A waste removal device for manufacturing a multi-module product combination for plastic processing
By introducing conveyor belts, positioning blocks and silicone compacting blocks into the waste removal device for multi-module product combination manufacturing, stable collection and direction adjustment of plastic products are achieved, and the problems of low efficiency in removing residual materials and unclear cleaning are solved. Improves safety and efficiency.
Patent Information
- Application Number
- CN202111180151.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-10-11
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2041-10-11
AI Technical Summary
The existing waste removal device for multi-module product combination manufacturing cannot effectively remove the residual material position of plastic products separately when used, the removal efficiency is low, the cleaning is not clean enough, small burrs are prone to occur, and safety hazards are posed.
A device including product collection bin, support frame, fixing bracket and support rod is designed. Through conveyor belt, positioning block, silicone compression block and automatic adjustment structure, stable collection, direction adjustment and cleaning of plastic products are achieved to avoid burrs. and leakage, increasing the sealing and stability of the device.
Effectively clean up individual groupings of plastic products to avoid positional misalignment and damage, improve the efficiency and safety of waste removal, reduce manual sorting requirements, and reduce corporate costs.
Smart Images

Figure CN113910512B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plastic processing, in particular to a waste removal device for manufacturing a multi-module product combination used in plastic processing. Background Art
[0002] Plastic processing is the processing of plastic products, which includes many steps, including cleaning the residual materials or waste after the product is formed. However, some products are injection molded in the form of one mold with multiple cores, so waste will be generated at the connection position, and the production of spoons is one of them. Therefore, the existing waste removal device for the combination manufacturing of multi-module products for plastic processing still has certain defects when used, such as:
[0003] The authorization publication number is CN108000766A, and the authorization publication date is 20180508. The invention provides a device for removing scraps from plastic products, including a transport track, a cutting knife is arranged above the middle of the transport track, a cutting cylinder is installed above the cutting knife, a cutting block is arranged between the cutting knife and the cutting cylinder, a clamping cylinder is arranged below the cutting knife, and a collection box is installed on the right side of the transport track, and the collection box and the transport track are connected by a material discharge ramp. The plastic products are transported by the material transport track, the product position is determined by the proximity sensor, and the product is fixed by the clamping cylinder, so that the product is more stable during cutting, the damage rate of the product is reduced, and the economic benefits of the enterprise are increased. The cutting cylinder drives the cutting block to descend, and the cutting knife on the cutting block cuts the scraps on the product, and the scraps fall into the waste box. Then, the appearance detector detects the scraps of the product, and the qualified ones fall into the collection box through the material discharge ramp, which reduces the number of sorting times and does not require manual sorting, thereby reducing the personnel costs of the enterprise.
[0004] However, the above-mentioned prior art solutions have the following defects: when in use, they cannot effectively and individually remove the positions where the residual materials appear on the products, and the removal process is inefficient and not cleaned thoroughly enough, which easily leads to small burrs and is dangerous when in use.
[0005] In view of the above problems, it is urgently necessary to carry out innovative design based on the structure of the waste removal device used in the original multi-module product combination manufacturing. Summary of the invention
[0006] The object of the present invention is to provide a waste removal device for the combined manufacturing of multi-module products for plastic processing, so as to solve the problem proposed in the above-mentioned background technology that the positions where the residual materials of the products appear cannot be effectively and individually removed when in use, and the removal process is inefficient, and the cleaning is not clean enough, and small burrs are easily generated, which may be dangerous when in use.
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a waste removal device for manufacturing a multi-module product combination for plastic processing, comprising:
[0008] The product collection bin is installed at the lower end of the product discharge port, and a side leakage prevention plate is installed at the lower end;
[0009] A support frame is installed on the lower surface of the product collection bin, and two conveyor belts are nested and installed on the inner surface, a positioning block is fixedly installed on the outer surface of one conveyor belt, a silicone pressing block is fixedly installed on the outer surface of the other conveyor belt, and the sides of the two conveyor belts are fixedly connected with cylindrical spur gears;
[0010] A fixed bracket is installed on the outer surface of the product collection bin, and a slide groove is opened on the inner surface of the slide groove, a slider is fixedly installed on the inner surface of the slider, a first fixed block is fixedly installed on the outer surface of the slider, a threaded rod is threadedly connected to the inner surface of the first fixed block, and a distance-adjusting guide column and a telescopic cavity are fixedly installed on the lower surface, and a telescopic rod is telescopically installed on the inner surface of the telescopic cavity;
[0011] The support rod is installed on the outer surface of the support frame, and a roller is installed on the inner surface. The support frame is connected with a baffle, and a discharge plate is nested and installed on the inner surface of the support frame.
[0012] Through the above structure, the products can be effectively cleaned in single groups at equal distances after forming, and can be actively adjusted through the installed fixed adjustment structure with curved surface and the connected reciprocating motion device, so as to effectively clean them, and when the direction of placement is opposite, the direction can be adjusted through the set automatic recognition and grasping, and finally, the set extrusion device can be used for effective fixation during cleaning.
[0013] Preferably, the anti-side leakage plate with the anti-leakage structure is embedded on the lower surface of the product collection bin, and the support frame and the fixed bracket with the support structure are fixedly installed on the outer surface, and the lower surface of the anti-side leakage plate is fitted and connected to the upper surface of the support frame.
[0014] Through the above structure, product leakage during use is avoided, the airtightness between structures is increased, and different structures are installed through the set parts to perform effective operations.
[0015] Preferably, the inner surface of the support frame is connected to the conveyor belt with a rotating structure, and the positioning blocks with a limiting structure are equidistantly arranged on the outer surface, and the cylindrical spur gear with a meshing structure is rotatably connected via a rotating shaft, and the two conveyor belts correspond to each other up and down.
[0016] Through the above structure, the products can be effectively transported through the conveyor belt and effectively spaced by the positioning blocks to facilitate subsequent use.
[0017] Preferably, the fixed bracket installs the slider with a guide and limiting structure through the provided slide groove, the outer surface of the slider drives the first fixed block to move, and the inner surface of the first fixed block is threadedly connected with the threaded rod with an adjustable distance.
[0018] Through the above structure, the installed device can be effectively and stably adjusted in lateral direction, and positional misalignment can be avoided during the movement process.
[0019] Preferably, the upper surface of the distance-adjusting guide column is fixedly mounted on the lower end of the first fixed block, and is symmetrically arranged on the lower end of the first fixed block, and presents a telescopic guide structure. The telescopic cavity for adjusting the vertical distance is installed at the middle end of the lower surface of the first fixed block, the inner surface of the telescopic cavity is connected with the telescopic rod, and an adjustable angle bevel gear set is installed through the second fixed block.
[0020] Through the above structure, the vertical distance of the installed device can be effectively adjusted, and the stability of the structure during movement can be increased.
[0021] Preferably, the bevel gear set is arranged at equal angles on the inner surface of the second fixed block, and a rotatable grasping device and a rotating shaft are installed on the inner surface, and an electronic scanning device with scanning and identification function is fixedly installed through the outer surface of the second fixed block.
[0022] Through the above structure, the internal meshing structure is effectively rotated to adjust the angle of the device and adjust the direction of the product to avoid damage.
[0023] Preferably, the outer surface of the support rod is rotatably connected to the outer surface of the support frame, and the inner surface is fixedly mounted with the roller of the rotating structure, the outer surface of the roller is in contact with the upper surface of the product, and the edge of the outer surface of the roller is in contact with the outer surface of the positioning block, and at the same time, the inner surface of the support rod is provided with a limiting groove with a limiting function.
[0024] Through the above structure, the longitudinal placement position of the product can be effectively adjusted, and through the fitting connection of the rotating device, it can be effectively used.
[0025] Preferably, a limiting block of a limiting structure is slidably mounted on the inner surface of the limiting groove, an adjusting rod of a circular rotating structure is fixedly mounted on the outer surface of the limiting block, and the outer surface of the adjusting rod is fixedly connected to the inner surface of the supporting frame.
[0026] Through the above structure, circular motion can be performed during use, and the device can be adjusted at a uniform speed, and excessive rotation can be avoided through the limiting structure.
[0027] Preferably, the baffle is fixedly mounted on the upper surface of the support frame, and the product position is adjusted through the curved structure of the edge of the outer surface; the inner surface of the support frame is installed with the silicone pressing block with an extrusion structure through one of the conveyor belts, and rotates at the same speed as the positioning block through the meshing connection of the cylindrical spur gear; the lower surface of the positioning block is installed with the load-bearing discharge plate.
[0028] The above structure facilitates automatic positioning of uncleaned smooth surfaces to avoid protrusions or misalignment, and effectively prevents products from falling off during cleaning by squeezing, and effectively works by rotating at the same speed.
[0029] Compared with the prior art, the beneficial effects of the present invention are: the waste removal device for manufacturing a combination of multi-module products for plastic processing;
[0030] 1. Set up a product collection bin with a collection function. After the products are produced, they are collected and output individually through the uniform conveying equipment connected at the lower end. The direction is adjusted through the connected adjustable angle device to avoid errors in the cleaning direction. In addition, the fixed bracket with adjustable height and left and right distance is connected to make it relatively uniform with the conveying device speed to avoid the situation where the materials are not placed stably.
[0031] 2. A baffle with automatic position adjustment is set to stabilize the product at the upper end of the conveying device through the baffle, and the curved surface is set to avoid damage to the product. The protruding product at the other end is aligned with the baffle through the roller controlled by the support rod that can automatically reciprocate. When cleaning, the silicone compression block conveying device with an extrusion structure that rotates at the same speed is used to extrude and stabilize it to avoid sliding and falling off. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0033] Figure 2 This is a semi-sectioned three-dimensional structural diagram of the collection bin of the product of the present invention;
[0034] Figure 3 This is a schematic diagram of a half-section three-dimensional structure of a fixing bracket of the present invention;
[0035] Figure 4 This is a schematic diagram of a half-section three-dimensional structure of a support rod of the present invention;
[0036] Figure 5 This is a schematic diagram of a semi-sectioned three-dimensional structure of a silicone compression block of the present invention;
[0037] Figure 6 This is a schematic diagram of the three-dimensional structure of the discharge plate of the present invention;
[0038] Figure 7 It is a schematic diagram of the explosion three-dimensional structure of the present invention.
[0039] In the figure: 1. product collection bin; 2. side leakage prevention plate; 3. support frame; 4. conveyor belt; 5. positioning block; 6. fixed bracket; 7. slide groove; 8. slider; 9. first fixed block; 10. threaded rod; 11. distance adjustment guide column; 12. telescopic cavity; 13. telescopic rod; 13-1. bevel gear set; 13-2. grabbing device; 13-3. electronic scanning device; 14. support rod; 14a. limit groove; 14b. limit block; 14c. adjustment rod; 15. roller; 16. baffle; 17. silicone pressure block; 18. cylindrical spur gear; 19. discharge plate. DETAILED DESCRIPTION
[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] See also Figure 1-7The present invention provides a technical solution: a waste removal device for multi-module product combination manufacturing for plastic processing, comprising: a product collecting bin 1, installed at the lower end of the product discharge port, and a side leakage prevention plate 2 is installed at the lower end; a support frame 3, installed on the lower surface of the product collecting bin 1, and two conveyor belts 4 are nested and installed on the inner surface, a positioning block 5 is fixedly installed on the outer surface of one conveyor belt 4, and a silicone pressing block 17 is fixedly installed on the outer surface of the other conveyor belt 4, and the sides of the two conveyor belts 4 are fixedly connected with cylindrical spur gears 18; a fixed bracket 6, installed at The outer surface of the product collecting bin 1 and the inner surface are provided with a slide groove 7, the inner surface of the slide groove 7 is fixedly installed with a slider 8, the outer surface of the slider 8 is fixedly installed with a first fixed block 9, the inner surface of the first fixed block 9 is threadedly connected with a threaded rod 10, and the lower surface is fixedly installed with a distance-adjusting guide column 11 and a telescopic cavity 12, the inner surface of the telescopic cavity 12 is telescopically installed with a telescopic rod 13; the support rod 14 is installed on the outer surface of the support frame 3, and the inner surface is installed with a roller 15, and the support frame 3 is connected with a baffle 16, and the inner surface of the support frame 3 is nested with a discharge plate 19. When in use, the product is conveyed through the set side leakage prevention plate 2, the conveyor belt 4 and the positioning block 5 to prevent leakage, and the direction is effectively adjusted with the set grabbing device 13-2 and the electronic scanning device 13-3 for adjusting the direction to avoid direction errors and reduce damage. The set support rods 14 and rollers 15 can effectively avoid inaccurate positioning and excessive or insufficient cleaning, and the silicone pressing block 17 installed in conjunction can avoid material falling off, thereby increasing the comprehensiveness of the device.
[0042] The lower surface of the product collection bin 1 is inlaid with a side leakage prevention plate 2 with a leakage prevention structure, and the outer surface is fixedly installed with a support frame 3 and a fixed bracket 6 with a support structure, and the lower surface of the side leakage prevention plate 2 is in contact with the upper surface of the support frame 3.
[0043] The inner surface of the support frame 3 is connected with a conveyor belt 4 with a rotating structure, and the outer surface is provided with positioning blocks 5 with a limiting structure at equal distances, and is rotatably connected with a cylindrical spur gear 18 with an engaging structure through a rotating shaft, and the two conveyor belts 4 correspond to each other up and down.
[0044] The fixed bracket 6 is provided with a slide block 8 having a guide and limiting structure through a slide groove 7. The outer surface of the slide block 8 drives the first fixed block 9 to move. The inner surface of the first fixed block 9 is threadedly connected with a threaded rod 10 with an adjustable distance.
[0045] The upper surface of the distance-adjusting guide column 11 is fixedly mounted on the lower end of the first fixed block 9, and is symmetrically arranged on the lower end of the first fixed block 9, and presents a telescopic guide structure. A telescopic cavity 12 for adjusting the vertical distance is installed at the middle end of the lower surface of the first fixed block 9. The inner surface of the telescopic cavity 12 is connected with a telescopic rod 13, and an adjustable angle bevel gear set 13-1 is installed through the second fixed block.
[0046] The bevel gear set 13-1 is arranged at an equal angle on the inner surface of the second fixed block, and a rotatable grasping device 13-2 and a rotating shaft are installed on the inner surface, and an electronic scanning device 13-3 with scanning and identification function is fixedly installed through the outer surface of the second fixed block.
[0047] When in use, the product is placed inside the product collection bin 1, rotated by the conveyor belt 4 installed on the support frame 3, and placed individually by the provided positioning block 5, and leakage is prevented by the side leakage prevention plate 2 during the placement process, and then during the transmission process, the direction of the product is adjusted by the grabbing device 13-2, and first identified by the electronic scanning device 13-3, and then the telescopic rod 13 is adjusted through the telescopic cavity 12 to prompt the grabbing device 13-2 to grab, and the direction is adjusted by the bevel gear set 13-1. When in use, the distance-adjusting guide column 11 is used to limit the position to avoid surface tilting, and at the same time, the fixed bracket 6 and the slide groove 7, the slider 8, the first fixed block 9, the second fixed block and the threaded rod 10 are used in cooperation to keep the same speed as the conveyor belt 4 and drive the grabbing device 13-2 to move.
[0048] The outer surface of the support rod 14 is rotatably connected to the outer surface of the support frame 3, and a roller 15 with a rotating structure is fixedly installed on the inner surface. The outer surface of the roller 15 is in contact with the upper surface of the product, and the edge of the outer surface of the roller 15 is in contact with the outer surface of the positioning block 5. At the same time, a limiting groove 14a with a limiting function is provided on the inner surface of the support rod 14.
[0049] A limiting block 14b of a limiting structure is slidably mounted on the inner surface of the limiting groove 14a, an adjusting rod 14c of a circular rotating structure is fixedly mounted on the outer surface of the limiting block 14b, and the outer surface of the adjusting rod 14c is fixedly connected to the inner surface of the supporting frame 3.
[0050] The baffle 16 is fixedly mounted on the upper surface of the support frame 3, and the product position is adjusted by the curved structure of the outer surface edge. The inner surface of the support frame 3 is installed with a silicone pressure block 17 with an extrusion structure through one of the conveyor belts 4, and rotates at the same speed as the positioning block 5 through the meshing connection of the cylindrical spur gear 18. The lower surface of the positioning block 5 is installed with a discharge plate 19 with a load-bearing function.
[0051] When in use, the position is automatically adjusted through the installed baffle 16, and the support rod 14 installed at the upper end of the support frame 3 drives the roller 15 to adjust the position on one side, and the support rod 14 performs circular motion through the opened limit groove 14a and the installed limit block 14b and the installed adjustment rod 14c, which effectively drives it to work, and is squeezed and cleaned by the installed silicone pressing block 17, and then shipped by the discharge plate 19.
[0052] How it works: When using this multi-module product portfolio for plastics processing to manufacture waste removal systems, Figure 1-7 First, place the device at the position where it needs to work. When in use, the product will be transported individually through the cooperation of the side leakage prevention plate 2, the support frame 3, the conveyor belt 4 and the positioning block 5, and moved to the grasping device 13-2 to adjust the direction, and then to the edge of the roller 15 and the baffle 16 to adjust the longitudinal position, and use it in conjunction with the support rod 14, the limit groove 14a, the limit block 14b and the adjustment rod 14c, and rotate at the same speed as the installed silicone compression block 17 to extrude and clean, and discharge the material through the discharge plate 19, which increases the overall practicality.
[0053] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0054] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A waste removal device for manufacturing a multi-module product combination for plastic processing, characterized in that: include: The product collection bin is installed at the lower end of the product discharge port, and a side leakage prevention plate is installed at the lower end; A support frame is installed on the lower surface of the product collection bin, and two conveyor belts are nested and installed on the inner surface, a positioning block is fixedly installed on the outer surface of one conveyor belt, a silicone pressing block is fixedly installed on the outer surface of the other conveyor belt, and the sides of the two conveyor belts are fixedly connected with cylindrical spur gears; A fixed bracket is installed on the outer surface of the product collection bin, and a slide groove is opened on the inner surface of the slide groove, a slider is fixedly installed on the inner surface of the slider, a first fixed block is fixedly installed on the outer surface of the slider, a threaded rod is threadedly connected to the inner surface of the first fixed block, and a distance-adjusting guide column and a telescopic cavity are fixedly installed on the lower surface, and a telescopic rod is telescopically installed on the inner surface of the telescopic cavity; The upper surface of the distance-adjusting guide column is fixedly mounted on the lower end of the first fixed block, and is symmetrically arranged on the lower end of the first fixed block, and presents a telescopic guide structure. The telescopic cavity for adjusting the vertical distance is installed at the middle end of the lower surface of the first fixed block, and the inner surface of the telescopic cavity is connected to the telescopic rod, and the angle-adjustable bevel gear set is installed through the second fixed block; The bevel gear set is arranged at equal angles on the inner surface of the second fixed block, and a rotatable grasping device and a rotating shaft are installed on the inner surface, and an electronic scanning device with a scanning and identification function is fixedly installed on the outer surface of the second fixed block; A support rod is installed on the outer surface of the support frame, and a roller is installed on the inner surface, and the support frame is connected to a baffle, and a discharge plate is nested and installed on the inner surface of the support frame; The outer surface of the support rod is rotatably connected to the outer surface of the support frame, and the roller with a rotating structure is fixedly installed on the inner surface, the outer surface of the roller is in contact with the upper surface of the product, and the edge of the outer surface of the roller is in contact with the outer surface of the positioning block, and a limiting groove with a limiting function is provided on the inner surface of the support rod; A limiting block of a limiting structure is slidably mounted on the inner surface of the limiting groove, an adjusting rod of a circular rotating structure is fixedly mounted on the outer surface of the limiting block, and the outer surface of the adjusting rod is fixedly connected to the inner surface of the supporting frame.
2. A waste removal device for manufacturing a multi-module product combination for plastic processing according to claim 1, characterized in that: The anti-side leakage plate with an anti-leakage structure is inlaid on the lower surface of the product collection bin, and the support frame and the fixed bracket with a support structure are fixedly installed on the outer surface, and the lower surface of the anti-side leakage plate is fitted and connected to the upper surface of the support frame.
3. The waste removal device for manufacturing a multi-module product combination for plastic processing according to claim 1, characterized in that: The inner surface of the support frame is connected to the two conveyor belts with a rotating structure, and the outer surface of one of the conveyor belts is equidistantly provided with positioning blocks with a limiting structure, and is rotatably connected to the cylindrical spur gear with a meshing structure through a rotating shaft, and the two conveyor belts correspond to each other up and down.
4. The waste removal device for manufacturing a multi-module product combination for plastic processing according to claim 1, characterized in that: The fixed bracket is provided with the sliding block having the guide and limiting structure for installing the sliding block, the outer surface of the sliding block drives the first fixed block to move, and the inner surface of the first fixed block is threadedly connected with the threaded rod with adjustable distance.
5. The waste removal device for manufacturing a multi-module product combination for plastic processing according to claim 1, characterized in that: The baffle is fixedly mounted on the upper surface of the support frame, and the product position is adjusted through the curved structure of the outer surface edge. The inner surface of the support frame is installed with the silicone pressing block with an extrusion structure through one of the conveyor belts, and rotates at the same speed as the positioning block through the meshing connection of the cylindrical spur gear. The lower surface of the positioning block is installed with the load-bearing discharge plate.
Citation Information
Patent Citations
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