Automatic hose reel
By introducing the design of motor drive and pressure sensor detection into the automatic pipe rolling device, the problem of difficulty in collecting and releasing high-pressure hose is solved, and efficient and automatic pipe releasing and miniaturization is achieved.
Patent Information
- Application Number
- CN202110551753.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-05-20
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2041-05-20
AI Technical Summary
The existing automatic pipe rolling device is difficult to effectively handle high-pressure hoses, resulting in difficulty in retracting and release and limited speed.
An automatic pipe rolling device is designed, including a pipe rolling frame, a power mechanism and a testing mechanism. The power mechanism provides driving force through the motor and reducer. The detection mechanism uses a pressure sensor to detect the winding pressure and adjusts the power output of the motor through the control mechanism to match the winding pressure.
It realizes automatic and efficient collection and discharge of high-pressure pipelines under high pressure conditions, ensuring the normal operation of the device under different pressure environments and miniaturization design.
Smart Images

Figure CN113247709B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a pipe reel device, in particular to an automatic pipe reel device. Background Art
[0002] The automatic hose reel devices currently on the market are only suitable for water inlet pipes and can only withstand low pressures, while the high-pressure hose reel devices are mostly manual.
[0003] When the manual high-pressure hose reel device is using a high-pressure hose, the high pressure in the pipe generates a pressure of more than MPa, causing the high-pressure pipe to tightly press the support hub, making it difficult to retract and release the high-pressure pipe.
[0004] When the low-pressure hose reel is using a high-pressure pipe, the high-pressure pipe tightly presses the central support hub, causing the power source of the automatic hose reel to be insufficient, resulting in the high-pressure pipe being unable to be retracted or the retraction and extension speed being limited.
[0005] Patent document CN 210103184U discloses a high-pressure pipe reel, characterized in that it includes a bracket, a central shaft, a pipe connection assembly, a connecting block, a high-pressure pipe, and a wheel hub; the central shaft is composed of a driving end and a pipeline end fixedly connected; the central shaft is installed on the bracket through a bearing; the wheel hub is fixedly connected to the central shaft; the pipeline end, the pipe connection assembly, the connecting block and the high-pressure pipe of the central shaft are connected in sequence, and the pipeline end, the pipe connection assembly and the connecting block of the central shaft are connected to the high-pressure pipe; the connecting block is installed on the wheel hub; the high-pressure pipe is coiled on the wheel hub, but the design structure is not compact and cannot achieve the set retraction and release speed when the pressure in the high-pressure pipe changes. Summary of the invention
[0006] In view of the defects in the prior art, an object of the present invention is to provide an automatic pipe reeling device.
[0007] According to the present invention, an automatic pipe reel device includes a pipe reel rack, a power mechanism and a detection mechanism, wherein the pipe reel rack is installed on a rotating shaft, and a storage space is provided along the circumference of the pipe reel rack, and the storage space is used to store a pressure pipe;
[0008] The power mechanism and the detection mechanism are both installed on the pipe reel, and the power mechanism can output driving power to drive the pipe reel to rotate around the axis of the rotating shaft at a preset speed, thereby realizing the retraction and extension of the pressure pipe;
[0009] The pressure pipe generates a winding pressure on the pipe reel, and the detection mechanism is used to detect the winding pressure, wherein the driving power matches the winding pressure.
[0010] Preferably, it also includes a control mechanism, wherein the control structure includes a main control board and a potentiometer;
[0011] The main control board is electrically connected to the power mechanism and the potentiometer respectively.
[0012] Preferably, the power mechanism includes a motor and a reducer;
[0013] The main control board is electrically connected to the motor.
[0014] Preferably, the detection mechanism adopts a pressure sensor.
[0015] Preferably, a storage space is provided inside the pipe reel rack, and the control mechanism and the power mechanism are both installed inside the storage space.
[0016] Preferably, the power mechanism and the pipe reel adopt any one of gear transmission, belt transmission and chain transmission.
[0017] Preferably, the power mechanism drives the pipe reel to rotate by driving the rotating shaft or directly drives the pipe reel to rotate.
[0018] Preferably, the pipe reel rack is integrally connected to or rotationally engaged with the rotating shaft.
[0019] Preferably, the power mechanism adopts a DC motor or an AC motor.
[0020] Preferably, the pipe reel rack comprises a pipe reel hub, and side plates are respectively provided on both sides of the pipe reel hub in a radially outward direction, and the pipe reel hub is fixedly connected or rotationally matched with the rotating shaft in a radially inward direction.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] 1. The present invention adds a motor that can generate a power source at the center of the hub, which can provide different output powers when the pipe reel hub is subjected to different external forces, so that the device can automatically retract and release the high-pressure pipe at a set speed.
[0023] 2. The present invention adds a pressure sensor on the wheel hub to adjust the power output of the motor according to different pipeline pressures, thereby ensuring the automatic and normal operation of the device.
[0024] 3. The control mechanism and the power mechanism in the present invention are both installed inside the accommodation space, which can fully utilize the internal space of the pipe reel, is conducive to the miniaturization of the equipment, and is particularly suitable for environments with limited space. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings:
[0026] Figure 1 It is a side structural schematic diagram of the present invention;
[0027] Figure 2 It is a schematic diagram of the front structure of the invention.
[0028] The figure shows:
[0029] Pipe reel 1 Reducer 6
[0030] Tube reel hub 2 Motor 7
[0031] Main control board 3 Pressure pipe 8
[0032] Pressure sensor 4 Side plate 9
[0033] Rotation axis 5 DETAILED DESCRIPTION
[0034] The present invention is described in detail below in conjunction with specific embodiments. The following embodiments will help those skilled in the art to further understand the present invention, but are not intended to limit the present invention in any form. It should be noted that, for those of ordinary skill in the art, several changes and improvements can also be made without departing from the concept of the present invention. These all belong to the protection scope of the present invention.
[0035] Embodiment 1:
[0036] The present invention provides an automatic pipe reel device, comprising a pipe reel rack 1, a power mechanism and a detection mechanism, wherein the pipe reel rack 1 is mounted on a rotating shaft 5, and a storage space is provided on the pipe reel rack 1 along the circumference, and the storage space is used to store a pressure pipe 8, the power mechanism and the detection mechanism are both mounted on the pipe reel rack 1, and the power mechanism can output driving power to drive the pipe reel rack 1 to rotate around the axis of the rotating shaft 5 at a preset speed, thereby realizing the retraction and release of the pressure pipe 8, and the pressure pipe 8 generates winding pressure on the pipe reel rack 1, and the detection mechanism is used to detect the winding pressure, wherein the driving power matches the winding pressure, and the detection mechanism preferably adopts a pressure sensor 4. The power mechanism adopts a DC motor or an AC motor.
[0037] In the present invention, the pressure in the pressure tube 8 is detected by the pressure sensor 4. When the pressure in the high-pressure tube 8 increases, the high-pressure tube 8 is tightened and presses the pressure sensor 4. The greater the pressure inside the pressure tube 8, the greater the pressure the pressure sensor 4 can withstand.
[0038] Specifically, the present invention also includes a control mechanism, the control architecture includes a main control board 3 and a potentiometer, the main control board 3 is electrically connected to the power mechanism and the potentiometer respectively, the power mechanism includes a motor 7 and a reducer 6, and the main control board 3 is electrically connected to the motor 7.
[0039] Specifically, a storage space is provided inside the pipe reel rack 1, and the control mechanism and the power mechanism are both installed inside the storage space, which can fully utilize the internal space of the pipe reel rack 1 and is conducive to the miniaturization of the equipment.
[0040] Specifically, the power mechanism and the pipe reel 1 adopt any one of gear transmission, belt transmission and chain transmission.
[0041] The pipe reel rack 1 includes a pipe reel hub 2, and side plates 9 are respectively provided on both sides of the pipe reel hub 2 in the radial outward direction. The pipe reel hub 2 is fixedly connected or rotationally matched with the rotating shaft 5 in the radial inward direction. The power mechanism drives the pipe reel rack 1 to rotate by driving the rotating shaft 5 or directly drives the pipe reel rack 1 to rotate.
[0042] Embodiment 2:
[0043] This embodiment is a preferred example of Embodiment 1.
[0044] In this embodiment, Figure 1 , Figure 2 As shown, the pipe reel 1 is integrally connected with the rotating shaft 5, and the rotating shaft 5 is installed on the load-bearing frame. The power mechanism includes a motor 7 and a reducer 6. The reducer 6 and the rotating shaft 5 are transmitted by gears. When the motor 7 drives the reducer 6 to rotate, the reducer 6 can drive the rotating shaft 5 to rotate through the gears and then drive the pipe reel 1 to rotate to realize the retraction and extension of the pressure pipe 8.
[0045] Embodiment 3:
[0046] This embodiment is another preferred example of Embodiment 1.
[0047] In this embodiment, the tube reel rack 1 includes a tube reel hub 2. Side plates 9 are respectively provided on both sides of the tube reel hub 2 in the radially outward direction. The tube reel hub 2 rotates in cooperation with the rotating shaft in the radially inward direction.
[0048] Furthermore, the pipe reel rack 1 is rotatably matched with the rotating shaft 5 through the pipe reel hub 2 through bearings. Both ends of the rotating shaft 5 are fixed on the load-bearing frame. Two support plates are provided on the load-bearing frame. The two support plates are respectively arranged at both ends of the accommodating space. The motor 7 and the reducer 6 are both installed on the support plates and extend into the accommodating space. The reducer 6 and the inner wall of the pipe reel rack 1 are transmitted by gears. When the motor 7 drives the reducer 6 to rotate, the reducer 6 can drive the pipe reel rack 1 to rotate around the rotating shaft 5 through gears, thereby realizing the retraction and extension of the pressure pipe 8.
[0049] Taking Example 2 as an example, the working principle of the present invention is as follows:
[0050] The pressure sensor 4 is installed on the pipe reel hub 2 at the center of the pipe reel rack 1 and can detect the winding pressure of the pressure pipe 8 on the pipe reel hub 2. The potentiometer is installed on the main control board 3. The potentiometer converts the external pressure signal into an electrical signal and transmits it to the main control board 3. The main control board 3, the motor 7, and the reducer 6 are all installed in the accommodating space inside the pipe reel hub 2. The main control board 3 is electrically connected to the motor 7. After receiving the electrical signal from the potentiometer, the main control board 3 converts the signal into a current signal, adjusts the current of the motor 7, and thus adjusts the input power of the motor 7, so that the motor 7 can keep the pipe reel rack 1 rotating at a constant speed under different loads.
[0051] Furthermore, the motor 7, the reducer 6, and the rotating shaft 5 are connected in sequence, the motor 7 provides a rotational power source for the rotating shaft 5, the reducer 6 converts the high rotation speed of the motor 7 into a set rotational speed for uniform rotation, the rotating shaft 5 is fixedly connected to the pipe reel rack 1, and the motor 7 provides a rotational power source for the pipe reel rack 1.
[0052] When the pressure sensor 4 is under pressure, it transmits a signal to the potentiometer at the back, and the potentiometer adjusts the resistance value of the potentiometer according to the pressure signal transmitted by the pressure sensor 4. The signal is transmitted to the main control board 3 through the change of resistance value. The greater the pressure on the pressure sensor 4, the greater the change in the resistance value of the adjustment potentiometer, and the greater the current after the signal conversion of the main control board 3. The main control board 3 adjusts the power of the motor (7) according to the real-time resistance value and thus adjusts the output power. The motor (7) is connected to the reducer 6 to achieve the set speed rotation.
[0053] After receiving the signal from the potentiometer, the main control board 3 will adjust the input power of the motor 7 accordingly to maintain the dynamic balance of the rotation of the pipe reel 1. When the pressure of the pressure pipe 8 is low, the load on the pipe reel 1 is small, and the load of the motor 7 is reduced accordingly. Under the condition of unchanged speed, the demand for the output power of the motor 7 is reduced. At the same time, the smaller the pressure on the pressure sensor 4, the smaller the current converted by the main control board 3. At this time, the motor 7 reduces the input power, and the output power of the motor 7 will be reduced accordingly. When the pressure of the high-pressure pipe 8 increases, the load on the pipe reel 1 increases, and the load of the motor 7 increases accordingly. Under the condition of unchanged speed, the demand for the output power of the motor increases. At the same time, the greater the pressure on the pressure sensor 4, the greater the current converted by the main control board 3, and the corresponding input and output power of the motor 7 will increase accordingly. In this way, through the adjustment of the main control board 3, when the pressure of the high-pressure pipe 8 changes, the speed of the motor 7 will remain unchanged, so that the uniform rotation of the pipe reel 1 can be guaranteed.
[0054] In the description of the present application, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0055] The above describes the specific embodiments of the present invention. It should be understood that the present invention is not limited to the above specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which does not affect the essence of the present invention. In the absence of conflict, the embodiments of the present application and the features in the embodiments can be combined with each other arbitrarily.
Claims
1. An automatic pipe reel device, characterized in that: It comprises a pipe reel (1), a power mechanism and a detection mechanism, wherein the pipe reel (1) is mounted on a rotating shaft (5), and the pipe reel (1) is provided with a storage space along the circumference, wherein the storage space is used to store a pressure pipe (8); The power mechanism and the detection mechanism are both mounted on the pipe reel (1), and the power mechanism is capable of outputting driving power to drive the pipe reel (1) to rotate around the axis of the rotating shaft (5) at a preset speed, thereby realizing the retraction and extension of the pressure pipe (8); The pressure pipe (8) generates a winding pressure on the pipe reel (1), and the detection mechanism is used to detect the winding pressure, wherein the driving power matches the winding pressure; It also includes a control mechanism, which includes a main control board (3) and a potentiometer; The main control board (3) is electrically connected to the power mechanism and the potentiometer respectively; The power mechanism comprises a motor (7) and a reducer (6); The main control board (3) is electrically connected to the motor (7); The detection mechanism adopts a pressure sensor (4); The pipe reel rack (1) is provided with a storage space inside, and the control mechanism and the power mechanism are both installed inside the storage space; The pressure sensor (4) is mounted on the pipe reel hub (2) at the center of the pipe reel rack (1) and is capable of detecting the winding pressure of the pressure pipe (8) on the pipe reel hub (2). The potentiometer is mounted on the main control board (3). The potentiometer converts an external pressure signal into an electrical signal and transmits it to the main control board (3). The main control board (3), the motor (7), and the reducer (6) are all mounted in the accommodation space inside the pipe reel hub (2). The main control board (3) is electrically connected to the motor (7). After receiving the electrical signal from the potentiometer, the main control board (3) converts the signal into a current signal, adjusts the current of the motor (7), and thus adjusts the input power of the motor (7), so that the motor (7) can keep the pipe reel rack (1) rotating at a constant speed under different load conditions.
2. The automatic pipe reel device according to claim 1, characterized in that: The power mechanism and the pipe reel (1) are driven by any one of gears, belts, and chains.
3. The automatic pipe reel device according to claim 1, characterized in that: The power mechanism drives the rotating shaft (5) to drive the pipe reel (1) to rotate, or directly drives the pipe reel (1) to rotate.
4. The automatic pipe reel device according to claim 1, characterized in that: The pipe reel (1) is integrally connected to or rotationally engaged with the rotating shaft (5).
5. The automatic pipe reel device according to claim 1, characterized in that: The power mechanism adopts a DC motor or an AC motor.
6. The automatic tube reel device according to claim 1, characterized in that: The pipe reel rack (1) comprises a pipe reel hub (2), and side guard plates (9) are respectively provided on both sides of the pipe reel hub (2) in a radially outward direction. The pipe reel hub (2) is fixedly connected to or rotationally engaged with the rotating shaft (5) in a radially inward direction.
Citation Information
Patent Citations
High-pressure pipe coiler
CN210103184U
Pipe coiling device
CN214733546U