Automatic raincoat making machine
By designing an automatic raincoat manufacturing machine, the collaborative work of flange, bonding, cutting, cutting and flange thermal bonding mechanisms has been solved, and the problems of poor dimensional accuracy and inconsistent product specifications caused by manual operation in the prior art are achieved, and efficient automation is achieved Production and quality improvement.
Patent Information
- Application Number
- CN202110693973.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-06-22
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2041-06-22
AI Technical Summary
Manual operation during the manufacturing process of existing raincoats leads to poor dimensional accuracy, inconsistent product specifications, and requires a lot of manpower, which cannot meet the needs of large-scale production, and it is urgently necessary to improve the degree of automation.
An automatic raincoat manufacturing machine is designed, including a flange mechanism, an adhesive mechanism, a cutting mechanism, a cutting mechanism and a flange thermal bonding mechanism on the rack. Through the coordinated work of these mechanisms, the automatic processing of raw materials is realized, forming a raincoat, and Improve production efficiency and product consistency through the coordination of the transmission device and the clamping assembly.
It realizes efficient and automated production of raincoats, improves production efficiency and product quality, reduces manual errors, and meets the needs of mass production.
Smart Images

Figure CN113303535B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of raincoat processing, in particular to an automatic raincoat manufacturing machine. Background Art
[0002] Raincoat generally refers to rainproof clothing made of waterproof fabric. Suitable waterproof fabrics for raincoat include adhesive tape, oilcloth and plastic film. Modern waterproof fabrics for raincoat focus on breathability. Commonly used ones include special nylon and Gore-Tex. Breathable raincoat helps people to dissipate hot and humid water vapor from the raincoat when wearing it, increasing their comfort.
[0003] The processing and production of raincoats usually requires the steps of cutting, flanging and hot pressing of raincoat fabrics. At present, in the raincoat manufacturing industry, it is usually necessary to manually determine the length of the raincoat fabric and then perform flanging and hot pressing, and manually cut or use equipment with a low degree of automation to complete the raincoat cutting and production. However, manual operation always has certain errors, resulting in poor dimensional accuracy and poor consistency of product specifications. It also requires a lot of manpower and high labor costs. Especially as the demand increases, manual manufacturing can no longer meet the needs of mass production. Therefore, there is an urgent need for a raincoat production machine with a high degree of automation. Summary of the invention
[0004] In view of the deficiencies in the prior art, an object of the present invention is to provide an automatic raincoat manufacturing machine which has the advantage of high working efficiency.
[0005] The above technical objectives of the present invention are achieved through the following technical solutions: it includes a frame, the frame is provided with a loading station for placing raw materials, and the frame is provided with a flanging mechanism, a bonding mechanism, a cutting mechanism, a cutting mechanism, a flanging heat-sealing mechanism, and a unloading mechanism in sequence along the conveying direction of the raw materials; the flanging mechanism is used to fold the side of the raw material inward to form a side flanging; the bonding mechanism is used to fix the edge of the side flanging to the raw material; the cutting mechanism forms a plurality of notches on the raw material by cutting; the cutting mechanism cuts the raw material by cutting to obtain a raincoat; the flanging heat-sealing mechanism is used to fold the end of the raincoat inward to form an end flanging, and fix the edge of the end flanging to the raincoat; the frame is provided with a unloading station for placing the raincoat, and the unloading mechanism can convey the raincoat from the flanging heat-sealing mechanism to the unloading station.
[0006] Through the above technical scheme, the operator can place the raw material at the loading station, and the raw material passes through the flanging mechanism, bonding mechanism, cutting mechanism, cutting mechanism, flanging heat sealing mechanism, and unloading mechanism in sequence. When the raw material passes through the flanging mechanism, the side edge of the raw material is folded inwardly under the action of the flanging mechanism to form a side flanging. After the side flanging is formed, the raw material continues to be transported to the bonding mechanism. The bonding mechanism fixes the edge of the side flanging to the raw material. The raw material after passing through the bonding mechanism continues to be transported to the cutting mechanism. The cutting mechanism can cut a number of notches on the raw material. When the raw material after passing through the cutting mechanism continues to be transported to the cutting mechanism, it is cut by the cutting mechanism to obtain a raincoat. The raincoat continues to be transported to the flanging heat sealing mechanism. The flanging heat sealing mechanism folds the end of the raincoat inwardly to form an end flanging, and fixes the edge of the end flanging to the raincoat. Then, under the action of the unloading mechanism, the raincoat is transported from the flanging heat sealing mechanism to the unloading station to complete the unloading.
[0007] Preferably, a sewing mechanism is provided on the frame, and the sewing mechanism is used to complete the sewing of a plurality of fasteners at the side flanges of the raw material.
[0008] Through the above technical solution, the sewing mechanism can complete the sewing of several fasteners at the side flange of the raw material.
[0009] Preferably, the sewing mechanism comprises a plurality of button sewing machines, the fasteners comprise buttons, and the button sewing machines are capable of sewing the buttons to the side flanges of the raw material.
[0010] Through the above technical solution, the button sewing machine can sew buttons to the side flanges of the raw material and connect the side flanges on both sides through the buttons.
[0011] Preferably, the flanging mechanism includes a support frame, the support frame is fixedly connected to the frame, a limit rod is provided on the support frame, a limit block is provided on the support frame, the limit block is provided with an inclined surface close to the side of the limit rod, the inclined surface is inclined from the outside to the inside, the inclined surface is tightly pressed against the end face of the limit rod and the raw material is located between the two.
[0012] Through the above technical solution, the raw material is located between the inclined surface and the end face of the support column. Under the action of the inclined surface, the raw material is folded from the outside to the inside. The support of the support column to the raw material limits the length of the raw material folded inward, thereby ensuring the accuracy of the flange length.
[0013] Preferably, the bonding mechanism includes a mounting plate 1 and a mounting plate 2, a support column 1 is arranged between the mounting plate 1 and the mounting plate 2, a pressing plate 1 and a pressing plate 2 are slidably connected on the support column 1, a driving source 1 and a driving source 2 are arranged on the frame for providing power to the pressing plate 1 and the pressing plate 2 respectively, an electric heating plate 1 is arranged on the pressing plate 2, and the pressing plate 1 and the electric heating plate 1 can cooperate to extrude raw materials.
[0014] Through the above technical scheme, under the action of driving source 1 and driving source 2, pressing plate 1 and pressing plate 2 slide along support column 1. When the raw material passes by, pressing plate 2 drives electric heating plate 1 and pressing plate 1 to move toward each other, so that electric heating plate 1 and pressing plate 1 cooperate to extrude the raw material, so that the edge of the side flange is fixed to the raw material. After one extrusion is completed, under the action of driving source 1 and driving source 2, pressing plate 2 drives electric heating plate 1 and pressing plate 1 to move away from each other.
[0015] Preferably, the cutting mechanism comprises a support plate 1, a top plate, and a bottom plate, wherein a support column 2 is arranged between the top plate and the bottom plate, the support column 2 penetrates the support plate 1, the support column 2 is slidably connected to the support plate 1, and a driving source 3 for providing power for the top plate is arranged on the frame, a plurality of knife holders 1 are arranged between the support plate 1 and the top plate, a connecting shaft 1 is passed through the plurality of knife holders 1 and the connecting shaft 1 is movably connected to the knife holder 1, one end of the connecting shaft 1 is fixedly connected to the top plate, the other end of the connecting shaft 1 is fixedly connected to a cutting knife 1, a spring 1 is coaxially arranged on the connecting shaft 1, the spring 1 is located between the knife holder 1 and the top plate, one end of the spring 1 is fixedly connected to the top plate, and the other end of the spring 1 is fixedly connected to the knife holder 1, a plurality of through holes 1 are opened on the support plate 1, and the cutting knife 1 is aligned with the through hole 1.
[0016] Through the above technical scheme, when the raw material passes through, under the action of the driving source three, the top plate, the bottom plate, and the support column two and three move synchronously toward the output direction of the driving source three, the top plate is fixedly connected to the knife holder one, and the top plate drives the knife holder one to move toward the direction of the support plate one, so that the knife holder one and the support plate one are abutted against each other, and the knife holder one and the top plate cooperate with the extrusion spring one, and the top plate drives the cutter one to continue to move toward the direction of the support plate one through the connecting shaft one, and the cutter one is aligned with the through hole one and shears down to form a plurality of through holes two on the raw material, and then the top plate, the bottom plate, and the support column two and three are reset, and the knife holder one is also reset under the action of the spring one.
[0017] Preferably, the cutting mechanism includes a fixed plate 1 and a fixed plate 2, a support column 3 is arranged between the fixed plate 1 and the fixed plate 2, a movable plate is slidably connected to the support column 3, a driving source 4 for providing power for the movable plate is arranged on the frame, a knife holder 2 is arranged on the movable plate, a connecting shaft 2 is passed through the knife holder 2 and the connecting shaft 2 is movably connected to the knife holder 2, one end of the connecting shaft 2 is fixedly connected to the fixed plate 1, and a cutter 2 is fixedly connected to the other end of the connecting shaft 2, a spring 2 is coaxially arranged on the connecting shaft 2, the spring 2 is located between the knife holder 2 and the movable plate, a through hole 2 is opened on the fixed plate 2, and the cutter 2 is aligned with the through hole 2.
[0018] Through the above technical scheme, when the raw material passes through, under the action of the driving source four, the movable plate slides along the support column three, and the knife holder two moves synchronously with the movable plate, so that the knife holder two and the fixed plate two are abutted against each other. The knife holder two and the movable plate cooperate with the extrusion spring two, and the movable plate continues to drive the cutter two to continue to move in the direction of the fixed plate two through the connecting shaft two. The cutter two is aligned with the through hole two and shears down, cutting off part of the raw material to obtain a raincoat, and then the movable plate is reset, and the knife holder two is also reset under the action of the spring two.
[0019] Preferably, the flanging heat sealing mechanism includes an air motor 1, the output end of the air motor 1 is connected to a fixed frame, a clamping piece is provided on the fixed frame, the clamping piece can clamp the raincoat, a flap is rotatably provided on the frame, a driving source 5 for providing power to the flap is provided on the frame, the flap can be flipped to drive the end of the raincoat to fold inward, and an electric heating plate 2 is fixedly installed on the frame.
[0020] Through the above technical scheme, under the action of pneumatic motor one, the fixed frame rotates to make the clamping piece press the raincoat to determine the length of the end of the raincoat that needs to be folded inward. Under the action of driving source five, the flap is turned over, and the end of the raincoat is driven to fold inward by the flap. Under the extrusion action of the flap and the electric heating plate three, the edge of the end flange is fixed to the raincoat.
[0021] Preferably, a transmission device for conveying raw materials is provided between the feeding station and the cutting mechanism, and a clamping assembly for conveying raincoats is provided between the cutting device and the flanging heat-sealing mechanism.
[0022] Through the above technical scheme, the raw materials are transported from the loading station to the cutting mechanism under the drive of the transmission device. The raincoat obtained after the processing and cutting at the cutting device is transported to the flanging heat sealing mechanism for processing under the drive of the clamping assembly.
[0023] Preferably, the transmission mechanism includes roller group 1, roller group 2, roller group 3, roller group 4, roller group 5, tensioning assembly 1, tensioning assembly 2, and tensioning assembly 3, the roller group 1 is arranged between the loading station and the flanging mechanism, the roller group 2 is arranged between the flanging mechanism and the bonding mechanism, the tensioning assembly 1 is arranged between the roller group 2 and the bonding mechanism, the roller group 3 is arranged between the bonding mechanism and the sewing mechanism, the tensioning assembly 2 is arranged between the roller group 3 and the sewing mechanism, the roller group 4 is arranged between the sewing mechanism and the cutting mechanism, the tensioning assembly 3 is arranged between the roller group 4 and the sewing mechanism, and the roller group 5 is arranged between the cutting mechanism and the cutting mechanism.
[0024] Through the above technical scheme, a roller group 1 is arranged between the feeding station and the flanging mechanism, and the raw material is transported from the feeding station to the flanging mechanism through the roller group 1; a roller group 2 is arranged between the flanging mechanism and the bonding mechanism, and the raw material is transported from the flanging mechanism to the bonding mechanism through the roller group 2; a tensioning component 1 is arranged between the roller group 2 and the bonding mechanism, and a certain pre-tension is generated in the raw material through the tensioning component 1 to avoid the raw material from slipping on the roller group 2 and reduce the resistance during the transportation of the raw material; a roller group 3 is arranged between the bonding mechanism and the sewing mechanism, and the raw material is transported from the bonding mechanism to the sewing mechanism through the roller 3; a tensioning component 2 is arranged between the roller group 3 and the sewing mechanism, and a certain pre-tension is generated in the raw material through the tensioning component 2 to avoid the raw material from slipping on the roller group 3 and reduce the resistance during the transportation of the raw material; a roller group 4 is arranged between the sewing mechanism and the cutting mechanism, and the raw material is transported from the sewing mechanism to the cutting mechanism through the roller 4; a tensioning component 3 is arranged between the roller group 4 and the sewing mechanism, and a certain pre-tension is generated in the raw material through the tensioning component 3. In order to prevent the raw material from slipping on the roller group four and reduce the resistance during the raw material transportation, the roller group five is arranged between the cutting mechanism and the cutting mechanism, and the raw material is transported from the cutting mechanism to the cutting mechanism through the roller group five.
[0025] Preferably, the clamping assembly includes a support rod, which is slidably connected to the frame, and the support rod is located between the flanging heat sealing mechanism and the cutting mechanism. A fixed block is fixedly mounted on the support rod, and a second pneumatic motor is arranged on the fixed block. An accommodation block is arranged at the output end of the second pneumatic motor, and a finger cylinder is fixedly mounted on the accommodation block. A clamping claw 1 for clamping a raincoat is arranged at the output end of the finger cylinder.
[0026] Through the above technical scheme, the support rod is slidably connected to the frame, and the support rod is located between the flanging heat sealing mechanism and the cutting mechanism. After the cutting mechanism completes the cutting of the raw material, the support rod drives the clamping jaw 1 to slide to the cutting mechanism. Under the action of the finger cylinder, the clamping jaw 1 is driven to clamp the raincoat, and then the support rod slides to the flanging heat sealing mechanism. Under the action of the pneumatic motor 2, the clamping jaw 2 places the clamped raincoat at the flanging heat sealing mechanism.
[0027] Preferably, the unloading mechanism includes a slider 2, which is arranged between the flanging heat sealing mechanism and the unloading station, and the slider 2 is slidably connected to the frame. The slider 2 is provided with a support rod, and the support rod is provided with a clamp 2 for clamping the raincoat, and the frame is provided with a driving source 6 for providing power to the clamp 2.
[0028] Through the above technical solution, slider 2 is slidably connected to the frame, and slider 2 is located between the flanging heat sealing mechanism and the unloading station. Slider 2 drives the support rod to slide. After the raincoat is processed at the flanging heat sealing mechanism, clamp 2 clamps the raincoat and slides to the unloading station driven by slider 2, and places the raincoat at the unloading station.
[0029] Preferably, at least two chucks three and a driving source seven respectively used to drive the chucks three are provided on the frame, and the two chucks three are close to the flanging heat sealing mechanism and are used to apply opposite forces to the two sides of the raincoat.
[0030] Through the above technical solution, under the action of the driving source 7, the two clamps 3 respectively apply opposite forces to the two sides of the raincoat, so that the surface of the raincoat remains flat.
[0031] In summary, the beneficial effects of the present invention compared with the prior art are as follows:
[0032] 1. The raw materials are transferred from the loading station to the cutting mechanism through the transmission device, so that the raw materials pass through the flanging mechanism, bonding mechanism, sewing mechanism, cutting mechanism, and cutting mechanism in turn, and then the raincoat obtained by cutting the raw materials is transported to the flanging heat-sealing mechanism through the clamping assembly, and then the raincoat is placed on the unloading station through the unloading mechanism. The degree of automation is high, the production efficiency is high, and the quality of the raincoat is also improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is a structural schematic diagram of an embodiment;
[0034] Figure 2 It is a structural schematic diagram of the flanging mechanism of the embodiment;
[0035] Figure 3 It is a structural schematic diagram of the bonding mechanism of the embodiment;
[0036] Figure 4 It is a structural schematic diagram of the cutting mechanism of the embodiment;
[0037] Figure 5 It is a structural schematic diagram of the cutting mechanism of the embodiment;
[0038] Figure 6 It is a structural schematic diagram of the flanging heat sealing mechanism of the embodiment;
[0039] Figure 7 It is a structural schematic diagram of the clamping assembly of the embodiment;
[0040] Figure 8 It is a structural schematic diagram of the blanking mechanism of the embodiment;
[0041] Fig. 9 This is a schematic structural diagram of a cutter 1 in the embodiment;
[0042] Fig.10 It is a front view of the cutting mechanism of the embodiment;
[0043] Fig.11 It is a schematic structural diagram of the cutter 2 of the embodiment.
[0044] Figure numerals: 1, frame; 2, loading station; 3, flanging mechanism; 31, support frame; 32, limit rod; 33, limit block; 34, inclined plane; 4, bonding mechanism; 41, mounting plate 1; 42, mounting plate 2; 43, support column 1; 44, pressing plate 1; 45, pressing plate 2; 46, driving source 1; 47, driving source 2; 48, electric heating plate 1; 5, cutting mechanism; 51, supporting plate 1; 52, top plate; 53, bottom plate; 54, support column 2; 55, drive source 3; 56, knife holder 1; 57, cutter 1; 58, spring 1; 581, connecting shaft 1; 59, through hole 1; 6, cutting mechanism; 61, fixed plate 1; 62, fixed plate 2; 63, support column 3; 64, movable plate; 65, drive source 4; 66, knife holder 2; 67, cutter 2; 68, spring 2; 681, connecting shaft 2; 69, Through hole 2; 7, flanging heat sealing mechanism; 71, pneumatic motor 1; 72, fixing frame; 73, pressing member; 74, flap; 75, driving source 5; 76, electric heating plate 2; 8, unloading mechanism; 81, slider 2; 82, support rod; 83, clamping claw 2; 84, driving source 6; 9, sewing mechanism; 91, button sewing machine; 10, unloading station; 11, transmission device; 111, roller group 1; 112, roller group 2 ; 113, roller group three; 114, roller group four; 115, roller group five; 116, tensioning component one; 117, tensioning component two; 118, tensioning component three; 12, clamping component; 121, support rod; 122, fixing block; 123, pneumatic motor two; 124, finger cylinder; 125, clamp one; 126, placement block; 13, chuck three; 14, drive source seven; 15, drive source eight. DETAILED DESCRIPTION
[0045] In the description of the present invention, it should be noted that the terms "upper", "lower", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0046] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0047] An automatic raincoat making machine, such as Figures 1 to 11 As shown, it includes a frame 1, on which a loading station 2 for placing raw materials is arranged, and on which a unloading station 10 for placing raincoats is arranged.
[0048] The frame 1 includes a bracket, a column bracket, a support platform, a support frame 1, a support frame 2, a support frame 3, and a feeding frame. A reel is rotatably arranged on the bracket. The reel is the loading station 2, the raw material is sleeved on the reel, and the unloading station 10 is a placement platform.
[0049] The frame 1 is provided with a flanging mechanism 3, a bonding mechanism 4, a sewing mechanism 9, a cutting mechanism 5, a cutting mechanism 6, a flanging heat-sealing mechanism 7, and a unloading mechanism 8 in sequence along the conveying direction of the raw materials, and the flanging mechanism 3, the bonding mechanism 4, the sewing mechanism 9, the cutting mechanism 5, and the cutting mechanism 6 are respectively arranged on the column bracket, the support platform, the support frame 1, the support frame 2, and the support frame 3, and the flanging heat-sealing mechanism 7 and the unloading mechanism 8 are both arranged on the feeding frame.
[0050] A transmission device 11 for conveying raw materials is arranged between the loading station 2 and the cutting mechanism 6, and the transmission mechanism includes roller group 1 111, roller group 2 112, roller group 3 113, roller group 4 114, roller group 5 115, tensioning component 1 116, tensioning component 2 117, and tensioning component 3 118.
[0051] like Figure 2 As shown, the flanging mechanism 3 is used to fold the side of the raw material inward to form a side flanging. The flanging mechanism 3 includes a supporting frame, which is fixedly connected to the column bracket. A limiting rod 32 is arranged on the supporting frame. Limiting blocks 33 are fixedly installed at both ends of the supporting frame. A slope 34 is arranged on the side of the limiting block 33 close to the limiting rod 32. The slope 34 is inclined from the outside to the inside, and the slope 34 is inclined from top to bottom from away from the limiting rod 32 to close to the limiting rod 32. The slope 34 is tightly pressed against the end face of the limiting rod 32 and the raw material is located between the two. Both sides of the raw material are located between the corresponding slopes 34 and the end faces of the limiting rod 32, and the limiting blocks 33 can flatten the side flanging of the raw material.
[0052] Roller group 111 is arranged between the reel and the supporting frame, and roller group 111 is composed of a plurality of rollers, and the plurality of rollers are rotatably arranged on the column bracket. Roller group 2 112 is arranged between the flanging mechanism 3 and the bonding mechanism 4, and roller group 2 112 is composed of a plurality of rollers and are rotatably arranged on the column bracket. Tensioning assembly 116 is arranged between roller group 2 112 and the bonding mechanism 4, and tensioning assembly 116 includes a frame 1, and a linear slide 1 is arranged on the frame 1 in the vertical direction, and a pressure roller 1 is fixedly arranged on the linear slide 1.
[0053] like Figure 3As shown, the bonding mechanism 4 is used to fix the edge of the side flange to the raw material. Preferably, the number of the bonding mechanisms 4 is two and they are respectively located on both sides of the support platform, so that the side flanges on both sides of the raw material are fixed to the raw material. The bonding mechanism 4 includes a mounting plate 1 41 and a mounting plate 2 42. The mounting plate 2 42 is located below the mounting plate 1 41. The mounting plate 2 42 is fixedly mounted on the upper end surface of the support platform. A support column 1 43 is arranged between the mounting plate 1 41 and the mounting plate 2 42. A pressing plate 1 44 and a pressing plate 2 45 are slidably connected on the support column 1 43. 5. The pressing plate 45 is located below the pressing plate 44. The frame 1 is provided with a driving source 46 and a driving source 47 for providing power to the pressing plate 44 and the pressing plate 45 respectively. Preferably, the driving source 46 and the driving source 47 can be servo motors or cylinders. The pressing plate 45 is provided with an electric heating plate 48. The pressing plate 44 and the electric heating plate 48 cooperate to extrude the raw materials. As another solution, the bonding mechanism 4 can also adopt ultrasonic hot pressing or high-frequency hot pressing to fix the edge of the side flange to the raw material.
[0054] Roller group three 113 is arranged between the bonding mechanism 4 and the sewing mechanism 9. Roller group three 113 is composed of a plurality of rollers, and stretching rollers are arranged between adjacent rollers. There is a height difference between the stretching rollers and the adjacent rollers. The plurality of rollers are rotatably arranged on a supporting frame one. Tensioning component two 117 is arranged between roller group three 113 and the sewing mechanism 9. Tensioning component two 117 includes a vertical frame two, a linear slide two is arranged on the vertical direction of the vertical frame two, and a clamping roller two is fixedly arranged on the linear slide two.
[0055] A sewing mechanism 9 is provided on the frame 1, and the sewing mechanism 9 is used to complete the sewing of several fasteners at the side flange of the raw material. The sewing mechanism 9 includes several button sewing machines 91. Preferably, the number of the button sewing machines 91 is four and they are distributed in pairs on both sides of the supporting frame 1. A weight sensor is installed on the button sewing machine 91. The fasteners include buttons. As another solution, the fasteners can also be Velcro. Correspondingly, the sewing mechanism 9 can use an automatic Velcro sewing machine to sew the Velcro at the side flange. The button sewing machine 91 can sew the buttons to the side flange of the raw material.
[0056] Roller group four 114 is arranged between the sewing mechanism 9 and the cutting mechanism 5. Roller group four 114 is composed of a plurality of rollers, and stretching rollers are arranged between adjacent rollers. There is a height difference between the stretching rollers and the adjacent rollers, and they are arranged between the sewing mechanism 9 and the cutting mechanism 5 and are all rotatably arranged on the supporting frame two. Tensioning component three 118 is arranged between roller group four 114 and the sewing mechanism 9. Tensioning component three 118 includes a vertical frame three, a linear slide three is arranged on the vertical direction of the vertical frame three, and a clamping roller three is fixedly arranged on the linear slide three.
[0057] like Figure 4As shown, the cutting mechanism 5 forms several notches on the raw material by cutting. Preferably, the cutting mechanism 5 forms five notches on the raw material by cutting, and the five notches are respectively a left shoulder notch, a left cuff, a neckline, a right cuff, and a right shoulder notch.
[0058] The cutting mechanism 5 includes a support plate 1 51, a top plate 52, and a bottom plate 53. A support column 2 54 is arranged between the top plate 52 and the bottom plate 53. The bottom plate 53 is arranged on the upper end surface of the support frame 2. The support column 2 54 penetrates the support plate 1 51. The support column 2 54 is slidably connected to the support plate 1 51. A driving source 3 55 for providing power for the top plate 52 is arranged on the frame 1. Preferably, the driving source 3 55 can be a servo motor or a cylinder. A plurality of tool holders 1 56 are arranged between the support plate 1 51 and the top plate 52. Preferably, the tool holders 1 56 correspond to the notches one by one. For example, each tool holder 56 is penetrated by a connecting shaft 1 581 and the connecting shaft 1 581 is movably connected to the tool holder 1 56. One end of the connecting shaft 1 581 is fixedly connected to the top plate 52. The connecting shaft A cutter 57 is fixedly connected to the other end of 581, and a groove 1 is provided on the lower end surface of the knife holder 56, and the shape of the groove 1 corresponds to the through hole 269. The cutter 57 is located in the groove 1 and is arranged along the contour of the groove 1. The cutter 57 corresponds to the knife holder 56 one by one. A spring 58 is coaxially arranged on the connecting shaft 581, and the spring 58 corresponds to the connecting shaft 581. The spring 58 is located between the knife holder 56 and the top plate 52, the upper end of the spring 58 is fixedly connected to the top plate 52, and the lower end of the spring 58 is fixedly connected to the knife holder. Several knife holders 56 are fixedly connected to the top plate 52, and a plurality of through holes 59 are provided on the support plate 51. The cutter 57 is aligned with the through hole 59, and the through hole 59 corresponds to the cutter 57.
[0059] A mounting block 1 is provided on the side wall of the supporting frame 2, a cylinder is fixedly installed on one side of the mounting block 1, a connecting block 1 is rotatably provided on the mounting block, one end of the connecting block 1 is fixedly connected to the output end of the cylinder, the other end of the connecting block 1 is fixedly connected to the guide rod cylinder 1, a guide rod cylinder 1 is rotatably provided on the other side of the mounting block 1, a suction cup 1 is provided on the output end of the guide rod cylinder 1, and the suction cup 1 is aligned with the through hole 1 59.
[0060] The roller group five 115 is arranged between the cutting mechanism 5 and the cutting mechanism 6. The roller group five 115 is composed of a plurality of rollers. The plurality of rollers are rotatably arranged on the support frame three. Spreading rollers are arranged between adjacent rollers. There is a height difference between the spreading rollers and the adjacent rollers.
[0061] like Figure 5As shown, the cutting mechanism 6 cuts the raw material into a raincoat by cutting, and the cutting mechanism 6 includes a fixed plate 1 61 and a fixed plate 2 62, and the fixed plate 2 62 is arranged on the upper end surface of the support frame 3, and a support column 3 63 is arranged between the fixed plate 1 61 and the fixed plate 2 62, and a movable plate 64 is slidably connected to the support column 3 63, and a driving source 4 65 for providing power for the movable plate 64 is arranged on the frame 1, and preferably, the driving source 4 65 can be a servo motor or a cylinder, and a knife holder 2 66 is arranged on the movable plate 64, and a connecting shaft 2 681 is passed through the knife holder 2 66 and the connecting shaft 2 681 is movably connected to the knife holder 2 66, one end of the connecting shaft 2 681 is fixedly connected to the fixed plate 1 61, and the other end of the connecting shaft 2 681 is fixedly connected to the cutter 2 67,
[0062] A groove 2 is provided on the lower end surface of the tool holder 66, and the cutter 67 is located in the groove 2. A spring 68 is coaxially arranged on the connecting shaft 681, and the spring 68 is located between the tool holder 66 and the movable plate 64. A through hole 69 is provided on the fixed plate 62, and the cutter 67 is aligned with the through hole 69, and the through hole 69 corresponds to the cutter 67.
[0063] A compression line 2 is arranged on the support frame 3, and a driving source 8 is arranged on the support frame 3 which can make the compression line 3 reciprocate in the vertical direction. Preferably, there are two driving sources 8 which are respectively located on both sides of the support frame 3, and the output ends of the two driving sources 8 are fixedly connected to the two ends of the compression line, and both driving sources 8 can use cylinders.
[0064] Two mounting blocks 2 are spaced apart at the bottom of the support frame 3, a connecting block 2 is rotatably provided on the side wall of the mounting block 2, a movable rod is fixedly connected to one end of the connecting block 2, the end of the movable rod is passed through the mounting block 2, a cylinder is provided on the side wall of the mounting block 2, the output end of the cylinder is fixedly connected to the other end of the connecting block 2, a guide rod cylinder 2 is provided on the movable rod, a suction cup 2 is provided on the output end of the guide rod cylinder 2, and the suction cup 2 is aligned with the through hole 2 69.
[0065] like Figure 7As shown, a clamping assembly 12 for conveying raincoats is provided between the cutting device and the flanging heat-sealing mechanism 7, and the clamping assembly 12 includes a support rod 121, and two sliders 1 are slidably connected to the feeding rack, and the ends of the support rod 121 are respectively arranged on the corresponding sliders 1, and a driving source 9 for driving the sliders 1 is provided on the feeding rack. Preferably, the sliders 1 are belt sliders, and the support rod 121 is located between the flanging heat-sealing mechanism 7 and the cutting mechanism 6, and the support rod 121 slides and moves between the flanging heat-sealing mechanism 7 and the cutting mechanism 6, supporting A fixed block 122 is fixedly installed on the rod 121, and a pneumatic motor 123 is arranged on the fixed block 122. A placement block 126 is arranged at the output end of the pneumatic motor 123, and a finger cylinder 124 is fixedly installed on the placement block 126. A clamp 125 for clamping a raincoat is arranged at the output end of the finger cylinder 124. Preferably, the number of the fixed blocks 122 is three and they are evenly arranged along the axial direction of the support rod 121, and the fixed block 122, the pneumatic motor 123, the finger cylinder 124, and the clamp 125 correspond one to one.
[0066] like Figure 6 As shown, the flanging heat sealing mechanism 7 is used to fold the end of the raincoat inward to form an end flanging, and fix the edge of the end flanging to the raincoat. The flanging heat sealing mechanism 7 includes an air motor 71. Preferably, the number of air motors 71 is two and they are fixedly installed on both sides of the feeding rack, respectively. The output end of the air motor 71 is connected to a fixing frame 72, and a clamping member 73 is provided on the fixing frame 72. The fixing frame 72 corresponds to the air motor 71 one by one. The two ends of the clamping member 73 are fixedly connected to the two fixing frames 72 respectively. The clamping member 73 can clamp the raincoat. Preferably, the clamping member 73 can adopt a clamping line 1 as For other solutions, the clamping member 73 can also be replaced by a pressure rope or a clamping block. A flap 74 is rotatably arranged on the frame 1. A driving source 5 75 for providing power to the flap 74 is arranged on the frame 1. Preferably, the driving source 5 75 adopts a servo motor and there are two of them. As another solution, the driving source 5 75 can also adopt a cylinder, both of which are installed on the lower end surface of the feeding rack. A support plate is fixedly installed on the lower end surface of the flap 74, and the support plate is connected to the output end of the driving source 5 75. The support plate corresponds to the driving source 5 75 one by one. The flap 74 can be turned over to drive the end of the raincoat to fold inward, and an electric heating plate 2 76 is fixedly installed on the frame 1.
[0067] At least two chucks three 13 and driving sources seven 14 respectively used to drive the chucks three 13 are provided on the feeding rack. Preferably, the number of the chucks three 13 is two and they are arranged opposite to each other. The two chucks three 13 are respectively located on both sides of the feeding rack and in front of the heat sealing and flanging mechanism 7. The driving sources seven 14 correspond one to one with the chucks three 13. Preferably, the driving source seven 14 can be a cylinder. The two chucks three 13 are close to the flanging and heat sealing mechanism 7 and are used to apply reverse forces to the two sides of the raincoat. The two chucks three 13 respectively clamp the two sides of the raincoat and apply outward forces to the two sides of the raincoat to keep the surface of the raincoat smooth.
[0068] like Figure 8 As shown, the unloading mechanism 8 can transport the raincoat from the flanging heat-sealing mechanism 7 to the unloading station 10. The unloading mechanism 8 includes two sliders 81. The two sliders 81 are both arranged between the flanging heat-sealing mechanism 7 and the unloading station 10. The two sliders 81 are both slidably connected to the feeding rack. Two driving sources 8 that respectively provide power to the two sliders 81 are fixedly installed on the feeding rack. The driving source 8 can be a motor. The two sliders 81 are provided with support rods 82. The two ends of the support rods 82 are fixedly connected to the two sliders 81. Preferably, the number of sliders 81 is two, and the two ends of the support rod 82 are fixedly connected to the corresponding sliders 81, respectively. The support rod 82 is provided with a clamping claw 83 for clamping a raincoat, and the frame 1 is provided with a driving source 6 84 for providing power to the clamping claw 83. The driving source 6 84 adopts a cylinder, and a lifting cylinder is provided on the support rod 82. The lifting cylinder corresponds to the clamping claw 83 one by one. A mounting rod is provided on the support rod 82, and the clamping claw 83 is fixedly installed on the mounting rod, and the output end of the lifting cylinder is fixedly connected to the mounting rod.
[0069] Working principle of an automatic raincoat making machine:
[0070] The reel rotates, and the material on the reel passes through the flanging mechanism 3, the bonding mechanism 4, the sewing mechanism 9, the cutting mechanism 5, and the cutting mechanism 6 in sequence under the action of the transmission device 11. When the material passes through the flanging mechanism 3, the inclined surface 34 on the limit block 33 squeezes the side of the material to fold inward, so that the side of the material abuts against the end surface of the limit rod 32. After the material passes between the inclined surface 34 and the end surface of the limit rod 32, the limit block 33 flattens the side flanging of the material, so that the material forms a side flanging after passing through the flanging mechanism 3; when the material passes through the bonding mechanism 4, the pressing plate 2 45 slides upward along the support column 1 43 under the action of the driving source 2 47, and the pressing plate 1 44 slides along the support column 1 46 under the action of the driving source 1 The column 43 slides downward, and the pressing plate 44 cooperates with the electric heating plate 48 on the pressing plate 2 45 to squeeze the side flange of the raw material, so that the edge of the side flange is fixed to the raw material; when the raw material passes through the sewing mechanism 9, the two button sewing machines 91 on one side sew the buttons to the side flange of one side of the raw material, and the two button sewing machines 91 on the other side sew the buttons to the side flange of the other side of the raw material, and the buttons on both sides correspond to each other; when the raw material passes through the cutting mechanism 5, under the action of the driving source three 55, the top plate 52, the bottom plate 53, the supporting column two 54, and the connecting shaft one 581 move downward synchronously in the vertical direction, so that the plurality of knife holders 56 are all against the upper end surface of the supporting plate 51, and the knife holder 56 squeezes the elastic The cutter 57 in the groove 1 continues to cut the raw material through the through hole 1 59 under the drive of the connecting shaft 1 581, forming a left shoulder notch, a left cuff, a collar, a right cuff, and a right shoulder notch on the raw material. Then, under the action of the driving source 3 55, the top plate 52, the bottom plate 53, and the supporting column 2 54 move upward in the vertical direction synchronously, and the knife holder 1 56 is reset under the action of the spring 1 58; when the raw material passes through the cutting mechanism 6, under the action of the driving source 4 65, the movable plate 64 slides downward along the supporting column 3 63, so that the knife holder 2 66 is against the upper end surface of the fixed plate 2 62, and the knife holder 2 66 squeezes the spring 2 68, and the cutter 2 67 in the groove 2 is connected to the connecting shaft 2 681. The material is cut through the second through hole 69, and a section of the material is separated by cutting to obtain a raincoat. Under the action of the driving source 4 65, the movable plate 64 slides upward along the support column 3 63, and the knife holder 2 66 is reset under the action of the spring 2 68; the two sliders 1 slide on the feeding rack, and the support rod 121 is driven to slide to the cutting mechanism 6 through the movement of the two sliders 1, and the finger cylinder 124 drives the clamping claw 125 to clamp the raincoat, and then the support rod 121 is driven to slide to the flanging heat-sealing mechanism 7 through the movement of the two sliders 1, and the pneumatic motor 2 123 drives the clamping claw 125 to rotate, and the clamping claw 125 releases the clamping of the raincoat and places the raincoat on the flanging heat-sealing mechanism 7;Under the action of the two driving sources 7 14, the clamps 3 13 respectively located on both sides of the feeding rack clamp the two sides of the raincoat and apply outward force to the two sides of the raincoat respectively to make the surface of the raincoat flat. Under the drive of the pneumatic motor 1 71, the fixing frame 72 flips and at the same time drives the pressing member 73 to flip so that the pressing member 73 presses the raincoat. Under the action of the driving source 5 75, the output end of the driving source 5 75 pushes the support plate, so that the support plate pushes the flap 74 to flip, so that the flap 74 drives the raincoat The end of the raincoat is folded inwards to form an end flange of the raincoat, and the flap 74 and the electric heating plate 76 cooperate to squeeze the edge of the end flange to fix the raincoat; the two sliders 81 slide on the feeding rack and drive the support rod 82 to move synchronously. Under the action of the slider 81, the support rod 82 slides to the flange heat sealing mechanism 7. Under the action of the driving source 6 84, the clamp 83 clamps the raincoat and slides to the unloading station 10 to put the raincoat down, completing the unloading of the raincoat. ;
[0071] The above description is merely an exemplary embodiment of the present invention and is not intended to limit the protection scope of the present invention. The protection scope of the present invention is determined by the appended claims.
Claims
1. An automatic raincoat manufacturing machine, comprising a frame (1), characterized in that: The frame (1) is provided with a loading station (2) for placing raw materials, and the frame (1) is provided with a flanging mechanism (3), a bonding mechanism (4), a cutting mechanism (5), a cutting mechanism (6), a flanging heat-sealing mechanism (7), and a unloading mechanism (8) in sequence along the conveying direction of the raw materials; The flanging mechanism (3) is used to fold the side of the raw material inward to form a side flanging, and the flanging mechanism (3) comprises a support frame (31), the support frame (31) is fixedly connected to the frame (1), a limit rod (32) is arranged on the support frame (31), a limit block (33) is arranged on the support frame (31), a slope (34) is arranged on the side of the limit block (33) close to the limit rod (32), the slope (34) is inclined from the outside to the inside, the slope (34) is tightly abutted against the end face of the limit rod (32), and the raw material is located between the two; The bonding mechanism (4) is used to fix the edge of the side flange to the raw material, and the bonding mechanism (4) includes a mounting plate 1 (41) and a mounting plate 2 (42), a support column 1 (43) is arranged between the mounting plate 1 (41) and the mounting plate 2 (42), a pressing plate 1 (44) and a pressing plate 2 (45) are slidably connected on the support column 1 (43), a driving source 1 (46) and a driving source 2 (47) are arranged on the frame (1) for providing power to the pressing plate 1 (44) and the pressing plate 2 (45) respectively, an electric heating plate 1 (48) is arranged on the pressing plate 2 (45), and the pressing plate 1 (44) and the electric heating plate 1 (48) cooperate to extrude the raw material; The cutting mechanism (5) forms a plurality of notches on the raw material by cutting. The cutting mechanism (5) comprises a support plate (51), a top plate (52) and a bottom plate (53). A support column (54) is arranged between the top plate (52) and the bottom plate (53). The support column (54) passes through the support plate (51). The support column (54) is slidably connected to the support plate (51). A driving source (55) for providing power to the top plate (52) is arranged on the frame (1). A plurality of tool holders (56) are arranged between the support plate (51) and the top plate (52). A connecting shaft (581) is passed through each of the tool holders (56). A connecting shaft (581) is movably connected to the knife holder (56), one end of the connecting shaft (581) is fixedly connected to the top plate (52), the other end of the connecting shaft (581) is fixedly connected to a cutter (57), a spring (58) is coaxially arranged on the connecting shaft (581), the spring (58) is located between the knife holder (56) and the top plate (52), one end of the spring (58) is fixedly connected to the top plate (52), the other end of the spring (58) is fixedly connected to the knife holder (56), a plurality of through holes (59) are opened on the support plate (51), and the cutter (57) is aligned with the through holes (59); The cutting mechanism (6) cuts the raw material into a raincoat by cutting, and the cutting mechanism (6) comprises a fixed plate 1 (61) and a fixed plate 2 (62), a support column 3 (63) is arranged between the fixed plate 1 (61) and the fixed plate 2 (62), a movable plate (64) is slidably connected to the support column 3 (63), a driving source 4 (65) for providing power to the movable plate (64) is arranged on the frame (1), a knife holder 2 (66) is arranged on the movable plate (64), and a connecting shaft 2 (68) is passed through the knife holder 2 (66). 1) and the second connecting shaft (681) is movably connected to the second knife holder (66), one end of the second connecting shaft (681) is fixedly connected to the first fixed plate (61), the other end of the second connecting shaft (681) is fixedly connected to the second cutter (67), the second connecting shaft (681) is coaxially provided with a second spring (68), the second spring (68) is located between the second knife holder (66) and the movable plate (64), the second fixed plate (62) is provided with a second through hole (69), and the second cutter (67) is aligned with the second through hole (69); The flanging heat-sealing mechanism (7) is used for folding the end of the raincoat inwards to form an end flanging, and fixing the edge of the end flanging to the raincoat. The flanging heat-sealing mechanism (7) comprises an air motor (71). The output end of the air motor (71) is connected to a fixing frame (72). A pressing member (73) is provided on the fixing frame (72). The pressing member (73) can press the raincoat. A flap (74) is rotatably provided on the frame (1). A driving source (75) for providing power to the flap (74) is provided on the frame (1). The flap (74) can be turned over to drive the end of the raincoat to fold inwards. An electric heating plate (76) is fixedly installed on the frame (1). The frame (1) is also provided with a sewing mechanism (9), the sewing mechanism (9) is used to sew a plurality of fasteners at the side flange of the raw material, the sewing mechanism (9) comprises a plurality of button sewing machines (91), the fasteners comprise buttons, and the button sewing machines (91) are capable of sewing the buttons to the side flange of the raw material; The frame (1) is provided with a material unloading station (10) for placing raincoats, the material unloading mechanism (8) is capable of transporting raincoats from the flanging heat-sealing mechanism (7) to the material unloading station (10), a transmission device (11) for transporting raw materials is provided between the material loading station (2) and the cutting mechanism (6), a clamping assembly (12) for transporting raincoats is provided between the cutting mechanism and the flanging heat-sealing mechanism (7), the clamping assembly (12) comprises a support rod (121), the support rod (121) is connected to the frame (1) Sliding connection, the support rod (121) is located between the flanging heat sealing mechanism (7) and the cutting mechanism (6), a fixed block (122) is fixedly mounted on the support rod (121), a pneumatic motor 2 (123) is arranged on the fixed block (122), a placement block (126) is arranged at the output end of the pneumatic motor 2 (123), a finger cylinder (124) is fixedly mounted on the placement block (126), and a clamping claw 1 (125) for clamping a raincoat is arranged at the output end of the finger cylinder (124).
2. The automatic raincoat making machine according to claim 1 is characterized in that: The transmission device comprises a roller group 1 (111), a roller group 2 (112), a roller group 3 (113), a roller group 4 (114), a roller group 5 (115), a tensioning assembly 1 (116), a tensioning assembly 2 (117), and a tensioning assembly 3 (118); the roller group 1 (111) is arranged between the loading station (2) and the flanging mechanism (3); the roller group 2 (112) is arranged between the flanging mechanism (3) and the bonding mechanism (4); the tensioning assembly 1 (116) is arranged between the roller group 2 (112) and the bonding mechanism (4); The roller group three (113) is arranged between the bonding mechanism (4) and the sewing mechanism (9), the tensioning assembly two (117) is arranged between the roller group three (113) and the sewing mechanism (9), the roller group four (114) is arranged between the sewing mechanism (9) and the cutting mechanism (5), the tensioning assembly three (118) is arranged between the roller group four (114) and the sewing mechanism (9), and the roller group five (115) is arranged between the cutting mechanism (5) and the cutting mechanism (6).
3. The automatic raincoat making machine according to claim 1 is characterized in that: The unloading mechanism (8) comprises a second slider (81), the second slider (81) being arranged between the flanging heat-sealing mechanism (7) and the unloading station (10), the second slider (81) being slidably connected to the frame (1), the second slider (81) being provided with a support rod (82), the support rod (82) being provided with a second clamping jaw (83) for clamping a raincoat, and the frame (1) being provided with a sixth driving source (84) for providing power to the second clamping jaw (83).
4. The automatic raincoat making machine according to claim 1 is characterized in that: The frame (1) is provided with at least two chucks three (13) and driving sources seven (14) respectively used to drive the chucks three (13); the two chucks three (13) are close to the flanging heat sealing mechanism (7) and are used to apply opposite forces to the two sides of the raincoat.
Citation Information
Patent Citations
Automatic raincoat manufacturing machine
CN219803405U