arranged on the rodless cylinder (631), the front position magnetic switch, the middle position magnetic switch and the rear position magnetic switch are respectively located at a material taking position, an oiling position and a material dividing position, and the material dividing position, the oiling position and the material taking position are also provided with two proximity sensors (5) installed on the bottom plate (2), and the two proximity sensors (5) are symmetrically arranged along a length direction perpendicular to the guide rail (64), wherein the front position magnetic switch is located at a material taking position, an oiling position and a material dividing position, respectively. The magnetic switch is located behind the proximity sensor (5) on the material taking position, the middle position magnetic switch is located behind the proximity sensor (5) on the oiling position, and the rear position magnetic switch is located in front of the proximity sensor (5) on the material dividing position; the oiling position is also provided with a limiting portion capable of limiting the above-mentioned material transport plate (633), and the material dividing position and the material taking position are also provided with a buffer positioning block (9) capable of buffering and positioning the above-mentioned material transport plate (633), wherein the buffer positioning block (9) on the material dividing position is located behind the proximity sensor (5) on the material dividing position, and the buffer positioning block (9) on the material taking position is located in front of the proximity sensor (5) on the material taking position; the surface where the bottom of the above-mentioned storage groove (6341) is located is flush with the upper end surface of the above-mentioned bottom plate (2).
4. The automatic oiling machine for torsion spring wire according to claim 2, characterized in that: The upper oiling portion comprises a first mounting seat (711) fixed on the bottom plate (2) and a first lifting cylinder (712) arranged on the first mounting seat (711); an upper position magnetic switch and a lower position magnetic switch are arranged on the first lifting cylinder (712); a piston rod of the first lifting cylinder (712) is vertically downward and connected to an upper oiling block (713); the upper oiling block (713) comprises an oiling portion (7131) and a blocking portion (7132) fixed on the oiling portion (7131); an upper oil inlet (71312) is provided on the side surface of the oiling portion (7131); and a plurality of oiling ports (71312) are arranged at equal intervals on the lower end surface of the oiling portion (7131). The upper oil outlet (71311) and the blocking part (7132) are made of rubber material. The blocking part (7132) includes a circular arc groove (71321) and the remaining parts located on both sides of the circular arc groove (71321). When applying oil, the lower end faces of the two upper oiling blocks (713) are respectively pressed against the upper end faces of the corresponding material-distributing oiling blocks (634) to form an oil spraying cavity, and the multiple upper oil outlets (71311) and the multiple lower oil outlets (63411) are evenly distributed in an alternating manner up and down, and the circular arc groove (71321) and the remaining parts of the blocking part (7132) are respectively pressed against the surface of the torsion spring (10) and the above-mentioned two notches (6342) to block the above-mentioned storage groove (6341).
5. The automatic oiling machine for torsion spring wire according to claim 3 is characterized in that: The limiting part includes a second lifting cylinder (721), the piston rod of which is vertically downward and can be blocked on the side of the above-mentioned material transport plate (633). The second lifting cylinder (721) is installed on the above-mentioned base plate (2) through a second mounting seat (722), and an upper position magnetic switch and a lower position magnetic switch are also provided on the second lifting cylinder (721).
6. The automatic oiling machine for torsion spring wire according to claim 3, characterized in that: The two buffer positioning blocks (9) are both mounted on the bottom plate (2), and each buffer positioning block (9) comprises a buffer portion (91) and a positioning portion (92) which are at the same height as the side surface of the material transport plate (633).
7. The automatic oiling machine for torsion spring wire according to claim 4, characterized in that: The lower oil inlet (6343) and the upper oil inlet (71312) are respectively connected to the high-pressure oil barrel (732) through pipelines, and a flow distribution valve (733) is provided on the pipeline.
Citation Information
Patent Citations
Automatic oiling machine for torsion spring steel wire
CN217043226U