A film cutting structure for a cassette diaphragm stripping device
By introducing waste film grabbing, fixing and lifting structures into the cutting membrane structure of the boxed diaphragm stripping device, the system complexity and inefficiency caused by the need for additional recycling of the structure after cutting the membrane in the prior art is solved, and efficient recycling of diaphragm waste and system simplification are achieved.
Patent Information
- Application Number
- CN202110999295.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-08-28
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2041-08-28
AI Technical Summary
After the existing CNC cutting tool device cuts the diaphragm, an additional diaphragm recycling structure is required, resulting in excessive complexity of the system and low working efficiency.
A cutting membrane structure for a boxed diaphragm stripping device is designed. By setting a waste film grab structure, a waste film fixing structure, and a waste film lifting structure on the cutting membrane operation table, the swing driving structure of the film cutting knife is used to drive the waste film jaws and the diaphragm waste to the waste box.
The complexity of the overall device is simplified, the floor area is reduced, the working efficiency of the diaphragm stripping device is improved, and the efficient recycling of diaphragm waste is achieved.
Smart Images

Figure CN113681626B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of membrane cutting equipment, in particular to a membrane cutting structure for a membrane stripping device with a box. Background Art
[0002] Many packaging bottles are packed with diaphragms before being filled with liquid or solid contents. Figure 1 As shown, a fixed number of bottles 1 are completely packaged in a packaging box 2 with an open top, and the outside and top of the packaging box 2 are sealed and packaged by a diaphragm 3. Before using the bottles 1 on the full brake production line, the packaging box 2 and the diaphragm 3 need to be peeled off.
[0003] In the prior art, the use of Figure 2 The diaphragm stripping device with box shown is used to separate the bottle body 1, the diaphragm 3 and the packaging box 2. The material is placed on the feeding platform 4, and is pushed to the station of the film cutting structure 12 along the material channel 10 through the entrance pushing structure 11, the material turning structure 9, the material corner feeding structure 8, the double-sided belt receiving structure 7 and the material straight line pushing structure 6. After the film is finished, the cut diaphragm waste is retained at the station of the film cutting structure 12, and the other materials are sent to the station of the waste box separation structure 13. The packaging box 3, the diaphragm 2 and the bottle body 1 are separated by the waste box separation structure 13, and the bottle body 1 is sent to the discharging platform 5 for subsequent operations.
[0004] The diaphragm structure 12 is implemented using a CNC film cutting knife device, but the existing CNC film cutting knife device can only realize the operation of swinging the film cutting knife to cut the diaphragm; the cut diaphragm waste needs to be separately set up with a diaphragm recovery structure between the film cutting structure 12 and the waste box separation structure 13, and the diaphragm waste retained on the diaphragm structure 12 station is picked up and then thrown into the waste box 14; such a setting will cause the diaphragm system to occupy too much space and the system to be too complicated, and also reduce the working efficiency of the overall diaphragm stripping device. Summary of the invention
[0005] In order to solve the problem that the existing film cutting knife device needs to be additionally equipped with a waste recovery structure to handle the cut diaphragm waste, which makes the system too complicated, the present invention provides a film cutting structure for a box diaphragm stripping device, which, on the basis of realizing the film cutting operation, can also pick up the diaphragm waste retained on the diaphragm structure workstation and throw it into a waste box, thereby simplifying the complexity of the overall device and improving the overall process efficiency.
[0006] The technical solution of the present invention is as follows: A film cutting structure for a cassette diaphragm peeling device, which includes: a cutting knife structure arranged above the film cutting operation table, and the cutting knife structure is installed on the film cutting knife swing driving structure through a swing connection seat, and is characterized in that it further includes: a waste film grasping structure, a waste film fixing structure, and a waste film jacking structure;
[0007] The waste film grasping structure includes: a waste film gripper connected to a waste film gripper cylinder, the tip of the waste film gripper is vertically downward, and the waste film gripper cylinder is arranged on the swing connection seat;
[0008] The waste film jacking structure includes: a jacking through hole and a jacking shaft arranged on the film cutting operation table, the jacking shaft is arranged under the film cutting operation table and is directly below the jacking through hole; the jacking shaft is connected to the sliding seat of the jacking cylinder, the diameter of the jacking shaft is smaller than the diameter of the jacking through hole, and is driven by the jacking cylinder to move up and down.
[0009] Its further feature is that:
[0010] The waste film fixing structure includes: a fixing through hole arranged on the film cutting operation table, and a fixing suction cup arranged under the film cutting operation table, and the fixing suction cup is arranged directly below the fixing through hole;
[0011] It further includes a film pressing structure, the film pressing structure includes a film pressing plate, the film pressing plate is parallel to the film cutting operation table and is arranged above the film cutting operation table; one end of the film pressing plate is fixedly connected to the output shaft of the film pressing swing cylinder, and the other end of the film pressing plate extends above the film cutting operation table, and the distance from the side of the film cutting operation table is greater than the distance from the side wall of the material to the side of the film cutting operation table; the film pressing plate is driven by the film pressing swing cylinder to swing back and forth along the feeding direction of the material;
[0012] It further includes a film pressing material positioning structure, the film pressing material positioning structure includes a film pressing positioning plate, the film pressing positioning plate is fixed above the film cutting operation table along the material feeding direction, the film pressing positioning plate is fixed to the output end of the film pressing positioning cylinder, and the film pressing positioning plate is driven by the film pressing positioning cylinder to swing perpendicular to the material feeding direction;
[0013] It further includes a U-shaped waste film protection cover, the waste film protection cover is connected to the piston end of the protection cover lifting cylinder, and the protection cover lifting cylinder is fixedly connected to the swing connection seat; the waste film protection cover is driven by the protection cover lifting cylinder to move vertically above the cutting knife structure;
[0014] The cutting knife structure comprises: a horizontally arranged knife body, the knife body is rotatably mounted on the bottom end of the knife handle through a knife body swing shaft, the top end of the knife handle is fixed on a swing connection seat, and the swing connection seat is fixed on the film cutting knife swing driving structure.
[0015] The present invention provides a film cutting structure for a diaphragm stripping device with a box, which lifts up the waste film remaining on the diaphragm structure through the waste film lifting structure, grabs the waste film through the waste film clamp, and drives the waste film clamp and the grabbed waste film to be sent to a waste box through the film cutting knife swing driving structure. The technical solution of the present invention utilizes the original film cutting knife swing driving structure of the film cutting structure, and realizes the process of grabbing the waste film and transporting it to the waste box through the waste film lifting structure and the waste film clamp, without the need to set up a structure for picking up the diaphragm, effectively reducing the floor space occupied by the diaphragm system, simplifying the system structure, and at the same time improving the working efficiency of the overall diaphragm stripping device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 Schematic diagram of the structural relationship between the diaphragm, packaging box and bottle body;
[0017] Figure 2 It is a structural schematic diagram of a cassette membrane stripping device in the prior art;
[0018] Figure 3 It is a schematic diagram of the overall structure of the membrane cutting structure of the present invention;
[0019] Figure 4 It is a schematic structural diagram of the cross-section of the waste film grabbing structure and the film cutting knife in the present invention;
[0020] Figure 5 for Figure 4 Schematic diagram of the enlarged structure at point B. DETAILED DESCRIPTION
[0021] A film cutting structure for a tape box diaphragm stripping device according to the present invention, such as Figure 3 , Figure 5As shown, the film cutting operation table 12-11 is arranged on the material channel 10, and the cutting knife structure 12-3 is arranged above the film cutting operation table 12-11. The cutting knife structure 12-3 is installed on the film cutting knife swing driving structure 12-1 through the swing connection seat 12-2; the cutting knife structure 12-3 includes a horizontally arranged knife body 12-3-1, and the knife body 12-3-1 is rotatably installed at the bottom of the knife handle 12-3-3 through the knife body swing shaft 12-3-3. The top of the knife handle 12-3-3 is fixed on the swing connection seat 12-2, and the swing connection seat 12-2 is fixed on the film cutting knife swing driving structure 12-1. In specific implementation, the film cutting knife swing driving structure 12-1 is realized based on the swing driving structure of the CNC cutting knife in the prior art, such as the CNC cutting knife device of the signal ARB100-6-60Z20TS3 of Huichuan Robot, which can drive the structure of the fixed swing connection seat 12-2 to realize various angles of movement up and down, left and right, and front and back. The position of the blade of the knife body 12-3-1 relative to the diaphragm 3 is set according to the requirements of the material itself and is achieved through the existing functions of the CNC cutting knife. In this embodiment, because the bottom of the material is completely the diaphragm 3 and the top is the packaging box 2 and the bottle body 1, the blade position is set at the bottom of the bottle body 1 below the packaging box 2.
[0022] The waste film fixing structure includes: a fixing through hole 12-9 provided on the film cutting operation table 12-11, and a fixing suction cup 12-12 provided below the film cutting operation table 12-11. The fixing suction cup 12-12 and the fixing through hole 12-9 are located on the same vertical line.
[0023] After the material linear pushing structure 6 pushes the material along the material channel 10 to the film cutting operation table 12-11 of the film cutting structure 12 station, the material laser detector 12-8 at the diaphragm station detects that material is placed on the film cutting operation table 12-11, and the fixed suction cup 12-12 is started to suck the diaphragm 3 pressed against the bottom of the bottle body 1; the film cutting knife swing driving structure 12-1 is started to drive the knife body 12-3-1 to perform film cutting operation on the diaphragm 3 along the rectangular periphery of the packaging box 3; the diaphragm 3 is divided into two parts, and the top of the diaphragm 3 will continue to enter the subsequent process together with the packaging box 3, and the diaphragm waste cut off from the bottom of the diaphragm 3 is left on the film cutting operation table 12-11. In the present invention, the diaphragm waste cut off from the bottom of the diaphragm is fixed on the film cutting operation table 12-11 by the fixed suction cup 12-12, which is convenient for the subsequent waste recovery operation, and the separation operation of the cut diaphragm waste and other parts of the material is preliminarily realized.
[0024] like Figure 4 , Figure 5 As shown, Figure 4 for Figure 3A schematic diagram of the cross-sectional structure of the waste film grabbing structure along the intersection line when the two waste film clamps 12-4-2 are merged; the waste film grabbing structure 12-4 includes: a waste film clamp 12-4-2 connected to the waste film clamp cylinder 12-4-1, the claw tip of the waste film clamp 12-4-2 is set vertically downward, and the waste film clamp cylinder 12-4-1 is set on the swing connecting seat 12-2.
[0025] The waste film lifting structure includes: a lifting through hole 12-10 arranged on the film cutting operation table 12-11, and a lifting shaft 12-14 arranged below the film cutting operation table 12-11, and the lifting shaft 12-14 is connected to the sliding seat of the lifting cylinder 12-13; the diameter of the lifting shaft 12-14 is smaller than the diameter of the lifting through hole 12-10, and the lifting shaft 12-14 and the lifting through hole 12-10 are located on the same vertical line; the sliding seat of the lifting cylinder 12-13 moves in the vertical direction, driving the lifting shaft 12-4 to pass through the lifting through hole 12-10, and lifting the waste diaphragm placed on the film cutting operation table 12-11. During specific implementation, the number of lifting through holes 12-10 is set according to the size of the bottom area of the material. The lifting through holes 12-10 are set on the central axis of the film cutting operating table 12-11, and the diaphragm waste is lifted from the central axis position of the bottom of the diaphragm waste to avoid the problem of the diaphragm waste sliding due to gravity because the lifting position is too biased, which is convenient for the waste film clamping claw 12-4-2 to clamp and avoid the problem of process operation failure.
[0026] The film cutting knife swing driving structure 12-1 drives the knife body 12-3-1 to rotate along the rectangular periphery of the packaging box 3 for one circle, and the film cutting operation is completed; the material linear pushing structure 6 pushes the bottle body 1, the packaging box 2, and the diaphragm 3 on the top of the packaging box 2 to the next station along the material channel 10; the film cutting knife swing driving structure 12-1 drives the waste film clamping claw 12-4-2 to the top of the central axis position of the film cutting operation table 12-11; the fixed suction cup 12-12 is reversely started to end the suction of the diaphragm waste; the lifting cylinder 12-13 is started, the lifting shaft 12-4 rises upward, passes through the lifting through hole 12-10, and after the diaphragm waste is lifted to the preset position, the lifting cylinder 12-13 stops; The film clamping jaw cylinder 12-4-1 starts, and the two waste film clamping jaws 12-4-2 separate; after the film cutting knife swing driving structure 12-1 drives the waste film clamping jaw 12-4-2 to descend to the height where the waste film is lifted up, the waste film clamping jaw cylinder 12-4-1 starts in the reverse direction, and the two waste film clamping jaws 12-4-2 merge, and after clamping the lifted waste film, the film cutting knife swing driving structure 12-1 drives the waste film clamping jaw 12-4-2 to rise; the film cutting knife swing driving structure 12-1 brings the waste film clamping jaw 12-4-2 and the clamped waste film to the top of the waste material box 14, and the waste film clamping jaw cylinder 12-4-1 starts, and the two waste film clamping jaws 12-4-2 separate, realizing the recycling of the waste film. Finally, the film cutting knife swing driving structure 12-1 drives the knife body 12-3-1 back to the preset position above the film cutting operating table 12-11, waiting for the next diaphragm operation.
[0027] like Figure 3 As shown, the film pressing structure includes a film pressing plate 12-7, and the strip-shaped film pressing plate 12-7 is horizontally arranged above the film cutting operating table 12-11; one end of the film pressing plate 12-7 is fixedly connected to the output shaft of the film pressing swing cylinder 12-15, and the other end of the film pressing plate 12-7 extends above the film cutting operating table 12-11 as a swinging end, and the distance between the fixed point of the swinging end and the side of the diaphragm operating table is greater than the distance between the side wall of the material and the side of the film cutting operating table 12-11, so that the film pressing plate 12-7 can push the material to move when it swings; the film pressing plate 12-7 is driven by the film pressing swing cylinder 12-15, and swings back and forth in a fan shape along the feeding direction of the material. During specific implementation, the distance between the bottom end surface of the end of the film pressing plate 12-7 extending above the film cutting operating table 12-11 and the top end surface of the film cutting operating table 12-11 is set to be equal to the thickness of the diaphragm 3, so that after the film pressing plate 12-7 pushes the material forward, the swinging end of the film pressing plate 12-7 can press the diaphragm waste sucked by the fixed suction cup 12-12; the film pressing swing cylinder 12-15 is arranged on the outside of the film cutting operating table 12-11, and the default position of the film pressing plate 12-7 is parallel to the side wall of the film cutting operating table 12-11 to avoid hindering the loading operation of the material linear pushing structure 6.
[0028] After the film cutting operation is completed, the material linear pushing structure 6 comes to the front of the film cutting operation table 12-11, and the film pressing swing cylinder 12-15 is started, driving the film pressing plate 12-7 to swing to the top of the film cutting operation table 12-11 with the fixed end as the axis. After that, it continues to swing in the same direction at an angle, and after the bottle body 1 and the packaging box 2 are pushed a small displacement in the direction of material feeding, the bottom end surface of the swing end of the film pressing plate 12-7 presses the diaphragm waste sucked by the fixed suction cup 12-12; then the material linear pushing structure 6 comes to the film cutting operating table 12-11 from above, and pushes the bottle body 1, the packaging box 2, and the diaphragm 3 on the top of the packaging box 2 to the next workstation along the material channel 10; through the setting of the film pressing structure, before the bottle body 1 and the packaging box 2 are withdrawn, a corner of the diaphragm waste is pressed to ensure that the material linear pushing structure 6 will not take away the diaphragm waste due to friction during the pushing process, thereby further improving the possibility of successful diaphragm waste recovery operation by the film cutting structure.
[0029] The film pressing material positioning structure includes a film pressing positioning plate 12-5, and the film pressing positioning plate 12-5 is arranged along the material feeding direction ( Figure 3 The film pressing positioning plate 12-5 is fixed above the film cutting operating table 12-11 in the direction indicated by the arrow on the film cutting operating table 12-11, and the film pressing positioning plate 12-5 is fixed to the output end of the film pressing positioning cylinder 12-6. The film pressing positioning plate 12-5 is driven by the film pressing positioning cylinder 12-6 and moves perpendicular to the material feeding direction.
[0030] After the material linear pushing structure 6 pushes the material along the material channel 10 to the work station of the film cutting structure 12, before the cutting knife structure 12-3 starts to diaphragm, the film pressing positioning cylinder 12-6 is started, driving the film pressing positioning plate 12-5 to move the material perpendicular to the material feeding direction until the side wall of the material is aligned with the upper end surface of the film cutting operating table 12-11 and the film pressing material positioning plate 12-16 on the opposite side of the film pressing positioning plate 12-5. The position of the material is set at a fixed position on the upper end surface of the film cutting operating table 12-11 by the film pressing positioning plate 12-5 and the film pressing material positioning plate 12-16, so that after the film cutting knife swing driving structure 12-1 is started, film cutting can be started at the preset position, further ensuring that the film cutting process can be completed accurately.
[0031] The inverted-U-shaped waste film protective cover 12-4-4 is connected to the piston end of the protective cover lifting cylinder 12-4-3, and the protective cover lifting cylinder 12-4-3 is fixedly connected to the swing connection seat 12-2; the waste film protective cover 12-4-4 is driven by the protective cover lifting cylinder 12-4-3 and moves vertically above the cutter structure 12-3. The preset position of the waste film protective cover 12-4-4 is away from the cutter body 12-3-1 in the cutter structure 12-3. After the film cutting operation of the cutter body 12-3-1 on the diaphragm 3 is completed, the protective cover lifting cylinder 12-4-3 is activated to lower the waste film protective cover 12-4-4 until the waste film protective cover 12-4-4 completely covers the cutter body 12-3-1. Since the diaphragm 3 is a soft structure, during the process of the waste film clamping jaw 12-4-2 clamping the diaphragm waste driven by the film cutting knife swing drive structure 12-1, the diaphragm waste may float onto the cutter body 12-3-1, be damaged and broken, and even fragments may fall on the film cutting operation table 12-11, causing subsequent film cutting operations to fail; in the present invention, during the process of recovering the diaphragm waste, the cutter body 12-3-1 is completely shielded inside the protective cover 12-4-4, avoiding the waste film for cutting from being broken again and ensuring that the film cutting process can be accurately completed.
Claims
1. A film cutting structure for a cassette diaphragm stripping device, comprising: A cutter structure arranged above the film cutting operation table, the cutter structure is mounted on the film cutting knife swing driving structure through a swing connecting seat, and is characterized in that it further includes: a waste film grabbing structure, a waste film fixing structure, and a waste film lifting structure; The waste film grabbing structure includes: a waste film gripper connected to a waste film gripper cylinder, the tip of the waste film gripper is vertically downward, and the waste film gripper cylinder is arranged on the swing connecting seat; The waste film lifting structure includes: a lifting through hole arranged on the film cutting operation table and a lifting shaft, the lifting shaft is arranged under the film cutting operation table and is directly below the lifting through hole; the lifting shaft is connected to the sliding seat of a lifting cylinder, the diameter of the lifting shaft is smaller than the diameter of the lifting through hole, and is driven by the lifting cylinder to perform lifting motion; It further includes a U-shaped waste film protection cover, the waste film protection cover is connected to the piston end of a protection cover lifting cylinder, and the protection cover lifting cylinder is fixedly connected to the swing connecting seat; the waste film protection cover is driven by the protection cover lifting cylinder to move vertically above the cutter structure; The cutter structure includes: a horizontally arranged cutter body, the cutter body is rotatably mounted at the bottom end of a cutter handle through a cutter body swing shaft, the top end of the cutter handle is fixed on the swing connecting seat, and the swing connecting seat is fixed on the film cutting knife swing driving structure; The film cutting knife swing driving structure drives the cutter body to perform film cutting operation on the diaphragm along the rectangular outer periphery of the packaging box; It further includes a film pressing structure, the film pressing structure includes a film pressing plate, the film pressing plate is parallel to the film cutting operation table and is arranged above the film cutting operation table; one end of the film pressing plate is fixedly connected to the output shaft of a film pressing swing cylinder, and the other end of the film pressing plate extends above the film cutting operation table, and the distance from the side of the film cutting operation table is greater than the distance from the side wall of the material to the side of the film cutting operation table; the film pressing plate is driven by the film pressing swing cylinder to swing back and forth along the feeding direction of the material.
2. A film cutting structure for a cassette film stripping device according to claim 1, characterized in that: The waste film fixing structure includes: a fixing through hole arranged on the film cutting operation table and a fixing suction cup arranged under the film cutting operation table, and the fixing suction cup is arranged directly below the fixing through hole.
3. The film cutting structure for a tape box diaphragm stripping device according to claim 1, characterized in that: It further includes a film pressing material positioning structure, the film pressing material positioning structure includes a film pressing positioning plate, the film pressing positioning plate is fixed above the film cutting operation table along the material feeding direction, the film pressing positioning plate is fixed to the output end of a film pressing positioning cylinder, and the film pressing positioning plate is driven by the film pressing positioning cylinder to swing perpendicular to the material feeding direction.
Citation Information
Patent Citations
Novel film tearing mechanism and film tearing method
CN108891700A
LED wafer outer-inner ring separation and waste film collecting packaging system
CN111268203A
Membrane cutting structure for diaphragm stripping device with box
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