Cutting device and cutting method

By using the focal length extension and the camera's imaging light path extension in the cutting device, the problem that traditional cutting devices cannot achieve automated alignment is solved, and automatic alignment and fast and accurate cutting of the cutting device are achieved.

CN113953894BActive Publication Date: 2025-02-14SHENZHEN VILITY AUTOMATION EQUIP
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Patent Information

Application Number
CN202111296735.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-11-03
Publication Date
2025-02-14
Estimated Expiration
2041-11-03

AI Technical Summary

Technical Problem

Traditional cutting devices cannot achieve automatic focus of the alignment camera on the product surface, resulting in manual operation of the cutting process and automatic cutting cannot be achieved.

Method used

A cutting device is designed, including a machine and a alignment set, and the imaging light path extension of the camera is used to achieve automated alignment in a limited space, while ensuring fast and accurate cutting of the cutting set.

Benefits of technology

The automatic alignment of the cutting device is realized to ensure that the cutting set can cut the product quickly and accurately, improving production efficiency and reducing the need for manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a cutting device and a cutting method. The cutting device includes a machine platform and an alignment group, wherein the machine platform has a processing station; the alignment group includes a frame, a camera, and a focal length extension member for extending the transmission distance of light, the frame is movably arranged on the machine platform, the focal length extension member and the camera are respectively arranged on the frame, the camera lens is arranged toward one end of the focal length extension member, and the other end of the focal length extension member is arranged toward the processing station; wherein the imaging light of the camera lens is emitted from the processing station through the turning of the focal length extension member to the camera lens, so that the camera is focused on the processing station. The technical solution of the present invention can ensure that the cutting group can quickly and accurately cut the product while realizing the automatic alignment of the cutting device.
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Description

Technical Field

[0001] The present invention relates to the technical field of cutting equipment, and in particular to a cutting device and a cutting method. Background Art

[0002] In a traditional cutting device, a cutting group is arranged on the upper surface of the machine, and the products on the machine are cut by the cutting group. In order for the cutting group to complete the cutting quickly and accurately, the distance between the cutting head of the cutting group and the cutting piece on the machine needs to be less than 100mm, but the minimum focal length of the alignment camera needs to be higher than 170mm. Under the premise of meeting the requirements of fast cutting, the traditional cutting machine cannot focus the alignment camera on the surface of the product (automatic alignment operation cannot be realized); therefore, the factory can only use semi-automatic cutting machines, which require manual alignment operation of the product and cannot realize automatic cutting. Summary of the invention

[0003] The main purpose of the embodiments of the present invention is to provide a cutting device and a cutting method, which are intended to ensure that the cutting group can cut the product quickly and accurately while realizing the automatic alignment of the cutting device.

[0004] The technical solution of the present invention to solve the above technical problems is to provide a cutting device, including a machine platform and an alignment group, wherein the machine platform is provided with a processing station; the alignment group includes a frame, a camera and a focal length extension member for extending the transmission distance of light, the frame is movably arranged on the machine platform, the focal length extension member and the camera are respectively arranged on the frame, the lens of the camera is arranged toward one end of the focal length extension member, and the other end of the focal length extension member is arranged toward the processing station; wherein the imaging light of the lens of the camera is emitted from the processing station to the lens of the camera through the turning of the focal length extension member, so that the camera is focused on the processing station.

[0005] In one embodiment of the present invention, the focal length extension member has a first transmission port, an expansion space for extending the transmission distance of light, and a second transmission port, the first transmission port and the second transmission port are connected through the expansion space, the lens of the camera faces the first transmission port, and the second transmission port faces the processing station; a turning element is provided in the expansion space to turn the imaging light in the expansion space through the turning element to increase the transmission distance of the imaging light; wherein the imaging light is emitted into the expansion space through the second transmission port, and is emitted from the first transmission port to the lens of the camera after being turned by the turning element in the expansion space.

[0006] In one embodiment of the present invention, one end of the focal length extension piece is connected to the frame, and the other end extends toward the direction of the processing station; a cavity is formed in the focal length extension piece, and the cavity is the expansion space; the first transmission port is opened on the upper surface of the focal length extension piece and is located at one end of the focal length extension piece fixed to the frame; the second transmission port is opened on the lower surface of the focal length extension piece and is located at the other end of the focal length extension piece, and the first transmission port and the second transmission port are respectively connected to the expansion space; the focal length extension piece is provided with a first turning element at the position of the first transmission port, which is used to turn the imaging light from the first transmission port to the lens of the camera; the focal length extension piece is provided with a second turning element at the position of the second transmission port, which is used to turn the imaging light from the processing station to the expansion space, and the first turning element and the second turning element are arranged in parallel.

[0007] In one embodiment of the present invention, the focal length extension piece is arranged on the frame perpendicular to the shooting direction of the camera lens, the first turning element has a first reflecting surface, the first reflecting surface is located below the first conveying port and is arranged at an angle of 45° to the first conveying port; the second turning element has a second reflecting surface, the second reflecting surface is located above the second conveying port and is arranged at an angle of 45° to the second conveying port.

[0008] In an embodiment of the present invention, the focal length extender is in a rectangular parallelepiped shape, and the first transmission port and the second transmission port are respectively located at two ends of the focal length extender.

[0009] In one embodiment of the present invention, a movable channel is provided on the frame, the length direction of the movable channel is set at an angle to the moving direction of the frame, the focal length extension piece is inserted in the movable channel, and is movably arranged in the movable channel along the length direction of the movable channel.

[0010] In one embodiment of the present invention, the camera is located above the movable channel, and a through hole is opened on the top wall of the movable channel. The through hole is arranged opposite to the lens of the camera, and the through hole is also arranged opposite to the first transmission port for allowing the imaging light of the camera to pass through.

[0011] In one embodiment of the present invention, the frame is provided with a cylinder along the length direction of the moving channel, and the piston rod of the cylinder is connected to the focal length extender to drive the focal length extender to move along the length direction of the moving channel.

[0012] In one embodiment of the present invention, the alignment group further includes a screw transmission member, the screw transmission member is arranged on the machine platform, and the frame is fixed on the nut slider of the screw transmission member to move along the length direction of the screw rod of the screw transmission member.

[0013] In order to solve the above technical problems, the present invention further proposes a cutting method, which is applied to a cutting device, wherein the cutting device comprises a machine platform, a cutting group, an alignment group, a transmission group, a fine-tuning module and a controller; a transmission channel is formed on the machine platform, and a processing station is formed in the transmission channel;

[0014] The conveying group is arranged on the machine platform along the conveying channel, the fine-tuning module is movably arranged on the machine platform and is located at one side of the conveying group along the conveying channel, and the processing station is formed on the fine-tuning module; the cutting group is arranged on the machine platform and is located above the fine-tuning module, and the controller is arranged on the machine platform; the alignment group includes a frame, a camera and a focal length extension member for extending the transmission distance of light, the frame is movably arranged on the machine platform along the conveying direction of the conveying channel, the focal length extension member and the camera are respectively arranged on the frame, the lens of the camera is arranged toward one end of the focal length extension member, and the other end of the focal length extension member is arranged toward the processing station;

[0015] The cutting method comprises the following steps:

[0016] Controlling the conveying group to convey the product to the processing station;

[0017] Controlling the alignment group to perform positioning judgment on the product on the processing station;

[0018] According to the determination result, the product is adjusted to a standard cutting position by the fine-tuning module, and the cutting head of the cutting group is controlled to cut the product;

[0019] Control the conveying group to convey the finished products out.

[0020] The technical solution of the present invention is to extend the path of the camera's imaging light and expand the focal length by arranging a focal length extension piece on the frame, thereby being able to use the camera to identify products in a relatively limited space to achieve automatic alignment, while ensuring that the cutting group can cut the product quickly and accurately. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0022] Figure 1 It is a schematic structural diagram of the cutting device of the present invention;

[0023] Figure 2 It is a schematic diagram of the structure of the alignment group of the present invention;

[0024] Figure 3 is a schematic structural diagram of the focal length extension member of the present invention;

[0025] Figure 4 A schematic diagram of the flow direction of imaging light of the camera of the present invention within the focal length extension piece;

[0026] Figure 5 It is a schematic diagram of a flow chart of one embodiment of the cutting method of the present invention.

[0027] Description of Figure Numbers:

[0028] Label name Label name 100 Cutting device 333 Second transmission port 10 Machine 334 The first turning element 20 Cutting Group 334A First reflective surface 21 Cutting frame 335 The second turning element 22 Hydraulic Cylinders 335A Second reflective surface 23 Cutting head 34 cylinder 30 Counterpoint Group 35 Screw transmission parts 31 frame 40 Transmission Group 32 camera 41 Base 321 Imaging light 42 Transmission parts 33 Focal Length Extensions 43 Pressing parts 331 First transfer port 50 Fine-tuning module 332 Room for expansion 60 Controller DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0031] In addition, in the present invention, descriptions such as "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "several" or "multiple" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0032] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0033] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0034] The present invention provides a cutting device, which aims to ensure that a cutting group can cut products quickly and accurately while realizing automatic alignment of the cutting device.

[0035] The specific structure of the cutting device proposed by the present invention will be described in the following specific embodiments:

[0036] In the technical solution of this embodiment, Figure 1 As shown, the cutting device 100 includes a machine platform 10 and an alignment group 30, wherein the machine platform 10 has a processing station; the alignment group 30 includes a frame 31, a camera 32 and a focal length extension member 33 for extending the transmission distance of light, wherein the frame 31 is movably arranged on the machine platform 10, the focal length extension member 33 and the camera 32 are respectively arranged on the frame 31, the lens of the camera 32 is arranged toward one end of the focal length extension member 33, and the other end of the focal length extension member 33 is arranged toward the processing station, wherein the imaging light 321 of the lens of the camera 32 is emitted from the processing station through the turning of the focal length extension member 33 to the lens of the camera, so that the camera 32 is focused on the processing station.

[0037] It can be understood that by setting a focal length extension member 33 on the frame 31, the path of the imaging light of the camera 32 can be extended and the focal length can be extended, so that the camera 32 can be used to identify the product in a relatively limited space to achieve automatic alignment, while ensuring that the cutting group 20 can cut the product quickly and accurately.

[0038] Specifically, the alignment group 30 includes a frame 31, a camera 32, and a focal length extension member 33 for extending the transmission distance of light. The machine 10 has a processing station, and the frame 31 is movably arranged on the machine 10. When positioning is required, the frame 31 is moved on the machine 10 to move the camera 32 and the focal length extension member 33 to the top of the product on the processing station for positioning operation. The focal length extension member 33 and the camera 32 are respectively arranged on the frame 31, the lens of the camera 32 is arranged toward one end of the focal length extension member 33, and the other end of the focal length extension member 33 is arranged toward the upper surface of the machine 10. The imaging light 321 is transmitted from the product on the processing station to the focal length extension member 33 from one end, and is emitted from the other end of the focal length extension member 33 to the lens of the camera 32, and the imaging light 321 is captured by the lens of the camera 32, so that the product on the processing station is imaged on the camera 32; and the product is photographed.

[0039] In a feasible manner, multiple reflective elements are arranged in the focal length extension member 33, and the imaging light 321 is reflected by the multiple reflective elements to form multiple light transmission channels in the vertical direction. The imaging light 321 is transmitted from the product on the processing station to one port of the transmission channel, and is emitted into the transmission channel from the port, and finally emitted from the other port of the transmission channel to the lens of the camera 32; at a limited height distance (the distance between the cutting group 20 and the processing station), the imaging light 321 reciprocates through the transmission channel, thereby realizing long-distance transmission of the imaging light 321, so that the camera 32 set within a limited height can focus on the product on the processing station, while ensuring that the cutting group 20 can quickly and accurately cut the product, and realizing automatic alignment of the cutting device 100.

[0040] In the technical solution of this embodiment, the focal length extension has a first transmission port 331, an expansion space 332 for expanding the transmission distance of light, and a second transmission port 333. The first transmission port 331 and the second transmission port 333 are connected through the expansion space 332. The lens of the camera 32 faces the first transmission port 331, and the second transmission port 333 faces the processing station. A turning element is provided in the expansion space 332 to turn the imaging light 321 in the expansion space 332 through the turning element to increase the transmission distance of the imaging light 321. The imaging light 321 is emitted into the expansion space 332 through the second transmission port 333 and is emitted from the first transmission port 331 to the lens of the camera 32 after being turned by the turning element in the expansion space 332.

[0041] It can be understood that by setting a turning element in the expansion space 332, a plurality of interconnected transmission channels are formed in the expansion space 332 through the turning element, and the imaging light 321 is transmitted in the plurality of transmission channels, so that the imaging light 321 can be transmitted over a longer distance within a limited height, thereby achieving long-distance transmission of the imaging light 321 under a limited height, and thus enabling the camera 32 to focus on the product at the processing station and take clear pictures of the product.

[0042] Specifically, the focal length extension member 33 has a first transmission port 331, an expansion space 332 for extending the transmission distance of light, and a second transmission port 333; the first transmission port 331 is connected to the second transmission port 333 through the expansion space 332; the lens of the camera 32 faces the first transmission port 331, and the imaging light 321 in the expansion space 332 is transmitted to the lens of the camera 32 through the first transmission port 331, and the imaging light 321 is repeatedly turned by the turning element in the expansion space 332 to achieve long-distance transmission of the imaging light 321 at a limited height; the second transmission port 333 faces the processing station, and the imaging light 321 is emitted from the second transmission port 333 into the expansion space 332, and the camera 32 focuses and shoots the product on the processing station to achieve rapid alignment of the product.

[0043] The transmission path of the imaging light 321 is as follows: the imaging light 321 of the camera 32 is emitted from the processing station through the second transmission port 333 into the expansion space 332, and after turning through the expansion space 332, is emitted from the first transmission port 331 to the lens of the camera 32, so that the camera 32 is focused on the product at the processing station.

[0044] In the technical solution of the present embodiment, one end of the focal length extension member 33 is connected to the frame 31, and the other end extends toward the direction of the processing station; a cavity is formed in the focal length extension member 33, and the cavity is the expansion space 332; a first transmission port 331 is opened on the upper surface of the focal length extension member 33, and is located at one end of the focal length extension member 33 fixed on the frame 31; a second transmission port 333 is opened on the lower surface of the focal length extension member 33, and is located at the other end of the focal length extension member 33, and the first transmission port 331 and the second transmission port 333 are respectively connected to the expansion space 332; the focal length extension member 33 is provided with a first turning element 334 at the position of the first transmission port 331, which is used to turn the imaging light 321 from the first transmission port 331 to the lens of the camera 32; the focal length extension member 33 is provided with a second turning element 335 at the position of the second transmission port 333, which is used to turn the imaging light 321 from the processing station to the expansion space 332, and the first turning element 334 and the second turning element 335 are arranged in parallel.

[0045] It can be understood that in order to simply extend the transmission distance of the imaging light 321, by connecting one end of the focal length extension piece 33 to the frame 31 and extending the other end toward the direction of the punching processing station, a cavity is formed in the focal length extension piece 33, and the cavity is an expansion space 332. Without the need for multiple turning elements, the transmission distance of the imaging light 321 can be extended under limited height conditions. The camera 32 can be located outside the processing station, and will not be damaged during the cutting process. A first transmission port 331 is provided on the upper surface of the focal length extension member 33. The first transmission port 331 is located at one end of the focal length extension member 33 fixed on the frame 31, so that the imaging light 321 of the camera 32 can be emitted from the first transmission port 331 to the lens of the camera 32. The focal length extension member 33 is provided with a first turning element 334 corresponding to the first transmission port 331. The imaging light 321 can be turned from the expansion space 332 to the lens of the camera 32 through the first turning element 334. A second transmission port 333 is provided on the lower surface of the focal length extension member 33. The second transmission port 333 faces the processing The second transmission port 333 is located at the other end of the focal length extension member 33. The focal length extension member 33 is provided with a second turning element 335 corresponding to the second transmission port 333, which is used to turn the imaging light 321 from the processing station to the expansion space 332. The first turning element 334 and the second turning element 335 are arranged in parallel. The imaging light 321 is transmitted along the length direction of the expansion space 332, so that in the case of limited height, the transmission distance of the imaging light 321 is extended, the imaging position of the camera 332 is expanded, and the camera 32 is focused on the product on the processing station.

[0046] In the technical solution of this embodiment, the focal length extension member 33 is arranged on the frame 31 perpendicular to the shooting direction of the lens of the camera 32, the first turning element 334 has a first reflecting surface 334A, the first reflecting surface 334A is located below the first conveying port 331, and is arranged at an angle of 45° to the first conveying port 331, and the second turning element 335 has a second reflecting surface 335A, the second reflecting surface 335A is located above the second conveying port 333, and is arranged at an angle of 45° to the second conveying port 333.

[0047] It can be understood that, in order to facilitate design and assembly, the focal length extension member 33 is arranged on the frame 31 perpendicular to the shooting direction of the camera 32, and the first turning element 334 has a first reflection surface 334A, which is located below the first transmission port 331 and is arranged at an angle of 45° to the first transmission port 331. Figure 4As shown, the angle between the first reflection surface 334A and the lower surface of the focal length extension member 33 is defined as A, and the condition A is equal to 45°. The second turning element 335 has a second reflection surface 335A, which is located above the second transmission port 333 and is set at an angle of 45° to the second transmission port 333. The shooting direction of the camera 32 is perpendicular to the upper surface of the focal length extension member 33. The imaging light 321 is perpendicularly incident on the second reflection surface 335A from the processing station toward the second transmission port 333, and is turned 90° from the second reflection surface 335A to the first reflection surface 334A. When the imaging light 321 is perpendicular to the first reflection surface 334A, it is turned 90° through the first reflection surface 334A and is emitted from the first transmission port 331 to the lens of the camera 32. The lens of the camera 32 captures the imaging light 321, and then focuses on the product on the processing station, shoots the product on the processing station, and then performs an automatic positioning operation on the product.

[0048] In the technical solution of this embodiment, the focal length extender 33 is in a rectangular parallelepiped shape, and the first transmission port 331 and the second transmission port 333 are respectively located at two ends of the focal length extender 33 .

[0049] It can be understood that in order to simplify the setting of the focal length extension member 33, the focal length extension member 33 can be set as a rectangular parallelepiped, and the imaging light 321 of the camera 32 can be transmitted from the outside of the processing station to the upper side of the processing station through the rectangular parallelepiped to prevent the problem that the camera 32 cannot focus on the processing station due to the camera 32 being set between the cutting group 20 and the processing station; a cavity is opened in the rectangular parallelepiped, and a first transmission port 331 and a second transmission port 333 are set at both ends of the rectangular parallelepiped.

[0050] In the technical solution of this embodiment, a movable channel is arranged on the frame 31, and the length direction of the movable channel is arranged at an angle with the moving direction of the frame 31. The focal length extension member 33 is inserted in the movable channel and movably arranged in the movable channel along the length direction of the movable channel.

[0051] It can be understood that in order to reduce the space occupied by the focal length extender 33 when the focal length extender 33 is not in use, a movable channel is provided on the frame 31, and the focal length extender 33 is movably arranged in the movable channel. When the focal length extender 33 is used, the focal length extender 33 is moved out of the movable channel, and the end of the focal length extender 33 away from the frame 31 is moved to the upper side of the processing station to align the product on the processing station; when the focal length extender 33 is not in use, the focal length extender 33 is moved into the movable channel, thereby reducing the space occupied by the focal length extender 33 when not in use.

[0052] Specifically, the frame 31 includes a bottom plate, two side plates and a top plate. The two side edges are fixed on the two side edges of the bottom plate. The top plate cover is arranged on the two side plates. The bottom plate, the two side plates and the top plate enclose a moving channel. A supporting frame is arranged on the top plate, and the camera is fixed on the supporting frame.

[0053] In the technical solution of this embodiment, the camera 32 is located above the moving channel, and a through hole is opened on the top wall of the moving channel. The through hole is arranged opposite to the lens of the camera 32, and the through hole is also arranged opposite to the first transmission port 331 for the imaging light 321 of the camera 32 to pass through.

[0054] It can be understood that the camera 32 is fixed on the frame 31 and arranged on the upper side of the movable channel. A through hole is opened on the top wall of the movable channel so that the imaging light 321 of the camera 32 can be emitted from the focal length extension member 33 in the movable channel through the through hole to the lens of the camera 32.

[0055] Specifically, the camera 32 is fixed on the supporting frame, and a through hole is set on the top plate corresponding to the shooting direction of the lens of the camera 32. When the focal length extension member 33 protrudes from the moving channel, the first transmission port 331 of the focal length extension member 33 corresponds to the lower side of the through hole and is connected to the through hole, so that when the imaging light 321 turns out of the first transmission port 331 from the expansion space 332, the imaging light 321 is emitted through the through hole to the lens of the camera 32.

[0056] In a feasible embodiment, the camera 32 can be movably fixed on a support frame, and the support frame is provided with a transmission track along the shooting direction of the camera 32. The camera 32 can be movably arranged on the transmission track. By moving the position of the camera 32 on the support frame, the transmission distance of the imaging light 321 can be actively adjusted so that the camera 32 can be better focused on the processing station.

[0057] In the technical solution of this embodiment, a cylinder 34 is provided on the frame 31 along the length direction of the moving channel, and a piston rod of the cylinder 34 is connected to the focal length extender 33 to drive the focal length extender 33 to move along the length direction of the moving channel.

[0058] It can be understood that in order to achieve automatic positioning, a cylinder 34 is arranged on the frame 31. The cylinder 34 is arranged along the length direction of the moving channel and is used to drive the focal length extender 33 to move along the length direction of the moving channel. The piston rod of the cylinder 34 is connected to the focal length extender 33. When the focal length extender 33 needs to move out of the moving channel, the controller 60 controls the cylinder 34 to work, and the piston rod of the cylinder 34 extends out along the length direction of the moving channel, and drives the focal length extender 33 to move along the length direction of the moving channel toward the outside of the moving channel. After the camera 32 positions the product at the processing station, the controller 60 controls the cylinder 34 so that the piston rod of the cylinder 34 retracts to drive the focal length extender 33 to move toward the moving channel.

[0059] Specifically, the cylinder 34 is disposed on the side plate and connected to the focal length extender 33 in the moving channel.

[0060] In the technical solution of this embodiment, the alignment group 30 also includes a screw transmission member 35, which is arranged on the machine platform 10, and the frame 31 is fixed on the nut slider of the screw transmission member 35 to move along the length direction of the screw rod of the screw transmission member 35.

[0061] It can be understood that by setting a screw transmission member 35 on the machine table 10, the frame 31 is fixed on the nut slider of the screw transmission member 35, so that when the nut slider moves along the length direction of the screw, the frame 31 can move with the nut slider; the length direction of the screw is the transmission direction of the transmission group 40 of the cutting device 100, and the length direction of the screw is perpendicular to the length direction of the moving channel.

[0062] Specifically, the screw transmission member 35 includes a base housing, a screw rod, a driver and a nut slider, the base housing is fixed on the machine table 10, the screw rod is rotatably arranged on the base housing, the driver is fixed on the base housing, and the output shaft of the driver is connected to the screw rod to drive the rotation of the screw rod, the nut slider is movably arranged on the screw rod, and the frame 31 is fixed on the nut slider. The frame 31 moves along the length direction of the screw rod according to the rotation of the screw rod.

[0063] In the technical solution of this embodiment, the cutting device 100 also includes a conveying group 40, which is arranged on the upper surface of the machine table 10, and the alignment group 30 is located on one side of the conveying group 40. The moving direction of the frame 31 and the conveying direction of the conveying group 40 are set in the same direction.

[0064] It can be understood that by setting a conveying group 40 on the upper surface of the machine 10, automatic loading is achieved, the processing station is located on the upper side of the conveying group 40, the alignment group 30 is located on one side of the conveying group 40, and the moving direction of the frame 31 and the conveying direction of the conveying group 40 are set in the same direction, and loading and unloading operations are performed along the moving direction of the frame 31.

[0065] In the technical solution of this embodiment, the conveying group 40 includes a base 41, a transmission member 42 and a pressing member 43. The base 41 is arranged on the machine table, and the transmission member 42 is movably arranged on the base 41; the pressing member 43 is arranged on the upper side of the base 41, and forms a clamping space for clamping the product with the upper surface of the transmission member 42.

[0066] It can be understood that in order to enable the conveying group 40 to load materials stably, a pressing piece 43 is provided. During the loading process of the transmission member 42, the pressing piece 43 and the upper surface of the transmission member 42 form a clamping space for clamping the product, which is used to clamp the product, thereby enabling the product to be stably loaded and unloaded on the conveying group 40.

[0067] In the technical solution of this embodiment, the cutting device 100 also includes a cutting group 20, which includes a cutting frame 21, a cutting head 23 and a hydraulic cylinder 22. The cutting frame 21 is fixed on the machine table 10, and the cutting head 23 is movably arranged on the hydraulic cylinder 22, and the cutting head 23 is arranged toward the processing station; the hydraulic cylinder 22 is fixed on the cutting frame 21, and the output shaft of the hydraulic cylinder 22 is connected to the cutting head 23 to drive the cutting head 23 to move toward or away from the processing station.

[0068] It can be understood that the cutting group 20 includes a cutting frame 21, a hydraulic cylinder 22 and a cutting head 23. The cutting frame 21 is fixed on the machine table 10, and the hydraulic cylinder 22 is fixed on the cutting frame 21. The output shaft of the hydraulic cylinder 22 is connected to the cutting head 23 to drive the cutting head 23 to move on the cutting frame 21, thereby moving the cutting head 23 toward or away from the processing station, thereby automatically cutting the product on the processing station.

[0069] In the technical solution of this embodiment, the cutting device 100 also includes a controller 60 and a fine-tuning module 50. The controller 60 is arranged on the machine platform 10, and the alignment group 30 is electrically connected to the controller 60. The fine-tuning module 50 can be movably arranged on the machine platform 10, and the processing station is formed on the fine-tuning module 50.

[0070] It can be understood that in order to achieve full automation of the cutting machine, the cutting device 100 also includes a controller 60, which is arranged on the machine table 10. The controller 60 is electrically connected to the alignment group 30, the fine-tuning module 50, the conveying group 40 and the cutting group 20, respectively, and is used to control the alignment operation of the alignment group 30, the conveying operation of the conveying group 40, the cutting operation of the cutting group 20, and the fine-tuning operation of the fine-tuning module 50.

[0071] In order to solve the above technical problems, Figure 1 , Figure 5As shown, the present invention also proposes a cutting method, which is applied to a cutting device. The cutting device 100 includes a machine table 10, a cutting group 20, an alignment group 30, a transmission group 40, a fine-tuning module 50 and a controller 60; a transmission channel is formed on the machine table 10, and a processing station is formed in the transmission channel; the transmission group 40 is arranged on the machine table 10 along the transmission channel, the fine-tuning module 50 is movably arranged on the machine table 10, and is located on one side of the transmission group 40 along the transmission channel, and the processing station is formed on the fine-tuning module 50; The cutting group 20 is arranged on the machine platform 10 and is located above the fine adjustment module 50. The controller 60 is arranged on the machine platform 10. The alignment group 30 includes a frame 31, a camera 32 and a focal length extension member 33 for extending the transmission distance of light. The frame 31 is movably arranged on the machine platform 10 along the transmission direction of the transmission channel. The focal length extension member 33 and the camera 32 are respectively arranged on the frame 31. The lens of the camera 32 is arranged toward one end of the focal length extension member 33, and the other end of the focal length extension member 33 is arranged toward the processing station.

[0072] The cutting method using the cutting device as described above comprises the following steps:

[0073] S10: Control the conveying group to convey the product to the processing station;

[0074] It can be understood that in the process of cutting products, the conveying group 40 is first opened, and the controller 60 controls the conveying group 40 to convey the product to the processing station on the fine-tuning module 50, and stops the conveying of the conveying group 40 so that the product is located at the processing station.

[0075] S20: Control the alignment group to perform positioning determination on the product on the processing station;

[0076] It can be understood that when the conveying group 40 stops conveying, the product is located at the processing station, the frame 31 of the alignment group 30 is controlled to move to one side of the processing station, and the focal length extension member 33 is controlled to move toward the processing station, so that the first conveying port 331 of the focal length extension member 33 corresponds to the lower side of the lens of the camera 32, and the second conveying port 333 corresponds to the product at the processing station, the camera is turned on, and the product is photographed, and the pre-cutting position of the product is obtained by processing the photo through the processing system. After obtaining the pre-cutting position, the focal length extension member 33 is moved toward the frame 31, the focal length extension member 33 is recovered into the frame 31, and the frame 31 is moved to one side of the cutting group 20 (without affecting the cutting position of the cutting group).

[0077] S30: According to the determination result, the product is adjusted to a standard cutting position by the fine-tuning module, and the cutting head of the cutting group is controlled to cut the product;

[0078] It can be understood that after the frame 31 is moved out, according to the positional relationship between the pre-cutting position and the cutting head 23, the controller 60 controls the fine-tuning module 50 to move along the X-axis and Y-axis directions on the machine 10, so as to correspond the pre-cutting position of the product to the bottom of the cutting head 23, and control the cutting head 23 to cut toward the pre-cutting position of the product to achieve cutting of the product.

[0079] S40: Control the conveying group to convey the finished products out.

[0080] It can be understood that after cutting the product, the cutting head 23 returns to the original position, and the controller 60 controls the conveying group 40 to convey the cut product out of the processing station, thereby completing the cutting of a product. While the conveying group 40 moves out the cut product, it moves the uncut product to the processing station to realize cyclical automated cutting.

[0081] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A cutting device, characterized in that: include: A machine platform having a processing station; and An alignment group, the alignment group includes a frame, a camera and a focal length extension member for extending the transmission distance of light, the frame is movably arranged on the machine platform, the focal length extension member and the camera are respectively arranged on the frame, the focal length extension member has a first transmission port, an expansion space for extending the transmission distance of light and a second transmission port, the first transmission port is connected with the second transmission port through the expansion space, the lens of the camera faces the first transmission port, and the second transmission port faces the processing station; a turning element is arranged in the expansion space, so as to turn the imaging light in the expansion space through the turning element, so as to increase the transmission distance of the imaging light; A cutting group, the cutting group is arranged on the machine platform; The imaging light is incident into the expansion space through the second transmission port, and is incident from the first transmission port to the lens of the camera after being deflected by the deflection element in the expansion space.

2. The cutting device according to claim 1, characterized in that: One end of the focal length extension piece is connected to the frame, and the other end extends toward the direction of the processing station; A cavity is formed in the focal length extension piece, and the cavity is the extension space; the first transmission port is opened on the upper surface of the focal length extension piece and is located at one end of the focal length extension piece fixed to the frame; the second transmission port is opened on the lower surface of the focal length extension piece and is located at the other end of the focal length extension piece, and the first transmission port and the second transmission port are respectively connected to the extension space; The focal length extender is provided with a first turning element at the position of the first transmission port, which is used to turn the imaging light from the first transmission port to the lens of the camera; the focal length extender is provided with a second turning element at the position of the second transmission port, which is used to turn the imaging light from the processing station to the expansion space, and the first turning element is arranged in parallel with the second turning element.

3. The cutting device according to claim 2, characterized in that: The focal length extension piece is arranged on the frame perpendicular to the shooting direction of the lens of the camera, and the first turning element has a first reflection surface, which is located below the first transmission port and is arranged at an angle of 45° with the first transmission port; The second turning element has a second reflecting surface, and the second reflecting surface is located above the second transmitting port and is arranged at an angle of 45° with the second transmitting port.

4. The cutting device according to claim 1, characterized in that: The focal length extension piece is in a rectangular parallelepiped shape, and the first transmission port and the second transmission port are respectively located at two ends of the focal length extension piece.

5. The cutting device according to claim 4, characterized in that: The frame is provided with a moving channel, the length direction of the moving channel is arranged at an angle with the moving direction of the frame, the focal length extension piece is inserted in the moving channel, and is movably arranged in the moving channel along the length direction of the moving channel.

6. The cutting device according to claim 5, characterized in that: The camera is located above the moving channel. A through hole is provided on the top wall of the moving channel. The through hole is arranged opposite to the lens of the camera. The through hole is also arranged opposite to the first transmission port for the imaging light of the camera to pass through.

7. The cutting device according to claim 5, characterized in that: The frame is provided with a cylinder along the length direction of the moving channel, and the piston rod of the cylinder is connected to the focal length extension member to drive the focal length extension member to move along the length direction of the moving channel.

8. The cutting device according to any one of claims 1 to 7, characterized in that: The alignment group also includes a screw transmission member, which is arranged on the machine platform. The frame is fixed on a nut slider of the screw transmission member to move along the length direction of the screw rod of the screw transmission member.

9. A cutting method, applied to a cutting device, characterized in that: The cutting device includes a machine platform, a cutting group, an alignment group, a transmission group, a fine-tuning module and a controller; a transmission channel is formed on the machine platform, and a processing station is formed in the transmission channel; The conveying group is arranged on the machine platform along the conveying channel, the fine-tuning module is movably arranged on the machine platform and is located at one side of the conveying group along the conveying channel, and the processing station is formed on the fine-tuning module; the cutting group is arranged on the machine platform and is located above the fine-tuning module, and the controller is arranged on the machine platform; the alignment group includes a frame, a camera and a focal length extension member for extending the transmission distance of light, the frame is movably arranged on the machine platform along the conveying direction of the conveying channel, the focal length extension member and the camera are respectively arranged on the frame, the lens of the camera is arranged toward one end of the focal length extension member, and the other end of the focal length extension member is arranged toward the processing station; The cutting method comprises the following steps: Controlling the conveying group to convey the product to the processing station; Controlling the alignment group to perform positioning determination on the product on the processing station; According to the determination result, the product is adjusted to a standard cutting position by the fine-tuning module, and the cutting head of the cutting group is controlled to cut the product; Control the conveying group to convey the finished products out.

Citation Information

Patent Citations

  • Cutting device

    CN216576945U