Automatic installation of insulating frame equipment

By designing automatic installation of insulated frame equipment, using a variety of components to realize automatic installation of frames and quantitative and fixed-point replacement of damaged parts, the problems of low efficiency and replacement difficulties in the prior art are solved, and work efficiency and equipment reliability are improved.

CN113353627BActive Publication Date: 2025-02-11RUIZHAN KINETIC ENERGY (JIUJIANG) CO LTD
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Patent Information

Application Number
CN202110769579.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-07-07
Publication Date
2025-02-11
Estimated Expiration
2041-07-07

AI Technical Summary

Technical Problem

The prior art is less efficient when inserting an insulating frame into the iron core, and it is difficult to replace damaged mounting parts in a quantitative and fixed position.

Method used

An automatic insulating frame equipment is designed, including a processing platform, an iron core feed conveyor belt, a lower frame mounting device, a flip device, an upper frame mounting device and a discharge device. Through frame isometric material distribution parts, frame grabber parts, iron core feeding and transplanting parts, frame iron core positioning parts, frame guide parts and quantitative and fixed-point feeding parts, the automatic installation of the frame and the quantitative and fixed-pointing of damaged parts are realized. replace.

Benefits of technology

It improves the automatic installation efficiency of the insulated frame, can insert multiple frames at once, and realizes quantitative and fixed-point replacement of damaged parts, improving work efficiency and equipment reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an automatic insulating frame installation device, comprising a processing platform and an iron core feeding conveyor belt arranged on the processing platform, a lower frame installation device is provided at the discharge end of the iron core feeding conveyor belt, a flip device is provided at the discharge end of the lower frame installation device, an upper frame installation device is provided at the discharge end of the flip device, and a discharge device is provided at the discharge end of the upper frame installation device. The present invention is an insulating frame installation device with a high degree of automation, which is convenient for inserting multiple insulating frames into an iron core at one time, and can quantitatively and fixed-point replace the insulating frames damaged during installation.
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Description

Technical Field

[0001] The invention mainly relates to the technical field of insulating frame assembly and manufacturing, in particular to automatic insulating frame installation equipment. Background Art

[0002] The produced insulating frames need to be inserted into the iron core. If the insulating frames are inserted into the iron core one by one manually, the operation efficiency is low.

[0003] According to the patent document with application number CN201821240532.2, an automatic installation device for insulating sheets is provided. The product includes a product feeding mechanism, a bottom support sheet and insulating sheet feeding mechanism, a turntable hot melt mechanism, a gluing mechanism and a discharging mechanism; the product feeding mechanism is equipped with a transfer positioning mechanism, the product feeding mechanism is used to transfer the product to the transfer positioning mechanism, the bottom support sheet and insulating sheet feeding mechanism is used to complete the automatic feeding of the bottom support sheet and the insulating sheet, the bottom support sheet and insulating sheet feeding mechanism is equipped with a hot melt mechanism, which is used to complete the hot melting of the bottom support sheet and the insulating sheet, the bottom support sheet and insulating sheet feeding mechanism are respectively connected to the transfer positioning mechanism and the turntable hot melt mechanism through a manipulator, the turntable hot melt mechanism is used to complete the hot melting of the product and the insulating sheet, and the turntable hot melt mechanism is also connected with a gluing mechanism and a discharging mechanism in sequence. The above-mentioned equipment of the product realizes the fully automatic installation and detection of the insulating sheet.

[0004] The product in the above patent is convenient for realizing fully automatic installation and detection, but it is not convenient for quantitative and fixed-point replacement of the installation parts damaged during installation. Summary of the invention

[0005] The present invention mainly provides an automatic insulating frame installation device to solve the technical problems raised in the above background technology.

[0006] The technical solution adopted by the present invention to solve the above technical problems is:

[0007] Automatically install insulation frame equipment, including a processing platform, and an iron core feeding conveyor belt arranged on the processing platform, the iron core feeding conveyor belt is provided with a lower frame mounting device at the discharge end, the lower frame mounting device is provided with a flip device at the discharge end, the flip device is provided with an upper frame mounting device at the discharge end, and the upper frame mounting device is provided with a discharge device at the discharge end;

[0008] The upper frame installation device includes a frame vibration plate feeding plate arranged on the processing platform, a frame equidistant material distribution component arranged at the discharge end of the frame vibration plate feeding plate, an iron core feeding and transplanting component arranged at the discharge end of the turning device, a frame iron core positioning component arranged on the inner wall of the iron core feeding and transplanting component, a frame guide component arranged on the top of the frame iron core positioning component, and a frame grabbing component arranged on the processing platform and used for inserting the frame after equidistant material distribution into the frame guide component, the execution end of the frame grabbing component is provided with a frame quality inspection component, and one side of the frame equidistant material distribution component is provided with a quantitative and fixed-point feeding component fixed on the processing platform;

[0009] The lower frame mounting device has the same structure as the upper frame mounting device.

[0010] Preferably, the frame equally spaced material dividing component comprises a frame slide rail provided on the processing platform and located at the discharge end of the frame vibrating plate feeding plate, a driving guide rail provided on the processing platform and located at one side of the frame slide rail, and a plurality of frame equally spaced blocks provided at the execution end of the driving guide rail, wherein the frame equally spaced blocks penetrate the side wall of the frame slide rail and extend to the inside. In this preferred embodiment, the equally spaced separation of the frame is achieved by the frame equally spaced material dividing component, so that a plurality of frames can be simultaneously sleeved on the iron core.

[0011] Preferably, the frame grabbing component includes a plurality of slide rails connected to the processing platform through support columns, a positioning slide plate slidably connected to the top of the slide rails, a driving cylinder provided at one end of the slide rails and used to drive the positioning slide plate to slide, and a frame grabbing clamping block provided at the bottom of the positioning slide plate, and a telescopic cylinder at the top and used to drive the frame grabbing clamping block to rise and fall. In this preferred embodiment, the frame grabbing component facilitates the grabbing and moving of the equally spaced frames, so as to facilitate the insertion of the frames into the iron core.

[0012] Preferably, the core feeding and transplanting component includes a core slide rail disposed on the processing platform and located at the discharge end of the turning device, a positioning plate disposed on the processing platform and located on one side of the core slide rail, a core shifting block slidably connected to the top of the positioning plate, and a driving motor disposed at the bottom of the positioning plate and a belt at the top, wherein the driving motor drives the belt to move to drive the core shifting block to move. In this preferred embodiment, the core feeding and transplanting component facilitates the stable movement of the core.

[0013] Preferably, the frame core positioning component includes a first cylinder symmetrically arranged on both sides of the core slide rail, and the first cylinder execution end penetrates the core slide rail and connects the core clamping plate. In this preferred embodiment, the frame core positioning component facilitates the positioning and fixing of the core.

[0014] Preferably, the frame guide component includes pneumatic cylinders symmetrically arranged on both sides of the core slide rail, and a frame guide plate arranged at the execution end of the pneumatic cylinder. In this preferred embodiment, the frame guide component facilitates expansion or compression guidance of the frame, so that the frame can be plugged into the core.

[0015] Preferably, the frame quality inspection component includes an image recognition camera disposed on the side wall of the frame grabbing clamp, and the PLC controller receives and analyzes the image information of the image recognition camera, and triggers the quantitative and fixed-point loading component when the frame is damaged after installation, so that the new frame is quantitatively and fixed-point loaded into the frame slide rail. In this preferred embodiment, the PLC controller receives and analyzes the image information of the image recognition camera, and triggers the quantitative and fixed-point loading component when the frame is damaged after installation, so that the new frame is quantitatively and fixed-point loaded into the frame slide rail, so as to facilitate the fixed-point replacement of the damaged frame.

[0016] Preferably, the quantitative and fixed-point feeding component includes a plurality of first pneumatic cylinders disposed on the processing platform and located on the side of the driving guide rail away from the frame slide rail, a linear guide rail disposed at the execution end of the first pneumatic cylinder and located on the upper part of the frame slide rail, a stepper motor disposed on the side wall of the linear guide rail and located at the feeding end of the frame slide rail, and a quantitative feeding turntable disposed at the execution end of the stepper motor, a second pneumatic cylinder is disposed at the execution end of the linear guide rail, and a material removal rod is disposed at the execution end of the second pneumatic cylinder. In this preferred embodiment, the quantitative and fixed-point feeding component facilitates the quantitative and fixed-point feeding of the frame into the frame equidistant material distribution component.

[0017] Preferably, the flipping device includes a support plate slidably connected to the processing platform, an electric cylinder disposed on the processing platform and used to drive the support plate to slide, and an iron core flipping box disposed on one side of the support plate and a transmission motor on the other side and used to drive the iron core flipping box to flip. In this preferred embodiment, the flipping of the iron core is achieved by the flipping device, so that the top and bottom of the iron core can be easily plugged into the frame.

[0018] Preferably, the unloading device comprises an unloading conveyor belt arranged on the processing platform, a movable plate slidably connected to the slide rail plate, and an unloading clamping block arranged at the bottom of the movable plate, and a second cylinder at the top for driving the unloading clamping block to rise and fall. In this preferred embodiment, the unloading device facilitates unloading of the finished product after processing.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] The invention has a high degree of automation, and is convenient for inserting a plurality of insulating frames into the iron core at one time, thereby improving efficiency and facilitating operation. Meanwhile, the insulating frames damaged during installation can be replaced quantitatively and at fixed points.

[0021] The frame equidistant dividing components are used to achieve equidistant separation of the frames, so that multiple frames can be simultaneously mounted on the core. The frame grabbing components are used to grab and move the equidistantly separated frames, so that the frames can be plugged into the core. The core feeding and transplanting components are used to stably move the core. The frame core positioning components are used to position and fix the core. The frame guiding components are used to expand or compress the frame, so that the frame can be plugged into the core. The PLC controller receives and analyzes image information from the image recognition camera, and triggers the quantitative and fixed-point loading components when the frame is damaged after installation, so that a new frame can be quantitatively and fixed-point loaded into the frame slide rail, so that the damaged frame can be replaced at a fixed point. The flipping device is used to flip the core, so that the frame can be plugged into the top and bottom of the core. The unloading device is used to unload the finished product.

[0022] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is an axonometric diagram of the overall structure of the present invention;

[0024] Figure 2 It is an axonometric view of the structure of the frame grabbing component of the present invention;

[0025] Figure 3 It is an axonometric view of the structure of the frame equidistant material distribution components of the present invention;

[0026] Figure 4 It is an axonometric view of the structure of the iron core feeding and transplanting component of the present invention;

[0027] Figure 5 This is an axonometric diagram of the quantitative and fixed-point feeding component structure of the present invention;

[0028] Figure 6 It is a top view of the overall structure of the present invention;

[0029] Figure 7 A side view of the frame grabbing component structure of the present invention;

[0030] Figure 8 It is a side view of the quantitative and fixed-point feeding component structure of the present invention.

[0031] Description of the drawings: 10, processing platform; 11, iron core feeding conveyor belt; 20, lower frame mounting device; 30, turning device; 31, support plate; 32, electric cylinder; 33, iron core turning box; 34, transmission motor; 40, upper frame mounting device; 41, frame vibration plate feeding plate; 42, frame equidistant material dividing component; 421, frame slide rail; 422, driving guide rail; 423, frame equal division; 43, iron core feeding and transplanting component; 431, iron core slide rail; 432, positioning plate; 433, iron core shifting block; 434, driving motor; 435, belt; 44, frame iron core positioning component; 441, first cylinder; 442, Core clamp; 45, frame guide component; 451, pneumatic cylinder; 452, frame guide plate; 46, frame grabbing component; 461, slide plate; 462, positioning slide plate; 463, drive cylinder; 464, frame grabbing clamp; 465, telescopic cylinder; 47, frame quality inspection component; 471, image recognition camera; 48, quantitative and fixed-point feeding component; 481, first pneumatic cylinder; 482, linear guide; 483, stepping motor; 484, quantitative feeding turntable; 485, second pneumatic cylinder; 486, material removal rod; 50, unloading device; 51, unloading conveyor belt; 52, moving plate; 53, unloading clamp; 54, second cylinder. DETAILED DESCRIPTION

[0032] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.

[0033] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly connected by technicians in the technical field to which the present invention belongs. The terminology used in the specification of the present invention is for the purpose of describing specific embodiments and is not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0035] Please refer to the attached Figure 1 , 6As shown, in a preferred embodiment of the present invention, the automatic installation of the insulating frame equipment includes a processing platform 10, and an iron core feeding conveyor belt 11 arranged on the processing platform 10, the iron core feeding conveyor belt 11 is provided with a lower frame installation device 20 at the discharge end, the lower frame installation device 20 is provided with a flip device 30 at the discharge end, the flip device 30 is provided with an upper frame installation device 40 at the discharge end, and the upper frame installation device 40 is provided with a discharge device 50 at the discharge end; the flip device 30 includes a sliding connection to the processing platform 10 The support plate 31 is provided on the processing platform 10 and is used to drive the support plate 31 to slide. The electric cylinder 32 is provided on the processing platform 10 and is used to drive the support plate 31 to slide. The iron core flip box 33 is provided on one side of the support plate 31 and the transmission motor 34 is provided on the other side and is used to drive the iron core flip box 33 to flip. The unloading device 50 includes a unloading conveyor belt 51 provided on the processing platform 10, a movable plate 52 slidably connected to the slide plate 461, and an unloading clamping block 53 provided at the bottom of the movable plate 52 and a second cylinder 54 at the top and is used to drive the unloading clamping block 53 to rise and fall.

[0036] It should be noted that, in the present embodiment, the iron core enters the lower frame installation device 20 via the iron core feeding conveyor belt 11, the lower frame installation device 20 performs lower frame installation on the iron core, and after the lower frame installation is completed, the iron core is moved into the flipping device 30, the flipping device 30 flips the iron core 180 degrees, after the flipping is completed, the upper frame installation device 40 moves the iron core out and performs upper frame installation on the iron core, after the upper frame installation is completed, the unloading device 50 unloads the finished iron core;

[0037] Furthermore, when the turning device 30 is working, the lower frame mounting device 20 moves the processed iron core into the iron core turning box 33, the transmission motor 34 drives the iron core turning box 33 to rotate 180 degrees, and the electric cylinder 32 moves the iron core turning box 33 to the iron core feeding end of the upper frame mounting device 40 through the support plate 31;

[0038] Furthermore, when the unloading device 50 is working, the second cylinder 54 drives the unloading clamp 53 to clamp the finished iron core and then reset it, and is driven by the movable plate 52 to move to the top of the unloading conveyor belt 51, releases the finished iron core, and the finished iron core is unloaded through the unloading conveyor belt 51.

[0039] Please refer to the attached Figure 2 , 3As shown in Figures 4 and 7, in another preferred embodiment of the present invention, the upper frame mounting device 40 includes a frame vibration plate feeding tray 41 arranged on the processing platform 10, a frame equidistant material dividing component 42 arranged at the discharge end of the frame vibration plate feeding tray 41, an iron core feeding and transplanting component 43 arranged at the discharge end of the turning device 30, a frame iron core positioning component 44 arranged on the inner wall of the iron core feeding and transplanting component 43, a frame guide component 45 arranged on the top of the frame iron core positioning component 44, and a frame guide component 45 arranged on the processing platform 10 and used for inserting the frame after equidistant material dividing. 5, the frame grabbing component 46, the frame equally spaced material dividing component 42 includes a frame slide rail 421 arranged on the processing platform 10 and located at the discharge end of the frame vibration plate feeding plate 41, a driving guide rail 422 arranged on the processing platform 10 and located on one side of the frame slide rail 421, and a plurality of frame equally spaced blocks 423 arranged at the execution end of the driving guide rail 422, the frame equally spaced blocks 423 penetrate the side wall of the frame slide rail 421 and extend to the inside, the frame grabbing component 46 includes a plurality of slide rail plates 461 connected to the processing platform 10 through a support column, and a fixed plate 461 slidably connected to the top of the slide rail plate 461 The positioning slide 462, a driving cylinder 463 provided at one end of the slide plate 461 and used to drive the positioning slide 462 to slide, and a frame grabbing clamp 464 provided at the bottom of the positioning slide 462, and a telescopic cylinder 465 at the top and used to drive the frame grabbing clamp 464 to rise and fall, the iron core feeding and transplanting component 43 includes an iron core slide rail 431 provided on the processing platform 10 and located at the discharge end of the turning device 30, a positioning plate 432 provided on the processing platform 10 and located on one side of the iron core slide rail 431, an iron core material block 433 slidably connected to the top of the positioning plate 432, and a positioning plate 432 provided on the processing platform 10 and located on one side of the iron core slide rail 431, and a positioning plate 432 provided on the processing platform 10 and located on the side of the iron core material block 433 slidably connected to the top of the positioning plate 432, and a positioning plate 432 provided on the processing platform 10 and located on the one side of the iron core material block 433 slidably connected to the top of the positioning plate 432, and a positioning plate 432 provided on the processing platform 10 and located on the one side of the iron core slide rail 431, and a positioning plate 432 provided on the processing platform 10 and located on the one side of the iron core material block 433 slidably connected to the top of the positioning plate 432 ... The driving motor 434 at the bottom of the positioning plate 432 and the belt 435 at the top, the driving motor 434 moves through the driving belt 435 to drive the core stripping block 433 to move, the frame core positioning component 44 includes a first cylinder 441 symmetrically arranged on both sides of the core slide rail 431, the execution end of the first cylinder 441 passes through the core slide rail 431 and connects the core clamping plate 442, the frame guide component 45 includes a pneumatic cylinder 451 symmetrically arranged on both sides of the core slide rail 431, and a frame guide plate 452 arranged at the execution end of the pneumatic cylinder 451.

[0040] It should be noted that, in the present embodiment, when the frame is installed, taking the above frame as an example, the core feeding and transplanting component 43 transplants the core to the position of the frame core positioning component 44 through the core turning box 33, the frame core positioning component 44 positions and clamps the core, the upper frame is placed in the frame vibration plate feeding tray 41, the upper frame is sent out in one direction through the frame vibration plate feeding tray 41, the upper frame is positioned at an equal distance through the frame equidistant material dividing component 42, the frame grabbing component 46 takes the upper frame out of the frame equidistant material dividing component 42, the frame guide component 45 is fixed above the core, the upper frame is inserted into the core driven by the frame grabbing component 46 but is not installed to the bottom, and the upper frame continues to be installed in place after the frame guide component 45 is withdrawn;

[0041] Furthermore, when the core feeding and transplanting component 43 is working, the driving motor 434 drives the belt 435 to move, so as to drive the core shifting block 433 to move, and the core shifting block 433 shifts the core in the core flipping box 33;

[0042] Furthermore, when the frame core positioning component 44 is working, the first cylinder 441 drives the core clamping plate 442 to move so as to clamp and fix the core;

[0043] Furthermore, when the frame equally spaced material dividing component 42 is working, the upper frame enters the frame slide rail 421, and at this time, the driving guide rail 422 drives the frame equally spaced blocks 423 to move into the frame slide rail 421, so as to separate the upper frame equally spaced;

[0044] Furthermore, when the frame grabbing component 46 is working, the driving cylinder 463 drives the positioning slide plate 462 to move, and the telescopic cylinder 465 drives the frame grabbing clamp 464 to rise and fall, and the frame grabbing clamp 464 grabs the upper frame;

[0045] Furthermore, when the frame guide component 45 is working, the pneumatic cylinder 451 drives the frame guide plate 452 to move, so that the frame guide plate 452 covers the top of the iron core.

[0046] Please refer to the attached Figure 5 , 8As shown, in a preferred embodiment of the present invention, the execution end of the frame grabbing component 46 is provided with a frame quality inspection component 47, and one side of the frame equidistant material distribution component 42 is provided with a quantitative fixed-point feeding component 48 fixed on the processing platform 10; the lower frame installation device 20 has the same structure as the upper frame installation device 40, and the frame quality inspection component 47 includes an image recognition camera 471 arranged on the side wall of the frame grabbing clamp block 464, and the PLC controller receives and analyzes the image information of the image recognition camera 471, and triggers the quantitative fixed-point feeding component 48 when the frame is damaged after installation, so that the new frame is quantitatively and fixedly fed to the frame slide. Inside the rail 421, the quantitative and fixed-point loading component 48 includes a plurality of first pneumatic cylinders 481 arranged on the processing platform 10 and located on the side of the driving guide rail 422 away from the frame slide rail 421, a linear guide rail 482 arranged at the execution end of the first pneumatic cylinder 481 and located on the upper part of the frame slide rail 421, a stepper motor 483 arranged on the side wall of the linear guide rail 482 and located at the feeding end of the frame slide rail 421, and a quantitative feeding turntable 484 arranged at the execution end of the stepper motor 483, the execution end of the linear guide rail 482 is provided with a second pneumatic cylinder 485, and the execution end of the second pneumatic cylinder 485 is provided with a material removal rod 486.

[0047] It should be noted that, in this embodiment, the PLC controller receives and analyzes the image information of the image recognition camera 471, and triggers the quantitative and fixed-point loading component 48 when the frame is damaged after installation, so that the new frame is quantitatively and fixed-point loaded into the frame slide rail 421, and the frame grabbing component 46 removes the damaged frame and clamps the new frame in the frame slide rail 421 for installation;

[0048] Furthermore, when the quantitative and fixed-point loading component 48 is working, the first pneumatic cylinder 481 drives the linear guide rail 482 to move so that the quantitative feeding turntable 484 is located at the feeding end of the frame slide rail 421, and the number of feeding is consistent with the number of damaged frames. During feeding, the stepper motor 483 drives the quantitative feeding turntable 484 to rotate. For every unit angle of rotation of the quantitative feeding turntable 484, one frame is fed. After feeding, the linear guide rail 482 drives the feeding rod 486 to move to move the frame to the corresponding position, and the second pneumatic cylinder 485 can drive the feeding rod 486 to extend and retract.

[0049] The specific process of the present invention is as follows:

[0050] The PLC controller model is "OSM-RPLC".

[0051] The iron core enters the lower frame installation device 20 through the iron core feeding conveyor belt 11, and the lower frame installation device 20 installs the iron core on the lower frame. After the installation of the lower frame is completed, the iron core is moved into the flipping device 30, and the flipping device 30 flips the iron core 180 degrees. After the flipping is completed, the upper frame installation device 40 moves the iron core out and installs the iron core on the upper frame. After the installation of the upper frame is completed, the unloading device 50 unloads the finished iron core;

[0052] When the turning device 30 is working, the lower frame installation device 20 moves the processed iron core into the iron core turning box 33, the transmission motor 34 drives the iron core turning box 33 to rotate 180 degrees, and the electric cylinder 32 moves the iron core turning box 33 to the iron core feeding end of the upper frame installation device 40 through the support plate 31;

[0053] When the unloading device 50 is working, the second cylinder 54 drives the unloading clamp 53 to clamp the finished iron core and then reset, and driven by the moving plate 52, it moves to the top of the unloading conveyor belt 51, releases the finished iron core, and the finished iron core is unloaded through the unloading conveyor belt 51;

[0054] When installing the frame, taking the above frame as an example, the core feeding and transplanting component 43 transplants the core to the position of the frame core positioning component 44 through the core turning box 33, the frame core positioning component 44 positions and clamps the core, puts the upper frame into the frame vibration plate feeding tray 41, sends the upper frame out in one direction through the frame vibration plate feeding tray 41, positions the upper frame at equal distances through the frame equidistant material dividing component 42, and the frame grabbing component 46 takes the upper frame out of the frame equidistant material dividing component 42, the frame guide component 45 is fixed above the core, the upper frame is inserted into the core driven by the frame grabbing component 46 but is not installed to the bottom, and the upper frame continues to be installed in place after the frame guide component 45 is withdrawn;

[0055] When the core feeding and transplanting component 43 is working, the driving motor 434 drives the driving belt 435 to move, so as to drive the core shifting block 433 to move, and the core shifting block 433 shifts the core in the core turning box 33;

[0056] When the frame core positioning component 44 is working, the first cylinder 441 drives the core clamping plate 442 to move so as to clamp and fix the core;

[0057] When the frame equally spaced material dividing component 42 is working, the upper frame enters the frame slide rail 421, and the driving guide rail 422 drives the frame equally spaced blocks 423 to move into the frame slide rail 421, so as to separate the upper frame equally spaced;

[0058] When the frame grabbing component 46 is working, the driving cylinder 463 drives the positioning slide plate 462 to move, and the telescopic cylinder 465 drives the frame grabbing clamp 464 to rise and fall, and the frame grabbing clamp 464 grabs the upper frame;

[0059] When the frame guide component 45 is working, the pneumatic cylinder 451 drives the frame guide plate 452 to move so that the frame guide plate 452 covers the top of the iron core;

[0060] The PLC controller receives and analyzes the image information of the image recognition camera 471, and triggers the quantitative and fixed-point loading component 48 when the frame is damaged after installation, so that the new frame is quantitatively and fixed-point loaded into the frame slide rail 421. After the frame grabbing component 46 removes the damaged frame, it clamps the new frame in the frame slide rail 421 for installation;

[0061] When the quantitative and fixed-point loading component 48 is working, the first pneumatic cylinder 481 drives the linear guide rail 482 to move so that the quantitative feeding turntable 484 is located at the feeding end of the frame slide rail 421. The number of feeding is consistent with the number of damaged frames. During feeding, the stepper motor 483 drives the quantitative feeding turntable 484 to rotate. The quantitative feeding turntable 484 feeds one frame for every unit angle of rotation. After feeding, the linear guide rail 482 drives the feeding rod 486 to move to move the frame to the corresponding position. The second pneumatic cylinder 485 can drive the feeding rod 486 to extend and retract.

[0062] The above is an exemplary description of the present invention in combination with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as such non-substantial improvements are made by adopting the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.

Claims

1. An automatic insulating frame installation device, comprising a processing platform (10) and an iron core feeding conveyor belt (11) arranged on the processing platform (10), characterized in that The discharge end of the core feeding conveyor belt (11) is provided with a lower frame mounting device (20), the discharge end of the lower frame mounting device (20) is provided with a turning device (30), the discharge end of the turning device (30) is provided with an upper frame mounting device (40), and the discharge end of the upper frame mounting device (40) is provided with a unloading device (50); The upper frame installation device (40) comprises a frame vibration plate feeding tray (41) arranged on the processing platform (10), a frame equidistant material distribution component (42) arranged at the discharge end of the frame vibration plate feeding tray (41), an iron core feeding and transplanting component (43) arranged at the discharge end of the turning device (30), a frame iron core positioning component (44) arranged on the inner wall of the iron core feeding and transplanting component (43), a frame guide component (45) arranged on the top of the frame iron core positioning component (44), and a frame grabbing component (46) arranged on the processing platform (10) and used for inserting the frame after equidistant material distribution into the frame guide component (45), the execution end of the frame grabbing component (46) is provided with a frame quality inspection component (47), and one side of the frame equidistant material distribution component (42) is provided with a quantitative and fixed-point feeding component (48) fixed on the processing platform (10); The lower frame mounting device (20) and the upper frame mounting device (40) have the same structure; The frame equally spaced material distribution component (42) comprises a frame slide rail (421) provided on the processing platform (10) and located at the discharge end of the frame vibration plate feeding plate (41), a driving guide rail (422) provided on the processing platform (10) and located at one side of the frame slide rail (421), and a plurality of frame equally spaced blocks (423) provided at the execution end of the driving guide rail (422), wherein the frame equally spaced blocks (423) penetrate the side wall of the frame slide rail (421) and extend to the inside; The turning device (30) comprises a support plate (31) slidably connected to the processing platform (10), an electric cylinder (32) arranged on the processing platform (10) and used to drive the support plate (31) to slide, and an iron core turning box (33) arranged on one side of the support plate (31) and a transmission motor (34) on the other side and used to drive the iron core turning box (33) to turn.

2. The automatic insulating frame installation device according to claim 1, characterized in that: The frame grabbing component (46) includes a plurality of slide rails (461) connected to the processing platform (10) via support columns, a positioning slide plate (462) slidably connected to the top of the slide rails (461), a driving cylinder (463) provided at one end of the slide rails (461) and used to drive the positioning slide plate (462) to slide, a frame grabbing clamp (464) provided at the bottom of the positioning slide plate (462), and a telescopic cylinder (465) provided at the top and used to drive the frame grabbing clamp (464) to rise and fall.

3. The automatic insulation frame installation device according to claim 2, characterized in that: The iron core feeding and transplanting component (43) comprises an iron core slide rail (431) arranged on the processing platform (10) and located at the discharge end of the turning device (30), a positioning plate (432) arranged on the processing platform (10) and located at one side of the iron core slide rail (431), an iron core shifting block (433) slidably connected to the top of the positioning plate (432), and a driving motor (434) arranged at the bottom of the positioning plate (432) and a belt (435) at the top. The driving motor (434) moves through the driving belt (435) to drive the iron core shifting block (433) to move.

4. The automatic insulating frame installation device according to claim 3 is characterized in that: The frame iron core positioning component (44) comprises a first cylinder (441) symmetrically arranged on both sides of the iron core slide rail (431), and an execution end of the first cylinder (441) passes through the iron core slide rail (431) and is connected to the iron core clamping plate (442).

5. The automatic insulating frame installation device according to claim 3, characterized in that: The frame guide component (45) comprises a pneumatic cylinder (451) symmetrically arranged on both sides of the iron core slide rail (431), and a frame guide plate (452) arranged at the execution end of the pneumatic cylinder (451).

6. The automatic insulating frame installation device according to claim 2, characterized in that: The frame quality inspection component (47) includes an image recognition camera (471) disposed on the side wall of the frame grabbing clamp (464), and the PLC controller receives and analyzes image information from the image recognition camera (471), and triggers the quantitative and fixed-point loading component (48) when the frame is damaged after installation, so that a new frame is quantitatively and fixed-point loaded into the frame slide rail (421).

7. The automatic insulating frame installation device according to claim 1, characterized in that: The quantitative and fixed-point feeding component (48) comprises a plurality of first pneumatic cylinders (481) arranged on the processing platform (10) and located on the side of the driving guide rail (422) away from the frame slide rail (421), a linear guide rail (482) arranged at the execution end of the first pneumatic cylinder (481) and located on the upper part of the frame slide rail (421), a stepper motor (483) arranged on the side wall of the linear guide rail (482) and located at the feeding end of the frame slide rail (421), and a quantitative feeding turntable (484) arranged at the execution end of the stepper motor (483), a second pneumatic cylinder (485) is arranged at the execution end of the linear guide rail (482), and a material removal rod (486) is arranged at the execution end of the second pneumatic cylinder (485).

8. The automatic insulating frame installation device according to claim 2, characterized in that: The unloading device (50) comprises a unloading conveyor belt (51) arranged on the processing platform (10), a movable plate (52) slidably connected to a slide rail plate (461), and an unloading clamping block (53) arranged at the bottom of the movable plate (52), and a second cylinder (54) at the top for driving the unloading clamping block (53) to rise and fall.

Citation Information

Patent Citations

  • Insulating piece automatic installation equipment

    CN208637511U

  • Automatic insulation frame installation equipment

    CN215363761U