A work light
By using soft plastic to cover the inner shell and combining the sealing structure of the outer shell and base in the work lamp, the waterproof performance is improved; at the same time, a brass radiator and a graphene coating are used to improve the heat dissipation effect, solving the problem of insufficient waterproof and heat dissipation performance of existing work lamps.
Patent Information
- Application Number
- CN202110404195.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-04-15
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2041-04-15
AI Technical Summary
The waterproof and heat dissipation performance of existing work lamps is not ideal, resulting in poor performance in high humidity and high load operation.
A working lamp was designed, which was designed to cover the top of the inner shell with soft plastic and waterproofing through the sealing structure of the outer shell and base; at the same time, a radiator made of brass was used and a graphene coating was applied to improve the heat dissipation effect.
It achieves better waterproof performance and heat dissipation effect, ensuring that the working lamp can operate normally in high humidity environments and high loads, and extends its service life.
Smart Images

Figure CN113217836B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of lamps, and in particular to a working lamp. Background Art
[0002] Work lights are suitable for lighting various large and medium-sized CNC machine tools, modular machine tools, machining centers, ordinary machine tools, and indoor lighting of closed CNC machine tools. They need to be sealed and waterproof to ensure their normal operation. In addition, since work lights generate a lot of heat when working, poor heat dissipation will seriously affect the normal operation of work lights. In the prior art, the waterproof and heat dissipation performance of work lights are not ideal.
[0003] With regard to the problems of poor waterproof and heat dissipation performance of work lamps in the prior art, no effective solution has been proposed yet. Summary of the invention
[0004] An embodiment of the present invention provides a work lamp to solve the problem of poor waterproof and heat dissipation performance of the work lamp in the prior art.
[0005] In order to achieve the above object, the present invention provides a work light, which includes:
[0006] Soft plastic, inner shell, base and outer shell;
[0007] The soft plastic covers the top end of the inner shell;
[0008] The base wraps around the bottom end of the inner shell and is fixed to the inner shell by screws;
[0009] The outer shell surrounds the part that fixes the soft plastic, the inner shell and the part of the base, the top end of the outer shell abuts against the soft plastic, the bottom end of the outer shell abuts against the base, and the inner surface of the outer shell and the outer surface of the base are butted against each other by a first sealing ring;
[0010] Wherein, the inner shell is made of plastic material, the outer shell is made of metal material, and the base is made of hard plastic material.
[0011] Optional,
[0012] The soft plastic is integrally formed with the inner shell by injection molding.
[0013] Optionally, it also includes: a lens mounting hole;
[0014] The soft plastic and the front side of the inner shell are correspondingly provided with the lens mounting holes for placing the lens mounting ring;
[0015] The inner surface of the lens mounting hole is threadedly connected to the outer surface of the lens mounting ring;
[0016] The lens mounting hole and the lens mounting ring are tightened and sealed by using a special fixture.
[0017] Optionally, it also includes: a lens;
[0018] The inner surface of the lens mounting ring and the lens are butt-jointed and sealed with an O-ring.
[0019] Optionally, it also includes: a radiator;
[0020] The backs of the outer shell and the inner shell are correspondingly provided with radiator mounting holes. The radiator partially passes through the radiator mounting holes and partially abuts against the outer surface of the outer shell and is sealed and fixed by a second sealing ring.
[0021] Optional,
[0022] The inner shell and the top of the soft plastic are provided with a charging socket, and the charging socket is sealed by a soft plastic cover.
[0023] Optional,
[0024] The heat sink is made of brass and is coated with a graphene coating.
[0025] Optionally, it also includes: a fan;
[0026] The fan is arranged in the radiator.
[0027] Optionally, it also includes: a reflective cup and a light source chip;
[0028] The lens, reflective cup, light source chip and heat sink are stacked and fixed in sequence;
[0029] The light source chip is fixed in the circuit board; the circuit board is fixed in the positioning plate; and the positioning plate is fixed in the inner shell.
[0030] Optionally, it also includes: a rotating component;
[0031] The rotating assembly includes a first rotating assembly and a second rotating assembly;
[0032] The first rotating assembly is used to rotate 360° around the cylinder of the base;
[0033] The second rotating assembly includes: a U-shaped frame and a rotating column;
[0034] The U-shaped frame and the first rotating assembly are provided with rotating holes on both sides thereof; the rotating column is used to pass through the rotating holes to connect the U-shaped frame and the first rotating assembly; and the U-shaped frame is sealed and fixed by a rubber ring;
[0035] One of the rubber rings is provided with a spring inside; the spring is adapted to the rotating column; wherein the U-shaped frame can rotate 180° around the first rotating component.
[0036] Beneficial effects of the present invention:
[0037] The present invention provides a work lamp, which includes: soft plastic, an inner shell, a base and an outer shell; the soft plastic covers the top of the inner shell; and is fixedly connected to one end of the inner shell by in-mold injection molding, so that waterproofing is achieved between the two; the base wraps the bottom end of the inner shell and is fixed to the inner shell by screws; the outer shell surrounds and fixes the soft plastic part, the inner shell and the base part, and the top of the outer shell abuts against the soft plastic to achieve waterproofing; the bottom end of the outer shell abuts against the base, and the inner surface of the outer shell and the outer surface of the base are connected by a first sealing ring to achieve waterproofing; and a radiator is installed in the work lamp, and the radiator is made of brass and coated with a graphene coating to ensure the heat dissipation effect of the work lamp. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] Figure 1 is an exploded view of a work light according to an embodiment of the present invention.
[0039] Explanation of symbols:
[0040] 1-soft plastic, 2-inner shell, 3-base, 4-outer shell, 33-cylinder, 5-first sealing ring, 60-lens mounting hole, 61-lens mounting ring, 62-lens, 7-O-ring, 8-second sealing ring, 9-heat sink, 10-soft plastic cover plug, 11-reflective cup, 12-light source chip, 13-circuit board, 14-positioning plate, 150-first rotating assembly, 151-second rotating assembly, 1511-U-shaped frame, 1512-rotating column, 16-clamp, 17-battery, 18-cover, 19-rotating part, 20-screw, 21-magnet, 22-magnet, 23-rubber ring, 24-spring, 25-brass block, 26-rear cover. DETAILED DESCRIPTION
[0041] In order to make the purpose, technical scheme and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0042] Work lights are suitable for lighting various large and medium-sized CNC machine tools, modular machine tools, machining centers, ordinary machine tools, and indoor lighting of closed CNC machine tools. They need to be sealed and waterproof to ensure their normal operation. In addition, since work lights generate a lot of heat when working, poor heat dissipation will seriously affect the normal operation of work lights. In the prior art, the waterproof and heat dissipation performance of work lights are not ideal.
[0043] Therefore, the present invention designs a work light with good waterproof and heat dissipation performance. Figure 1 is an exploded view of a work light provided by an embodiment of the present invention, such as Figure 1 As shown, the work lamp includes: soft plastic 1, inner shell 2, base 3 and outer shell 4; the soft plastic 1 covers the top end of the inner shell 2; the base 3 wraps the bottom end of the inner shell 2 and is fixed to the inner shell 2 by screws; the outer shell 4 surrounds and fixes the part of the soft plastic 1, the inner shell 2 and the base 3, the top end of the outer shell 4 abuts against the soft plastic 1, the bottom end of the outer shell 4 abuts against the base 3, and the inner surface of the outer shell 4 and the outer surface of the base 3 are connected by a first sealing ring 5; wherein, the inner shell 2 is made of plastic, the outer shell 4 is made of metal, and the base 3 is made of hard plastic.
[0044] like Figure 1 As shown, the soft plastic 1 covers the top of the inner shell 2, and the two are not shown separately, and waterproofing is achieved between the two. The outer shell 4 surrounds the part that fixes the soft plastic 1, the inner shell 2 and the base 3.
[0045] The base 3 includes two parts: a first connecting member and a second connecting member, wherein the height of the first connecting member is lower than that of the second connecting member, and the first connecting member and the second connecting member wrap the bottom end of the inner shell 2 in sequence; wherein the outer shell 4 surrounds and fixes the first connecting member; and a through hole is provided on the second connecting member for fixing to the inner shell 2 by screws.
[0046] The inner surface of the housing 4 and the outer surface of the base 3 are butted against each other by a first sealing ring 5 to achieve waterproofing. Furthermore, the material selection of the first sealing ring 5 directly affects the sealing and waterproofing performance of the work light. The first sealing ring 5 can be made of EPDM terpolymer rubber sealing ring, which has good weather resistance, ozone resistance, water resistance and chemical resistance. In the present invention, the material of the first sealing ring 5 is not limited, as long as the waterproofing and sealing performance of the first sealing ring 5 meet the standards.
[0047] In addition, in the present invention, the housing 4 of the working lamp is made of metal and can be used to prevent falling. After 10 drop tests at 1m and 2m respectively, the working lamp was not damaged at all, and the anti-drop test can reach IK07.
[0048] In an optional embodiment, the soft plastic 1 and the inner shell 2 are integrally formed by in-mold injection molding.
[0049] like Figure 1 As shown, the soft plastic and the inner shell 2 are integrally formed by in-mold injection molding. In-mold injection molding has good bonding properties to various plastics and metals. After injection molding, the soft plastic 1 and the inner shell 2 can be effectively sealed, moisture-proof, waterproof and dust-proof.
[0050] In an optional embodiment, it also includes: a lens mounting hole 60; the soft plastic 1 and the front side of the inner shell 2 are correspondingly provided with the lens mounting hole 60 for placing a lens mounting ring 61; the inner surface of the lens mounting hole 60 is threadedly connected to the outer surface of the lens mounting ring 61; the lens mounting hole 60 and the lens mounting ring 61 are tightened and sealed using a special fixture.
[0051] In the present invention, the inner surface of the lens mounting hole 60 is threadedly connected to the outer surface of the lens mounting ring 61, and the lens mounting ring 61 is reinforced and tightened in the lens mounting hole 60 using a special fixture, which can ensure good sealing performance between the two and enhance the waterproof performance of the work light.
[0052] In an optional embodiment, it further comprises: a lens 62 ; the inner surface of the lens mounting ring 61 and the lens 62 are butt-jointed and sealed with an O-ring 7 .
[0053] In the present invention, the lens 62 is fixedly sealed with the inner surface of the lens mounting ring 61 by the O-ring 7, so as to achieve waterproofing; further, the material selection of the O-ring 7 will also directly affect the sealing performance and waterproofing performance of the work light. In the present invention, the material of the O-ring 7 is also not limited, as long as the waterproofing performance and sealing performance of the O-ring 7 meet the standard.
[0054] In an optional embodiment, it also includes: a radiator 9; radiator mounting holes are correspondingly provided on the back sides of the outer shell 4 and the inner shell 2, and the radiator 9 partially passes through the radiator mounting holes and partially abuts against the outer surface of the outer shell 4, and is sealed and fixed by a second sealing ring 8.
[0055] The work light will generate heat when working, and the heat needs to be discharged in time, otherwise it will damage the work light, reduce its service life, or even fail to operate normally. Therefore, the present invention is provided with a radiator 9, which partially passes through the radiator mounting hole and partially abuts against the outer surface of the housing 4, and the heat generated during operation is discharged through the radiator 9. Among them, a rear cover plate 26 is provided at the bottom of the radiator 9, and the rear cover plate 26 is fixedly connected to the radiator 9 by screws; this design ensures that the work light can dissipate heat well while working, and guarantees the service life of the work light as much as possible.
[0056] Furthermore, in the present invention, the back of the outer shell 4 is not completely empty, and therefore, a radiator mounting hole is provided on its back corresponding to the back of the inner shell 2, and the radiator 9 is fixedly connected to the radiator mounting hole through the second sealing ring 8, so as to achieve waterproofing; specifically, the material selection of the second sealing ring 8 will also directly affect the sealing performance and waterproofing performance of the work lamp. In the present invention, the material of the second sealing ring 8 is also not limited, as long as the waterproofing performance and sealing performance of the second sealing ring 8 meet the standard.
[0057] In an optional embodiment, a charging socket is provided at the top of the inner shell 2 and the soft plastic 1 , and the charging socket is sealed by a soft plastic cover plug 10 .
[0058] The inner shell 2 and the top of the soft plastic 1 are provided with charging sockets. If they are not covered, dust will enter and the work light will be dampened by contact with air, which will damage the work light and directly cause the work light to fail to operate normally. Therefore, the present invention designs a soft plastic cover plug 10 to cover the charging socket, thereby achieving the waterproof performance of the work light, and the overall waterproof performance of the work light can reach IP54.
[0059] A large amount of heat is generated when the work light is working. Poor heat dissipation will seriously affect the normal operation of the work light. In order to ensure the normal operation of the work light, the present invention further designs the radiator 9. In an optional embodiment, the radiator 9 is made of brass and coated with a graphene coating.
[0060] In the present invention, the radiator 9 is made of brass, which has good heat dissipation performance. Furthermore, the radiator 9 can also be made of copper, which is pure copper, and the heat dissipation effect of pure copper is better than that of brass. In the present invention, the material selection of the radiator 9 only needs to meet the heat dissipation standard. Furthermore, the radiator 9 is coated with a graphene coating, which has good thermal conductivity, so coating the graphene coating can enhance the heat dissipation effect of the radiator 9.
[0061] In an optional implementation, the work light further includes: a fan; the fan is disposed in the radiator 9 .
[0062] In a specific embodiment, a fan is placed in the radiator 9 to achieve a heat dissipation effect. In this embodiment, the fan can dissipate part of the heat of the work lamp; based on the above embodiment, the fan is further optimized, the fan is removed, a brass block 25 is placed in the radiator 9, and a graphene coating is coated on the brass block 25, which further improves the heat dissipation effect of the radiator 9, thereby ensuring that the heat dissipation effect of the work lamp meets the standard. Among them, a rear cover plate 26 is provided at the bottom of the radiator 9, and the rear cover plate 26 is fixedly connected to the radiator 9 by screws; the rear cover plate 26 ensures that the fan in the radiator 9 or the brass block 25 coated with the graphene coating does not leak out.
[0063] In an optional embodiment, the work light further includes: a reflective cup 11 and a light source chip 12; the lens 62, the reflective cup 11, the light source chip 12, and the heat sink 9 are stacked and fixed in sequence; the light source chip 12 is fixed in the circuit board 13; the circuit board 13 is fixed in the positioning plate 14; the positioning plate 14 is fixed in the inner shell 2. A battery 17 is placed between the positioning plate 14 and the clamping member 16, and the battery 17 serves as an energy source for the work light and provides power to the work light stably for a long time. In the present invention, the lens 62 is fixedly sealed to the inner surface of the lens mounting ring 61 by an O-ring 7, and then the reflective cup 11 is placed under the lens mounting ring 61 with the lens 62 installed, and is placed in the lens mounting hole 60 in sequence, wherein the outer surface of the lens mounting ring 61 is threadedly connected to the inner surface of the lens mounting hole 60.
[0064] After the threaded connection, the light source chip 12 is fixed in the circuit board 13; then the circuit board 13 with the light source chip 12 fixed is fixed in the positioning plate 14; then the battery 17 is placed under the positioning plate 14 with the circuit board 13 fixed, and the battery 17 is fixed at one end of the positioning plate 14 by a clamping member 16, and the heat sink 9 is fixedly connected to the bottom of the positioning plate 14 by a sealing ring, and the heat sink 9 is partially abutted against the outer surface of the outer shell 4.
[0065] In an optional embodiment, it also includes: the rotating assembly includes a first rotating assembly 150 and a second rotating assembly 151; the first rotating assembly 150 is used to rotate 360° around the cylinder 33 of the base 3; the second rotating assembly 151 includes: a U-shaped frame 1511 and a rotating column 1512; the U-shaped frame 1511 and the first rotating assembly 150 are provided with rotating holes on both sides respectively; the rotating column 1512 is used to connect the U-shaped frame 1511 and the first rotating assembly 150 through the rotating holes; and the U-shaped frame 1511 is sealed and fixed by a rubber ring 23; one of the rubber rings 23 is provided with a spring 24; the spring 24 is adapted to the rotating column 1512; wherein, the U-shaped frame 1511 can rotate 180° around the first rotating assembly 150.
[0066] like Figure 1 As shown, the first rotating assembly 150 is fixed to the cover plate 18 by screws; the cylinder 33 of the base 3 is fixed to the rotating member 19 by a washer, wherein the inner surface of the cylinder 33 is provided with a thread for tightening the rotating member 19 in the cylinder 33 by means of a screw 20. When rotating, the first rotating assembly 150 rotates relative to the cylinder 33, and at this time, the rotating member 19 is located in the first rotating assembly 150, based on which the first rotating assembly 150 will not be separated from the cylinder 33.
[0067] Furthermore, the U-shaped frame 1511 and the first rotating assembly 150 are provided with corresponding rotating holes on both sides; the rubber ring 23 is first fixed in the rotating holes, and then the spring 24 is fixed in one of the rubber rings 23. After fixing, the first rotating assembly is positioned in the U-shaped frame 1511, and then the rotating column 1512 is respectively inserted into the rotating holes of the U-shaped frame 1511 and the first rotating assembly 150. The U-shaped frame 1511 can rotate 180° around the first rotating assembly 150. A hook is also provided on one side of the U-shaped frame 1511, so that the work light can be hung at any position to facilitate the work of the workers.
[0068] The second rotating component 151 further includes: a magnet 21 and a magnetic patch 22. The magnet 21 is located on the back of the second rotating component 151 and is used to adsorb and fix the work light to facilitate the work of the workers; the magnetic patch 22 is also attached to the back of the second rotating component 151 and covers the magnet 21 to make the whole look beautiful.
[0069] Beneficial effects of the present invention:
[0070] The present invention provides a work lamp, which includes: soft plastic 1, inner shell 2, base 3 and outer shell 4; the soft plastic 1 covers the top of the inner shell 2; and is fixedly connected to one end of the inner shell 2 by in-mold injection molding, so that waterproofing is achieved between the two; the base 3 wraps the bottom end of the inner shell 2 and is fixed to the inner shell 2 by screws; the outer shell 4 surrounds and fixes the part of the soft plastic 1, the inner shell 2 and the base 3, and the top of the outer shell 4 abuts against the soft plastic 1 to achieve waterproofing; the bottom end of the outer shell 4 abuts against the base 3, and the inner surface of the outer shell 4 and the outer surface of the base 3 are connected by a first sealing ring 5 to achieve waterproofing; and a radiator 9 is installed in the work lamp, and the radiator 9 is made of brass and coated with a graphene coating to ensure the heat dissipation effect of the work lamp.
[0071] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A work light, characterized in that: The working lamp comprises: soft plastic (1), an inner shell (2), a base (3) and an outer shell (4); The soft plastic (1) covers the top end of the inner shell (2); The base (3) wraps around the bottom end of the inner shell (2) and is fixed to the inner shell (2) by screws; The outer shell (4) surrounds the portion that fixes the soft plastic (1), the inner shell (2) and the portion of the base (3); the top end of the outer shell (4) abuts against the soft plastic (1), the bottom end of the outer shell (4) abuts against the base (3), and the inner surface of the outer shell (4) and the outer surface of the base (3) are butted against each other by a first sealing ring (5); Wherein, the inner shell (2) is made of plastic material, the outer shell (4) is made of metal material, and the base (3) is made of hard plastic material; The soft plastic (1) and the inner shell (2) are integrally formed by in-mold injection molding; Lens mounting hole (60); the soft plastic (1) and the front side of the inner shell (2) are correspondingly provided with the lens mounting hole (60) for accommodating a lens mounting ring (61); The inner surface of the lens mounting hole (60) is threadedly connected to the outer surface of the lens mounting ring (61); The lens mounting hole and the lens mounting ring are tightened and sealed by using a special fixture; lens (62); the inner surface of the lens mounting ring (61) and the lens (62) are butt-jointed and sealed via an O-ring (7); Radiator (9); radiator mounting holes are correspondingly provided on the backs of the outer shell (4) and the inner shell (2); the radiator (9) partially passes through the radiator mounting holes and partially abuts against the outer surface of the outer shell (4), and is sealed and fixed by a second sealing ring (8); The inner shell (2) and the top of the soft plastic (1) are provided with a charging socket, and the charging socket is sealed by a soft plastic cover plug (10); The heat sink (9) is made of brass and is coated with a graphene coating; A fan; the fan is arranged in the radiator (9); A reflective cup (11) and a light source chip (12); the lens (62), the reflective cup (11), the light source chip (12), and the heat sink (9) are stacked and fixed in sequence; The light source chip (12) is fixed in a circuit board (13); the circuit board (13) is fixed in a positioning plate (14); and the positioning plate (14) is fixed in the inner shell (2); A rotating assembly; the rotating assembly comprises a first rotating assembly (150) and a second rotating assembly (151); The first rotating assembly (150) is used to rotate 360° around the cylinder (33) of the base (3); The second rotating assembly (151) comprises: a U-shaped frame (1511) and a rotating column (1512); Rotation holes are correspondingly provided on both sides of the U-shaped frame (1511) and the first rotating assembly (150); the rotating column (1512) is used to pass through the rotating hole to connect the U-shaped frame (1511) and the first rotating assembly (150); and the U-shaped frame (1511) is sealed and fixed by a rubber ring (23); One of the rubber rings (23) is provided with a spring (24) therein; the spring (24) is adapted to the rotating column (1512); wherein the U-shaped frame (1511) can rotate 180° around the first rotating component (150).
Citation Information
Patent Citations
Working lamp
CN214890599U