A boiler cleaning mechanism for steam and water
By designing a dual-purpose boiler cleaning mechanism for soda and water, the driving mechanism and the knocking mechanism are used to shock the garbage, the collection box and the wire rope move relative to the opening of the sewage hole, and the inclined plate swings out the garbage through the material guide mechanism, solving the problem of boiler cleaning in the existing technology that relying on labor, and achieving efficient and automated cleaning effect.
Patent Information
- Application Number
- CN202110543574.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-05-19
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2041-05-19
AI Technical Summary
In the prior art, the cleaning of soda and water dual-purpose boilers mainly relies on labor, consumes a lot of manpower, material resources and time, and lacks efficient and automated cleaning solutions.
A boiler cleaning mechanism for both soda and water is designed, including a support box, a boiler, a drive mechanism, a knocking mechanism, a discharge mechanism and a material guide mechanism. Through the cooperation of the driving mechanism and the knocking mechanism, the steel ball knocks the boiler and shakes the garbage into the collection box; the collection box moves relative to the steel wire rope, which drives the baffle to open the sewage discharge hole, and the garbage falls on the inclined plate through the sewage discharge hole; the inclined plate swings through the material guide mechanism, and the garbage is easy to remove.
It realizes automatic cleaning of garbage in the boiler, reduces the time and cost of manual operation, and improves cleaning efficiency and safety.
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Figure CN113217926B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of boilers, in particular to a boiler cleaning mechanism for steam and water. Background Art
[0002] A dual-purpose steam-water boiler is a boiler that can produce low-pressure steam and high-temperature hot water at the same time. In a dual-purpose steam-water boiler, coal, oil, and firewood are used as fuel. After long-term use, the residual burning waste at the bottom of the fuel chamber needs to be removed.
[0003] Most of the existing technologies use manual extraction and cleaning, which requires a lot of manpower, material resources and time. Therefore, we propose a boiler cleaning mechanism that can be used for both steam and water to solve the above problems. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a boiler cleaning mechanism for both steam and water.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A steam-water dual-purpose boiler cleaning mechanism comprises a support box, a boiler, a driving mechanism, a knocking mechanism, a material discharging mechanism and a material guiding mechanism, wherein the support box is provided with a boiler, a combustion chamber with an opening at the bottom is provided in the boiler, a heating chamber is provided in the boiler, a steam pipe is fixedly provided on the top of the heating chamber, a water inlet pipe is connected to the top of the heating chamber, a steam generator is fixedly provided on the top of the boiler, and the steam pipe is connected to the steam generator, a collecting box is movably provided in the combustion chamber, sliding plates are fixedly provided on both sides of the collecting box, and the sliding plates are slidably connected to the support box, and the driving mechanism It includes two push rod motors fixedly mounted on the support box, and the output shafts of the push rod motors are fixedly mounted on the corresponding sliding plates, a first rod is fixedly mounted on the top of the sliding plate, a plurality of pressure rods are fixedly mounted on one side of the first rod, the knocking mechanism includes a cross bar fixedly mounted on the upper boiler, a rotating shaft is rotatably mounted on one side of the cross bar, a first rotating rod is fixedly mounted on the rotating shaft, the pressure rod is matched with the first rotating rod, a steel ball is fixedly mounted on the top of the first rotating rod, the steel ball is matched with the boiler, a plurality of first springs are fixedly mounted on one side of the first rotating rod, and one end of the first spring is fixedly mounted on the boiler;
[0007] The discharging mechanism comprises an L-shaped rod fixedly mounted on the bottom of the boiler, a winding rod is fixedly mounted on the top of the L-shaped rod, a drainage hole is opened on the bottom inner wall of the collecting box, a baffle is arranged in the drainage hole, a first groove is opened on the inner wall of one side of the drainage hole, and the baffle is slidably mounted in the first groove, a return spring is fixedly mounted on one side of the baffle, one end of the return spring is fixedly mounted on the inner wall of the first groove, a steel wire rope is fixedly mounted on one side of the baffle, one end of the steel wire rope passes around the winding rod and is fixedly connected to the L-shaped rod, a rack plate is fixedly mounted on the top of the sliding plate, and the material guiding mechanism comprises a second rotary table rotatably mounted on the inner walls of both sides of the supporting box Rod, a gear is fixedly installed on the second rotating rod, and the gear is adapted to the rack plate, the first pulley is fixedly installed on the second rotating rod, a discharge port is opened on one side of the support box, an inclined plate is rotatably installed in the discharge port, a plurality of supporting springs are fixedly installed on the bottom of the inclined plate, the bottom end of the supporting spring is fixedly installed on the bottom inner wall of the support box, the same third rotating rod is rotatably installed on the inner walls of both sides of the support box, the second pulley is fixedly installed on the third rotating rod, the first pulley and the second pulley are connected by the same belt for transmission, a turntable is fixedly installed on the third rotating rod, a plurality of top plates are fixedly installed on the turntable, and the top plates are adapted to the inclined plates.
[0008] Preferably, a connecting seat is fixedly installed in the boiler, and the combustion chamber is fixedly installed on the connecting seat.
[0009] Preferably, a rotation hole is opened on one side of the cross bar, and the rotating shaft is rotatably connected to the corresponding rotation hole.
[0010] Preferably, limiting grooves are provided on both inner walls of the first groove, limiting seats are fixedly installed on both sides of the baffle, and the limiting seats are slidably connected to the corresponding limiting grooves.
[0011] Preferably, a connecting hole is opened on the top of the sliding plate, and the L-shaped rod passes through the corresponding connecting hole.
[0012] Preferably, a movable hole is opened on the top inner wall of the support box, and the rack plate is slidably connected to the corresponding movable hole.
[0013] Preferably, the number of the support springs is three to five, and the three to five support springs are arranged at equal intervals.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] (1) When cleaning the garbage in the combustion chamber, the driving mechanism and the knocking mechanism cooperate to enable the steel ball to knock on the boiler, so that the garbage on the inner wall of the boiler can be shaken off and enter the collection box;
[0016] (2) When the collection box moves downward, the collection box and the wire rope move in correspondence through the cooperation of the driving mechanism and the discharging mechanism, so that the wire rope can drive the baffle to move, and the movement of the baffle can compress the return spring, and the baffle can be stored in the first groove, so that the drainage hole can be opened, and the garbage in the collection box falls onto the inclined plate through the drainage hole;
[0017] (3) Through the cooperation of the driving mechanism and the material guiding mechanism, when the multiple top plates are continuously rotated, the inclined plate can be swung, thereby facilitating the removal of the garbage on the inclined plate through the discharge port.
[0018] The invention is reasonably designed, and can discharge the garbage in the collection box by moving the collection box and opening the sewage discharge hole, and can conveniently move the garbage out of the support box by swinging the inclined plate, thereby facilitating the cleaning of the garbage in the combustion chamber. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the main structure of a steam-water dual-purpose boiler cleaning mechanism proposed by the present invention;
[0020] Figure 2 This is a schematic structural diagram of part A of a boiler cleaning mechanism for both steam and water proposed by the present invention;
[0021] Figure 3 This is a structural schematic diagram of part B of a steam-water dual-purpose boiler cleaning mechanism proposed by the present invention;
[0022] Figure 4 This is a schematic structural diagram of the C portion of a steam-water dual-purpose boiler cleaning mechanism proposed by the present invention;
[0023] Figure 5 This is a structural schematic diagram of the D portion of a steam-water dual-purpose boiler cleaning mechanism proposed by the present invention.
[0024] In the figure: 1. support box; 2. boiler; 3. combustion chamber; 4. heating chamber; 5. steam pipe; 6. steam generator; 7. water inlet pipe; 8. collecting box; 9. sliding plate; 10. push rod motor; 11. discharge port; 12. first rod; 13. pressure rod; 14. cross bar; 15. rotating shaft; 16. first rotating rod; 17. steel ball; 18. first spring; 19. L-shaped rod; 20. winding rod; 21. drainage hole; 22. baffle; 23. first groove; 24. return spring; 25. steel wire rope; 26. rack plate; 27. second rotating rod; 28. gear; 29. first pulley; 30. belt; 31. inclined plate; 32. support spring; 33. third rotating rod; 34. second pulley; 35. turntable; 36. top plate. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0026] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0027] Reference Figure 1-5 A steam-water dual-purpose boiler cleaning mechanism comprises a support box 1, a boiler 2, a driving mechanism, a knocking mechanism, a discharging mechanism and a guiding mechanism. The support box 1 is provided with a boiler 2, a combustion chamber 3 with an opening at the bottom is provided in the boiler 2, a heating chamber 4 is provided in the boiler 2, a steam pipe 5 is fixedly installed on the top of the heating chamber 4, a water inlet pipe 7 is connected to the top of the heating chamber 4, a steam generator 6 is fixedly installed on the top of the boiler 2, and the steam pipe 5 is connected to the steam generator 6, a collecting box 8 is movably installed in the combustion chamber 3, sliding plates 9 are fixedly installed on both sides of the collecting box 8, and the sliding plates 9 are slidably connected to the support box 1, and the driving mechanism comprises a fixedly installed support box 1 Two push rod motors 10, and the output shaft of the push rod motor 10 is fixedly installed on the corresponding sliding plate 9, a first rod 12 is fixedly installed on the top of the sliding plate 9, and a plurality of pressure rods 13 are fixedly installed on one side of the first rod 12. The knocking mechanism includes a cross bar 14 fixedly installed on the upper boiler 2, a rotating shaft 15 is rotatably installed on one side of the cross bar 14, a first rotating rod 16 is fixedly installed on the rotating shaft 15, the pressure rod 13 is adapted to the first rotating rod 16, a steel ball 17 is fixedly installed on the top of the first rotating rod 16, and the steel ball 17 is adapted to the boiler 2, and a plurality of first springs 18 are fixedly installed on one side of the first rotating rod 16, and one end of the first spring 18 is fixedly installed on the boiler 2;
[0028] The discharging mechanism includes an L-shaped rod 19 fixedly mounted on the bottom of the boiler 2, a winding rod 20 is fixedly mounted on the top of the L-shaped rod 19, a drainage hole 21 is opened on the inner wall of the bottom of the collecting box 8, a baffle 22 is arranged in the drainage hole 21, a first groove 23 is opened on the inner wall of one side of the drainage hole 21, and the baffle 22 is slidably mounted in the first groove 23, a return spring 24 is fixedly mounted on one side of the baffle 22, one end of the return spring 24 is fixedly mounted on the inner wall of the first groove 23, a steel wire rope 25 is fixedly mounted on one side of the baffle 22, one end of the steel wire rope 25 passes around the winding rod 20 and is fixedly connected to the L-shaped rod 19, a rack plate 26 is fixedly mounted on the top of the sliding plate 9, and the material guiding mechanism includes a second rotating rod 27 rotatably mounted on the inner walls of both sides of the supporting box 1, and a second A gear 28 is fixedly mounted on the rotating rod 27, and the gear 28 is adapted to the rack plate 26, a first pulley 29 is fixedly mounted on the second rotating rod 27, a discharge port 11 is opened on one side of the support box 1, an inclined plate 31 is rotatably mounted in the discharge port 11, a plurality of supporting springs 32 are fixedly mounted at the bottom of the inclined plate 31, and the bottom ends of the supporting springs 32 are fixedly mounted on the bottom inner wall of the support box 1, a third rotating rod 33 is rotatably mounted on the inner walls of both sides of the support box 1, a second pulley 34 is fixedly mounted on the third rotating rod 33, a belt 30 is transmission-connected between the first pulley 29 and the second pulley 34, a turntable 35 is fixedly mounted on the third rotating rod 33, a plurality of top plates 36 are fixedly mounted on the turntable 35, and the top plates 36 are adapted to the inclined plate 31.
[0029] In this embodiment, a connecting seat is fixedly installed in the boiler 2, and the combustion chamber 3 is fixedly installed on the connecting seat, and the combustion chamber 3 can be supported by the connecting seat.
[0030] In this embodiment, a rotation hole is opened on one side of the cross bar 14, and the rotating shaft 15 is rotatably connected to the corresponding rotating hole. Due to the provision of the rotating hole, the rotating shaft 15 can rotate stably.
[0031] In this embodiment, limiting grooves are provided on the inner walls on both sides of the first groove 23, limiting seats are fixedly installed on both sides of the baffle 22, and the limiting seats are slidably connected to the corresponding limiting grooves. Through the cooperation of the limiting seats and the limiting grooves, the baffle 22 can move stably.
[0032] In this embodiment, a connecting hole is opened on the top of the sliding plate 9, and the L-shaped rod 19 passes through the corresponding connecting hole. Due to the connecting hole, the L-shaped rod 19 can pass through the connecting hole without contacting the sliding plate 9.
[0033] In this embodiment, a movable hole is opened on the top inner wall of the support box 1, and the rack plate 26 is slidably connected to the corresponding movable hole. The number of support springs 32 is three to five, and three to five support springs 32 are arranged at equal intervals. By providing the movable hole, the rack plate 26 can move stably.
[0034] Working principle: When cleaning the garbage in the combustion chamber 3, by starting the push rod motor 10, the push rod motor 10 can drive the sliding plate 9 to move downward through the output shaft, and the sliding plate 9 can move downward with the collection box 8. When the sliding plate 9 moves downward, the sliding plate 9 can drive the first rod 12 to move downward, and the first rod 12 can drive the pressure rod 13 to move downward. The pressure rod 13 can squeeze the first rotating rod 16, so that the first rotating rod 16 rotates with the rotating shaft 15 as the center of the circle, and the first rotating rod 16 can drive the steel ball 17 to rotate and stretch the first spring 18. When the pressure rod 13 does not squeeze the first rotating rod 16, the first rotating rod 16 and the steel ball 17 can be reset under the elastic force of the first spring 18, so that the steel ball 17 can knock on the boiler 2, so that the garbage on the inner wall of the boiler 2 can be shaken off and enter the collection box 8. When the collecting box 8 moves downward, the collecting box 8 and the steel wire rope 25 move accordingly, so that the steel wire rope 25 can drive the baffle 22 to move. The movement of the baffle 22 can compress the return spring 24, and the baffle 22 can be received in the first groove 23, so as to open the drain hole 21. At this time, the garbage in the collecting box 8 falls onto the inclined plate 31 through the drain hole 21. When the sliding plate 9 moves downward, the sliding plate 9 can drive the rack plate 26 to move downward, and the rack plate 26 moving downward can drive the gear 28 to rotate, and the gear 28 can drive the first pulley 29 to rotate through the second rotating rod 27, and the first pulley 29 can drive the second pulley 34 and the third rotating rod 33 to rotate through the belt 30, and the third rotating rod 33 can rotate the turntable 35 and the top plate 36, and the top plate 36 can push the inclined plate 31 upward, so that the inclined plate 31 rotates and stretches the supporting spring 32. When the top plate 36 does not squeeze the inclined plate 31, the elastic force of the supporting spring 32 can make the top plate 36 rotate, and when multiple top plates 36 continue to rotate, the inclined plate 31 can swing, so as to facilitate the removal of garbage on the inclined plate 31 through the discharge port 11.
Claims
1. A steam-water dual-purpose boiler cleaning mechanism, comprising a support box (1), a boiler (2), a driving mechanism, a knocking mechanism, a discharging mechanism and a material guiding mechanism, characterized in that: The support box (1) is provided with a boiler (2), a combustion chamber (3) with an opening at the bottom is provided in the boiler (2), a heating chamber (4) is provided in the boiler (2), a steam pipe (5) is fixedly installed on the top of the heating chamber (4), a water inlet pipe (7) is connected to the top of the heating chamber (4), a steam generator (6) is fixedly installed on the top of the boiler (2), and the steam pipe (5) is connected to the steam generator (6), a collecting box (8) is movably installed in the combustion chamber (3), sliding plates (9) are fixedly installed on both sides of the collecting box (8), and the sliding plates (9) are slidably connected to the support box (1), and the driving mechanism comprises two push rod motors (10) fixedly installed on the support box (1), and the output of the push rod motor (10) The shaft is fixedly mounted on the corresponding sliding plate (9), a first rod (12) is fixedly mounted on the top of the sliding plate (9), a plurality of pressure rods (13) are fixedly mounted on one side of the first rod (12), the knocking mechanism comprises a cross rod (14) fixedly mounted on the upper boiler (2), a rotating shaft (15) is rotatably mounted on one side of the cross rod (14), a first rotating rod (16) is fixedly mounted on the rotating shaft (15), the pressure rod (13) is matched with the first rotating rod (16), a steel ball (17) is fixedly mounted on the top of the first rotating rod (16), the steel ball (17) is matched with the boiler (2), a plurality of first springs (18) are fixedly mounted on one side of the first rotating rod (16), and one end of the first spring (18) is fixedly mounted on the boiler (2); The discharge mechanism comprises an L-shaped rod (19) fixedly mounted on the bottom of the boiler (2), a winding rod (20) fixedly mounted on the top of the L-shaped rod (19), a drainage hole (21) is provided on the inner wall of the bottom of the collecting box (8), a baffle (22) is provided in the drainage hole (21), a first groove (23) is provided on the inner wall of one side of the drainage hole (21), and the baffle (22) is slidably mounted in the first groove (23), and a composite groove (23) is fixedly mounted on one side of the baffle (22). A positioning spring (24) is provided, one end of the return spring (24) is fixedly mounted on the inner wall of the first groove (23), a wire rope (25) is fixedly mounted on one side of the baffle plate (22), one end of the wire rope (25) is passed around the winding rod (20) and is fixedly connected to the L-shaped rod (19), a rack plate (26) is fixedly mounted on the top of the sliding plate (9), the material guiding mechanism comprises a second rotating rod (27) rotatably mounted on the inner walls of both sides of the support box (1), a gear (28) is fixedly mounted on the second rotating rod (27), and the gear (28) is matched with the rack plate (26), a first pulley (29) is fixedly mounted on the second rotating rod (27), a material outlet (11) is provided on one side of the support box (1), an inclined plate (31) is rotatably mounted in the material outlet (11), a plurality of support springs (32) are fixedly mounted on the bottom of the inclined plate (31), and the bottom ends of the support springs (32) are fixedly mounted in the bottom of the support box (1). The support box (1) is provided with a third rotating rod (33) rotatably mounted on the inner walls of both sides thereof, a second belt pulley (34) is fixedly mounted on the third rotating rod (33), a first belt pulley (29) and a second belt pulley (34) are connected to each other by a belt (30), a rotating disk (35) is fixedly mounted on the third rotating rod (33), a plurality of top plates (36) are fixedly mounted on the rotating disk (35), and the top plates (36) are matched with the inclined plates (31); A connecting seat is fixedly installed in the boiler (2), and the combustion chamber (3) is fixedly installed on the connecting seat; A rotation hole is provided on one side of the crossbar (14), and the rotation shaft (15) is rotationally connected to the corresponding rotation hole; Limiting grooves are provided on both inner walls of the first groove (23), and limiting seats are fixedly installed on both sides of the baffle (22), and the limiting seats are slidably connected to the corresponding limiting grooves; A communication hole is formed on the top of the sliding plate (9), and an L-shaped rod (19) passes through the corresponding communication hole; A movable hole is provided on the top inner wall of the support box (1), and the rack plate (26) is slidably connected to the corresponding movable hole; The number of the support springs (32) is three to five, and the three to five support springs (32) are arranged at equal intervals; When the push rod motor (10) can drive the sliding plate (9) to move downward through the output shaft, the sliding plate (9) can move downward with the collection box (8); when the sliding plate (9) moves downward, the sliding plate (9) can drive the first rod (12) to move downward, the first rod (12) can drive the pressure rod (13) to move downward, the pressure rod (13) can squeeze the first rotating rod (16), so that the first rotating rod (16) rotates with the rotating shaft (15) as the center of the circle, the first rotating rod (16) can drive the steel ball (17) to rotate and stretch the first spring (18); when the pressure rod (13) does not squeeze the first rotating rod (16), under the elastic force of the first spring (18), the first rotating rod (16) and the steel ball (17) can be reset, so that the steel ball (17) can knock the boiler (2), so that the garbage on the inner wall of the boiler (2) can be shaken off and enter the collection box (8); When the collecting box (8) moves downward, the collecting box (8) and the wire rope (25) move accordingly, so that the drainage hole (21) can be opened, and the garbage in the collecting box (8) falls onto the inclined plate (31) through the drainage hole (21); When the sliding plate (9) moves downward, the sliding plate (9) can drive the rack plate (26) to move downward, and the rack plate (26) can drive the gear (28) to rotate when moving downward. The gear (28) can drive the top plate (36) to rotate through the belt (30), and the top plate (36) can push the inclined plate (31) upward, so that when the inclined plate (31) rotates continuously, the inclined plate (31) can swing, so that the garbage on the inclined plate (31) can be removed through the discharge port (11).
Citation Information
Patent Citations
Ash removing device for power plant boiler
CN211575154U