A multi-faceted three-dimensional tower column forming system

Abstract

The present invention belongs to the technical field of bridge tower piers, and discloses a multi-faceted three-dimensional tower column forming system. The multi-faceted three-dimensional tower column forming system includes a transverse reinforcement feeding device, a transverse reinforcement distributing device, a main reinforcement distributing device, a welding device, and a bending device. The transverse reinforcement feeding device is configured to provide transverse reinforcements of specified lengths one by one; the transverse reinforcement distributing device is configured to receive the transverse reinforcements provided by the transverse reinforcement feeding device, and arrange multiple transverse reinforcements at intervals; the main reinforcement distributing device is configured to arrange main reinforcements on the transverse reinforcements in the transverse reinforcement distributing device; the welding device is configured to weld the main reinforcements and the transverse reinforcements to form a steel mesh; and the bending device is configured to bend the steel mesh. The multi-faceted three-dimensional tower column forming system can improve the degree of automation of multi-faceted three-dimensional tower column forming, reduce manual participation, thereby ensuring construction safety, improving efficiency, and reducing labor costs.

Description

Technical Field

[0001] The invention relates to the technical field of bridge tower piers, and in particular to a multi-faceted three-dimensional tower column forming system. Background Art

[0002] Modern bridge construction is developing rapidly, but the backward traditional processing technology and its equipment have low production efficiency and poor quality, which cannot meet the construction needs and has become a bottleneck restricting the modernization of engineering construction. At present, the construction method of bridge tower upsetting is on-site manual single steel bar manual binding and positioning, which requires a lot of manpower and has low efficiency.

[0003] Therefore, there is an urgent need for a breakthrough technology that can lower production costs, be greener and more environmentally friendly while ensuring construction safety and efficiency. Summary of the invention

[0004] The object of the present invention is to provide a multi-faceted three-dimensional tower column forming system, which can form multi-faceted three-dimensional tower columns safely and efficiently.

[0005] To achieve this object, the present invention adopts the following technical solutions:

[0006] A multi-faceted three-dimensional tower column forming system, comprising:

[0007] A transverse reinforcement feeding device, wherein the transverse reinforcement feeding device is configured to provide transverse reinforcements of a specified length one by one;

[0008] A transverse reinforcement distributing device, wherein the transverse reinforcement distributing device is configured to receive the transverse reinforcement provided by the transverse reinforcement feeding device and arrange a plurality of the transverse reinforcements at intervals;

[0009] a main reinforcement distributing device, the main reinforcement distributing device being configured to distribute main reinforcements on the transverse reinforcements in the transverse reinforcement distributing device;

[0010] a welding device configured to weld the main reinforcement and the transverse reinforcement to form a reinforcement mesh;

[0011] A bending device is configured to bend the steel mesh.

[0012] Wherein, the transverse reinforcement feeding device comprises:

[0013] A steel bar shearing machine configured to cut transverse bars of a specified length;

[0014] A transverse reinforcement transmission track is connected to the output port of the steel bar shearing machine, and the transverse reinforcement transmission track is configured to transport the transverse reinforcement along the length direction of the transverse reinforcement;

[0015] The transverse reinforcement feeding mechanism is arranged beside the transverse reinforcement transmission track, and the transverse reinforcement feeding mechanism is configured to transport the transverse reinforcements on the transverse reinforcement transmission track to the transverse reinforcement distributing device one by one.

[0016] Wherein, the transverse reinforcement feeding mechanism comprises:

[0017] A fixing plate, the fixing plate comprising a plurality of first step surfaces arranged obliquely from bottom to top, the first step surface located at the bottom is an input receiving surface, and the first step surface located at the top is an output surface;

[0018] A movable plate is arranged beside the fixed plate, and the movable plate includes a plurality of second step surfaces arranged from bottom to top. The movable plate can reciprocate along the arrangement direction of the plurality of first step surfaces so that the second step surfaces can hold up the transverse ribs and place the transverse ribs on the output surface.

[0019] Wherein, the transverse reinforcement distributing device comprises:

[0020] A transverse reinforcement distributing platform, wherein the transverse reinforcement distributing platform is configured to receive the transverse reinforcement provided by the transverse reinforcement feeding device and arrange a plurality of the transverse reinforcements at intervals;

[0021] A transverse reinforcement traction mechanism, wherein the transverse reinforcement traction mechanism is configured to convey the plurality of transverse reinforcements arranged on the transverse reinforcement distributing platform;

[0022] A transverse reinforcement flexible arrangement mechanism is configured to receive the plurality of transverse reinforcements conveyed by the transverse reinforcement traction mechanism and arrange the transverse reinforcements according to a preset trajectory.

[0023] Wherein, the transverse reinforcement distribution platform comprises:

[0024] First bracket;

[0025] A plurality of transmission chain assemblies are arranged in parallel and at intervals, wherein the transmission chain assemblies include two sprockets arranged opposite to each other and a transmission chain connecting the two sprockets, wherein the transmission chain is provided with a plurality of first slots for accommodating the transverse ribs along the length direction, and the corresponding first slots in the plurality of transmission chain assemblies jointly support the transverse ribs.

[0026] Wherein, the transverse reinforcement distributing platform further includes a lifting component, and the lifting component includes:

[0027] Frame;

[0028] A plurality of lifting rollers are rotatably arranged on the frame, the lifting rollers are arranged in parallel with the transmission chain components, and the lifting rollers are arranged between every two adjacent transmission chain components;

[0029] A lifting drive component is arranged on the first bracket and can drive the frame to rise and fall, so that the lifting roller lifts the transverse rib.

[0030] Wherein, the transverse reinforcement traction mechanism comprises:

[0031] A first gantry, the first gantry extending along the length direction of the transverse reinforcement on the transverse reinforcement distributing platform, the first gantry spanning the transverse reinforcement flexible arrangement mechanism;

[0032] A first crossbeam is slidably disposed on the first gantry along an extension direction of the first gantry;

[0033] A plurality of clamping assemblies are arranged on the first crossbeam, and the clamping assemblies are used for clamping the transverse ribs on the transverse rib distributing platform.

[0034] Wherein, the transverse reinforcement flexible arrangement mechanism comprises:

[0035] The second frame;

[0036] A plurality of support beams are arranged at intervals on the second frame, the support beams are perpendicular to the traction direction of the transverse reinforcement traction mechanism, and each of the support beams is provided with a plurality of second slots arranged along the length direction of the support beam;

[0037] A linear drive assembly is disposed on the second frame, and each of the support beams is connected to a linear drive assembly. The linear drive assembly can drive the support beam to reciprocate relative to the second frame along the length direction of the support beam.

[0038] Among them, each of the support beams is provided with a plurality of rollers arranged along the length direction of the support beam, the rollers are vertically arranged and rotatably connected to the support beam, and a second slot for accommodating the transverse rib is formed between two adjacent rollers.

[0039] Wherein, the main reinforcement placing device comprises:

[0040] a second gantry, the second gantry extending along the length direction of the transverse reinforcement on the transverse reinforcement distributing device, the second gantry spanning the transverse reinforcement distributing device;

[0041] A second crossbeam is slidably disposed on the second gantry along an extension direction of the second gantry;

[0042] A main reinforcement horizontal feeding mechanism, arranged on the second crossbeam, for supporting a plurality of main reinforcements and capable of conveying the main reinforcements along the extension direction of the second gantry;

[0043] A guide assembly is connected to the second crossbeam, and the guide assembly is constructed with a guide groove, the top end of the guide groove is opposite to the main reinforcement horizontal feeding mechanism, and the bottom end of the guide groove is close to the cross reinforcement feeding device.

[0044] Wherein, the main reinforcement placing device further comprises:

[0045] The main reinforcement angle adjustment assembly is arranged on the second crossbeam, and the main reinforcement angle adjustment assembly is configured to drive the guide assembly to rotate around an axis parallel to the vertical direction.

[0046] Beneficial effects of the present invention:

[0047] The multi-faceted three-dimensional tower column forming system provided by the present invention can improve the degree of automation of multi-faceted three-dimensional tower column forming and reduce manual participation, thereby ensuring construction safety, improving efficiency and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0048] Figure 1 is a top view of the multi-faceted three-dimensional tower column forming system provided by the present invention;

[0049] Figure 2 It is a structural schematic diagram of the transverse reinforcement transmission track and the transverse reinforcement feeding mechanism provided by the present invention;

[0050] Figure 3 It is a top view of the transverse reinforcement distribution platform provided by the present invention;

[0051] Figure 4 It is a front view of the transverse reinforcement traction mechanism, welding device and transverse reinforcement flexible arrangement mechanism provided by the present invention;

[0052] Figure 5 It is a front view of the main reinforcement distributing device and the transverse reinforcement flexible arrangement mechanism provided by the present invention.

[0053] In the figure:

[0054] 1. Horizontal reinforcement feeding device; 11. Rebar shearing machine; 12. Horizontal reinforcement transmission track; 13. Horizontal reinforcement feeding mechanism; 131. Fixed plate; 1311. Output surface; 1312. Receive input surface; 132. Movable plate; 1321. Second step surface; 133. Guide member; 134. Sliding drive assembly; 135. Fixed frame; 21. Horizontal reinforcement feeding platform; 211. First bracket; 212. Transmission chain assembly; 2121. First clamp Groove; 213, lifting assembly; 2131, frame; 2132, lifting roller; 22, transverse reinforcement traction mechanism; 23, transverse reinforcement flexible arrangement mechanism; 231, second bracket; 232, support beam; 3, main reinforcement distribution device; 31, second crossbeam; 32, main reinforcement horizontal feeding mechanism; 330, guide groove; 331, first guide plate; 332, second guide plate; 41, first bending machine; 42, second bending machine; 5, welding device. DETAILED DESCRIPTION

[0055] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only parts related to the present invention, rather than all structures, are shown in the accompanying drawings.

[0056] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0057] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0058] In the description of this embodiment, the terms "upper", "lower", "right", etc., directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.

[0059] This embodiment provides a multi-faceted three-dimensional tower column forming system, such as Figure 1 As shown, it includes a transverse reinforcement feeding device 1, a transverse reinforcement feeding device, a main reinforcement feeding device 3, a welding device 5 and a bending device. The transverse reinforcement feeding device 1 can provide transverse reinforcements of specified lengths one by one; the transverse reinforcement feeding device can receive the transverse reinforcements provided by the transverse reinforcement feeding device 1 and arrange multiple transverse reinforcements at intervals; the main reinforcement feeding device 3 can arrange the main reinforcements on the transverse reinforcements in the transverse reinforcement feeding device. Through the cooperation of the transverse reinforcement feeding device 1, the transverse reinforcement feeding device and the main reinforcement feeding device 3, multiple transverse reinforcements and multiple main reinforcements can be laid to form a mesh, and the welding device 5 welds the connection position of the main reinforcement and the transverse reinforcement to form a steel mesh, and then the steel mesh is bent by the bending device to form a three-dimensional tower column. The multi-faceted three-dimensional tower column forming system can improve the degree of automation of the multi-faceted three-dimensional tower column forming, reduce manual participation, thereby ensuring construction safety, improving efficiency, and reducing labor costs.

[0060] The bending device includes a first bending machine 41 and a second bending machine 42. The first bending machine 41 and the second bending machine 42 are arranged along the length direction of the transverse reinforcement in the steel mesh and are respectively used to bend the two ends of the steel mesh to form a three-dimensional tower column structure.

[0061] The first bending machine and the second bending machine both include a bending plate, a support and an electric push rod. One end of the bending plate along the X direction is rotatably connected to the support, and the electric push rod is used to drive the bending plate to rotate relative to the support. When the steel mesh needs to be bent, the bending plate supports the steel mesh and drives the steel mesh to bend through the rotation of the bending plate.

[0062] In order to adjust the bending position of the steel mesh as needed, the first bending machine and the second bending machine also include a moving body and a position adjustment component, the position adjustment component is used to drive the moving body to reciprocate along the X direction, and the support and the electric push rod are both arranged on the moving body.

[0063] Optionally, the position adjustment assembly may be a chain sprocket assembly, a gear rack assembly or a screw nut assembly.

[0064] It should be noted here that the bending machine is a conventional structure in this field. The bending machine in the present invention can adopt any structure in the prior art, as long as it can achieve the bending of the steel mesh, and the present invention is no longer specifically limited.

[0065] Specifically, the transverse reinforcement feeding device 1 includes a reinforcement shearing machine 11, a transverse reinforcement transmission track 12 and a transverse reinforcement feeding mechanism 13. The reinforcement shearing machine 11 can realize fixed-length cutting of reinforcement to provide transverse reinforcement of a specified length. The specified length can be set according to actual needs.

[0066] Optionally, in order to improve the strength of the multi-faceted three-dimensional tower column, the steel bars may be thick steel bars with larger diameters, for example, the diameter of the steel bars may be 16 mm to 40 mm, to meet the use requirements.

[0067] When the diameter of the steel bar is relatively thick and the specified length is greater than 12m, the transverse reinforcement feeding device 1 also includes a butt welding mechanism, which is used to weld the head end of one steel bar to the tail end of another steel bar to increase the length of the steel bar, and then flatten the welding interface so that it can enter the steel bar shearing machine 11 for fixed-length cutting.

[0068] It should be noted that the steel bar shearing machine 11 and the steel bar welding mechanism can adopt any structure in the prior art, as long as they can respectively achieve fixed-length cutting and welding of steel bars, which will not be described in detail in this embodiment.

[0069] In this embodiment, the transverse reinforcement after shearing by the steel bar shearing machine 11 is Figure 1 The cut transverse reinforcement enters the reinforcement transmission track, which is used to transport the cut transverse reinforcement in the opposite direction of X so that the transverse reinforcement feeding mechanism 13 can take it.

[0070] In this embodiment, the transverse reinforcement transmission track 12, the transverse reinforcement feeding mechanism 13 and the transverse reinforcement distributing device are arranged along the Y direction, the transverse reinforcements on the transverse reinforcement transmission track 12 extend along the Y direction, the transverse reinforcement transmission track 12 can transport the transverse reinforcements along the Y direction to the transverse reinforcement feeding mechanism 13, and the transverse reinforcement feeding mechanism 13 can transport the transverse reinforcements one by one along the Y direction to the transverse reinforcement distributing device.

[0071] Specifically, Figure 2 As shown, the transverse rib transmission track 12 includes a plurality of parallel transmission components, and the transmission components extend along the Y direction. The plurality of transmission components jointly support the transverse ribs and can drive the transverse ribs to translate along the Y direction to transport the transverse ribs to the transverse rib feeding mechanism 13. In this embodiment, the transmission component is a chain transmission structure, and the movement of the chain drives the movement of the transverse ribs thereon.

[0072] In other embodiments, the conveying assembly includes a plurality of conveying rollers extending along the X direction, and the plurality of conveying rollers are arranged along the Y direction. When the conveying rollers rotate, the transverse ribs thereon can be driven to move.

[0073] The transverse reinforcement feeding mechanism 13 includes a fixed frame 135, a fixed plate 131 and a movable plate 132. The fixed frame 135 is arranged between the transverse reinforcement transmission track 12 and the transverse reinforcement feeding device, and the fixed plate 131 and the movable plate 132 are both arranged on the fixed frame 135 and arranged parallel to the Y direction. The fixed plate 131 includes a plurality of first step surfaces arranged obliquely from bottom to top, the first step surface located at the bottom is a receiving input surface 1312, and the receiving input surface 1312 is used to receive the transverse reinforcement conveyed by the transverse reinforcement transmission track 12, and the first step surface located at the top is an output surface 1311, which is used to convey the transverse reinforcement to the transverse reinforcement feeding device; the movable plate 132 is arranged beside the fixed plate 131, and the movable plate 132 includes a plurality of second step surfaces 1321 arranged from bottom to top, and the movable plate 132 can reciprocate along the arrangement direction of the plurality of first step surfaces, so that the second step surface 1321 can hold up the transverse reinforcement and place the transverse reinforcement on the output surface 1311.

[0074] When the multi-faceted three-dimensional tower column forming system is working, the transverse rib transmission track 12 delivers transverse ribs to the receiving input surface 1312 in the fixed plate 131. Then, the movable plate 132 moves upward along the arrangement direction of the multiple first step surfaces relative to the fixed plate 131, and the second step surface 1321 in the movable plate 132 corresponding to the position of the receiving input surface 1312 can lift the transverse ribs on the receiving input surface 1312 as it moves upward, so as to lift the transverse ribs on the receiving input surface 1312 to the first step surface of the upper layer, thereby realizing the step-by-step movement of the transverse ribs. By analogy, the transverse ribs can be lifted one by one to the output surface 1311, so as to provide the transverse ribs to the transverse rib material distribution device one by one.

[0075] In order to further improve the accuracy of the transverse reinforcement entering the transverse feeding device, the transverse reinforcement feeding mechanism 13 also includes a guide member 133, which includes a guide slope, the top of which is connected to the output surface 1311, and the other end extends downward at an angle to approach the transverse reinforcement feeding device. The transverse reinforcement can roll along the guide slope to fall into the transverse reinforcement feeding device.

[0076] Optionally, there may be multiple fixed plates 131, movable plates 132 and guide members 133, and at least one side of each fixed plate 131 is provided with a movable plate 132. Each fixed plate 131 is correspondingly connected with a guide member 133 to improve the stability of the cross-rib loading.

[0077] Specifically, the cross-rib feeding mechanism 13 further includes a sliding drive assembly 134, which can drive the movable plate 132 to slide back and forth relative to the fixed plate 131 to drive the cross-rib to move step by step. The sliding drive assembly 134 can be a linear motor, a cylinder, a gear rack assembly, or a screw nut assembly, as long as the movable plate 132 can be reciprocated.

[0078] like Figure 3As shown, the transverse reinforcement distributing device includes a transverse reinforcement distributing platform 21, which can receive the transverse reinforcement provided by the transverse reinforcement feeding device 1 and arrange multiple transverse reinforcements at intervals. Specifically, the transverse reinforcement distributing platform 21 includes a first bracket 211 and a transmission chain assembly 212. The first bracket 211 is arranged beside the transverse reinforcement feeding mechanism 13, and multiple transmission chain assemblies 212 are provided, each transmission chain assembly 212 extends along the Y direction, and multiple transmission chain assemblies 212 are arranged in parallel and at intervals along the X direction. The transmission chain assembly 212 includes two sprockets arranged opposite to each other and a transmission chain connecting the two sprockets. The transmission chain is provided with multiple first card slots 2121 for accommodating transverse reinforcements along the length direction, and the corresponding first card slots 2121 in the multiple transmission chain assemblies 212 jointly support the transverse reinforcements. The transverse reinforcement feeding mechanism 13 can feed the transverse reinforcements into the first card slots 2121 adjacent to the transverse reinforcement feeding mechanism 13. Then, as the transmission chain moves, the transmission chain can drive the transverse ribs to move along the Y direction through the first clamping groove 2121, so that the transmission chain can receive the next transverse rib delivered by the transverse rib feeding mechanism 13. Since the first clamping grooves 2121 on the same transmission chain are arranged at intervals, the transverse ribs can be arranged at intervals on the transverse rib feeding platform 21, replacing manual feeding.

[0079] It is understandable that the number of transverse ribs that can be simultaneously accommodated on the transverse rib distribution platform 21 can be set according to the needs of the multi-faceted three-dimensional tower column, so that the number of transverse ribs simultaneously accommodated on the transverse rib distribution platform 21 is not less than the number of transverse ribs required for a multi-faceted three-dimensional tower column.

[0080] Each transmission chain assembly 212 also includes a rotating drive member, which can be a rotating motor. The driving sprockets of multiple transmission chain assemblies 212 are connected through a transmission shaft, and the rotating motor is connected to the transmission shaft to drive the transmission shaft to rotate, thereby realizing the movement of multiple transmission chain assemblies 212.

[0081] During the actual processing of the multi-faceted three-dimensional tower column, some transverse ribs need to be bent, that is, the transverse ribs are not straight ribs. In order to meet the processing needs, the transverse rib material distribution device also includes a transverse rib traction mechanism 22 and a transverse rib flexible arrangement mechanism 23. The transverse rib traction mechanism 22 can convey multiple transverse ribs arranged by the transverse rib material distribution device to the transverse rib flexible arrangement mechanism 23; the transverse rib flexible arrangement mechanism 23 can receive multiple transverse ribs conveyed by the transverse rib traction mechanism 22 and arrange the transverse ribs according to a preset trajectory.

[0082] Specifically, the transverse rib flexible arrangement mechanism 23 includes a second bracket 231, a plurality of support beams 232, and a linear drive assembly. The plurality of support beams 232 are arranged at intervals on the second bracket 231, each support beam 232 extends along the Y direction, and each support beam 232 is provided with a plurality of second slots arranged along the length direction of the support beam 232; the linear drive assembly is arranged on the second bracket 231, and each support beam 232 is connected to a linear drive assembly, which can drive the support beam 232 to reciprocate relative to the second bracket 231 along the length direction of the support beam 232.

[0083] The second slots on each support beam 232 are arranged one by one, and each transverse rib is inserted into a plurality of second slots at a corresponding position, so as to be supported by a plurality of support beams 232. When a plurality of transverse ribs are placed in the corresponding second slots, the corresponding support beam 232 is driven to move along the Y direction by the linear drive assembly, so that the corresponding position of the transverse rib can be bent, thereby adjusting the arrangement trajectory of the transverse ribs.

[0084] Furthermore, each support beam 232 is provided with a plurality of rollers arranged along the length direction of the support beam 232, the rollers are vertically arranged and rotatably connected to the support beam 232, and a second slot for accommodating the transverse rib is formed between two adjacent rollers. The second slot is formed by two adjacent rollers, and the rollers are in rolling contact with the transverse rib, which can reduce the friction force on the transverse rib and reduce the wear of the transverse rib and the rollers.

[0085] Since the transverse reinforcement needs to be transported from the transverse reinforcement distributing platform 21 to the transverse reinforcement flexible arrangement mechanism 23, in order to reduce the friction force on the transverse reinforcement traction mechanism 22, the transverse reinforcement distributing platform 21 also includes a lifting assembly 213, which includes a frame 2131, a plurality of lifting rollers 2132, and a lifting drive. The plurality of lifting rollers 2132 are rotatably arranged on the frame 2131, and the lifting rollers 2132 are arranged in parallel with the transmission chain assembly 212, and a lifting roller 2132 is arranged between each two adjacent transmission chain assemblies 212; the lifting drive is arranged on the first bracket 211 and can drive the frame 2131 to rise and fall, so that the lifting rollers 2132 lift the transverse reinforcement. When the transverse reinforcement needs to be pulled into the transverse reinforcement flexible arrangement mechanism 23, the lifting drive drives the frame 2131 to rise, so that the lifting rollers 2132 on the frame 2131 can contact the transverse reinforcement and drive the transverse reinforcement to separate from the bottom surface of the first clamping groove 2121. When the transverse rib traction mechanism 22 is started, the transverse rib is pulled by the traction mechanism 22 and drives the plurality of supporting rollers 2132 to rotate through friction force, so that the auxiliary driving transverse rib moves along the X direction toward the transverse rib flexible arrangement mechanism 23 .

[0086] Optionally, the lifting drive mechanism may be a linear motor, a cylinder, a hydraulic cylinder, a screw-nut mechanism or a rack-and-pinion mechanism.

[0087] like Figure 4As shown, the transverse reinforcement traction mechanism 22 includes a first gantry, a first beam, and a plurality of clamping assemblies. The first gantry is arranged outside the second bracket 231, and the first gantry extends along the length direction of the transverse reinforcement on the transverse reinforcement distribution platform 21. The first beam is arranged on the first gantry, and the first beam can slide relative to the first gantry along the extension direction of the first gantry. A plurality of clamping assemblies are arranged on the first beam, and the clamping assemblies are used to clamp the transverse reinforcement on the transverse reinforcement distribution platform 21.

[0088] When the transverse reinforcement needs to be pulled into the transverse reinforcement flexible arrangement mechanism 23, the staff clamps one end of the transverse reinforcement close to the transverse reinforcement flexible arrangement mechanism 23 on the corresponding clamping component, and then moves the first beam along the X direction to pull the transverse reinforcement into the transverse reinforcement flexible arrangement mechanism 23.

[0089] It should be noted here that the clamping assembly is a conventional structure in the art. In this embodiment, any structure in the prior art can be adopted as long as it can achieve the clamping of the transverse reinforcement. It will not be specifically introduced in this embodiment.

[0090] Furthermore, the welding device 5 is arranged on the first crossbeam, and the transverse reinforcement and the main reinforcement are welded by moving the first crossbeam, which is conducive to simplifying the structure.

[0091] Specifically, the welding device 5 includes a welding position adjustment mechanism, a mounting member, and a plurality of welding guns. The welding position adjustment mechanism is arranged on the first crossbeam, and a plurality of welding guns are arranged on the mounting member, and the welding guns are arranged one by one corresponding to the transverse ribs. The welding position adjustment mechanism can drive the mounting member to rise and fall and rotate around the vertical axis so that the welding gun can contact the transverse ribs and adjust the welding position according to the bending condition of the transverse ribs.

[0092] The welding position adjustment mechanism comprises a welding lifting assembly and a welding rotating assembly. The welding lifting assembly is arranged on the first beam. The output end of the welding lifting assembly is connected to the welding rotating assembly. The output end of the welding rotating assembly is connected to the mounting piece.

[0093] Optionally, the welding lifting assembly can be a linear motor, a cylinder, a hydraulic cylinder, a screw nut mechanism or a gear rack mechanism.

[0094] In this embodiment, the mounting part is rotatably arranged at the output end of the welding lifting assembly. The welding rotating assembly includes a telescopic driving part such as a cylinder or a linear motor. The telescopic driving part is arranged at the output end of the welding lifting assembly. The output end of the telescopic driving part is hinged to the mounting part to realize the rotation of the mounting part through the telescopic driving part.

[0095] In some embodiments, the welding rotating assembly may be a rotating motor.

[0096] It should be noted here that the welding gun is a conventional structure in this field. In this embodiment, any welding gun structure in the prior art can be adopted as long as it can achieve welding of transverse reinforcement and main reinforcement. It will not be specifically introduced in this embodiment.

[0097] like Figure 5 As shown, the main reinforcement distributing device 3 includes a second gantry, a second crossbeam 31, a main reinforcement horizontal feeding mechanism 32 and a guide assembly. The second gantry extends along the length direction of the transverse reinforcement on the cross-reinforcement distributing platform 21, that is, the second gantry extends along the X direction. The second gantry spans the cross-reinforcement flexible arrangement mechanism 23; the second crossbeam 31 is slidably arranged on the second gantry along the extension direction of the second gantry; the main reinforcement horizontal feeding mechanism 32 is arranged on the second crossbeam 31, and is used to support a plurality of main reinforcements and can be arranged along the second crossbeam 31. Figure 5 The main reinforcement is transported in the opposite direction of the middle X direction; the guide assembly is connected to the second crossbeam 31, and the guide assembly is constructed with a guide groove 330, the top of the guide groove 330 is opposite to the main reinforcement horizontal feeding mechanism 32, and the bottom of the guide groove 330 is close to the horizontal reinforcement feeding device.

[0098] When main bars need to be transported, multiple main bars are placed in parallel on the main bar horizontal feeding mechanism 32, and the main bar horizontal feeding mechanism 32 moves in the opposite direction of the X direction along with the second crossbeam 31. At the same time, the main bar horizontal feeding mechanism 32 can feed the main bars into the guide groove 330 one by one, and place the main bars one by one on the spaced cross bars through the guide groove 330, and ensure the spaced arrangement of the main bars.

[0099] Specifically, the guide assembly includes a first guide plate 331 and a second guide plate 332, and the first guide plate 331 and the second guide plate 332 are arranged in opposite directions along the X direction. A first guide surface is provided on the side of the first guide plate 331 facing the second guide plate 332, and a second guide surface is provided on the side of the second guide plate 332 facing the first guide plate 331, and a guide groove 330 is formed between the first guide surface and the second guide surface.

[0100] Furthermore, the top end of the second guide plate 332 is located below the main rib horizontal feeding mechanism 32, and the top end of the first guide plate 331 is not lower than the top surface of the main rib horizontal feeding mechanism 32, so that the output end of the main rib horizontal feeding mechanism 32 extends into the guide groove 330, making it convenient for the main rib horizontal feeding mechanism 32 to feed the main rib into the guide groove 330.

[0101] Optionally, the main reinforcement horizontal feeding mechanism 32 may be a belt conveying mechanism, a chain conveying mechanism or a roller conveying mechanism.

[0102] Furthermore, the main reinforcement distributing device 3 further includes a main reinforcement angle adjustment component, which is disposed on the second crossbeam 31 and is configured to drive the guide component to rotate around an axis parallel to the vertical direction. By providing the main reinforcement angle adjustment component, the placement angle of the main reinforcement can be adjusted, so that the angle of the main reinforcement can be adjusted according to the extension trajectory of the transverse reinforcement, so that the main reinforcement is perpendicular to the transverse reinforcement at the corresponding position.

[0103] In this embodiment, the guide assembly is rotatably arranged on the second beam 31 through a vertically arranged main shaft, the main reinforcement horizontal feeding mechanism 32 is connected to the guide assembly, and the main reinforcement angle adjustment assembly is arranged on the second beam 31, which can drive the guide assembly to rotate around the main shaft to realize the main reinforcement angle adjustment.

[0104] In this embodiment, the structure of the main reinforcement angle adjustment assembly may be the same as that of the welding rotation assembly, and will not be described in detail here.

[0105] In some embodiments, the multi-faceted three-dimensional tower column forming system further includes a main reinforcement feeding mechanism, which is used to feed the main reinforcement to the main reinforcement horizontal feeding mechanism 32 to replace manual feeding. The structure of the main reinforcement feeding mechanism is the same as that of the horizontal reinforcement feeding mechanism 13, and will not be repeated here.

[0106] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. A multi-faceted three-dimensional tower column forming system, characterized in that: include: A transverse reinforcement feeding device (1), wherein the transverse reinforcement feeding device (1) is configured to provide transverse reinforcements of a specified length one by one; A transverse reinforcement distributing device, the transverse reinforcement distributing device being configured to receive the transverse reinforcement provided by the transverse reinforcement feeding device (1) and to arrange a plurality of the transverse reinforcements at intervals; A main reinforcement distributing device (3), wherein the main reinforcement distributing device (3) is configured to distribute the main reinforcement on the transverse reinforcement in the transverse reinforcement distributing device; A welding device (5), wherein the welding device (5) is configured to weld the main reinforcement and the transverse reinforcement to form a reinforcement mesh; a bending device, the bending device being configured to bend the steel mesh; The bending device comprises a first bending machine (41) and a second bending machine (42), the first bending machine (41) and the second bending machine (42) are arranged along the length direction of the transverse reinforcement in the steel mesh, and are used to bend the two ends of the steel mesh to form a three-dimensional tower column structure, the first bending machine (41) and the second bending machine (42) also include a moving vehicle body and a position adjustment component, and the position adjustment component drives the moving vehicle body to reciprocate along the X direction; The cross bar distributing device comprises: A transverse reinforcement distributing platform (21), wherein the transverse reinforcement distributing platform (21) is configured to receive the transverse reinforcement provided by the transverse reinforcement feeding device (1) and to arrange a plurality of the transverse reinforcements at intervals; A transverse reinforcement traction mechanism (22), wherein the transverse reinforcement traction mechanism (22) is configured to convey the plurality of transverse reinforcements arranged on the transverse reinforcement distributing platform (21); A transverse reinforcement flexible arrangement mechanism (23), wherein the transverse reinforcement flexible arrangement mechanism (23) is configured to receive the plurality of transverse reinforcements transported by the transverse reinforcement traction mechanism (22) and arrange the transverse reinforcements according to a preset trajectory.

2. The multi-faceted three-dimensional tower column forming system according to claim 1, characterized in that: The cross-rib feeding device (1) comprises: A steel bar shear (11), wherein the steel bar shear (11) is configured to cut transverse bars of a specified length; A transverse reinforcement transmission track (12) is connected to the output port of the reinforcement shearing machine (11), and the transverse reinforcement transmission track (12) is configured to transport the transverse reinforcement along the length direction of the transverse reinforcement; A transverse reinforcement feeding mechanism (13) is arranged beside the transverse reinforcement transmission track (12), and the transverse reinforcement feeding mechanism (13) is configured to transport the transverse reinforcements on the transverse reinforcement transmission track (12) to the transverse reinforcement distributing device one by one.

3. The multi-faceted three-dimensional tower column forming system according to claim 2, characterized in that: The transverse rib feeding mechanism (13) comprises: A fixed plate (131), the fixed plate (131) comprising a plurality of first step surfaces arranged obliquely from bottom to top, the first step surface located at the bottom is an input receiving surface (1312), and the first step surface located at the top is an output surface (1311); A movable plate (132), the movable plate (132) being arranged beside the fixed plate (131), the movable plate (132) comprising a plurality of second step surfaces (1321) arranged from bottom to top, the movable plate (132) being capable of reciprocating along the arrangement direction of the plurality of first step surfaces, so that the second step surfaces (1321) can hold up the transverse ribs and place the transverse ribs on the output surface (1311).

4. The multi-faceted three-dimensional tower column forming system according to claim 1, characterized in that: The transverse reinforcement distributing platform (21) comprises: A first bracket (211); A plurality of transmission chain assemblies (212) are arranged in parallel and at intervals, the transmission chain assemblies (212) comprising two sprockets arranged opposite to each other and a transmission chain for transmission connection between the two sprockets, the transmission chain being provided with a plurality of first slots (2121) for accommodating the transverse ribs along the length direction, the corresponding first slots (2121) in the plurality of transmission chain assemblies (212) jointly supporting the transverse ribs.

5. The multi-faceted three-dimensional tower column forming system according to claim 4, characterized in that: The transverse reinforcement distributing platform (21) further comprises a lifting component (213), wherein the lifting component (213) comprises: Frame (2131); A plurality of lifting rollers (2132) are rotatably arranged on the frame (2131), the lifting rollers (2132) are arranged in parallel with the transmission chain components (212), and the lifting rollers (2132) are arranged between every two adjacent transmission chain components (212); A lifting drive component is arranged on the first bracket (211) and can drive the frame (2131) to rise and fall, so that the lifting roller (2132) lifts the transverse rib.

6. The multi-faceted three-dimensional tower column forming system according to claim 1, characterized in that: The transverse reinforcement traction mechanism (22) comprises: A first gantry, the first gantry extending along the length direction of the transverse reinforcement on the transverse reinforcement distributing platform (21), the first gantry spanning the transverse reinforcement flexible arrangement mechanism (23); A first crossbeam is slidably disposed on the first gantry along an extension direction of the first gantry; A plurality of clamping assemblies are arranged on the first crossbeam, and the clamping assemblies are used to clamp the transverse ribs on the transverse rib distributing platform (21).

7. The multi-faceted three-dimensional tower column forming system according to claim 1, characterized in that: The transverse reinforcement flexible arrangement mechanism (23) comprises: A second bracket (231); A plurality of support beams (232) are arranged at intervals on the second bracket (231), the support beams (232) are perpendicular to the traction direction of the transverse reinforcement traction mechanism (22), and each of the support beams (232) is provided with a plurality of second slots arranged along the length direction of the support beam (232); A linear drive assembly is arranged on the second bracket (231), and each of the support beams (232) is connected to a linear drive assembly, and the linear drive assembly can drive the support beam (232) to move back and forth relative to the second bracket (231) along the length direction of the support beam (232).

8. The multi-faceted three-dimensional tower column forming system according to claim 7, characterized in that: Each of the support beams (232) is provided with a plurality of rollers arranged along the length direction of the support beam (232); the rollers are vertically arranged and rotatably connected to the support beam (232); and a second slot for accommodating the transverse rib is formed between two adjacent rollers.

9. The multi-faceted three-dimensional tower column forming system according to any one of claims 1 to 3, characterized in that: The main reinforcement material distribution device (3) comprises: a second gantry, the second gantry extending along the length direction of the transverse reinforcement on the transverse reinforcement distributing device, the second gantry spanning the transverse reinforcement distributing device; A second crossbeam (31) is slidably disposed on the second gantry along an extension direction of the second gantry; A main reinforcement horizontal feeding mechanism (32) is arranged on the second crossbeam (31) and is used to support a plurality of main reinforcements and to convey the main reinforcements along the extension direction of the second gantry; A guide assembly, wherein the guide assembly is connected to the second crossbeam (31), and the guide assembly is configured with a guide groove (330), wherein the top end of the guide groove (330) is opposite to the main reinforcement horizontal feeding mechanism (32), and the bottom end of the guide groove (330) is close to the cross reinforcement feeding device.

10. The multi-faceted three-dimensional tower column forming system according to claim 9, characterized in that: The main reinforcement material distribution device (3) further comprises: A main reinforcement angle adjustment component is arranged on the second crossbeam (31), and the main reinforcement angle adjustment component is configured to drive the guide component to rotate around an axis parallel to the vertical direction.

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