High pressure cabinet basin forming machine combined frame

By designing a combined frame of the high-pressure cabinet basin forming machine, the problems of labor intensity and quality impact caused by manual blank extraction in the face washer high-pressure forming technology are solved, and the blank body is automatically deformed and transported, improving quality and reducing costs.

CN113696322BActive Publication Date: 2025-03-07TANGSHAN HEXIANG INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202111104416.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-09-22
Publication Date
2025-03-07
Estimated Expiration
2041-09-22

AI Technical Summary

Technical Problem

The existing high-pressure forming technology of facial cleaner mainly relies on manual blank removal in terms of deforming the blank after forming, resulting in high labor intensity for workers and a great impact on the quality of large facial cleaners.

Method used

A combination frame of a high-pressure cabinet basin forming machine is designed, including the main frame, phenotype, inner shape, cylinder, rotating crook arm, positioning block, lifting guide rod, mounting plate, synchronization mechanism and other components to realize the automatic deforming and handling of the blank.

Benefits of technology

Automatic deforming and handling of the blank is realized, reducing the labor intensity of workers, improving the quality of the blank, and reducing equipment costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a combined mold frame of a high-pressure cabinet basin forming machine, comprising a main frame, a surface mold, an inner mold, a cylinder one, a rotating crank arm, a positioning block, a lifting guide rod, a mounting plate, a synchronization mechanism, a bearing one, a limiter, a support fork mounting plate, a cylinder three, a support fork arm, a synchronization locking plate, a roller group, a lifting guide sleeve, a side arm vertical beam and a top cross beam; the present invention has a reasonable and simple structure, low production cost, convenient installation, and complete functions, and can realize vertical grouting of the model and horizontal demolding of the blank. At the same time, the demolding mechanism installed in the side arm of the mold frame can realize automatic transportation of the blank to the conveyor line; the present invention improves the quality of the blank, reduces the labor intensity of the workers, reduces the equipment cost, and realizes the automation of blank demolding; the present invention can effectively ensure the synchronization of the lifting and lowering of the pallet through the synchronization mechanism.
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Description

Technical Field

[0001] The invention relates to the field of high pressure forming manufacturing of sanitary ceramics, in particular to a combined mould frame of a high pressure cabinet and basin forming machine. Background Art

[0002] At present, although the high-pressure forming technology of face washers has made continuous progress, the subsequent demolding of the blanks has basically been carried out manually; the labor intensity of the workers is relatively high, and the quality of large face washers is also affected to a certain extent.

[0003] The introduction of the CB cabinet-basin flip-type high-pressure forming machine, which adopts the reducer flip mode, has laid a certain foundation for the automatic blank taking operation. This mode cannot meet the requirements of the technical transformation of the existing washbasin high-pressure forming machine, and the equipment cost has also increased significantly. Therefore, a combined mold frame of the high-pressure cabinet-basin forming machine is proposed. Summary of the invention

[0004] The purpose of the present invention is to provide a combined mold frame for a high-pressure cabinet-basin forming machine in order to solve the above-mentioned problem, thereby solving the problem that the subsequent demolding of the blank body has basically been carried out in a manual blank removal mode; the labor intensity of the workers is high, and the quality of large washbasins is also affected to a certain extent.

[0005] In order to solve the above problems, the present invention provides a technical solution: a combined mold frame of a high-pressure cabinet basin forming machine, the innovation of which is that it includes a main frame, a surface mold, an inner mold, a cylinder one, a rotating crank arm, a positioning block, a lifting guide rod, a mounting plate, a synchronization mechanism, a bearing one, a limiter, a fork mounting plate, a cylinder three, a fork arm, a synchronous locking plate, a roller group, a lifting guide sleeve, a side arm vertical beam and a top cross beam; the surface mold is fixedly connected to the left outer end surface of the main frame; the inner mold is fixedly connected to the right outer end surface of the main frame; the cylinder one is fixedly connected to both sides of the bottom end of the main frame, and the rotating crank arm is fixedly connected to the output end of the cylinder one; the positioning blocks are fixedly connected to both sides of the middle end of the main frame; lifting guide rods are provided on both sides of the bottom end of the main frame; There is a mounting plate, and both sides of the mounting plate are fixedly connected to one end of the rotating crank arm; a synchronous mechanism is provided inside the main frame; the bearing one is fixedly connected to the positioning block; the lower right side of the rotating crank arm is fixedly connected to a limiter; the bottom end of the lifting guide rod is fixedly connected to a fork mounting plate; the bottom end of the fork mounting plate is fixedly connected to a cylinder three, and the output end of the cylinder three is fixedly connected to a fork arm; the synchronous locking plate is located on both sides of the bottom end of the end wall of the main frame; a roller group is connected below the synchronous locking plate; a lifting guide sleeve is connected to the right side of the rear of the roller group, and the lifting guide sleeve is covered and connected to the top end of the lifting guide rod; side arm vertical beams are fixedly connected to both sides of the outer surface of the main frame, and a top cross beam is fixedly connected to the top of the main frame.

[0006] Preferably, the specific structure of the synchronization mechanism is: including a wire rope, a second cylinder and a tensioner; the wire rope is connected to the roller group; the output end of the second cylinder is connected to the lifting guide rod; and the middle end of the wire rope is connected to the tensioner.

[0007] Preferably, the main frame is composed of a modular frame core skeleton.

[0008] Preferably, a positioning pin is provided at the end of the support fork arm.

[0009] Preferably, the main frame is provided with mounting holes on the top and both sides.

[0010] Preferably, the second cylinder is a servo cylinder.

[0011] Beneficial effects of the present invention:

[0012] (1) The present invention has a reasonable and simple structure, low production cost, convenient installation, and complete functions. It can realize vertical grouting of the model and horizontal demolding of the blank. At the same time, the demolding mechanism installed in the side arm of the mold frame can realize the automatic transportation of the blank to the conveyor line.

[0013] (2) The present invention improves the quality of the green body, reduces the labor intensity of the workers, reduces the equipment cost, and realizes the automation of green body demolding.

[0014] (3) The present invention can effectively ensure synchronization when the pallet is lifted or lowered by the synchronization mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The structure of the present invention is schematically shown Figure 1 .

[0016] Figure 2 The structure of the present invention is schematically shown Figure 2 .

[0017] Figure 3 The structure of the present invention is schematically shown Figure 3 .

[0018] Figure 4 The structure of the present invention is schematically shown Figure 4 .

[0019] Figure 5 This is a partial enlargement of the present invention. Figure 1 .

[0020] Figure 6 This is a partial enlargement of the present invention. Figure 2 .

[0021] Figure 7 It is the installation schematic diagram of the present invention.

[0022] 1-main frame; 2-surface type; 3-inner type; 4-cylinder one; 5-rotating crank arm; 6-positioning block; 7-lifting guide rod; 8-mounting plate; 9-synchronizing mechanism; 12-wire rope; 13-cylinder two; 14-tensioner; 15-flip crank arm; 16-limiter; 17-fork mounting plate; 18-cylinder three; 19-fork arm; 20-synchronizing locking plate; 21-roller group; 22-lifting guide sleeve; 23-side arm vertical beam; 24-top cross beam. DETAILED DESCRIPTION

[0023] like Figures 1 to 7 As shown, this specific embodiment adopts the following technical scheme: a combined mold frame of a high-pressure cabinet basin forming machine, including a main frame 1, a surface mold 2, an inner mold 3, a cylinder 1 4, a rotating crank arm 5, a positioning block 6, a lifting guide rod 7, a mounting plate 8, a synchronization mechanism 9, a bearing 10, a limiter 16, a fork mounting plate 17, a cylinder 3 18, a fork arm 19, a synchronous locking plate 20, a roller group 21, a lifting guide sleeve 22, a side arm vertical beam 23 and a top cross beam 24; the surface mold 2 is fixedly connected to the left outer end surface of the main frame 1; the inner mold 3 is fixedly connected to the right outer end surface of the main frame 1; the cylinder 1 4 is fixedly connected to both sides of the bottom end of the main frame 1, and the rotating crank arm 5 is fixedly connected to the output end of the cylinder 4; the positioning blocks 6 are fixedly connected to both sides of the middle end of the main frame 1; the lifting guide rods 7 are provided on both sides of the bottom end of the main frame 1; the main frame 1 is provided with a mounting plate 8 , both sides of the mounting plate 8 are fixedly connected to one end of the rotating crank arm 5; a synchronization mechanism 9 is provided inside the main frame 1; the bearing 10 is fixedly connected to the positioning block 6; the lower right side of the rotating crank arm 5 is fixedly connected to the limiter 16; the bottom end of the lifting guide rod 7 is fixedly connected to a fork mounting plate 17; the bottom end of the fork mounting plate 17 is fixedly connected to a cylinder three 18, and the output end of the cylinder three 18 is fixedly connected to a fork arm 19; the synchronous locking plate 20 is located on both sides of the bottom end of the end wall of the main frame 1; a roller group 21 is connected below the synchronous locking plate 20; a lifting guide sleeve 22 is connected to the right side of the rear of the roller group 21, and the lifting guide sleeve 22 is covered and connected to the top of the lifting guide rod 7; side arm vertical beams 23 are fixedly connected to both sides of the outer surface of the main frame 1, and a top crossbeam 24 is fixedly connected to the top of the main frame 1.

[0024] like Figures 1 to 7 As shown, the specific structure of the synchronization mechanism 9 is: it includes a wire rope 12, a cylinder 2 13 and a tensioner 14; the wire rope 12 is connected to the roller group 21; the output end of the cylinder 2 13 is connected to the lifting guide rod 7; the middle end of the wire rope 12 is connected with the tensioner 14.

[0025] The main frame 1 is composed of a modular frame core skeleton; the end of the support fork arm 19 is provided with a positioning pin; the top and both sides of the main frame 1 are equipped with mounting holes; the cylinder 2 13 is a servo cylinder.

[0026] The usage status of the present invention is: the present invention has a reasonable and simple structure, low production cost, easy installation, and complete functions. When in use, first according to the requirements of forming and demolding effects, after the vertical grouting of the model is completed, the cylinder 2 13 drives the fork arm 19 to descend, and after the model demolding air valve is opened for a certain period of time, it moves in the horizontal direction through the cylinder 2 13, and the mold frame moves into place. The cylinder 1 4 drives the mounting plate 8 to flip to a horizontal state; the demolding mechanism drives the fork mounting plate 17 and the fork arm 19 to rise to the demolding position of the blank, and the blank falls off under the action of gravity. After the blank is separated from the mold, the fork mounting plate 17 and the fork arm 19 descend, and the blank is placed on a conveyor line or a handling device to complete the automatic demolding operation.

[0027] In the description of the present invention, it is necessary to understand that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0028] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation", "screw-on" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0029] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for illustrating the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which shall fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

[0030] The control method of the present invention is to control by manually starting and closing the switch. The wiring diagram of the power element and the provision of power supply are common knowledge in the field, and the present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and wiring layout in detail.

Claims

1. A combined type frame of a high pressure cabinet basin forming machine, characterized in that: It comprises a main frame (1), a surface type (2), an inner type (3), a cylinder 1 (4), a rotating crank arm (5), a positioning block (6), a lifting guide rod (7), a mounting plate (8), a synchronization mechanism (9), a bearing 1 (10), a limiter (16), a fork mounting plate (17), a cylinder 3 (18), a fork arm (19), a synchronous locking plate (20), a roller group (21), a lifting guide sleeve (22), a side arm vertical beam (23) and a top cross beam (24); A phenotype (2) is fixedly connected to the left outer end surface of the main frame (1); The main frame (1) is fixedly connected to a right outer end surface thereof with an inner mold (3); Cylinder 1 (4) is fixedly connected to both sides of the bottom end of the main frame (1), and a rotating crank arm (5) is fixedly connected to the output end of the cylinder 1 (4); Positioning blocks (6) are fixedly connected to both sides of the middle end of the main frame (1); Lifting guide rods (7) are provided on both sides of the bottom end of the main frame (1); A mounting plate (8) is provided inside the main frame (1), and two sides of the mounting plate (8) are fixedly connected to one end of the rotating crank arm (5); The main frame (1) is provided with a synchronization mechanism (9) inside; The bearing 1 (10) is fixedly connected to the positioning block (6); A limiter (16) is fixedly connected to the lower right side of the rotating crank arm (5); A support fork mounting plate (17) is fixedly connected to the bottom end of the lifting guide rod (7); The bottom end of the support fork mounting plate (17) is fixedly connected to a cylinder three (18), and the output end of the cylinder three (18) is fixedly connected to a support fork arm (19); The synchronous locking plates (20) are located on both sides of the bottom end of the inner end wall of the main frame (1); A roller group (21) is connected below the synchronous locking plate (20); A lifting guide sleeve (22) is connected to the right side of the rear of the roller group (21), and the lifting guide sleeve (22) is covered and connected to the top end of the lifting guide rod (7); Side arm vertical beams (23) are fixedly connected to both sides of the outer surface of the main frame (1), and a top cross beam (24) is fixedly connected to the top of the main frame (1).

2. The combined mold frame of the high-pressure cabinet basin forming machine according to claim 1 is characterized in that: The specific structure of the synchronization mechanism (9) is as follows: it comprises a steel wire rope (12), a second cylinder (13) and a tensioner (14); The steel wire rope (12) is connected to the roller assembly (21); The output end of the second cylinder (13) is connected to the lifting guide rod (7); A tensioner (14) is connected to the middle end of the steel wire rope (12).

3. The combined mold frame of the high-pressure cabinet basin forming machine according to claim 1 is characterized in that: The main frame (1) is composed of a modular frame core skeleton.

4. The combined mold frame of the high-pressure cabinet basin forming machine according to claim 1 is characterized in that: A positioning pin is provided at the end of the support fork arm (19).

5. The combined mold frame of the high-pressure cabinet basin forming machine according to claim 1 is characterized in that: The main frame (1) is provided with mounting holes on the top and both sides.

6. The combined mold frame of the high-pressure cabinet basin forming machine according to claim 2 is characterized in that: The second cylinder (13) is a servo cylinder.

Citation Information

Patent Citations

  • Combined type frame of high-voltage cabinet basin forming machine

    CN215969359U