Lead acid battery lead residue recovery system

By designing a waste lead slag recycling system for lead-acid batteries, and utilizing components such as a dismantling platform and an electrolytic cell, the problems of harmless dismantling of lead-acid batteries and purification of waste lead slag were solved, achieving efficient recycling of lead resources.

CN113638010BActive Publication Date: 2026-02-24ANHUI YONGHENG STORAGE BATTERY
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Patent Information

Application Number
CN202110905313.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-08-09
Publication Date
2026-02-24
Estimated Expiration
2041-08-09

AI Technical Summary

Technical Problem

Existing lead-acid battery waste lead slag recycling systems are difficult to achieve harmless dismantling, purification of waste lead slag and collection of purified products, and are not convenient for the overall harmless recycling of lead-acid batteries.

Method used

A waste lead slag recycling system for lead-acid batteries was designed, including a dismantling platform and an electrolytic cell. Through components such as a battery dismantling device, an electrolyte recovery component, and a stripping and recovery component, the system achieves the harmless dismantling of lead-acid batteries and the purification of waste lead slag and the collection of purified products.

Benefits of technology

It enables the harmless dismantling of lead-acid batteries, effectively purifies and collects waste lead slag, and improves the recycling efficiency of lead resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a lead-acid battery waste lead slag recovery system, which comprises a disassembling platform and an electrolytic cell. The disassembling platform is provided with a battery disassembling device. The electrolytic cell is divided into four electrolytic cavities by a cross partition. The electrolytic cell is provided with a battery plate crushing and feeding device at the upper portion. The cross partition is provided with a movable feeding component at the top. The inner wall of the electrolytic cavity is provided with a first electrolytic rod at one side and a stepping motor at the other side. The executing end of the stepping motor is provided with a rotating disc. The side wall of the rotating disc is provided with a positioning ring. The inner wall of the positioning ring is slidably connected with a second electrolytic rod. The electrolytic cell is provided with a stripping and recovery component at the top. The battery disassembling device comprises a positioning plate, an electrolyte recovery component and a battery fixing component which are arranged on the side wall of the positioning plate. A top plate is connected to the upper surface of the disassembling platform through a supporting column. A movable battery plate disassembling component is arranged on the bottom of the top plate. The application is a recovery system which is convenient for harmless disassembling of lead-acid batteries and convenient for purification of waste lead slag and collection of the purified material.
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Description

Technical Field

[0001] This invention mainly relates to the technical field of lead-acid battery recycling, specifically a waste lead slag recycling system for lead-acid batteries. Background Technology

[0002] Lead-acid batteries are rechargeable batteries whose electrodes are mainly made of lead and its oxides, and whose electrolyte is sulfuric acid solution. Direct disposal of lead-acid batteries after they reach the end of their service life will cause serious harm to the environment. Recycling them can not only obtain lead resources, but also benefit environmental protection.

[0003] According to the patent document with application number CN201821090136.6, the environmentally friendly and high-efficiency lead-acid battery recycling system includes a crushing device, a fine grinding device, a conveying device, an electromagnet, a vacuum distillation device, and a controller. This system can more thoroughly crush waste lead-acid batteries and remove most of the iron impurities, thus improving the recycling efficiency.

[0004] The system in the aforementioned patent can more thoroughly crush waste lead-acid batteries and remove most of the iron impurities, thus improving the recycling effect. However, it is not convenient for the harmless dismantling of lead-acid batteries, nor for the purification of waste lead slag and the collection of purified products, and it is not convenient for the overall harmless recycling of lead-acid batteries. Summary of the Invention

[0005] This invention mainly provides a waste lead slag recycling system for lead-acid batteries to solve the technical problems mentioned in the background.

[0006] The technical solution adopted by the present invention to solve the above-mentioned technical problems is as follows:

[0007] A waste lead slag recycling system for lead-acid batteries includes a dismantling platform and an electrolytic cell located on one side of the dismantling platform. The dismantling platform is equipped with a battery dismantling device. The electrolytic cell is divided into four electrolytic chambers by a cross-shaped partition. A battery panel crushing and feeding device is located at the top of the electrolytic cell.

[0008] The top of the cross-shaped partition is provided with a moving feeding component, the bottom of the outer wall of the electrolysis chamber is provided with a sorting and discharging component, the top of the inner wall of the electrolysis chamber and the side near the moving feeding component are provided with a first electrolysis rod, the top of the other side is provided with a stepper motor, the actuating end of the stepper motor is provided with a rotating disk, the side wall of the rotating disk is provided with a positioning ring, the inner wall of the positioning ring is slidably connected to a second electrolysis rod, and the top of the electrolysis cell is provided with a stripping and recycling component for scraping off the lead metal deposited on the surface of the second electrolysis rod;

[0009] The battery panel crushing and feeding device includes a feeding disc connected to the top of the electrolytic cell via a support column, four feeding holes located at the bottom of the inner wall of the feeding disc, a feeding plate located on the side of the feeding disc near the dismantling platform, a crusher located on the feeding plate, and an opening and closing component located at the bottom of the feeding disc and a feeding component located at the top.

[0010] The battery disassembly device includes two positioning plates symmetrically arranged on the upper surface of the disassembly platform, an electrolyte recovery component and a battery fixing component arranged sequentially from top to bottom on the side wall of the positioning plates, a top plate on the upper surface of the disassembly platform connected by a support column, and a movable battery panel disassembly component located at the bottom of the top plate. The movable battery panel disassembly component is used to remove the battery panel from the battery and transport the battery panel to the feeding plate.

[0011] Preferably, the moving feeding component includes a first linear guide rail disposed on the cross partition, a drive motor disposed at the actuating end of the first linear guide rail, a pad disposed at the actuating end of the drive motor, and a feeding nozzle disposed on the pad, the feeding end of the feeding nozzle being connected to a feeding pipe. In this preferred embodiment, the moving feeding component facilitates the addition of electrolyte and reducing agent into the electrolysis chamber.

[0012] Preferably, the sorting and discharging component includes a discharge port located at the bottom of the side wall of the electrolysis chamber, an outer cover plate located on the outer wall of the electrolysis cell and covering the discharge port, a baffle plate located on the inner wall of the outer cover plate, and a drive cylinder located on the top of the outer cover plate for driving the baffle plate to rise and fall. The upper part of the side wall of the baffle plate is provided with filter screen holes. The inner side wall of the electrolysis chamber is provided with a discharge tilting plate, and the outer wall of the electrolysis cell is provided with a servo motor for driving the discharge tilting plate to rotate. In this preferred embodiment, the sorting and discharging component facilitates the sorting and discharge of electrolyte and waste residue after electrolysis.

[0013] Preferably, the stripping and recycling component includes a first L-shaped fixing plate symmetrically arranged on both sides of the second electrolytic rod and fixed to the top of the electrolytic cell; a first telescopic cylinder located on the side of the first L-shaped fixing plate away from the second electrolytic rod; a second L-shaped fixing plate on the other side and connected to the actuating end of the first telescopic cylinder; a second telescopic cylinder located on the side of the second L-shaped fixing plate away from the second electrolytic rod; a lead stripping box on the other side and connected to the actuating end of the second telescopic cylinder; and a negative pressure transmission pipe communicating with the bottom of the lead stripping box. An auxiliary moving component is provided on the sidewall of the feeding disc above the second electrolytic rod. In this preferred embodiment, the stripping and recycling component facilitates the scraping of lead metal deposited on the surface of the second electrolytic rod for lead metal recovery.

[0014] Preferably, the auxiliary moving component includes an extension plate disposed on the side wall of the feed disc, and a hydraulic cylinder disposed on the upper surface of the extension plate and having its actuating end penetrating the extension plate. In this preferred embodiment, the auxiliary moving component facilitates the application of driving force to the second electrolytic rod to facilitate the scraping of lead metal.

[0015] Preferably, the opening and closing component includes a fixed box connected to the center of the upper surface of the feeding disc, a first drive motor disposed on the inner wall of the fixed box, and an opening and closing disc disposed at the actuating end of the first drive motor and located at the bottom of the feeding disc, wherein the opening and closing disc has a feeding through hole. In this preferred embodiment, the opening and closing component facilitates the precise addition of the pulverized battery panels into the electrolysis chamber.

[0016] Preferably, the feeding component includes a second drive motor disposed on the upper surface of the fixed box, a connecting rod disposed on the actuating end of the second drive motor, and a feeding plate disposed on the side wall of the connecting rod and extending to the upper surface of the feeding disc. In this preferred embodiment, the feeding component facilitates the agitation of the pulverized battery panels on the upper surface of the feeding disc, thereby facilitating feeding.

[0017] Preferably, the electrolyte recovery component includes an electric cylinder disposed on the outer wall of the positioning plate. The actuating end of the electric cylinder passes through the positioning plate and connects to a negative pressure box. Multiple needles are connected to the side wall of the negative pressure box, and one end of the negative pressure box is connected to a negative pressure tube. In this preferred embodiment, the electrolyte recovery component facilitates the recovery of acid from the lead-acid battery.

[0018] Preferably, the battery fixing component includes a pneumatic cylinder disposed on the outer wall of the positioning plate, the actuating end of the pneumatic cylinder penetrating the positioning plate and connecting to the clamping plate. In this preferred embodiment, the battery fixing component facilitates the stable fixing of the lead-acid battery.

[0019] Preferably, the mobile battery panel disassembly component includes a second linear guide rail symmetrically arranged on the top of the top plate, a movable plate with its bottom ends respectively connected to the execution ends of the two second linear guide rails, a disassembly box located at the bottom of the movable plate, a cylinder at the top for driving the disassembly box to rise and fall, and four pneumatic cylinders arranged in a circular array on the side wall of the disassembly box, the execution end of the pneumatic cylinder penetrating the disassembly box and connecting to the cutting head. In this preferred embodiment, the mobile battery panel disassembly component facilitates the removal of the battery panel from the storage battery and the transport of the battery panel to the feeding plate.

[0020] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0021] In this invention, the battery dismantling device facilitates the harmless dismantling of lead-acid batteries, and the electrolytic cell and stripping and recycling components facilitate the purification of waste lead slag and the collection of purified products.

[0022] The battery fixing component facilitates the stable fixing of lead-acid batteries; the electrolyte recovery component facilitates the recovery of acid from lead-acid batteries; the movable battery panel disassembly component facilitates the removal of battery panels from the battery and their transport to the feeding plate; the opening and closing component facilitates the targeted addition of crushed battery panels into the electrolysis chamber; the feeding component facilitates the movement of crushed battery panels on the surface of the feeding disc for feeding purposes; the moving feeding component facilitates the addition of electrolyte and reducing agent into the electrolysis chamber; the peeling and recovery component facilitates the scraping of lead metal deposited on the surface of the second electrolytic rod for lead metal recovery; the auxiliary moving component facilitates the application of driving force to the second electrolytic rod for lead metal scraping; and the sorting and discharging component facilitates the separate discharge of electrolyte and waste residue after electrolysis.

[0023] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. Attached Figure Description

[0024] Figure 1 This is an isometric view of the overall structure of the present invention;

[0025] Figure 2 This is an exploded view of the overall structure of the present invention;

[0026] Figure 3 This is an exploded view of the structure of the battery panel crushing and feeding device of the present invention;

[0027] Figure 4 This is an exploded view of the electrolytic cell structure of the present invention;

[0028] Figure 5 This is a top view of the overall structure of the present invention;

[0029] Figure 6 This is a cross-sectional view of the overall structure of the present invention;

[0030] Figure 7 This is a cross-sectional view of the battery disassembly device of the present invention;

[0031] Figure 8 This is a cross-sectional view of the sorting and feeding component structure of the present invention.

[0032] Figure Descriptions: 10. Disassembly Platform; 20. Electrolytic Cell; 21. Cross Baffle; 22. Electrolysis Chamber; 23. Moving Feeding Component; 231. First Linear Guide Rail; 232. Drive Motor; 233. Pad; 234. Feed Nozzle; 235. Feed Pipe; 24. Sorting and Discharging Component; 241. Discharge Port; 242. Outer Cover Plate; 243. Baffle; 244. Drive Cylinder; 245. Filter Screen; 246. Unloading... 247. Material tilting plate; 25. Servo motor; 26. First electrolytic rod; 27. Stepper motor; 28. Rotary disk; 29. ​​Positioning ring; 20. Second electrolytic rod; 21. Stripping and recycling component; 22. First L-shaped fixing plate; 23. First telescopic cylinder; 24. Second L-shaped fixing plate; 25. Second telescopic cylinder; 26. Lead stripping box; 277. Negative pressure transmission pipe; 28. Auxiliary moving component; 29. ​​Extension 282. Plate; 30. Hydraulic cylinder; 31. Battery disassembly device; 32. Positioning plate; 32. Electrolyte recovery component; 321. Electric cylinder; 322. Negative pressure box; 323. Needle; 324. Negative pressure tube; 33. Battery fixing component; 331. Pneumatic cylinder; 332. Clamping plate; 34. Mobile battery panel disassembly component; 341. Second linear guide rail; 342. Moving plate; 343. Disassembly box; 344. Cylinder; 345. Pneumatic cylinder; 346. Cutter head; 35. Top plate; 40. Battery panel crushing and feeding device; 41. Feeding disc; 411. Feeding hole; 42. Feeding plate; 43. Crusher; 44. Opening and closing component; 441. Fixed box; 442. First drive motor; 443. Opening and closing disc; 4431. Feeding through hole; 45. Feeding component; 451. Second drive motor; 452. Connecting rod; 453. Feeding plate. Detailed Implementation

[0033] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be given below with reference to the accompanying drawings, which illustrate several embodiments of the present invention. However, the present invention can be implemented in different forms and is not limited to the embodiments described in the text. Rather, these embodiments are provided to make the disclosure of the present invention more thorough and complete.

[0034] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0035] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly associated with those skilled in the art to which this invention pertains. The terminology used herein in the specification of this invention is for the purpose of describing particular embodiments and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0036] Please refer to the appendix carefully. Figure 1 , 2As shown in Figures 4, 6, and 8, in a preferred embodiment of the present invention, the waste lead slag recycling system for lead-acid batteries includes a dismantling platform 10 and an electrolytic cell 20 disposed on one side of the dismantling platform 10. A battery dismantling device 30 is provided on the dismantling platform 10. The electrolytic cell 20 is divided into four electrolytic chambers 22 by a cross-shaped partition 21. A battery panel crushing and feeding device 40 is provided on the upper part of the electrolytic cell 20. A moving feeding component 23 is provided at the top of the cross-shaped partition 21. A sorting and discharging component 24 is provided at the bottom of the outer wall of the electrolytic chamber 22. A first electrolytic rod 25 is provided on the top of the inner wall of the electrolytic chamber 22 near the moving feeding component 23, and a stepper motor 26 is provided on the top of the other side. The stepper motor 26 performs the following actions: The electrolytic cell 20 is equipped with a rotating disk 261, and a positioning ring 262 is provided on the side wall of the rotating disk 261. The inner wall of the positioning ring 262 is slidably connected to the second electrolytic rod 263. The top of the electrolytic cell 20 is provided with a stripping and recycling component 27 for scraping off the lead metal deposited on the surface of the second electrolytic rod 263. The moving feeding component 23 includes a first linear guide rail 231 provided on the cross partition 21, a drive motor 232 provided at the execution end of the first linear guide rail 231, a pad 233 provided at the execution end of the drive motor 232, and a feeding nozzle 234 provided on the pad 233. The feeding end of the feeding nozzle 234 is connected to the feeding pipe 235. The sorting and discharging component 24 includes a component located at the bottom of the side wall of the electrolytic chamber 22. The electrolytic cell 20 includes a discharge port 241, an outer cover plate 242 located on the outer wall of the electrolytic cell 20 and covering the discharge port 241, a baffle 243 located on the inner wall of the outer cover plate 242, and a drive cylinder 244 located on the top of the outer cover plate 242 for driving the baffle 243 to rise and fall. The upper part of the side wall of the baffle 243 is provided with a filter screen hole 245. The inner wall of the electrolytic chamber 22 is provided with a discharge tilting plate 246. The outer wall of the electrolytic cell 20 is provided with a servo motor 247 for driving the discharge tilting plate 246 to rotate. The stripping and recycling component 27 includes a first L-shaped fixing plate 271 symmetrically arranged on both sides of the second electrolytic rod 263 and fixed to the top of the electrolytic cell 20, and a section of the first L-shaped fixing plate 271 located away from the second electrolytic rod 263. A first telescopic cylinder 272 on one side of the two electrolytic rods 263, a second L-shaped fixing plate 273 on the other side and connected to the execution end of the first telescopic cylinder 272, a second telescopic cylinder 274 on the side of the second L-shaped fixing plate 273 away from the second electrolytic rods 263, a lead stripping box 275 on the other side and connected to the execution end of the second telescopic cylinder 274, and a negative pressure transmission pipe 276 communicating with the bottom of the lead stripping box 275, an auxiliary moving component 28 is provided on the side wall of the feed disc 41 and above the second electrolytic rods 263, the auxiliary moving component 28 includes an extension plate 281 on the side wall of the feed disc 41, and a hydraulic cylinder 282 on the upper surface of the extension plate 281 and whose execution end passes through the extension plate 281.

[0037] It should be noted that, in this embodiment, during electrolysis, the moving feed component 23 adds electrolyte and reducing agent into the electrolysis chamber 22. The first electrolysis rod 25 and the second electrolysis rod 263 are simultaneously energized. Lead metal is deposited on the surface of the second electrolysis rod 263. When enough lead metal is deposited on the surface of the second electrolysis rod 263, the stepper motor 26 drives the rotating disk 261 to rotate 180 degrees. At this time, the stripping and recycling component 27 recycles the lead metal on the surface of the second electrolysis rod 263. The auxiliary moving component 28 drives the second electrolysis rod 263 to move down so that the second electrolysis rod 263 is reset. After electrolysis is completed, the sorting and discharging component 24 sorts and discharges the electrolyte and waste residue.

[0038] Furthermore, when the moving feeding component 23 is working, the first linear guide rail 231 drives the feeding nozzle 234 to move, and the drive motor 232 drives the feeding nozzle 234 to rotate, so that the feeding nozzle 234 is in the corresponding electrolysis chamber 22, and the raw material enters the corresponding electrolysis chamber 22 after passing through the feeding pipe 235 and the feeding nozzle 234.

[0039] Furthermore, when the stripping and recycling component 27 is working, the first telescopic cylinder 272 drives the lead stripping box 275 to move along the Y-axis direction, and the second telescopic cylinder 274 drives the lead stripping box 275 to move along the X-axis direction. After both lead stripping boxes 275 come into contact with the outer wall of the second electrolytic rod 263, the actuator of the hydraulic cylinder 282 drives the second electrolytic rod 263 to move downward, and the precipitated metallic lead falls into the lead stripping box 275. The negative pressure transmission pipe 276 can collect the finished metallic lead in the lead stripping box 275.

[0040] Furthermore, when the sorting and discharging component 24 is working, the drive cylinder 244 drives the baffle 243 to move so that the filter screen 245 coincides with the discharge port 241. The electrolyte is discharged after being filtered through the filter screen 245. After the electrolyte is discharged, the drive cylinder 244 drives the baffle 243 to continue to move down so that the discharge port 241 is in an open state. At this time, the servo motor 247 drives the unloading tilting plate 246 to rotate so that the waste residue is discharged through the discharge port 241.

[0041] Please refer to the appendix carefully. Figure 2 , 3As shown in Figure 5, in another preferred embodiment of the present invention, the battery panel crushing and feeding device 40 includes a feeding disc 41 connected to the top of the electrolytic cell 20 via a support column, four feeding holes 411 disposed at the bottom of the inner wall of the feeding disc 41, a feeding plate 42 disposed on the side of the feeding disc 41 near the dismantling platform 10, a crusher 43 disposed on the feeding plate 42, and an opening and closing component 44 disposed at the bottom of the feeding disc 41 and a feeding pusher component 45 disposed at the top; the opening and closing component 44 includes a component communicating with the center of the upper surface of the feeding disc 41. The device includes a fixed housing 441, a first drive motor 442 disposed on the inner wall of the fixed housing 441, and an opening / closing disc 443 disposed on the execution end of the first drive motor 442 and located at the bottom of the feed disc 41. The opening / closing disc 443 is provided with a feed through hole 4431. The feeding component 45 includes a second drive motor 451 disposed on the upper surface of the fixed housing 441, a connecting rod 452 disposed on the execution end of the second drive motor 451, and a feeding plate 453 disposed on the side wall of the connecting rod 452 and extending to the upper surface of the feed disc 41.

[0042] It should be noted that in this embodiment, the battery panels on the feed plate 42 are transmitted by the feed plate 42 and crushed by the crusher 43 before entering the feed disc 41. When one of the electrolysis chambers 22 needs to add crushed battery panels, the first drive motor 442 drives the opening and closing disc 443 to rotate so that the feed through hole 4431 coincides with the corresponding feed hole 411. The crushed battery panels enter the corresponding electrolysis chamber 22 after passing through the feed hole 411 and the feed through hole 4431.

[0043] Furthermore, the feeding component 45 can move the crushed battery plate on the feeding disc 41 to facilitate feeding. When the feeding component 45 is in use, the second drive motor 451 drives the connecting rod 452 to rotate, and the connecting rod 452 moves the crushed battery plate through the feeding plate 453.

[0044] Please refer to the appendix carefully. Figure 2 , 3As shown in Figures 6 and 7, in another preferred embodiment of the present invention, the battery disassembly device 30 includes two positioning plates 31 symmetrically arranged on the upper surface of the disassembly platform 10, an electrolyte recovery component 32 and a battery fixing component 33 sequentially arranged from top to bottom on the sidewalls of the positioning plates 31, a top plate 35 connected to the upper surface of the disassembly platform 10 via a support column, and a movable battery panel disassembly component 34 disposed at the bottom of the top plate 35. The movable battery panel disassembly component 34 is used to remove the battery panel from the battery and transport the battery panel to the feeding plate 42. The electrolyte recovery component 32 includes an electric cylinder 321 disposed on the outer wall of the positioning plate 31. The actuating end of the electric cylinder 321 penetrates the positioning plate 31 and connects to the negative pressure box 322. The sidewalls of the negative pressure box 322... Multiple needles 323 are connected. One end of the negative pressure box 322 is connected to the negative pressure tube 324. The battery fixing component 33 includes a pneumatic cylinder 331 disposed on the outer wall of the positioning plate 31. The actuating end of the pneumatic cylinder 331 passes through the positioning plate 31 and is connected to the clamping plate 332. The mobile battery panel disassembly component 34 includes a second linear guide rail 341 symmetrically disposed on the top of the top plate 35, a moving plate 342 whose bottom ends are respectively connected to the actuating ends of the two second linear guide rails 341, a disassembly box 343 disposed at the bottom of the moving plate 342, a cylinder 344 at the top for driving the disassembly box 343 to rise and fall, and four pneumatic cylinders 345 arranged in a ring array on the side wall of the disassembly box 343. The actuating end of the pneumatic cylinder 345 passes through the disassembly box 343 and is connected to the cutter head 346.

[0045] It should be noted that in this embodiment, the waste lead-acid battery is placed on the dismantling platform 10, the battery fixing component 33 positions and fixes the lead-acid battery, after the fixing is completed, the electrolyte recovery component 32 draws out the electrolyte in the lead-acid battery, after the drawing is completed, the mobile battery panel dismantling component 34 destroys the top cover of the lead-acid battery, after destruction, the battery panel is taken out and transported to the feeding plate 42, the lead-acid battery casing with the battery panel taken out is removed by the conveyor belt on the dismantling platform 10, and the next lead-acid battery can be dismantled;

[0046] Furthermore, when the battery fixing component 33 is working, the actuator of the pneumatic cylinder 331 drives the clamping plate 332 to move, and the clamping plate 332 clamps and fixes the lead-acid battery.

[0047] Furthermore, when the electrolyte recovery component 32 is working, the actuator of the electric cylinder 321 drives the negative pressure box 322 to move until the needle 323 pierces into the lead-acid battery casing. At this time, the negative pressure tube 324 draws out the electrolyte in the battery.

[0048] Furthermore, when the mobile battery panel disassembly component 34 is working, the actuator of the cylinder 344 drives the disassembly box 343 to move downward so that the disassembly box 343 covers the outside of the lead-acid battery. The pneumatic cylinder 345 drives the cutter head 346 to move to break the side wall of the lead-acid battery so as to remove the top cover. After removal, the pneumatic cylinder 345 drives the cutter head 346 to move to clamp the battery panel. After clamping, the cylinder 344 drives the disassembly box 343 to reset. The second linear guide rail 341 drives the disassembly box 343 to move onto the feeding plate 42. The pneumatic cylinder 345 drives the cutter head 346 to reset, and the battery panel falls onto the feeding plate 42.

[0049] The specific process of this invention is as follows:

[0050] The waste lead-acid battery is placed on the dismantling platform 10. The battery fixing component 33 positions and fixes the lead-acid battery. After fixing, the electrolyte recovery component 32 draws out the electrolyte from the lead-acid battery. After the drawing is completed, the mobile battery panel dismantling component 34 breaks the top cover of the lead-acid battery. After breaking, the battery panel is taken out and transported to the feeding plate 42. The lead-acid battery casing with the battery panel removed is removed by the conveyor belt on the dismantling platform 10, and the next lead-acid battery can be dismantled.

[0051] When the battery fixing component 33 is working, the actuator of the pneumatic cylinder 331 drives the clamping plate 332 to move, and the clamping plate 332 clamps and fixes the lead-acid battery.

[0052] When the electrolyte recovery component 32 is working, the actuator of the electric cylinder 321 drives the negative pressure box 322 to move until the needle 323 pierces the lead-acid battery casing. At this time, the negative pressure tube 324 draws out the electrolyte in the battery.

[0053] When the mobile battery panel disassembly component 34 is working, the actuator of the cylinder 344 drives the disassembly box 343 to move down so that the disassembly box 343 covers the outside of the lead-acid battery. The pneumatic cylinder 345 drives the cutter head 346 to move to break the side wall of the lead-acid battery so as to remove the top cover. After removal, the pneumatic cylinder 345 drives the cutter head 346 to move to clamp the battery panel. After clamping, the cylinder 344 drives the disassembly box 343 to reset. The second linear guide rail 341 drives the disassembly box 343 to move onto the feeding plate 42. The pneumatic cylinder 345 drives the cutter head 346 to reset, and the battery panel falls onto the feeding plate 42.

[0054] The solar panels on the feed plate 42 are transported by the feed plate 42 and crushed by the crusher 43 before entering the feed disc 41. When one of the electrolysis chambers 22 needs to add crushed solar panels, the first drive motor 442 drives the opening and closing disc 443 to rotate so that the feed through hole 4431 coincides with the corresponding feed hole 411. The crushed solar panels enter the corresponding electrolysis chamber 22 after passing through the feed hole 411 and the feed through hole 4431.

[0055] The feeding component 45 can move the crushed battery plate on the feeding disc 41 to facilitate feeding. When the feeding component 45 is in use, the second drive motor 451 drives the connecting rod 452 to rotate, and the connecting rod 452 moves the crushed battery plate through the feeding plate 453.

[0056] During electrolysis, the moving feed component 23 adds electrolyte and reducing agent into the electrolysis chamber 22. The first electrolysis rod 25 and the second electrolysis rod 263 are energized simultaneously. Lead metal is deposited on the surface of the second electrolysis rod 263. When enough lead metal is deposited on the surface of the second electrolysis rod 263, the stepper motor 26 drives the rotating disk 261 to rotate 180 degrees. At this time, the stripping and recycling component 27 recovers the lead metal on the surface of the second electrolysis rod 263. The auxiliary moving component 28 drives the second electrolysis rod 263 to move down so that the second electrolysis rod 263 is reset. After electrolysis is completed, the sorting and discharging component 24 sorts and discharges the electrolyte and waste residue.

[0057] When the moving feeding component 23 is working, the first linear guide rail 231 drives the feeding nozzle 234 to move, and the drive motor 232 drives the feeding nozzle 234 to rotate, so that the feeding nozzle 234 is in the corresponding electrolysis chamber 22. The raw material enters the corresponding electrolysis chamber 22 after passing through the feeding pipe 235 and the feeding nozzle 234.

[0058] When the stripping and recycling component 27 is working, the first telescopic cylinder 272 drives the lead stripping box 275 to move along the Y-axis, and the second telescopic cylinder 274 drives the lead stripping box 275 to move along the X-axis. After both lead stripping boxes 275 come into contact with the outer wall of the second electrolytic rod 263, the actuator of the hydraulic cylinder 282 drives the second electrolytic rod 263 to move downward, and the precipitated metallic lead falls into the lead stripping box 275. The negative pressure transmission pipe 276 can collect the finished metallic lead in the lead stripping box 275.

[0059] When the sorting and discharging component 24 is working, the drive cylinder 244 drives the baffle 243 to move so that the filter screen 245 coincides with the discharge port 241. The electrolyte is discharged after being filtered through the filter screen 245. After the electrolyte is discharged, the drive cylinder 244 drives the baffle 243 to continue to move down so that the discharge port 241 is in an open state. At this time, the servo motor 247 drives the unloading tilting plate 246 to rotate so that the waste residue is discharged through the discharge port 241.

[0060] The present invention has been described by way of example in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvement made by adopting the inventive concept and technical solution of the present invention, or the direct application of the inventive concept and technical solution of the present invention to other occasions without modification, shall be within the protection scope of the present invention.

Claims

1. A waste lead slag recycling system for lead-acid batteries, comprising a dismantling platform (10) and an electrolytic cell (20) disposed on one side of the dismantling platform (10), characterized in that... The disassembly platform (10) is equipped with a battery disassembly device (30), the electrolytic cell (20) is divided into four electrolysis chambers (22) by a cross partition (21), and the upper part of the electrolytic cell (20) is equipped with a battery panel crushing and feeding device (40). The top of the cross partition (21) is provided with a moving feeding component (23), the bottom of the outer wall of the electrolysis chamber (22) is provided with a sorting and discharging component (24), the top of the inner wall of the electrolysis chamber (22) and the side near the moving feeding component (23) are provided with a first electrolysis rod (25), and the top of the other side is provided with a stepper motor (26). The actuating end of the stepper motor (26) is provided with a rotating disk (261), the side wall of the rotating disk (261) is provided with a positioning ring (262), the inner wall of the positioning ring (262) is slidably connected to a second electrolysis rod (263), and the top of the electrolysis cell (20) is provided with a stripping and recycling component (27) for scraping off the lead metal deposited on the surface of the second electrolysis rod (263). The battery panel crushing and feeding device (40) includes a feeding disc (41) connected to the top of the electrolytic cell (20) via a support column, four feeding holes (411) located at the bottom of the inner wall of the feeding disc (41), a feeding plate (42) located on the side of the feeding disc (41) near the dismantling platform (10), a crusher (43) located on the feeding plate (42), and an opening and closing component (44) located at the bottom of the feeding disc (41) and a feeding component (45) located at the top. The battery disassembly device (30) includes two positioning plates (31) symmetrically arranged on the upper surface of the disassembly platform (10), an electrolyte recovery component (32) and a battery fixing component (33) arranged sequentially from top to bottom on the side wall of the positioning plate (31), a top plate (35) connected to the upper surface of the disassembly platform (10) by a support column, and a movable battery panel disassembly component (34) arranged at the bottom of the top plate (35). The movable battery panel disassembly component (34) is used to remove the battery panel from the storage battery and transport the battery panel to the feeding plate (42).

2. The waste lead slag recycling system for lead-acid batteries according to claim 1, characterized in that, The moving feeding component (23) includes a first linear guide rail (231) disposed on the cross partition (21), a drive motor (232) disposed at the execution end of the first linear guide rail (231), a pad (233) disposed at the execution end of the drive motor (232), and a feeding nozzle (234) disposed on the pad (233), wherein the feeding end of the feeding nozzle (234) is connected to the feeding pipe (235).

3. The waste lead slag recycling system for lead-acid batteries according to claim 1, characterized in that, The sorting and discharging component (24) includes a discharge port (241) located at the bottom of the side wall of the electrolysis chamber (22), an outer cover plate (242) located on the outer wall of the electrolysis cell (20) and covering the discharge port (241), a baffle (243) located on the inner wall of the outer cover plate (242), and a drive cylinder (244) located on the top of the outer cover plate (242) for driving the baffle (243) to rise and fall. The upper part of the side wall of the baffle (243) is provided with a filter screen hole (245), the inner side wall of the electrolysis chamber (22) is provided with a discharge tilting plate (246), and the outer wall of the electrolysis cell (20) is provided with a servo motor (247) for driving the discharge tilting plate (246) to rotate.

4. The waste lead slag recycling system for lead-acid batteries according to claim 1, characterized in that, The stripping and recycling component (27) includes a first L-shaped fixing plate (271) symmetrically arranged on both sides of the second electrolytic rod (263) and fixed on the top of the electrolytic cell (20), a first telescopic cylinder (272) disposed on the side of the first L-shaped fixing plate (271) away from the second electrolytic rod (263), a second L-shaped fixing plate (273) on the other side and connected to the execution end of the first telescopic cylinder (272), a second telescopic cylinder (274) disposed on the side of the second L-shaped fixing plate (273) away from the second electrolytic rod (263), a lead stripping box (275) on the other side and connected to the execution end of the second telescopic cylinder (274), and a negative pressure transmission pipe (276) communicating with the bottom of the lead stripping box (275). An auxiliary moving component (28) is provided on the side wall of the feed disc (41) and above the second electrolytic rod (263).

5. The waste lead slag recycling system for lead-acid batteries according to claim 4, characterized in that, The auxiliary moving component (28) includes an extension plate (281) disposed on the side wall of the feed disc (41) and a hydraulic cylinder (282) disposed on the upper surface of the extension plate (281) and having its actuating end penetrating through the extension plate (281).

6. The waste lead slag recycling system for lead-acid batteries according to claim 1, characterized in that, The opening and closing component (44) includes a fixed box (441) connected to the center of the upper surface of the feed disc (41), a first drive motor (442) disposed on the inner wall of the fixed box (441), and an opening and closing disc (443) disposed at the execution end of the first drive motor (442) and located at the bottom of the feed disc (41). The opening and closing disc (443) is provided with a feed through hole (4431).

7. The waste lead slag recycling system for lead-acid batteries according to claim 6, characterized in that, The feeding component (45) includes a second drive motor (451) disposed on the upper surface of the fixed box (441), a connecting rod (452) disposed on the actuating end of the second drive motor (451), and a feeding plate (453) disposed on the side wall of the connecting rod (452) and extending to the upper surface of the feeding disc (41).

8. The waste lead slag recycling system for lead-acid batteries according to claim 1, characterized in that, The electrolyte recovery component (32) includes an electric cylinder (321) disposed on the outer wall of the positioning plate (31). The actuating end of the electric cylinder (321) passes through the positioning plate (31) and is connected to the negative pressure box (322). The side wall of the negative pressure box (322) is connected to multiple needles (323). One end of the negative pressure box (322) is connected to the negative pressure tube (324).

9. The waste lead slag recycling system for lead-acid batteries according to claim 1, characterized in that, The battery fixing component (33) includes a pneumatic cylinder (331) disposed on the outer wall of the positioning plate (31), and the actuating end of the pneumatic cylinder (331) passes through the positioning plate (31) and connects to the clamping plate (332).

10. The waste lead slag recycling system for lead-acid batteries according to claim 1, characterized in that, The mobile battery panel disassembly component (34) includes a second linear guide rail (341) symmetrically arranged on the top of the top plate (35), a moving plate (342) with the two second linear guide rails (341) respectively connected to the execution ends of the bottom ends, a disassembly box (343) arranged at the bottom of the moving plate (342), a cylinder (344) arranged on the top of the moving plate (342) for driving the disassembly box (343) to rise and fall, and four pneumatic cylinders (345) arranged in a ring array on the side wall of the disassembly box (343). The execution end of the pneumatic cylinder (345) passes through the disassembly box (343) and is connected to the cutter head (346).

Citation Information

Patent Citations

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    CN208797141U

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