A pole switch production line
Through the switch production line on the design column, including conveying lines, assembly stations, running -in stations, detection stations, and feeding stations, the problem of low level of automation of traditional production processes has been solved, and automated production of switch on the column switch is improved. Production efficiency and product quality.
Patent Information
- Application Number
- CN202111039503.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-09-06
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2041-09-06
AI Technical Summary
The automation level of traditional column switch production process is low, and manual handling, positioning, assembly and inspection is required during the production process, making it difficult to adapt to the large-scale and automated production of products.
A kind of switch production line is designed, including conveying lines, assembly sites, running -in stations, detection stations and feeding stations. By setting up the positioning and transfer of these stations and transportation lines Automated assembly, running -in, detection and feeding.
The automation level of the production process of the switch on the column is improved, the automation positioning and handling of the switch on the column is realized, and the production efficiency and product quality are improved.
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Figure CN113851344B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of pole switch production, in particular to a pole switch production line. Background Art
[0002] A pole switch is a safety switch used in power grids. Pole switches include pole load switches, pole isolating switches, etc. Pole switches are composed of poles, boxes and other components.
[0003] The traditional pole-mounted switch production process has a low level of automation. During the production process, manual operations such as handling, positioning, assembly and testing of the pole-mounted switches are required, which is not suitable for large-scale and automated production of products. Summary of the invention
[0004] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a pole switch production line, which can improve the automation level of the pole switch production process.
[0005] The pole-mounted switch production line provided according to an embodiment of the present invention comprises a conveyor line, an assembly station, a running-in station, a testing station and a unloading station, the conveyor line is used to convey the pole-mounted switch, the conveyor line comprises a conveying positioning unit, a lifting unit and a first transfer unit, the first transfer unit is used to transfer the pole-mounted switch, the assembly station comprises an assembly workstation and a fastening workstation, the running-in station is located downstream of the assembly station, the running-in station comprises a running-in workstation, the testing station is located downstream of the running-in station, the testing station comprises a testing workstation, and the unloading station is located downstream of the testing station.
[0006] The pole switch production line provided according to the embodiment of the present invention has at least the following technical effects: by setting an assembly station, a running-in station, a testing station and a unloading station, the pole switch production line can realize the assembly, running-in and testing processes of the pole switches, thereby improving the automation level of the pole switch production; the conveying and positioning unit and the lifting unit can stop the movement of the pole switch; the first transfer unit can transfer the pole switch outside the conveyor line, thereby improving the automation level of the pole switch positioning and transportation; the pole switch production line can improve the automation level of the pole switch production process.
[0007] According to some embodiments of the present invention, the assembly workstation includes a first assembly module, a first feeding module and a preprocessing module, the first assembly module includes a first assembly robot, the first feeding module is used to provide poles and a box body, the preprocessing module is used to provide a sealing ring, the preprocessing module includes a feeding unit, a gluing unit and a pull rod guiding unit, and the feeding unit includes a loading component and a suction component.
[0008] According to some embodiments of the present invention, the loading assembly includes a carrier, a barrel and a feeding structure, the carrier can rotate along its own rotation axis, the carrier is arrayed with multiple barrels and multiple feeding structures around the rotation axis, the barrel is adapted to the feeding structure, the sealing ring is stacked and placed on the barrel along the axial direction of the barrel, and the feeding structure can move along the axial direction of the barrel to push the sealing ring.
[0009] According to some embodiments of the present invention, the fastening workstation includes a second assembly module and a second feeding module, the second assembly module includes a screw machine and a second assembly robot, the second feeding module is used to provide mounting blocks and springs, the second feeding module includes a vibrating feeder for providing the springs, the conveyor line includes a fastening and clamping unit, the fastening and clamping unit includes relatively arranged fastening and clamping jaws, and the fastening and clamping jaws are used to clamp and position the pole switch.
[0010] According to some embodiments of the present invention, the running-in workstation includes a transfer line and a running-in workbench, the transfer line is adapted to the conveyor line, the transfer line includes a transfer table, the transfer table includes a second transfer unit, the second transfer unit is used to convey the pole switch to the running-in workbench, the running-in workbench includes a first return unit, the first return unit is used to return the pole switch to the transfer line, the transfer table includes a second return unit, the second return unit is used to return the pole switch to the conveyor line, and the running-in workbench includes a running-in clamping unit, the running-in clamping unit is used to position the pole switch.
[0011] According to some embodiments of the present invention, the running-in workstation also includes a running-in room, the transfer line and the running-in workbench are arranged in the running-in room, sound-absorbing panels are arranged on the inner and outer sides of the walls of the running-in room, sound-absorbing cotton is also arranged on the inner side of the walls of the running-in room, and the running-in room includes an observation window, which is made of hollow tempered glass with internal vacuum.
[0012] According to some embodiments of the present invention, the detection workstation includes a detection workbench, an insulating guide rail, and a protection box, the detection workbench is movably mounted on the insulating guide rail, and the protection box includes a protection net and an insulating seat.
[0013] According to some embodiments of the present invention, the detection workbench is installed with a positioning module, the positioning module includes a detection clamping unit, the detection clamping unit includes a detection clamping clamp, the detection clamping unit is used to position the pole-mounted switch, and the protective box is installed with a wiring module, the wiring module includes a plurality of wiring terminals, and the wiring module can drive the wiring terminals to contact the pole-mounted switch.
[0014] According to some embodiments of the present invention, the pole switch production line includes a tooling pallet, which is used to carry the pole switch. The tooling pallet is provided with a positioning groove, and the positioning groove includes a guide surface, which is inclined. The positioning groove is adapted to the conveying positioning unit. The tooling pallet includes a first positioning block and a second positioning block, which are used to position the pole switch. The tooling pallet includes a pressure rod, which is used to fix the pole switch.
[0015] According to some embodiments of the present invention, the conveyor line includes a forward delivery layer and a return flow layer, and elevators are installed at both ends of the conveyor line, and the elevators are used to transfer the tooling pallet between the forward delivery layer and the return flow layer. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0017] Figure 1 is a schematic diagram of the layout of a pole-mounted switch production line according to an embodiment of the present invention;
[0018] Figure 2 is an axonometric schematic diagram of an assembly workstation according to an embodiment of the present invention;
[0019] Figure 3 is an axonometric view of a material carrier assembly according to an embodiment of the present invention;
[0020] Figure 4 is an axonometric schematic diagram of a tooling pallet according to an embodiment of the present invention;
[0021] Figure 5 yes Figure 2 A partial enlarged view of the middle A area;
[0022] Figure 6 is an axonometric schematic diagram of a fastening workstation according to an embodiment of the present invention;
[0023] Figure 7 is an axonometric schematic diagram of a conveyor line according to an embodiment of the present invention;
[0024] Figure 8 It is an axonometric schematic diagram of a conveying and positioning unit, a lifting unit and a fastening and holding unit according to an embodiment of the present invention;
[0025] Fig. 9 is an axonometric schematic diagram of a running-in workstation according to an embodiment of the present invention with a running-in room hidden;
[0026] Fig.10 is an axonometric schematic diagram of a running-in workbench according to an embodiment of the present invention;
[0027] Fig.11 is a front schematic diagram of a first transfer unit according to an embodiment of the present invention;
[0028] Fig.12 is a side view schematic diagram of a second transfer unit according to an embodiment of the present invention;
[0029] Fig.13 yes Fig. 9 A partial enlarged view of the middle B area;
[0030] Fig.14 is an isometric schematic diagram of a detection workstation according to an embodiment of the present invention;
[0031] Fig.15 yes Fig.14 A partial enlarged view of the middle C area;
[0032] Fig.16 It is an axonometric schematic diagram of an implementation manner of a wiring module according to an embodiment of the present invention. DETAILED DESCRIPTION
[0033] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0034] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0035] In the description of the present invention, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0036] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0037] The pole-mounted switch production line provided in an embodiment of the present invention includes a conveyor line 700, an assembly station, a running-in station, a testing station and a unloading station. The conveyor line 700 is used to convey the pole-mounted switch 900. The conveyor line 700 includes a conveying positioning unit 710, a lifting unit 720 and a first transfer unit 730. The first transfer unit 730 is used to transfer the pole-mounted switch 900. The assembly station includes an assembly workstation 100 and a fastening workstation 200. The running-in station is located downstream of the assembly station. The running-in station includes a running-in workstation 300. The testing station is located downstream of the running-in station. The testing station includes a testing workstation 400. The unloading station is located downstream of the testing station.
[0038] The assembly station, running-in station, testing station and unloading station are arranged in sequence. During the production process of the pole switch 900, the material passes through the assembly station, running-in station, testing station and unloading station in sequence along the conveyor line 700. The material is assembled into the pole switch 900 at the assembly station, the pole switch 900 is subjected to a running-in test at the running-in station, the pole switch 900 is subjected to a performance test at the testing station, and the pole switch 900 is unloaded at the unloading station, thereby completing the production process of the pole switch 900.
[0039] The pole switch production line provided in the embodiment of the present invention can realize the assembly, running-in and testing processes of the pole switches by setting an assembly station, a running-in station, a testing station and a unloading station, thereby improving the automation level of the pole switch production. The conveying and positioning unit 710 and the lifting unit 720 can stop the movement of the pole switch 900, and the first transfer unit 730 can transfer the pole switch 900 outside the conveyor line, thereby improving the automation level of the positioning and transportation of the pole switch 900. The pole switch production line can improve the automation level of the pole switch production process.
[0040] According to some embodiments of the present invention, the pole switch production line includes a tooling pallet 800, and the tooling pallet 800 is used to carry the pole switch 900. The pole switch 900 moves on the pole switch production line through the tooling pallet 800.
[0041] It can be understood that the pole switch 900 includes components such as a pole 910 and a box body 920. The pole switch 900 is gradually assembled on the tooling tray 800 as the production process progresses. Therefore, the pole switch 900 referred to in the present invention refers to both a finished pole switch 900 and a pole switch 900 in a semi-finished state.
[0042] There are two ways to place the pole switch 900 on the tooling tray 800, one is that the pole 910 is located at the bottom, and the other is that the box 920 is located at the bottom. The tooling tray 800 includes a first positioning block 830 and a second positioning block. The first positioning block 830 and the second positioning block are used to position the pole switch 900 when the box 920 is located at the bottom. The tooling tray 800 includes a third positioning block 850. The third positioning block 850 is formed in a shape that matches the pole 910. The third positioning block 850 is used to position the pole switch 900 when the pole 910 is located at the bottom. For example, Figure 4 As shown, the first positioning block 830 and the second positioning block can contact the side wall of the box body 920 to locate the position of the box body 920, and the third positioning block 850 has a groove, and the pole 910 can be embedded in the groove to locate the pole 910.
[0043] The tooling pallet 800 is provided with a positioning groove 810 , which includes a guide surface which is inclined. The positioning groove 810 is adapted to the conveying positioning unit 710 . The tooling pallet 800 includes a pallet pressure rod 820 which is used to fix the switch 900 on the column.
[0044] The conveying and positioning unit 710 limits the movement of the pole switch 900 so as to facilitate the operation of the pole switch 900 on the conveying line 700. According to some embodiments of the present invention, the conveying and positioning unit 710 limits the pole switch 900 by limiting the tooling tray 800.
[0045] In some embodiments, the conveying and positioning unit 710 includes a blocking block 711 and a blocking block mounting seat 712, and the blocking block 711 is movably disposed on the blocking block mounting seat 712. The blocking block 711 can move by moving or swinging, for example Figure 7 , Figure 8 As shown in the embodiment, the blocking block 711 is hinged on the blocking block mounting seat 712, and the blocking block mounting seat 712 is also provided with a blocking block driver 713 and a torsion spring. The blocking block driver 713 pushes the blocking block 711 to rotate to disengage from the tooling pallet 800, and the torsion spring resets the blocking block 711.
[0046] In some embodiments, the positioning groove 810 is adapted to the blocking block 711, and the blocking block 711 is inserted into the positioning groove 810, thereby improving the positioning effect of the tooling pallet 800. The interaction between the guide surface and the blocking block 711 can adjust the position of the tooling pallet 800 to ensure accurate positioning.
[0047] In some embodiments, the blocking block 711 includes a roller. The roller can reduce the friction between the blocking block 711 and the tooling tray 800, and reduce the damage of the blocking block 711 to the tooling tray 800. For example, when the torsion spring resets the blocking block 711, the blocking block 711 contacts the bottom of the tooling tray 800, and the use of the roller can convert the sliding friction during the contact into rolling friction, thereby avoiding obstruction of the normal transportation of the tooling tray 800 and avoiding damage to the tooling tray.
[0048] The lifting unit 720 can further limit the column switch 900 on the conveyor line 700. According to some embodiments of the present invention, the lifting unit 720 limits the column switch 900 by limiting the tooling pallet 800. It can be understood that the tooling pallet 800 blocked by the conveying positioning unit 710 still has a tendency to move forward due to the force of the conveyor line 700, which may cause the tooling pallet 800 to shake and affect the accuracy of positioning. The lifting unit 720 lifts the tooling pallet 800 to separate the tooling pallet 800 from the conveying part of the conveyor line 700, thereby ensuring the stability of the positioning of the tooling pallet 800 and further improving the accuracy of positioning.
[0049] In some embodiments, the lifting unit 720 includes a lifting pallet 721, a lifting mounting plate 722 and a lifting driver 723. The lifting driver 723 is disposed on the lifting mounting plate 722. The lifting pallet 721 is disposed on the lifting driver 723. The lifting pallet 721 lifts the tooling pallet 800.
[0050] In some embodiments, the lifting unit 720 further includes a lifting guide shaft 724, and the lifting guide shaft 724 guides the lifting support plate 721. Figure 7 , Figure 8 As shown in the embodiment, the lifting installation plate 722 is installed on the conveyor line 700, and two lifting drivers 723 are respectively arranged on the front and rear sides of the lifting installation plate 722. The lifting unit 720 also includes a lifting guide seat 725, which is arranged on the left and right sides of the lifting installation plate 722. The lifting guide shaft 724 is arranged on the lifting support plate 721, and the lifting guide shaft 724 is inserted in the lifting guide seat 725. The lifting guide seat 725 and the lifting guide shaft 724 guide the movement of the lifting support plate 721. The two lifting drivers 723 make the lifting support plate 721 more stressed.
[0051] In some embodiments, a pallet positioning portion 726 is provided on the lifting support plate 721, and the pallet positioning portion 726 is adapted to the tooling pallet 800, and the pallet positioning portion 726 positions the tooling pallet 800. Figure 8In the embodiment, the tray positioning portion 726 uses multiple positioning pins, and the tooling pallet 800 is provided with pin holes that are compatible with the positioning pins. The positioning pins are inserted into the pin holes to accurately position the tooling pallet 800. The head of the positioning pin has a chamfer to facilitate the matching of the positioning pin and the pin hole.
[0052] Of course, the lifting guide shaft 724 and the pallet positioning portion 726 may also adopt other specific designs. For example, the lifting guide shaft 724 may be set on the lifting mounting plate 722, and the lifting guide shaft 724 may be inserted on the lifting support plate 721. For example, the pallet positioning portion 726 may adopt a pin hole.
[0053] The first transfer unit 730 transfers the column switch 900 outside the conveyor line 700. According to some embodiments of the present invention, the first transfer unit 730 transfers the column switch 900 by conveying the tooling tray 800. It is understandable that the number of the first transfer unit 730 can be one or more. In some embodiments, the conveyor line 700 has a plurality of first transfer units 730, one of which is located on the conveyor line 700 and matches the running-in station, one of which is located on the conveyor line 700 and matches the detection station, and the first transfer unit 730 transfers the column switch 900 to the running-in station and the detection station.
[0054] In some embodiments, the first transfer unit 730 includes a first active roller 731, and a switch 900 is placed on a conveying column through the rotation of the first active roller 731. In some embodiments, the first transfer unit 730 includes a first mounting platform 732 and a first lifting platform 733, wherein the first lifting platform 733 is disposed on the first mounting platform 732, and the first active roller 731 is disposed on the first lifting platform 733. When transfer is required, the first lifting platform 733 rises to make the tooling pallet 800 separate from the conveying route of the conveyor line 700, and the first active roller 731 moves to transfer the tooling pallet 800. When transfer is not required, the first lifting platform 733 descends to make the height of the first active roller 731 lower than the tooling pallet 800 moving along the conveying route of the conveyor line 700, and the tooling pallet 800 can pass through the first transfer unit 730 normally.
[0055] In some embodiments, the first mounting platform 732 is provided with a first driver 734 and a first guide seat 735, the first lifting platform 733 is provided on the first driver 734, and the first lifting platform 733 is provided with a first guide shaft 736, and the first guide shaft 736 is adapted to the first guide seat 735. The first guide shaft 736 can guide the lifting of the first lifting platform 733, ensuring the smooth lifting and the stable posture of the first lifting platform 733. The first guide shaft 736 can also be provided in other ways, such as exchanging the installation positions of the first guide shaft 736 and the first guide seat 735.
[0056] According to some embodiments of the present invention, the assembly workstation 100 includes a first assembly module, a first feeding module and a pre-processing module, the first assembly module includes a first assembly robot 110, the first feeding module is used to provide a pole 910 and a box 920, the pre-processing module is used to provide a sealing ring 930, the pre-processing module includes a feeding unit, a gluing unit and a pull rod guiding unit, the feeding unit includes a loading component and a suction component. The gluing unit includes a gluing head 138.
[0057] When in use, the first assembly robot 110 obtains the pole 910 from the first feeding module, the first assembly robot 110 moves to the pre-processing module, the feeding unit installs the sealing ring 930 on the pole 910, the gluing unit applies glue on the pole 910, the first assembly robot 110 loads the pole 910, and the first assembly robot 110 obtains the box 920 and installs the box 920 on the pole 910. In the installation link of the sealing ring 930, the suction component sucks the sealing ring 930 from the loading component, and then transfers the sealing ring 930 to the pole 910. By setting the first assembly robot 110, the feeding unit and the gluing unit, the assembly workstation 100 can easily complete the installation process of the pole 910, the box 920 and the sealing ring 930, thereby improving the automation level and assembly efficiency of the pole switch assembly process. At this time, the positioning of the tooling tray 800 is achieved by the cooperation of the conveying and positioning unit 710 and the lifting unit 720.
[0058] According to some embodiments of the present invention, the loading assembly includes a barrel 132 and a feeding structure 133, the barrel 132 is adapted to the feeding structure 133, the sealing ring 930 is stacked and placed on the barrel 132 along the axis direction of the barrel 132, and the feeding structure 133 can move along the axis direction of the barrel 132 to push the sealing ring 930. The feeding structure 133 can continuously push out the sealing ring 930 placed on the barrel 132 so that the suction assembly can suck. For example, Figure 3 As shown in the embodiment, the feeding structure 133 is sleeved on the barrel 132, and the feeding structure 133 is connected to the screw for transmission. The screw can drive the feeding structure to move along the axis of the barrel 132. The sealing ring 930 is sleeved on the barrel 132, and the feeding structure 133 supports the sealing ring 930. The feeding structure 133 continuously lifts the sealing ring 930 so that the suction component can be sucked.
[0059] In some embodiments, the loading assembly includes a carrier 131, which can rotate along its own rotation axis. The carrier 131 is provided with a plurality of barrels 132 and a plurality of feeding structures 133 arranged in an array with the rotation axis as the center. After the sealing ring 930 on the current barrel 132 is supplied, the carrier 131 can be rotated to switch between different barrels 132, so that the fully loaded barrel 132 is transferred to the position corresponding to the suction assembly to continue to supply the sealing ring 930, eliminating the step of stopping the machine for loading, and improving the automation level and assembly efficiency of the column switch assembly. The empty barrel 132 is in a non-working state at this time, and the sealing ring 930 can be reloaded on the barrel 132 at this time, and the loading will not affect the normal operation of the assembly workstation 100.
[0060] In some embodiments, the loading assembly includes a positioning post 134, and the carrier 131 is provided with a positioning hole adapted to the positioning post 134, and the positioning post 134 positions the carrier 131. The positioning of the carrier 131 by the matching relationship between the positioning hole and the positioning post 134 can ensure that the stop position of the barrel 132 does not deviate, and ensure the normal absorption of the absorption assembly.
[0061] Of course, in addition to rotating the carrier 131 to switch the barrel 132, other specific methods can also be used to switch the barrel 132. For example, different barrels 132 can be switched by moving the carrier 131, or after detecting that the current barrel 132 is fully supplied, the suction component is controlled to move to the fully loaded barrel 132 to take in air and take out materials.
[0062] According to some embodiments of the present invention, the suction assembly includes a suction head 135, and the suction head 135 is provided with at least one air hole, and the suction head 135 is used to suck the sealing ring 930. Figure 5 As shown, the suction head 135 is cylindrical in shape, and a plurality of air holes are arranged in an array below the suction head 135. The positions of the air holes are adapted to the specifications of the sealing ring 930, and the air holes are connected to the external negative pressure generating device. The suction head 135 is moved so that the air holes are attached to the sealing ring 930, and the sealing ring 930 is sucked by the negative pressure. The suction head 135 is moved to a position corresponding to the first assembly robot 110, and the sealing ring 930 is released so that the sealing ring 930 is transferred to the pole 910.
[0063] It is understandable that the movement of the suction head 135 can be driven by a common driving structure, such as a conveyor belt, a driving cylinder, a linear guide rail, etc.
[0064] According to some embodiments of the present invention, the preprocessing module includes a rod alignment unit, which includes a first alignment structure and a second alignment structure. The first alignment structure and the second alignment structure can be relatively close to locate the position of the rod 911 of the pole 910.
[0065] It is understandable that the pole 910 includes a pull rod 911, and the pull rod 911 needs to be inserted into the box body 920 when the pole 910 is combined with the box body 920. If the position of the pull rod 911 is skewed, the assembly may fail. The position of the pull rod 911 is adjusted by the pull rod guiding unit to ensure smooth assembly. In some embodiments, the first guiding structure and the second guiding structure are symmetrically arranged on the driving cylinder, and the driving cylinder can drive the first guiding structure and the second guiding structure to move toward each other to clamp and guide the pull rod 911. The first guiding structure and the second guiding structure are provided with V-shaped grooves so that the pull rod can be positioned. The first guiding structure and the second guiding structure are also provided with reinforcing ribs.
[0066] According to some embodiments of the present invention, the first assembly robot 110 includes a robot arm 111, a pole clamp 112 and a box clamp 113, wherein the pole clamp 112 is detachably mounted on the robot arm 111, and the box clamp 113 is detachably mounted on the robot arm 111. The first assembly robot 110 can switch between the pole clamp 112 and the box clamp 113. The first assembly robot 110 first uses the pole clamp 112 to carry and operate the pole 910, and then switches to the box clamp 113 to grab the box 920 and assemble the box 920 onto the pole 910. By setting the switchable pole clamp 112 and the box clamp 113, the first assembly robot 110 can be fully utilized, avoiding setting too many first assembly robots 110, and reducing the cost and complexity of the assembly workstation 100. In some embodiments, the pole clamp 112 and the box clamp 113 can be mounted on the robot arm 111 through a quick-change disk.
[0067] According to some embodiments of the present invention, the first feeding module includes a first track 122 and a first trolley 121. The first trolley 121 is disposed on the first track 122. The first trolley 121 can move along the first track 122. The first trolley 121 is used to carry the pole 910 and the box 920. Figure 2 As shown, the first feeding module is provided with a plurality of first carts 121, and the first carts 121 are provided with material trays, wherein a part of the first carts 121 carry poles 910, and another part of the first carts 121 carry boxes 920, and the fully loaded first carts 121 approach the first assembly module to feed materials to the first assembly robot 110, and the unloaded first carts 121 are away from the first assembly module for reloading. In some embodiments, guardrails are also provided to protect the assembly workstation 100.
[0068] In some embodiments, the first track 122 is installed with a leveling pad to ensure smooth operation of the first trolley 121. Specifically, the first track 122 is installed on the ground, and a number of leveling pads are placed between the first track 122 and the ground to adjust the level of the first track 122. The edge of the first trolley 121 is designed with a positioning edge, which is used to position the material tray, thereby ensuring the position accuracy of the material tray.
[0069] According to some embodiments of the present invention, the fastening workstation 200 includes a second assembly module and a second feeding module. The fastening workstation 200 performs fastening operations to fix the pole 910 and the box 920. In some embodiments, the second assembly module includes a screw machine 210 and a second assembly robot 220, the second feeding module is used to provide the mounting block 940 and the spring, and the second feeding module includes a vibration feeder 230 for providing the spring. The second assembly robot 220 grabs and places the mounting block 940 and the spring on the pole switch 900, and then the screw machine 210 passes the screw or bolt through the spring and locks it.
[0070] It is understandable that the pole switch 900 is composed of multiple parts. The pole switch 900 completes the installation process of the pole 910, the box 920 and the sealing ring 930 at the assembly workstation 100, and then completes the installation process of the mounting block 940 and the fastening process of the fasteners of the pole switch 900 at the fastening workstation 200, thereby completing the assembly of the pole switch 900. The second assembly robot 220 is provided with a fixture corresponding to the mounting block 940 and the spring, which enriches the functionality of the second assembly robot 220.
[0071] In some embodiments, the conveyor line 700 includes a fastening and clamping unit 740, and the fastening and clamping unit 740 includes fastening and clamping jaws 741 arranged relatively to each other, and the fastening and clamping jaws 741 are used to clamp and position the pole switch 900. During fastening, the conveying and positioning unit 710 and the lifting unit 720 participate in the positioning of the tooling pallet 800. It can be understood that the conveying and positioning unit 710 and the lifting unit 720 only play a positioning role for the tooling pallet 800 and cannot directly position the pole switch 900. If the installation position of the pole switch 900 on the tooling pallet 800 is inappropriate or offset, it will also cause the pole switch 900 to be inaccurately positioned during fastening. Setting the fastening and clamping unit 740 can directly position the pole switch 900, further improving the positioning accuracy of the pole switch 900.
[0072] According to some embodiments of the present invention, the fastening workstation 200 further includes a second trolley 241 and a second track 242 . The second trolley 241 is movably disposed on the second track 242 . The second trolley 241 is used to carry the mounting block 940 .
[0073] A material tray is provided on the second trolley 241. A fully loaded second trolley 241 approaches the second assembly robot 220 to feed materials to the second assembly robot 220, and an empty second trolley 241 moves away from the second assembly robot 220 for reloading. Multiple second trolleys 241 cooperate with each other to supply materials, avoiding shutdown for reloading, and improving the working efficiency of the fastening workstation 200.
[0074] According to some embodiments of the present invention, the running-in workstation 300 includes a transfer line and a running-in workbench, the transfer line is adapted to the conveyor line 700, the transfer line includes a transfer table, the transfer table includes a second transfer unit, the second transfer unit is used to convey the column switch 900 to the running-in workbench, the running-in workbench includes a first return unit, the first return unit is used to return the column switch 900 to the transfer line, the transfer table includes a second return unit, the second return unit is used to return the column switch 900 to the conveyor line, and the running-in workbench includes a running-in clamping unit, and the running-in clamping unit is used to position the column switch 900.
[0075] The transfer line is connected to the first transfer unit 730. The first transfer unit 730 and the second transfer unit send the pole switch 900 to the running-in workbench for running-in. After the running-in is completed, the first return unit and the second return unit send the pole switch 900 back to the conveyor line 700 to continue to the next station, thereby realizing the automatic transfer of the pole switch 900 and improving the automation level of the pole switch production line. The transfer table can move along the transfer line, so that the pole switch 900 can be transported to different running-in workbenches. The conveying positioning unit 710 cooperates with the first transfer unit 730 to pre-position the pole switch 900 before transporting it.
[0076] In some embodiments, the second transfer unit includes a second active roller 311. In some embodiments, the second transfer unit includes a second mounting platform 312 and a second lifting platform 313, the second lifting platform 313 is disposed on the second mounting platform 312, and the second active roller 311 is disposed on the second lifting platform 313.
[0077] In some embodiments, the second transfer unit further includes a second driver 314, a second guide seat 315, and a second guide shaft 316. The second driver 314 and the second guide seat 315 are disposed on the second mounting platform 312. The second lifting platform 313 is disposed on the second driver 314. The second guide shaft 316 is disposed on the second lifting platform 313. The second guide shaft 316 is adapted to the second guide seat 315. The second guide shaft 316 can play a similar role to the first guide shaft 736.
[0078] In some embodiments, the transfer table also includes a conveying and positioning unit 710, which can limit the tooling pallet 800 to prevent accidents such as the tooling pallet 800 falling when the transfer table moves. The transfer table can be provided with conveying and positioning units 710 on both sides, so as to limit the tooling pallet 800 between the conveying and positioning units 710 on both sides. Alternatively, the conveying and positioning unit 710 can be provided on one side, and a transfer limit block 322 corresponding to the conveying and positioning unit 710 can be provided on the other side. The tooling pallet 800 input from the conveyor line 700 to the second transfer unit first contacts and is positioned with the transfer limit block 322, and then the conveying and positioning unit 710 further positions the tooling pallet 800 from the other side.
[0079] In some embodiments, the second return unit includes a third active roller 331 , and in some embodiments, the first return unit includes a fourth active roller 341 .
[0080] In some embodiments, the running-in workbench further includes a running-in clamping unit, which includes a movable running-in clamping block 351, and the running-in clamping unit is used to position the tooling tray 800. During the running-in experiment, the column switch 900 is subjected to a large force and may shake. The running-in clamping unit can position the tooling tray 800, so that the tooling tray 800 remains stable, and then the column switch 900 remains stable. In some embodiments, the running-in clamping unit includes a clamping cylinder, which is connected to the running-in clamping block 351 through a lever mechanism, driving the running-in clamping block 351 to clamp the tooling tray 800.
[0081] The running-in workbench can be provided with running-in clamping units on both sides, so as to limit the tooling pallet 800 between the running-in clamping blocks 351 on both sides. Alternatively, the running-in workbench can also be provided with a running-in clamping unit on one side, and a running-in limiting block 352 corresponding to the running-in clamping unit is provided on the other side, and the tooling pallet 800 first contacts and positions the running-in limiting block 352, and then the running-in clamping block 351 further positions the tooling pallet 800 from the other side.
[0082] In some embodiments, the running-in workbench further includes a position sensor 353, and the position sensor 353 is used to determine whether the tooling tray 800 has moved into position.
[0083] In some embodiments, the running-in workbench further includes a rotatable first friction wheel 361, which is located on both sides of the running-in workbench and is adapted to the tooling tray 800. The first friction wheel 361 can reduce the friction between the running-in workbench and the side of the tooling tray 800, making the tooling tray 800 move more smoothly. The first friction wheel 361 also plays a role in contact positioning.
[0084] According to some embodiments of the present invention, the running-in workstation 300 also includes a running-in room 370, and the transfer line and the running-in workbench are arranged in the running-in room 370. A large noise will be generated during the running-in experiment, and the setting of the running-in room 370 can achieve a good sound insulation effect and reduce environmental noise. Sound-absorbing panels are arranged on the inner wall and the outer wall of the running-in room 370, and sound-absorbing cotton is also arranged on the inner wall of the running-in room. The running-in room 370 includes an observation window, and the observation window adopts hollow tempered glass with internal vacuum. The observation window can conveniently confirm the status in the running-in room 370, and the sound-absorbing panels, sound-absorbing cotton and vacuum treatment can further improve the sound insulation effect.
[0085] According to some embodiments of the present invention, the detection workstation 400 includes a detection workbench 411, an insulating rail 412 and a protective box. The detection workbench 411 is movably mounted on the insulating rail 412, and the protective box includes a protective net 413 and an insulating seat 414. The insulating rail 412 insulates the detection workbench 411 from the ground, and the insulating design can ensure the safe detection of the pole switch 900. In some embodiments, the insulating rail 412 is made of nylon material. The protective box plays a safety reminder and protection role to prevent workers from approaching the detection workbench 411 during detection and causing electric shock accidents. The protective net 413 can also play a shielding effect. The protective box is placed on the ground through the insulating seat 414, thereby ensuring the insulation of the protective box.
[0086] According to some embodiments of the present invention, the detection workbench 411 is equipped with a positioning module, the positioning module includes a detection clamping unit, the detection clamping unit includes a detection clamping claw 421, and the detection clamping unit is used to locate the pole switch 900. The protection box is equipped with a wiring module, the wiring module includes a plurality of wiring terminals 431, and the wiring module can drive the wiring terminals 431 to contact the pole switch 900. The detection clamping unit can stably fix the pole switch 900 to prevent the pole switch 900 from shaking in the subsequent process, and the wiring module can automatically perform detection wiring, so that the detection workstation 400 can realize automatic wiring of the pole switch 900.
[0087] In some embodiments, the detection and clamping unit includes a clamping limit block 422, the pole switch 900 is positioned between the clamping limit block 422 and the detection and clamping jaw 421, and the detection and clamping unit includes a clamping buffer block 423, which is arranged on the clamping limit block 422 and the detection and clamping jaw 421. The clamping limit block 422 is located in front of the conveying route of the pole switch 900. The displacement of the tooling pallet 800 is first limited by the clamping limit block 422, and then the detection and clamping jaw 421 clamps the tooling pallet 800 from the other end. The clamping buffer block 423 is made of elastic material, such as elastic plastic material. The buffer block 423 can avoid rigid collision between the tooling pallet 800 or the pole switch 900 and the detection and clamping unit, and plays a buffering and protective role.
[0088] In some embodiments, the positioning module includes a detection pressure rod 424, which is installed on the detection workbench 411. The detection pressure rod 424 is also used to position the column switch 900. The detection pressure rod 424 cooperates with the detection clamping claw 421 to fix the column switch 900 more stably.
[0089] In some embodiments, the positioning module includes a second friction wheel 435, which is located on both sides of the conveying route of the pole switch 900. On the one hand, the second friction wheel 435 plays a role in positioning the pole switch 900, and on the other hand, the second friction wheel 435 can convert sliding friction into rolling friction, thereby making the conveying process of the pole switch 900 smoother.
[0090] In some embodiments, the detection workbench 411 is installed with a fifth active roller 441, and the fifth active roller 441 is used to convey the column switch 900 on the detection workbench 411 and return the detected column switch 900 to the conveying line.
[0091] The pole-mounted switch 900 has multiple interfaces. The detection of the pole-mounted switch 900 generally includes separate debugging of a single interface and joint debugging of multiple interfaces. The detection workstation 400 can design specific implementation methods of different wiring modules according to the actual detection needs of the pole-mounted switch 900, thereby meeting the needs of separate debugging and joint debugging of different interfaces of the pole-mounted switch 900.
[0092] In some embodiments, the wiring module includes a wiring mounting seat 432 and a wiring driver 433, the wiring driver 433 is mounted on the wiring mounting seat 432, and the wiring terminal 431 is mounted on the wiring driver 433. The wiring mounting seat 432 is mounted on the protective box, and the wiring driver 433 drives the wiring terminal 431 to move, thereby realizing the connection and disconnection of the wiring terminal 431 and the pole switch 900. In some embodiments, the wiring module includes a wiring adapter plate 434, the wiring adapter plate 434 is mounted on the wiring driver 433, and multiple wiring terminals 431 are mounted on the wiring adapter plate 434. The wiring driver 433 can drive multiple wiring terminals 431 to move synchronously, thereby meeting the needs of joint debugging.
[0093] According to some embodiments of the present invention, the unloading station includes a unloading workstation 500, which includes a unloading robot. The unloading robot grabs the pole switch 900 from the tooling tray 800, and classifies the pole switch 900 according to the feedback results of the running-in workstation 300 and the inspection workstation 400, packages the qualified pole switches 900 into finished products for shipment, and sends the unqualified pole switches 900 to subsequent processing steps.
[0094] Reference below Figures 1 to 16 The pole switch production line of the embodiment of the present invention is described in detail with a specific embodiment. It is worth noting that the following description is only an exemplary description, and is not a specific limitation of the invention.
[0095] The pole switch production line includes a conveyor line 700, an assembly station, a running-in station, a testing station and a unloading station. The conveyor line 700 is used to convey the pole switch 900. The conveyor line 700 includes a conveying positioning unit 710, a lifting unit 720 and a first transfer unit 730. The first transfer unit 730 is used to transfer the pole switch 900. The assembly station includes an assembly workstation 100 and a fastening workstation 200. The running-in station is located downstream of the assembly station. The running-in station includes a running-in workstation 300. The testing station is located downstream of the running-in station. The testing station includes a testing workstation 400. The unloading station is located downstream of the testing station. The unloading station includes a unloading workstation 500.
[0096] The assembly station, running-in station, testing station and unloading station are arranged in sequence, and the pole switch 900 is carried by the tooling pallet 800. During the production process of the pole switch 900, the material passes through the assembly station, running-in station, testing station and unloading station in sequence along the conveyor line 700. The material is assembled to form the pole switch 900 at the assembly station, the pole switch 900 is subjected to a running-in test at the running-in station, the performance of the pole switch 900 is tested at the testing station, and the pole switch 900 is unloaded at the unloading station, thereby completing the production process of the pole switch 900.
[0097] The assembly workstation 100 includes a first assembly module, a first feeding module and a pre-processing module. The first assembly module includes a first assembly robot 110. The first feeding module is used to provide a pole 910 and a box 920. The pre-processing module is used to provide a sealing ring 930. The pre-processing module includes a feeding unit, a gluing unit and a pull rod guiding unit. The feeding unit includes a loading component and a suction component. The gluing unit includes a gluing head 138.
[0098] The material loading assembly includes a barrel 132 and a feeding structure 133. The barrel 132 is matched with the feeding structure 133. The sealing ring 930 is stacked and placed on the barrel 132 along the axial direction of the barrel 132. The feeding structure 133 can move along the axial direction of the barrel 132 to push the sealing ring 930. The feeding structure 133 can continuously push out the sealing ring 930 placed on the barrel 132 so that the suction assembly can suck.
[0099] The material loading assembly includes a carrier 131, which can rotate along its own rotation axis. The carrier 131 is provided with a plurality of barrels 132 and a plurality of feeding structures 133 arranged in an array around the rotation axis. After the sealing ring 930 on the current barrel 132 is supplied, the carrier 131 can be rotated to switch between different barrels 132, so that the fully loaded barrel 132 is transferred to the position corresponding to the suction assembly to continue supplying the sealing ring 930. The material loading assembly includes a positioning column 134, and the carrier 131 is provided with a positioning hole adapted to the positioning column 134, and the positioning column 134 positions the carrier 131.
[0100] The suction assembly includes a suction head 135 . The suction head 135 is provided with at least one air hole. The suction head 135 is used to suck the sealing ring 930 .
[0101] The pre-processing module includes a rod guiding unit, which includes a first guiding structure and a second guiding structure. The first guiding structure and the second guiding structure can be relatively close to locate the position of the rod 911 of the pole 910. The first guiding structure and the second guiding structure are symmetrically arranged on the driving cylinder, and the driving cylinder can drive the first guiding structure and the second guiding structure to move toward each other to clamp and guide the rod 911. The first guiding structure and the second guiding structure are provided with V-shaped grooves so as to locate the rod, and the first guiding structure and the second guiding structure are also provided with reinforcing ribs.
[0102] The first assembly robot 110 includes a robot arm 111, a pole clamp 112, and a box clamp 113. The pole clamp 112 is detachably mounted on the robot arm 111, and the box clamp 113 is detachably mounted on the robot arm 111. The first assembly robot 110 can switch between the pole clamp 112 and the box clamp 113. The first assembly robot 110 first uses the pole clamp 112 to carry and operate the pole 910, and then switches to the box clamp 113 to grab the box 920 and assemble the box 920 onto the pole 910.
[0103] The first feeding module includes a first track 122 and a first trolley 121. The first trolley 121 is arranged on the first track 122. The first trolley 121 can move along the first track 122. The first trolley 121 is used to carry the pole 910 and the box 920. The first track 122 is leveled and installed using a leveling pad. The edge of the first trolley 121 is designed with a positioning edge.
[0104] The fastening workstation 200 includes a second assembly module and a second feeding module. The fastening workstation 200 performs fastening operations to fix the pole 910 and the box 920. The second assembly module includes a screw machine 210 and a second assembly robot 220. The second feeding module is used to provide the mounting block 940 and the spring. The second feeding module includes a vibration feeder 230 for providing the spring. The second assembly robot 220 grabs and places the mounting block 940 and the spring on the pole switch 900, and then the screw machine 210 passes the screw or bolt through the spring and locks it.
[0105] The conveyor line 700 includes a fastening and clamping unit 740 , which includes fastening and clamping jaws 741 arranged opposite to each other. The fastening and clamping jaws 741 are used to clamp and position the switch 900 on the column.
[0106] The fastening workstation 200 further includes a second trolley 241 and a second track 242 . The second trolley 241 is movably disposed on the second track 242 . The second trolley 241 is used to carry the mounting block 940 .
[0107] The running-in workstation 300 includes a transfer line and a running-in workbench. The transfer line is compatible with the conveyor line 700. The transfer line includes a transfer table. The transfer table includes a second transfer unit. The second transfer unit is used to convey the column switch 900 to the running-in workbench. The running-in workbench includes a first return unit. The first return unit is used to return the column switch 900 to the transfer line. The transfer table includes a second return unit. The second return unit is used to return the column switch 900 to the conveyor line. The running-in workbench includes a running-in clamping unit. The running-in clamping unit is used to position the column switch 900.
[0108] The second transfer unit includes a second active roller 311. The second transfer unit includes a second mounting platform 312 and a second lifting platform 313, the second lifting platform 313 is arranged on the second mounting platform 312, and the second active roller 311 is arranged on the second lifting platform 313. The second transfer unit also includes a second driver 314, a second guide seat 315 and a second guide shaft 316, the second driver 314 and the second guide seat 315 are arranged on the second mounting platform 312, the second lifting platform 313 is arranged on the second driver 314, the second guide shaft 316 is arranged on the second lifting platform 313, and the second guide shaft 316 is adapted to the second guide seat 315.
[0109] The transfer station also includes a conveying and positioning unit 710. The second return unit includes a third active roller 331, and the first return unit includes a fourth active roller 341.
[0110] The running-in workbench also includes a running-in clamping unit, which includes a movable running-in clamping block 351, and the running-in clamping unit is used to position the tooling pallet 800. The running-in workbench is provided with a running-in clamping unit on one side, and a running-in limit block 352 corresponding to the running-in clamping unit is provided on the other side. The tooling pallet 800 first contacts and positions the running-in limit block 352, and then the running-in clamping block 351 further positions the tooling pallet 800 from the other side. The running-in workbench also includes a position sensor 353, and the position sensor 353 is used to determine whether the tooling pallet 800 has moved into place. The running-in workbench also includes a rotatable first friction wheel 361, and the first friction wheel 361 is located on both sides of the running-in workbench.
[0111] The running-in workstation 300 also includes a running-in room 370, in which the transfer line and the running-in workbench are arranged. Sound-absorbing panels are arranged on the inner and outer walls of the running-in room 370, and sound-absorbing cotton is also arranged on the inner wall of the running-in room. The running-in room 370 includes an observation window, which is made of hollow tempered glass with internal vacuum.
[0112] The testing workstation 400 includes a testing workbench 411, an insulating guide rail 412 and a protection box. The testing workbench 411 is movably mounted on the insulating guide rail 412. The protection box includes a protection net 413 and an insulating seat 414. The protection box is placed on the ground through the insulating seat 414, thereby ensuring the insulation of the protection box. The insulating guide rail 412 is made of nylon.
[0113] The detection workbench 411 is installed with a positioning module, the positioning module includes a detection clamping unit, the detection clamping unit includes a detection clamping claw 421, the detection clamping unit is used to locate the pole switch 900, the protective box is installed with a wiring module, the wiring module includes multiple wiring terminals 431, and the wiring module can drive the wiring terminals 431 to contact the pole switch 900.
[0114] The detection clamping unit includes a clamping limit block 422 , the column switch 900 is positioned between the clamping limit block 422 and the detection clamping claw 421 , and the detection clamping unit includes a clamping buffer block 423 , which is arranged on the clamping limit block 422 and the detection clamping claw 421 .
[0115] The positioning module includes a detection pressure rod 424, which is installed on the detection workbench 411. The positioning module includes a second friction wheel 435, which is located on both sides of the conveying route of the column switch 900. The detection workbench 411 is installed with a fifth active roller 441, which is used to convey the column switch 900 on the detection workbench 411 and return the column switch 900 that has been tested to the conveying line.
[0116] The pole switch production line includes a variety of wiring modules. One of the wiring modules includes a wiring mounting seat 432 and a wiring driver 433, the wiring driver 433 is mounted on the wiring mounting seat 432, and the wiring terminal 431 is mounted on the wiring driver 433. The wiring mounting seat 432 is mounted on the protective box, and the wiring driver 433 drives the wiring terminal 431 to move, thereby realizing the connection and disconnection of the wiring terminal 431 and the pole switch 900. Another wiring module also includes a wiring adapter plate 434, the wiring adapter plate 434 is mounted on the wiring driver 433, and multiple wiring terminals 431 are mounted on the wiring adapter plate 434. The wiring driver 433 can drive multiple wiring terminals 431 to move synchronously.
[0117] The pole switch production line according to the embodiment of the present invention can achieve at least the following functions by adopting the above design: by setting an assembly station, a running-in station, a testing station and a unloading station, the pole switch production line can realize the assembly, running-in and testing processes of the pole switch, thereby improving the automation level of the pole switch production; the conveying and positioning unit 710 and the lifting unit 720 can stop the movement of the pole switch 900; the first transfer unit 730 can transfer the pole switch 900 outside the conveyor line, thereby improving the automation level of the positioning and transportation of the pole switch 900; the pole switch production line can improve the automation level of the pole switch production process.
[0118] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0119] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A pole switch production line, characterized in that: include: A conveyor line, the conveyor line is used to convey the pole switch, the conveyor line comprises a conveyor positioning unit, a lifting unit and a first transfer unit, the first transfer unit is used to transfer the pole switch; An assembly station, wherein the assembly station includes an assembly workstation and a fastening workstation; A running-in station, the running-in station is located downstream of the assembly station, and the running-in station includes a running-in workstation; An inspection station, the inspection station is located downstream of the running-in station, and the inspection station includes an inspection workstation; A material unloading station, the material unloading station is located downstream of the detection station; The assembly workstation includes a first assembly module, a first feeding module and a pre-processing module. The first assembly module includes a first assembly robot. The first feeding module is used to provide poles and boxes. The pre-processing module is used to provide sealing rings. The pre-processing module includes a feeding unit, a gluing unit and a pull rod guiding unit. The feeding unit includes a loading component and a suction component. The pull rod guiding unit comprises a first guiding structure and a second guiding structure, the first guiding structure and the second guiding structure can be relatively close to each other to locate the position of the pull rod of the pole, the first guiding structure and the second guiding structure are symmetrically arranged on the driving cylinder, the driving cylinder can drive the first guiding structure and the second guiding structure to move towards each other to clamp and guide the pull rod, and the first guiding structure and the second guiding structure are provided with V-shaped grooves, so as to locate the pull rod; The fastening workstation includes a second assembly module and a second feeding module, the second assembly module includes a screw machine and a second assembly robot, the second feeding module is used to provide a mounting block and a spring, the second feeding module includes a vibrating feeder for providing the spring, the conveyor line includes a fastening and clamping unit, the fastening and clamping unit includes fastening and clamping claws arranged opposite to each other, and the fastening and clamping claws are used to clamp and position the column switch; The running-in workstation includes a transfer line and a running-in workbench, the transfer line is adapted to the conveying line, the transfer line includes a transfer table, the transfer table includes a second transfer unit, the second transfer unit is used to convey the pole switch to the running-in workbench, the running-in workbench includes a first return unit, the first return unit is used to return the pole switch to the transfer line, the transfer table includes a second return unit, the second return unit is used to return the pole switch to the conveying line, the running-in workbench includes a running-in clamping unit, the running-in clamping unit is used to position the pole switch; The detection workstation comprises a detection workbench, an insulating guide rail and a protection box, wherein the detection workbench is movably mounted on the insulating guide rail, and the protection box comprises a protection net and an insulating seat; The pole switch production line includes a tooling pallet, the tooling pallet is used to carry the pole switch, the tooling pallet is provided with a positioning groove, the positioning groove includes a guide surface, the guide surface is inclined, the positioning groove is adapted to the conveying positioning unit, the tooling pallet includes a first positioning block and a second positioning block, the first positioning block and the second positioning block are used to position the pole switch, the tooling pallet includes a pallet pressure rod, the pallet pressure rod is used to fix the pole switch; The conveying line comprises a forward conveying layer and a return flow layer. Elevators are installed at both ends of the conveying line. The elevators are used to transfer the tooling pallet between the forward conveying layer and the return flow layer.
2. The pole switch production line according to claim 1, characterized in that: The loading assembly includes a carrier, a barrel and a feeding structure. The carrier can rotate along its own rotation axis. The carrier is provided with a plurality of barrels and a plurality of feeding structures in an array with the rotation axis as the center. The barrel is adapted to the feeding structure. The sealing ring is stacked and placed on the barrel along the axial direction of the barrel. The feeding structure can move along the axial direction of the barrel to push the sealing ring.
3. The pole switch production line according to claim 1, characterized in that: The running-in workstation also includes a running-in room, the transfer line and the running-in workbench are arranged in the running-in room, sound-absorbing panels are arranged on the inner and outer sides of the walls of the running-in room, sound-absorbing cotton is also arranged on the inner side of the walls of the running-in room, and the running-in room includes an observation window, which adopts hollow tempered glass with internal vacuum.
4. The pole switch production line according to claim 1, characterized in that: The detection workbench is installed with a positioning module, and the positioning module includes a detection clamping unit, and the detection clamping unit includes a detection clamping claw. The detection clamping unit is used to position the pole switch. The protective box is installed with a wiring module, and the wiring module includes a plurality of wiring terminals. The wiring module can drive the wiring terminals to contact the pole switch.
Citation Information
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