A fully automatic assembly and welding equipment for BOSS columns and pillars
By designing a fully automatic BOSS column and column assembly welding equipment, the problems of low efficiency, high labor intensity and easy scrapping in the existing technology are solved, and efficient and automated assembly and welding processes are realized, which improves product quality and saves Labor costs.
Patent Information
- Application Number
- CN202111681521.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-31
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2041-12-31
AI Technical Summary
The existing BOSS column and column assembly welding process is low efficiency, high labor intensity, and it is easy to cause artificial installation and cause scrapping of welding products.
Design a fully automatic assembly and welding equipment for BOSS columns and columns, including a machine, two-grabbing robot, radium welding machine, annular feeding mechanism, automatic feeding mechanism, visual inspection mechanism, vibration disk feeding machine, automatic rotary clamping mechanism, Automatic cover mechanism, automatic cleaning fixture mechanism, etc., realize fully automated assembly and welding processes.
It greatly reduces labor intensity, improves product yield, replaces labor through machines, saves labor costs, and improves work efficiency and product quality.
Smart Images

Figure CN114083126B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automatic assembly and welding, and in particular to a fully automatic assembly and welding device for a BOSS column or a vertical column. Background Art
[0002] With the rapid development of automation technology, the application scope of automated production equipment in different fields is gradually deepening. In order to improve the traditional single production mode, the traditional mobile phone frame manufacturing industry is increasingly adopting automated equipment production.
[0003] BOSS column and column fully automatic assembly welding equipment is an important part of the mobile phone middle frame production. It is widely used in the middle frame BOSS column and column assembly welding process, which can greatly reduce the process operation time, reduce the process operation cost, and improve product quality. Compared with traditional manual assembly operations: BOSS column and column fully automatic assembly welding equipment has the advantages of high operation efficiency, high operation quality, labor saving and high cost performance.
[0004] At present, the conventional operation process is to manually place the BOSS column and the column in the fixed position in the assembly jig, then rotate the clamping wrench to fix the BOSS column and the column, then cover the cover, lock the cover, and then take the entire assembly jig to the laser welding machine to weld the BOSS column and the column; after welding, the assembly jig is taken out of the laser welding machine, the cover is loosened, the cover is taken out, the rotating clamping wrench is loosened, the finished product is taken out, and the jig is cleaned. This operation process is inefficient, labor-intensive, and labor-intensive, and the BOSS column and the column are easily installed upside down, resulting in direct scrapping of the welded product. Summary of the invention
[0005] In view of the problems existing in the prior art, the present invention provides a fully automatic assembly and welding device for BOSS columns and uprights.
[0006] In order to achieve the above object, the technical solution of the present invention is as follows:
[0007] The present invention provides a fully automatic assembly welding device for BOSS columns and upright columns, which is characterized by comprising: a machine platform, two grasping robots placed beside the machine platform, a radium welding machine correspondingly placed beside each grasping robot, an annular feeding mechanism arranged on the machine platform, a clip-type automatic feeding mechanism arranged around the annular feeding mechanism in sequence, an upper BOSS column mechanism, a first visual inspection mechanism and a second visual inspection mechanism, a vibrating plate feeder for feeding BOSS columns adapted to the upper BOSS column mechanism, an automatic rotating clamping handle mechanism, an automatic upper cover mechanism, an automatic locking cover mechanism, an automatic release cover mechanism, an automatic lower cover mechanism, an automatic rotating release handle mechanism, an automatic unloading mechanism, and an automatic cleaning fixture mechanism;
[0008] The first visual inspection mechanism is placed on the feeding part of the vibrating plate feeder to detect the delivered BOSS columns; the second visual inspection mechanism is placed above the ring feeding mechanism to detect the good BOSS columns and BOSS columns;
[0009] The two grasping robots are used to grasp the jig with the cover locked by the automatic locking cover mechanism to the loading position of the radium welding machine for automatic welding, and then grasp the welded assembly jig and put it back to the jig picking position to release the cover to the automatic release cover mechanism.
[0010] Preferably, the annular feeding mechanism includes: a base, an annular guide rail arranged on the base, a plurality of workpiece positioning carriers slidably connected to the annular guide rail, a conveyor belt drive module for driving the workpiece positioning carriers to slide on the annular guide rail, and a limiting mechanism arranged on the base for limiting the position of the workpiece positioning carrier.
[0011] Preferably, the clip-type automatic feeding mechanism includes: a lifting mechanism, a tenth rotating mechanism placed next to the lifting mechanism, a rotating table arranged at the output end of the tenth rotating mechanism, a clip arranged on the rotating table, two product positioning fixtures arranged on the clip, and a tenth material picking mechanism arranged above a product positioning fixture.
[0012] Preferably, the upper BOSS column mechanism includes a twentieth support frame, a twentieth X-axis linear motion module arranged on the twentieth support frame, a twentieth Z-axis driving module arranged on the twentieth X-axis linear motion module and capable of moving along the X-axis, a twentieth rotating mechanism arranged at the output end of the twentieth Z-axis driving module, and a twentieth pitch-changing assembly arranged at the output end of the twentieth rotating mechanism; the twentieth pitch-changing assembly includes a twentieth driving mechanism, a twentieth track plate arranged at the output end of the twentieth driving mechanism, twentieth bearings arranged on both sides of the twentieth track plate, a twentieth sliding mechanism arranged below the twentieth track plate, a twentieth sliding block at one end of which is arranged on the twentieth bearing and the other end of which is slidably connected to the twentieth sliding mechanism, and a first BOSS column suction nozzle arranged on the twentieth sliding block; cam slots are provided on both sides of the twentieth track plate, and correspondingly, the twentieth bearings are arranged at the cam slots; product tightening mechanisms are also provided on both sides of the twentieth pitch-changing assembly.
[0013] Preferably, the first visual inspection mechanism and the second visual inspection mechanism both include a support base, a visual camera arranged on the support base, and a lampshade installed on the support base and placed below the visual camera; the vibration plate feeder includes a vibration plate, a cylinder arranged at the feeding end of the vibration plate, and a receiving plate arranged at the output end of the cylinder.
[0014] Preferably, the automatic rotating clamping handle mechanism and the automatic rotating releasing handle mechanism both include: a fourth bracket, a fourth Z-axis driving mechanism and a fourth sliding mechanism arranged on the fourth bracket, a fourth sliding seat arranged at the output end of the fourth Z-axis driving mechanism and placed on the fourth sliding mechanism, a fourth rotating mechanism arranged on the fourth sliding seat, a rotating button arranged at the output end of the fourth rotating mechanism and adapted to the handle on the lower mold, and two fourth buffer assemblies installed on the fourth bracket and placed at the end of the fourth sliding seat.
[0015] Preferably, the automatic upper cover mechanism and the automatic lower cover mechanism both include: a 30th X-axis drive module, a 30th Z-axis drive module arranged at the output end of the 30th X-axis drive module, and an upper and lower cover assembly arranged at the output end of the 30th Z-axis drive module; the upper and lower cover assembly includes a 30th mounting seat, a 30th drive mechanism and a 31st drive mechanism arranged side by side on the 30th mounting seat, a 30th left gripper arranged at the output end of the 30th drive mechanism, a 30th right gripper arranged at the output end of the 31st drive mechanism, and a 30th sliding assembly and a 31st sliding assembly arranged at the front and rear sides of the 30th mounting seat; the 30th left gripper assembly and the 30th right gripper assembly are both correspondingly slidably connected with the 30th sliding assembly and the 31st sliding assembly.
[0016] Preferably, the automatic locking cover plate mechanism and the automatic releasing cover plate mechanism are both provided with a cover plate pressing mechanism opposite thereto;
[0017] The automatic locking cover plate mechanism and the automatic releasing cover plate mechanism both include a 40th support frame, a 40th Z-axis driving assembly arranged on the 40th support frame, a mold handle clamping and rotating mechanism arranged on the 40th support frame and placed below the 40th Z-axis driving assembly, two 40th rotating mechanisms arranged at the output end of the 40th Z-axis driving assembly, a 40th variable pitch assembly arranged at the output end of each 40th rotating mechanism, and a mechanical clamp arranged on the 40th variable pitch assembly;
[0018] The mold handle clamping and rotating mechanism comprises a 40th driving module, two 41st rotating mechanisms arranged at the output end of the 40th driving module, and a 40th clamping and rotating hand arranged at the output end of each 41st rotating mechanism;
[0019] The mechanical clamp includes a 40th driving mechanism, a 40th sliding assembly, a 40th lifting assembly arranged at the output end of the 40th driving mechanism, a 40th left cam plate and a 40th right cam plate arranged on the 40th lifting assembly, and two 40th clamping claws arranged on the 40th left cam plate and the 40th right cam plate; the 40th left cam plate and the 40th right cam plate are respectively slidably connected to the 40th sliding assembly.
[0020] Preferably, the automatic unloading mechanism includes a ninth bracket, a ninth X-axis linear motion module arranged on the ninth bracket, a conveyor belt placed next to the ninth X-axis linear motion module, a ninth slider arranged at the output end of the ninth X-axis linear motion module, a ninth driving mechanism arranged on the ninth slider, and a ninth material picking suction nozzle arranged at the output end of the ninth driving mechanism.
[0021] Preferably, the automatic cleaning jig mechanism includes a brushing mechanism and a blower placed next to the brushing mechanism; the brushing mechanism includes a sixth mounting seat, a sixth X-axis drive module arranged on the sixth mounting seat, a sixth Z-axis drive module arranged at the output end of the sixth X-axis drive module and capable of moving along the X-axis, a sixth slide arranged at the output end of the sixth Z-axis drive module, a cleaning brush arranged at the bottom of the sixth slide, a seventieth buffer mechanism arranged at both ends of the sixth mounting seat and opposite to both ends of the sixth Z-axis drive module, a fifty-third buffer mechanism arranged on the sixth Z-axis drive module and placed above the sixth slide, and a sixtieth buffer mechanism arranged on both sides of the sixth slide.
[0022] The technical solution of the present invention has the following beneficial effects: the present invention is a fully automatic assembly welding equipment with high stability and reliability, which respectively places the BOSS column and the upright column into the assembly jig through automated mechanical equipment, and then automatically rotates the clamping wrench to fix the BOSS column and the upright column, and then automatically covers the cover plate, and then automatically locks the cover plate, and then the entire assembly jig is taken to a laser welding machine by a robot for welding the BOSS column and the upright column; the welded assembly jig is taken out of the laser welding machine, the cover plate is loosened, the cover plate is taken out, the rotary clamping wrench is automatically loosened, the finished product is automatically unloaded, the jig is automatically cleaned, and the automatically assembled assembly jig is directly grabbed by the robot and placed in the laser welding machine for welding, which greatly reduces labor intensity, improves product yield, and greatly saves labor costs by replacing manual labor with machines. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the structure of the present invention;
[0024] Figure 2 It is a schematic diagram of the structure of each station component of the present invention;
[0025] Figure 3 It is a structural schematic diagram of the annular feeding mechanism of the present invention;
[0026] Figure 4 This is a schematic structural diagram of the clip-type automatic feeding mechanism of the present invention;
[0027] Figure 5 It is a structural schematic diagram of the material taking mechanism of the clip-type automatic feeding mechanism of the present invention;
[0028] Figure 6It is a schematic diagram of the product positioning fixture structure of the clip-type automatic feeding mechanism of the present invention;
[0029] Figure 7 The BOSS column mechanism of the present invention is shown in FIG. Figure 1 ;
[0030] Figure 8 Schematic diagram of the new upper BOSS column mechanism of the present invention Figure 2 ;
[0031] Fig. 9 It is a schematic diagram of the variable pitch assembly structure of the upper BOSS column mechanism of the present invention;
[0032] Fig.10 It is a schematic diagram of the structure of the first visual detection mechanism or the second visual detection mechanism of the present invention;
[0033] Fig.11 This is a structural schematic diagram of the vibrating plate feeder of the present invention;
[0034] Fig.12 The structure of the automatic rotating clamping handle mechanism 4 or the automatic rotating loosening handle mechanism of the present invention is schematically shown. Figure 1 ;
[0035] Fig.13 The structure of the automatic rotating clamping handle mechanism 4 or the automatic rotating loosening handle mechanism of the present invention is schematically shown. Figure 2 ;
[0036] Fig.14 Schematic diagram of the automatic upper cover mechanism or the automatic lower cover mechanism of the present invention Figure 1 ;
[0037] Fig.15 Schematic diagram of the automatic upper cover mechanism or the automatic lower cover mechanism of the present invention Figure 2 ;
[0038] Fig.16 This is a schematic diagram of the structure of the Z-axis drive module and the upper and lower cover components of this invention;
[0039] Fig.17 It is a front view of the automatic locking cover plate mechanism or the automatic releasing cover plate mechanism of the structure of the present invention;
[0040] Fig.18 It is a rear view of the automatic locking cover plate mechanism or the automatic releasing cover plate mechanism of the structure of the present invention;
[0041] Fig.19 The structure diagram of the automatic locking cover plate mechanism or the automatic releasing cover plate mechanism of the present invention is shown in FIG. Figure 1 ;
[0042] Fig. 20 The structure diagram of the automatic locking cover plate mechanism or the automatic releasing cover plate mechanism of the present invention is shown in FIG. Figure 2 ;
[0043] Fig.21 It is a partial structural schematic diagram of the automatic locking cover plate mechanism or the automatic releasing cover plate mechanism of the present invention;
[0044] Fig. 22 It is a partial structural schematic diagram of the mold handle clamping and rotating mechanism of the present invention;
[0045] Fig.23 This is a schematic diagram of the structure of the cover plate pressing mechanism of the present invention;
[0046] Fig.24 This is a schematic diagram of the structure of the automatic unloading mechanism of the present invention;
[0047] Fig.25 This is a schematic diagram of the structure of the automatic cleaning fixture mechanism of the present invention;
[0048] Fig.26 This is a schematic diagram of the structure of the material-retrieving robot of the present invention;
[0049] Fig. 27 It is a schematic diagram of the structure of the robot of the present invention;
[0050] in, Figure 1 to Figure 2 : Clip-type automatic feeding mechanism 1, upper BOSS column mechanism 2, first visual inspection mechanism 3 and second visual inspection mechanism 30, automatic upper cover mechanism 5, automatic locking cover mechanism 6, ring feeding mechanism 7, automatic release cover mechanism 8, automatic lower cover mechanism 9, automatic rotation release handle mechanism 10, automatic unloading mechanism 11, automatic cleaning fixture mechanism 12, two grabbing robots 13, radium welding machine 14, radium welding machine loading position 140, vibration plate feeder 20;
[0051] Figure 3 : Annular feeding mechanism 7, base 701, annular guide rail 702, workpiece positioning carrier 703, pulley 704, driving motor 705, reducer 706, driving wheel 707, driven wheel 708, synchronous belt 709, first driving cylinder 710, connecting block 711, shaft rod 712, positioning block 713;
[0052] Figures 4 to 6 : The tenth Z-axis linear motion module drive 101, the lifting shaft 102, the tenth rotating mechanism 103, the rotating table 104, the two clips 105, the product positioning fixture 106, the two vertical support frames 106a, the tenth shaft 106b, the lifting seat 106c, the BOSS column 100, the tenth bracket 107, the tenth X-axis linear motion module 108, the tenth slider 109, the tenth driving mechanism 110, the tenth material suction nozzle 111, the long strip opening 111a
[0053] Figures 7 to 9: the twentieth support frame 201, the twentieth X-axis linear motion module 202, the twentieth Z-axis driving module 203, the twentieth driving cylinder 203a, the twenty-first sliding mechanism 203b, the twentieth sliding plate 203c, the two twentieth buffer mechanisms 203e, the twenty-first buffer mechanism 203d,
[0054] The twentieth rotating mechanism 205, the twentieth pitch changing assembly 204, the twentieth driving mechanism 204a, the twentieth track plate 204b, the twentieth bearing 204c, the twentieth sliding mechanism 204e, the twentieth sliding block 204d, the first BOSS column suction nozzle 204f, the twentieth fixing seat 204g, the BOSS column 100, and the BOSS column 200;
[0055] Figure 10 to Figure 11 :The first visual inspection mechanism 3 and the second visual inspection mechanism 30, the support seat 301, the visual camera 302, the lampshade 303,
[0056] Vibrating plate feeder 20, vibrating plate 20a, cylinder 20b, receiving plate 20c;
[0057] Figure 12 to Figure 13 : Automatically rotating the clamping handle mechanism 4 and the automatically rotating releasing handle mechanism 10, the fourth Z-axis driving mechanism 401 and the fourth sliding mechanism 402, the fourth sliding seat 403, the fourth rotating mechanism 404, the rotating knob 405, and two fourth buffer components 406;
[0058] Figures 14 to 16 : a 30th X-axis driving module 591, a 30th mounting frame 591a, a 30th driving cylinder 591b, a 32nd sliding assembly 591c, a 30th buffer mechanism 591d,
[0059] 30th Z-axis driving module 592, 30th sliding seat 592a, 30th Z-axis driving cylinder 592b, 33rd sliding assembly 592c, 30th sliding plate 592d, 31st buffer mechanism 592e, 32nd buffer mechanism 592f, 30th limit block 592g, jig cover 300,
[0060] The upper and lower cover plate assembly 593, the 30th mounting seat 593a, the 30th driving mechanism 593b and the 31st driving mechanism 593c, the 30th left gripping hand assembly 593d, the 30th right gripping hand assembly 593e, the 30th sliding assembly 593f and the 31st sliding assembly 593g;
[0061] Figures 17 to 23 : a 40th Z-axis driving assembly 681, a 40th Z-axis driving cylinder 681a, a 41st sliding assembly 681b, a 40th sliding plate 681c, a 40th buffer plate 681d, two 40th buffer mechanisms 681e,
[0062] Two fortieth rotating mechanisms 682, fortieth rotating cylinder 682a, fortieth mounting seat 682b,
[0063] the 40th variable pitch assembly 683, the 40th track plate 683a, the 42nd sliding assembly 683b, the 40th rotating plate 683c, the 40th bearing 683d, the 43rd sliding assembly 683e,
[0064] Mechanical clamp 684, a fortieth driving mechanism 684a, a fortieth sliding assembly 684b, a fortieth lifting assembly 684c, a fortieth left cam plate and a fortieth right cam plate 684d, two fortieth clamping claws 684e,
[0065] The mold handle clamping and rotating mechanism 685, the 42nd driving cylinder 685a, the 46th sliding assembly 685b, the 40th sliding seat 685c, the two 41st buffer mechanisms 685d, the 40th limit stopper 68e, the 41st rotating mechanism 685f, the 40th clamping and rotating hand 685g, the 42nd buffer mechanism 685h,
[0066] The cover plate clamping mechanism 686, the 40th support seat 686a, the 40th support seat 686a, the 41st driving cylinder 686b and the 45th sliding assembly 686c, the 40th pressure block 686d, and the 40th support frame 687.
[0067] Fig.24 : Automatic unloading mechanism 11, ninth X-axis linear motion module 1111, ninth driving mechanism 112, ninth material taking suction nozzle 113, conveyor belt 114;
[0068] Fig.25 : Automatic cleaning fixture mechanism 12, sixth X-axis driving cylinder 121, sixth X-axis slide rail 122, sixth sliding seat 123, sixth Z-axis cylinder 124, sixth sliding module 125, sixth slide plate 126, cleaning brush 127, 70th buffer mechanism 128, 50th buffer mechanism 129, 60th buffer mechanism 150, 6th limit plate 160, blower 170;
[0069] Figures 26 to 27 : Material picking robot 13, robot arm 131, robot hand 132, mounting base plate 132a, synchronous cylinder 132b, sixtieth sliding assembly 132c and seventieth sliding assembly 132f, left clamping claw 132d and right clamping claw 132e. DETAILED DESCRIPTION
[0070] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0071] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0072] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0073] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0074] In the present invention, unless otherwise clearly specified and limited, a first feature is “on” or “below” a second feature.
[0075] “Under” may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature being “above”, “above”, and “above” the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being “under”, “below”, and “below” the second feature includes the first feature being directly below and obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0076] Reference Figures 1 to 27 The present invention provides a BOSS column and column fully automatic assembly welding equipment, including: a machine platform, two grasping robots 13 placed next to the machine platform, a radium welding machine 14 correspondingly placed next to each grasping robot 13, a ring feeding mechanism 7 arranged on the machine platform, a clip-type automatic feeding mechanism 1 arranged around the ring feeding mechanism 4 in sequence, an upper BOSS column mechanism 2, a first visual inspection mechanism 3 and a second visual inspection mechanism 30, a vibration plate feeder 20 adapted to the upper BOSS column mechanism 2, an automatic rotating clamping handle mechanism 4, an automatic upper cover mechanism 5, an automatic locking cover mechanism 6, an automatic release cover mechanism 8, an automatic lower cover mechanism 9, an automatic rotating release handle mechanism 10, an automatic unloading mechanism 11, and an automatic cleaning fixture mechanism 12;
[0077] The annular feeding mechanism 7 is used to convey the jig; the clip-type automatic feeding mechanism 1 is used to put the BOSS column onto the jig; the BOSS column mounting mechanism 2 is used to put the BOSS column sent out by the vibration plate feeder 20 onto the jig on which the BOSS column has been mounted; the first visual inspection mechanism 3 is placed on the feeding part of the vibration plate feeder 20 to detect the sent BOSS column; the second visual inspection mechanism 30 is placed above the annular feeding mechanism 7 to detect the mounted BOSS column and BOSS column; the automatic rotating clamping handle mechanism 4 is used to rotate the handle of the jig to fix the BOSS column and the BOSS column; the automatic cover mounting mechanism 5 is used to put the cover on the jig; the automatic cover locking mechanism 6 is used to lock the mounted cover;
[0078] The two grasping robots 13 are used to grasp the jig with the cover locked by the automatic locking cover mechanism 6 to the loading position 140 of the radium welding machine 14 for automatic welding, and then grasp the welded assembly jig and put it back to the jig taking position to the automatic cover loosening mechanism 8 to loosen the cover; the automatic cover lowering mechanism 9 then removes the cover of the loosened cover; the automatic rotating release handle mechanism 10 is used to loosen the handle 400 on the jig, and the automatic unloading mechanism 11 is used to take out the welded product; the automatic cleaning jig 12 is used to clean the jig.
[0079] Reference Figure 3In this embodiment, there are 12 workpiece positioning carriers, all of which are installed on the annular guide rail 702. The working principle of the annular feeding mechanism 7 is as follows: the driving motor 705 drives the driving wheel 707, and then drives the synchronous belt 709, thereby driving the workpiece positioning carrier 703 to slide on the annular guide rail 702. When the workpiece positioning carrier 703 moves to the workstation, the first driving cylinder 710 of the limiting mechanism drives to drive the connecting block 711, and then drives the shaft rod 712, thereby driving the positioning block 713 installed on the shaft rod 712, so that the positioning block 713 is locked. It is arranged on the corresponding workpiece positioning carrier 703 to position the workpiece positioning carrier 703 to prevent the workpiece positioning carrier 703 from being unstable and affecting the operation when the components at the workstation are operated; the annular feeding mechanism 7 includes: a base 701, an annular guide rail 702 arranged on the base 701, a plurality of workpiece positioning carriers 703 slidably connected to the annular guide rail 702, a conveyor belt driving module for driving the workpiece positioning carrier 703 to slide on the annular guide rail 702, and a limiting mechanism arranged on the base 701 for limiting the position of the workpiece positioning carrier 703. The conveyor belt drive module includes a driving motor 705, a speed reducer 706 connected to the driving motor 705, a driving wheel 707 arranged at the output end of the speed reducer 706, a driven wheel 708 matched with the driving wheel 707, and an upper synchronous belt 709 arranged between the driving wheel 707 and the driven wheel 708; each workpiece positioning carrier 703 is also provided with a pulley 704 at the bottom, the pulley 704 is in rolling contact with the annular guide rail 702, and is installed on both sides of the annular guide rail 702; one side of the workpiece positioning carrier 703 is installed on the synchronous belt 709 through a connecting piece. The limiting mechanism includes a first driving cylinder 710, a connecting block 711 arranged at the output end of the first driving cylinder 710, and a shaft 712 passing through the connecting block 711; a positioning block 713 matched with the workpiece positioning carrier 703 is provided on the shaft 712, and a limiting opening matched with the positioning block 713 is opened at the end of the workpiece positioning carrier 703.
[0080] Reference Figures 4 to 6 The clip-type automatic feeding mechanism 1 in this embodiment includes: a lifting mechanism, a tenth rotating mechanism 103 placed next to the lifting mechanism, a rotating table 104 arranged at the output end of the tenth rotating mechanism 103, two clips 105 arranged on the rotating table 104, a product positioning fixture 106 arranged on each clip 105, and a tenth material picking mechanism arranged above the product positioning fixture 106; the tenth rotating mechanism 103 is used to rotate the rotating table 104, and then rotate a product on a product positioning fixture 106 to above the output end of the lifting mechanism; the lifting mechanism is used to lift a product on a product positioning fixture 106 to the tenth material picking mechanism station for picking.
[0081] The working principle of the lifting mechanism in this embodiment is: the tenth Z-axis linear motion module drives 101, and the lifting shaft 102 moves along the Z-axis direction of the tenth Z-axis linear motion module 101 to lift the product (BOSS column 100) on the product positioning fixture 106. The lifting mechanism includes the tenth Z-axis linear motion module 101 and the lifting shaft 102 arranged at the output end of the tenth Z-axis linear motion module 101; the tenth rotating mechanism 103 includes the tenth rotating motor and the tenth reducer connected to the output end of the tenth rotating motor.
[0082] The working principle of the tenth material picking mechanism in this embodiment is as follows: the tenth X-axis linear motion module 108 drives the tenth slider 109 to move above the product positioning fixture 106 along the X-axis direction, and at the same time the tenth driving mechanism 110 drives the tenth material picking nozzle 111 to move to the material picking position; the tenth material picking mechanism includes a tenth bracket 107, a tenth X-axis linear motion module 108 arranged on the tenth bracket 107, a tenth slider 109 arranged at the output end of the tenth X-axis linear motion module 108, a tenth driving mechanism 110 arranged on the tenth slider 109, and a tenth material picking nozzle 111 arranged at the output end of the tenth driving mechanism 110 (a suction pipe is provided at the tenth material picking nozzle, which is not drawn in the figure); the tenth driving mechanism 110 is configured as a tenth driving cylinder; the bottom of the tenth material picking nozzle 111 is provided with two long strip openings 111a arranged side by side, which are used to suck the BOSS column 100 on the product positioning fixture 106. In this embodiment, a plurality of stacked BOSS columns are placed on the lifting seat 106c, and the product positioning fixture 106 includes two vertical support frames 106a, two tenth shafts 106b arranged between the vertical support frames 106a, a sleeve arranged on each tenth shaft 106b, a lifting seat 106c installed on the tenth shaft through the sleeve, and BOSS columns 100 arranged on both sides of the lifting seat 106c, and both ends of the BOSS column 100 are also placed in the grooves of the vertical support frames 106a.
[0083] The working principle of the clip-type automatic feeding mechanism in this embodiment is as follows:
[0084] The operator puts the product positioning fixture 106 with the product loaded into the clip 105, and the tenth rotating mechanism 103 drives the rotating table 104 to rotate the clip 105 and the product positioning fixture 106 together to above the jacking shaft 102. The tenth Z-axis linear motion module 101 of the jacking mechanism is driven to drive the jacking shaft 102 to jack up the BOSS column 100 in the product positioning fixture 106 to the material taking height, and the tenth material taking mechanism takes the material. After taking away the material of each BOSS column 100, the jacking shaft 102 jacks up one product height. After all the products in the positioning fixture are taken out, the tenth rotating mechanism 103 drives the rotating table 104 to rotate the position, and rotates another product positioning fixture 106 to above the jacking shaft 102, and continues to jack up and take materials. There will be no situation where the clip 105 needs to be switched and the machine needs to be stopped. The entire loading process is completed, and the above process action cycle.
[0085] The loading speed of the clip-type automatic loading mechanism in this embodiment is many times that of the traditional vibration plate loading, which greatly improves the feeding efficiency and increases the product yield. It is widely used in occasions where traditional vibration plates cannot be used for loading (large and long products), which can greatly reduce manufacturing costs. Compared with traditional vibration plate feeding, the clip-type automatic loading mechanism has the advantages of high stability, low cost and small space occupation. It has an automatic workstation switching function, and the clip switching does not require shutdown operation, which improves work efficiency.
[0086] Reference Figures 7 to 9The upper BOSS column mechanism in this embodiment includes: a twentieth support frame 201, a twentieth X-axis linear motion module 202 arranged on the twentieth support frame 201, a twentieth Z-axis driving module 203 arranged on the twentieth X-axis linear motion module 202 and capable of moving along the X-axis, a twentieth rotating mechanism 205 arranged at the output end of the twentieth Z-axis driving module 203, and a twentieth pitch-changing component 204 arranged at the output end of the twentieth rotating mechanism 205; the twentieth pitch-changing component 204 includes a twentieth driving mechanism 204a, a twentieth driving mechanism 204a arranged at the output end of the twentieth Z-axis driving module 203, and a twentieth pitch-changing component 204 arranged at the output end of the twentieth rotating mechanism 205. 04a output end, a twentieth track plate 204b, a twentieth bearing 204c arranged on both sides of the twentieth track plate 204b, a twentieth sliding mechanism 204e arranged below the twentieth track plate 204b, a twentieth sliding block 204d arranged on the twentieth bearing 204c at one end and slidably connected to the twentieth sliding mechanism 204e at the other end, and a first BOSS column suction nozzle 204f arranged on the twentieth sliding block 204d; cam grooves are opened on both sides of the twentieth track plate 204b, and correspondingly, the twentieth bearing 204c is arranged at the cam grooves; this embodiment The working principle of the twentieth pitch-changing component 204 in the example is as follows: the twentieth driving cylinder 204a drives the twentieth track plate 204b to move, thereby causing the twentieth sliding block 204d to move a distance left and right on the twentieth sliding mechanism 204e, thereby achieving the pitch-changing function; the twentieth pitch-changing component 204 also includes a twentieth fixed seat 204g arranged at the output end of the twentieth rotating mechanism 205, the twentieth driving mechanism 204a is installed on the twentieth fixed seat 204g, and the twentieth sliding mechanism 204e is installed at the lower end of the twentieth fixed seat 204g; the twentieth The driving mechanism 204a is set as the 20th driving cylinder; the 20th sliding mechanism 204e includes the 20th slide rail and the 20th slider disposed on the 20th slide rail, wherein the 20th slider 204d is installed on the 20th slider, and a second BOSS column suction nozzle is also installed on the 20th slide rail, and the second BOSS column suction nozzle is placed between the two first BOSS column suction nozzles 204f, and the second BOSS column suction nozzle and the two first BOSS column suction nozzles 204f are used to suck the BOSS column 200 transported by the vibration plate feeder 20, and then place the BOSS column 200 on the mold. In this embodiment, the product tightening mechanism 206 is used to tighten the BOSS column 100 on the mold, and the product tightening mechanism 206 is also provided on both sides of the 20th variable pitch assembly 204; the product tightening mechanism 206 is set as the 20th telescopic cylinder.
[0087] The working principle of the twentieth Z-axis driving module 203 in this embodiment is as follows: the twentieth driving cylinder 203a drives the twentieth sliding plate 203c to move, thereby driving the twentieth rotating mechanism 205 to move up and down; the twentieth Z-axis driving module 203 includes the twentieth driving cylinder 203a, the twenty-first sliding mechanism 203b, and the twentieth sliding plate 203c slidably connected to the twenty-first sliding mechanism 203b; the output end of the twentieth driving cylinder 203a is arranged at one end of the twentieth sliding plate 203c, and the twentieth driving cylinder 203a drives the twentieth sliding plate 203c to slide on the twenty-first sliding mechanism 203b; the twenty-first sliding mechanism 203b includes a twenty-first slide rail, and a twenty-first slider arranged on the twenty-first slide rail. In this embodiment, the twentieth driving cylinder 203a is arranged on the twentieth X-axis linear motion module 202 through the twentieth mounting seat. Correspondingly, two twentieth buffer mechanisms 203e are arranged on both sides of the twentieth mounting seat and are opposite to the twentieth sliding plate 203c below, which can play a buffering role for the twentieth sliding plate 203c moving upward; the lower ends of both sides of the twentieth mounting seat are also provided with twentieth limit blocks and are opposite to the twenty-first buffer mechanisms 203d one by one, which can play a buffering role for the twentieth sliding plate 203c moving downward; the twentieth Z-axis driving module 203 also includes a twentieth buffer mechanism 203e arranged above the twentieth sliding plate 203c, and a twenty-first buffer mechanism 203d arranged on both sides of the twentieth sliding plate 203c; the twentieth buffer mechanism 203e and the twenty-first buffer mechanism 203d are both set as twentieth buffer support rods. The working principle of the twentieth rotating mechanism 205 in this embodiment is as follows: the twentieth rotating cylinder drives the twentieth fixed seat 204g to rotate, thereby driving the component installed on the twentieth fixed seat 204g to rotate; the twentieth rotating mechanism 205 includes the twentieth rotating cylinder, which is arranged at the other end of the twentieth sliding plate 203c, and moves through the twentieth sliding plate 203c, thereby driving the twentieth rotating cylinder to move.
[0088] The working principle of the upper BOSS column mechanism 2 in this embodiment is as follows: the 20th X-axis linear motion module 202 is driven, thereby driving the 20th Z-axis driving module 203 to move along the X-axis direction, the 20th driving cylinder 203a of the 20th Z-axis driving module 203 is driven, driving the 20th sliding plate 203c to move along the 21st sliding mechanism 203b, thereby driving the 20th rotating mechanism 205 to move, the 20th rotating cylinder of the 20th rotating mechanism 205 is driven, thereby driving the 20th pitch-changing component 204 to rotate; the 20th driving mechanism 204a of the 20th pitch-changing component 204 is driven, driving the 20th track plate 204b to move, thereby causing the 20th bearing 204c to move along the cam slot, thereby causing the 20th sliding block 204d to move a distance to the left and right in the 21st sliding mechanism 203b, thereby achieving the pitch-changing function. The beneficial effects of the upper BOSS column mechanism 2 in this embodiment: mechanical operation replaces manual operation, with high work efficiency, saving labor costs, and saving time and effort; the tenth pitch-changing component 204 occupies a small space, has high stability, reduces manufacturing costs, and has a high speed.
[0089] Reference Figure 10 to Figure 11 In this embodiment, the number of lampshades is 2, and the visual camera is installed between the two lampshades. The first visual detection mechanism 3 and the second visual detection mechanism 30 both include a support base 301, a visual camera 302 arranged on the support base, and a lampshade 303 installed on the support base 301 and placed below the visual camera 302; the feeding part of the vibration plate 20a in this embodiment is provided with three material slots for placing BOSS columns, and the receiving plate 20c is used to receive the three BOSS columns arranged side by side and feed the upper BOSS column mechanism; the vibration plate feeder 20 includes a vibration plate 20a, a cylinder 20b arranged at the feeding end of the vibration plate 20a, and a receiving plate 20c arranged at the output end of the cylinder 20b.
[0090] Reference Figure 12 to Figure 13In this embodiment, the working principle of the automatic rotation clamping handle mechanism 4 or the automatic rotation releasing handle mechanism 10 is as follows: the fourth Z-axis driving mechanism 401 drives the fourth sliding seat 403 to move along the fourth sliding mechanism 402, thereby driving the fourth rotating mechanism 404 to move to the position of the fixture handle, and the fourth rotating mechanism 404 drives the fixture handle to move to fix or release the BOSS column and the BOSS column; the automatic rotation clamping handle mechanism 4 and the automatic rotation releasing handle mechanism 10 both include: a fourth bracket, a fourth Z-axis driving mechanism 401 and a fourth sliding mechanism 402 arranged on the fourth bracket, a fourth sliding seat 403 arranged at the output end of the fourth Z-axis driving mechanism 401 and placed on the fourth sliding mechanism 402, and a fourth rotating mechanism 404 arranged at the fourth Z-axis driving mechanism 401. A fourth rotating mechanism 404 on the fourth sliding seat 403, a rotating knob 405 arranged at the output end of the fourth rotating mechanism 404 and adapted to the handle 400 on the lower mold, and two fourth buffer components 406 installed on the fourth bracket and placed at the end of the fourth sliding seat 403, and the end of the fourth sliding seat 403 passes through the fourth bracket; the fourth Z-axis driving mechanism 401 is configured as a fourth Z-axis cylinder; the fourth sliding mechanism 402 includes a fourth sliding rail and a fourth slider arranged on the fourth sliding rail; the two fourth buffer components 406 are arranged opposite to each other and are installed above and below the end of the fourth sliding seat 403, and the fourth buffer component 406 is configured as a fourth buffer support rod; the fourth rotating mechanism 404 is configured as a fourth rotating cylinder.
[0091] Reference Figures 14 to 16 In this embodiment, the automatic upper cover mechanism 5 and the automatic lower cover mechanism 9 both include: a 30th X-axis drive module 591, a 30th Z-axis drive module 592 arranged at the output end of the 30th X-axis drive module 591, and an upper and lower cover assembly 593 arranged at the output end of the 30th Z-axis drive module 592; the upper and lower cover assembly 593 includes a 30th mounting seat 593a, a 30th drive mechanism 593b and a 31st drive mechanism 593c arranged side by side on the 30th mounting seat 593a, a 30th left gripper assembly 593d arranged at the output end of the 30th drive mechanism 593b, a 30th right gripper assembly 593e arranged at the output end of the 31st drive mechanism 593c, and a 30th sliding assembly 593f and a 31st sliding assembly 593g arranged on the 30th mounting seat 593a; the 30th left gripper assembly 593d and the 30th right gripper assembly 593e are both correspondingly slidably connected with the 30th sliding assembly 593f and the 31st sliding assembly 593g.
[0092] The working principle of the 30th X-axis driving module 591 in this embodiment is as follows: the 30th driving cylinder 591b drives the 30th Z-axis driving module 592 to slide along the direction of the 32nd sliding component 591c; the 30th X-axis driving module 591 includes a 30th mounting frame 591a, a 30th driving cylinder 591b arranged on the 30th mounting frame 591a, a 32nd sliding component 591c arranged on both sides of the output end of the 30th driving cylinder 591b, and two 30th buffer mechanisms 591d arranged at both ends of the 30th mounting frame 591a; the 30th mounting frame 591a is designed in a gantry type, and the two 30th buffer mechanisms 591d can play a buffering role when the 30th Z-axis driving module 592 moves to the two ends of the 32nd sliding component 591c; the 32nd sliding component 591c includes a 32nd slide rail and a 32nd slider arranged on the 32nd slide rail.
[0093] The working principle of the 30th Z-axis driving module 592 in this embodiment is as follows: the 30th Z-axis driving cylinder 592b drives the 30th sliding plate 592d to move up and down along the direction of the 33rd sliding assembly 592c, thereby driving the upper and lower cover assembly 593 to move; the 31st buffer mechanism 592e is directly opposite to the 30th sliding plate 592d below, and is used to buffer the 30th sliding plate 592d moving upward; the 30th Z-axis driving module 592 includes a 30th sliding seat 592a, a 30th Z-axis driving cylinder 592b arranged on the 30th sliding seat 592a, a 33rd sliding assembly 592c arranged on the 30th sliding seat 592a, and a 31st buffer mechanism 592e arranged on the 30th sliding assembly 592c The 30th sliding plate 592d on the upper surface, two 30th buffer assemblies arranged on both sides of the 30th sliding plate 592d, and a 31st buffer mechanism 592e installed on the 30th sliding seat 592a and placed on both sides of the 30th Z-axis driving cylinder 592b; the output end of the 30th Z-axis driving cylinder 592b is arranged on the 30th sliding plate 592d; the 30th sliding seat 592a is arranged on the 32nd sliding assembly 591c and placed between the two 30th buffer mechanisms 591d; the output end of the 30th driving cylinder 591b is arranged on the 30th sliding seat 592a; the 33rd sliding assembly 592c includes a 33rd slide rail and a 33rd slider arranged on the 33rd slide rail. In this embodiment, the thirty-second buffer mechanism 592f is used to buffer the thirtieth sliding plate 592d that moves downward, and the thirtieth limit block 592g is used to limit the position of the downward movement to prevent the upper and lower cover plate assemblies 593 from crushing the underlying jig cover 300 when moving downward; each of the thirtieth buffer assemblies includes a thirty-second buffer mechanism 592f, a thirtieth limit block 592g at one end of which is arranged below the thirty-second buffer mechanism 592f, and the other end of the thirtieth limit block 592g is installed on the thirtieth sliding seat 592a; the thirtieth buffer mechanism 591d, the thirty-first buffer mechanism 592e, and the thirty-second buffer mechanism 592f are all configured as thirtieth buffer support rods.
[0094] In this embodiment, the 30th left gripper drive cylinder and the 30th right gripper drive cylinder can drive the 30th left gripper assembly 593d and the 30th right gripper assembly 593e to move along the 30th sliding assembly 593f and the 31st sliding assembly 593g, thereby clamping or releasing the fixture cover 300; the 30th drive mechanism 593b is set as the 30th left gripper drive cylinder; the 31st drive mechanism 593c is set as the 30th right gripper drive cylinder; the 30th sliding assembly 593f includes a 30th sliding rail and two 30th sliding blocks arranged on the 30th sliding rail; the 31st sliding assembly 593g includes a 31st sliding rail and two 31st sliding blocks arranged on the 31st sliding rail. In this embodiment, the 30th left gripper assembly 593d includes the 30th left gripper and the 30th left fixed block fixed to the 30th left gripper; the 30th right gripper assembly 593e includes the 30th right gripper and the 30th right fixed block fixed to the 30th right gripper, wherein both sides of the 30th left fixed block are fixed to a corresponding 30th sliding block and a 31st sliding block, and both sides of the 30th right fixed block are fixed to another corresponding 30th sliding block and another 31st sliding block, wherein the 30th left fixed block is arranged opposite to the 30th right fixed block, and the two 30th sliding blocks are arranged opposite to the two 31st sliding blocks. In this embodiment, the 30th top plate is connected to the 30th sliding plate 592d, and the 30th top plate and the 30th sliding plate are also reinforced by a reinforcing plate. The 30th sliding component 593f is installed on the 30th front plate, and the 31st sliding component 593g is installed on the 30th rear plate; the 30th mounting seat 593a includes the 30th top plate, the 30th front plate arranged on the front side of the 30th top plate, the 30th rear plate arranged on the rear side of the 30th top plate, and the 30th bottom plate connected to the 30th front plate and the 30th rear plate; the 30th bottom plate is provided with holes adapted to the jig cover plate.
[0095] In this embodiment, the working principle of the automatic upper cover mechanism 5 or the automatic lower cover mechanism 9 is as follows:
[0096] During operation, the 30th driving cylinder 591b of the 30th X-axis driving module 591 drives the 30th Z-axis driving module 592 to slide along the direction of the 32nd sliding assembly 591c; at the same time, the 30th Z-axis driving cylinder 592b drives the 30th sliding plate 592d to move up and down along the direction of the 33rd sliding assembly 592c (and then drives the upper and lower cover assembly 593 to move to the fixture cover material taking place or the upper cover station); the 30th left gripper driving cylinder and the 30th right gripper driving cylinder of the upper and lower cover assembly 593 can drive the 30th left gripper assembly 593d and the 30th right gripper assembly 593e to move along the 30th sliding assembly 593f and the 31st sliding assembly 593g, and then clamp or release the fixture cover 300. In this embodiment, the automatic upper cover mechanism 5 and the automatic lower cover mechanism 9 replace manual operation through mechanization, which has high working efficiency, saves labor costs, and saves time and effort; the design of the buffer support rod can play a buffering role and can effectively protect the device.
[0097] Reference Figures 17 to 23 In this embodiment, the automatic locking cover mechanism 6 and the automatic releasing cover mechanism 8 are both provided with a cover pressing mechanism 686 opposite thereto; the automatic locking cover mechanism 6 and the automatic releasing cover mechanism 8 both include a 40th support frame 687, a 40th Z-axis driving assembly 681 arranged on the 40th support frame 687, a mold handle clamping and rotating mechanism 685 arranged on the 40th support frame 687 and placed below the 40th Z-axis driving assembly 681, two 40th rotating mechanisms 682 arranged at the output end of the 40th Z-axis driving assembly 681, a 40th pitch-changing assembly 683 arranged at the output end of each 40th rotating mechanism 682, and a mechanical clamp 684 arranged on the 40th pitch-changing assembly 683; the mold handle clamping and rotating mechanism 685 includes It includes a fortieth driving module, two forty-first rotating mechanisms 685f arranged at the output end of the fortieth driving module, and a fortieth clamping hand 685g arranged at the output end of each forty-first rotating mechanism 685f; the mechanical clamp 684 includes a fortieth driving mechanism 684a, a fortieth sliding assembly 684b, a fortieth lifting assembly 684c arranged at the output end of the fortieth driving mechanism 684a, a fortieth left cam plate and a fortieth right cam plate 684d arranged on the fortieth lifting assembly 684c, and two fortieth clamping claws 684e arranged on the fortieth left cam plate and the fortieth right cam plate 684d; the fortieth left cam plate and the fortieth right cam plate 684d are respectively slidably connected to the fortieth sliding assembly 684b.
[0098] In this embodiment, the 40th Z-axis driving cylinder 681a is installed on the top plate of the 40th support frame 687, the 41st sliding assembly 681b is 2, which are installed on both sides of the 40th support frame 687 and placed below the 40th Z-axis driving cylinder 681a, the 41st sliding assembly 681b includes a 41st sliding rail, and two 41st sliding blocks arranged on the 41st sliding rail, and the 40th sliding plate 681c is installed on the 41st sliding block. The working principle of the 40th Z-axis driving assembly 681 is as follows: the 40th Z-axis driving cylinder 681a drives the 40th sliding plate 681c to move up and down along the 41st sliding assembly 681b, thereby driving the two 40th rotating mechanisms 681 installed on the 40th sliding plate 681c. 2 movement, the design of the two 40th buffer mechanisms 681e plays a buffering role; the 40th Z-axis driving assembly 681 includes a 40th Z-axis driving cylinder 681a, a 41st sliding assembly 681b, a 40th sliding plate 681c arranged on the 41st sliding assembly 681b, a 40th buffer plate 681d installed at the end of the 40th sliding plate 681c, and two 40th buffer mechanisms 681e arranged at the upper and lower ends of the 40th buffer plate 681d; the two 40th buffer mechanisms 681e are configured as 40th buffer support rods, one of which is installed on the top plate of the 40th support frame 687, and the other 40th buffer support rod 681e is arranged on the 40th support frame 687 through a connecting plate, and the two 40th buffer support rods are arranged opposite to each other.
[0099] In this embodiment, two fortieth rotating cylinders 682a are arranged side by side. When the fortieth rotating cylinder 682a is driven, it drives the fortieth rotating plate 683c to rotate along the fortieth cam slot, thereby driving the forty-third sliding assembly 683e to move, thereby driving the mechanical clip 684 installed on the forty-third sliding assembly 683e to move; each of the fortieth rotating mechanisms 682 includes a fortieth rotating cylinder 682a and a fortieth mounting seat 682b arranged below the fortieth rotating cylinder 682a; the fortieth rotating cylinder 682a and the fortieth mounting seat 682b are both installed on the fortieth sliding plate 681c. In this embodiment, the forty-second sliding assembly 683b includes a forty-second sliding track and two forty-second sliding blocks arranged on the forty-second sliding track; the forty-third sliding assembly 683e includes a forty-third sliding track and two forty-third sliding blocks arranged on the forty-third sliding track, the forty-second sliding track is installed on the fortieth mounting seat 682b, and the two forty-third sliding blocks are arranged on the two forty-second sliding blocks through a fixing plate; the fortieth variable pitch assembly 683 includes a fortieth track plate 683a, a forty-second sliding assembly 683b, a fortyth rotating plate 683c, a forty-second rotating plate 683d, a forty-second rotating plate 683e ... Forty bearings 683d and a forty-third sliding assembly 683e; the forty-second track plate 683a is mounted on the upper end of the fortieth mounting seat 682b; the forty-second sliding assembly 683b is mounted on the lower end of the fortieth mounting seat 682b; forty cam slots are provided on both sides of the fortieth track plate 683a; one end of the fortieth rotating plate 683c is arranged at the output end of the fortieth rotating cylinder 682a, and the other end is arranged at the fortieth cam slot through the fortieth bearing 683d; the forty-third sliding assembly 683e is slidably connected with the forty-second sliding assembly 683b and is mounted on the fortieth bearing.
[0100] In this embodiment, the 40th driving mechanism 684a is installed on the 43rd sliding track through the mounting plate, the first sliding track of the 40th sliding assembly 684b is installed on the bottom of the mounting plate, the 40th left cam plate and the 40th right cam plate 684d are installed on the 40th lifting assembly 684c through the shaft rod, and the 40th left cam plate and the 40th right cam plate 684d are both provided with cam groove openings, and the corresponding shaft rods are arranged in the cam groove openings; the working principle of the mechanical clip 684: the 40th driving cylinder drives the 40th lifting assembly 684c to move along the cam groove opening, thereby driving the 40th The fortieth left cam plate and the fortieth right cam plate 684d move on the fortieth sliding assembly 684b, thereby driving the two fortieth clamps 684e to move to grasp the handle 400 of the mold (the handle 400 is foldable) and lock or release the fixture cover; the mechanical clamp 684 is arranged on the forty-third sliding assembly 683e; the fortieth driving mechanism 684a is set as the fortieth driving cylinder; the fortieth lifting assembly 684c is set as the fortieth lifting plate; the fortieth sliding assembly 684b includes a first sliding rail, and two first sliding blocks arranged on the first sliding rail.
[0101] In this embodiment, the forty-sixth sliding assembly 685b includes a forty-sixth sliding track and a forty-sixth sliding block arranged on the forty-sixth sliding track. The two forty-sixth sliding assemblies 685b and the two forty-limiting blocks 68e are both installed on the forty-sixth support frame 687. The working principle of the mold handle clamping and rotating mechanism 685 is as follows: the forty-second driving cylinder 685a drives the forty-sixth sliding seat 685c to move along the forty-sixth sliding assembly 685b, thereby driving the forty-first rotating mechanism 685f installed on the forty-sixth sliding seat 685c to move. When the forty-first rotating mechanism 685f moves to the 400th position of the fixture handle, the forty-first rotating mechanism 685f drives the forty-first clamping and rotating handle. 685g flattens the jig handle 400; the 40th driving module comprises a 42nd driving cylinder 685a, two 46th sliding assemblies 685b arranged opposite to each other, a 40th sliding seat 685c slidably connected to the two 46th sliding assemblies 685b, two 41st buffer mechanisms 685d arranged on the 40th sliding seat 685c, a 40th limit stopper 68e opposite to each 41st buffer mechanism 685d, and a 42nd buffer mechanism 685h arranged on both sides of the 42nd driving cylinder 685a and opposite to the 40th sliding seat 685c; the output end of the 42nd driving cylinder 685a is connected to the 40th sliding seat 685c. The two 41st buffer mechanisms 685d and the two 42nd buffer mechanisms 685h are both set as 40th buffer support rods; the 41st rotating mechanism 685f is set as a 41st rotating cylinder, and the 41st rotating cylinder is set on the 40th sliding seat 685c.
[0102] In this embodiment, the forty-first driving cylinder 686b is arranged on the top of the fortieth supporting seat 686a, the forty-fifth sliding assembly 686c is installed below the forty-first driving cylinder 686b, the forty-first pressing block 686d is slidably connected with the forty-fifth sliding block, and the working principle of the cover plate clamping mechanism 686 is as follows: the forty-first driving cylinder 686b drives the fortieth pressing block 686d to move along the forty-fifth sliding track of the forty-fifth sliding assembly 686c, and presses the jig cover plate below, so that the fortieth clamping claw 684e of the mechanical clamp 684 can clamp the handle 40 of the jig. 0 Grasp to lock or release the fixture cover; the cover clamping mechanism 686 includes a 40th support seat 686a, a 41st driving cylinder 686b and a 45th sliding assembly 686c arranged on the 40th support seat 686a, and a 40th pressing block 686d slidably connected to the 45th sliding assembly 686c; the output end of the 41st driving cylinder 686b is connected to the 40th pressing block 686d; the 45th sliding assembly 686c includes a 45th sliding rail, and a 45th sliding block arranged on the 45th sliding rail.
[0103] The working principle of the automatic locking cover mechanism 6 or the automatic releasing cover mechanism in this embodiment is as follows:
[0104] When working, the working principle of the 40th Z-axis driving component 681 is as follows: the 40th Z-axis driving cylinder 681a drives the 40th sliding plate 681c to move up and down along the 41st sliding component 681b, thereby driving the two 40th rotating mechanisms 682 installed on the 40th sliding plate 681c to move; when the 40th rotating cylinder 682a of the 40th rotating mechanism 682 is driven, it drives the 40th rotating plate 683c to rotate along the 40th cam groove, thereby driving the 43rd sliding component 683e to move, thereby driving the mechanical clamp 684 installed on the 43rd sliding component 683e to move; The working principle of the mechanical clamp 684: the 40th driving mechanism 684a drives the 40th lifting component 684c to move along the cam groove opening, thereby driving the 40th left cam plate and the 40th right cam plate 684d to move on the 40th sliding component 684b, thereby driving the two 40th clamping claws 684e moves to grasp the handle 400 of the mold (the handle 400 is foldable) and lock or release the jig cover; the working principle of the cover clamping mechanism 686 is as follows: the 41st driving cylinder 686b drives the 40th pressure block 686d to move along the 45th sliding assembly 686c to press the jig cover below, so that the 40th clamping claw 684e of the mechanical clamp 684 can grasp the handle 400 of the jig to lock or release the jig cover; the working principle of the mold handle clamping and rotating mechanism 685 is as follows: the 42nd driving cylinder 685a drives the 40th sliding seat 685c to move along the 46th sliding assembly 685b, thereby driving the 41st rotating mechanism 685f installed on the 40th sliding seat 685c to move. When it moves to the jig handle 400 position, the 41st rotating mechanism 685f is driven to drive the 40th clamping and rotating hand 685g to flatten the jig handle 400. In this embodiment, the automatic locking cover mechanism 6 and the automatic loosening cover mechanism 8 replace manual operation with machinery, which saves time and effort, has high work efficiency, saves labor costs, and can loosen or lock the mold cover, which is convenient and practical; the design of the cover clamping mechanism 686 facilitates the operation of loosening or locking the cover, which is convenient and practical.
[0105] Reference Fig.24, the working principle of the automatic unloading mechanism 11 in this embodiment is as follows: the ninth X-axis linear motion module 1111 works to drive the ninth driving mechanism 112 to move to the position of the welded BOSS column and the BOSS column, the ninth driving mechanism 112 drives, drives the ninth material picking suction nozzle to pick up materials, and then moves to the unloading position of the conveyor belt 114 through the ninth X-axis linear motion module 1111 to unload materials; the automatic unloading mechanism 11 includes a ninth bracket, a ninth X-axis linear motion module 1111 arranged on the ninth bracket, a conveyor belt 114 placed next to the ninth X-axis linear motion module 1111, a ninth slider arranged at the output end of the ninth X-axis linear motion module 1111, a ninth driving mechanism 112 arranged on the ninth slider, and a ninth material picking suction nozzle 113 arranged at the output end of the ninth driving mechanism 112; the ninth driving mechanism 112 is set as a ninth driving cylinder;
[0106] Reference Fig.25In this embodiment, the working principle of the automatic jig cleaning mechanism 12 is as follows: the sixth Z-axis cylinder 124 is driven to drive the cleaning brush 127 to move to the cleaning station, and at the same time, the sixth X-axis driving cylinder 121 is driven to drive the sixth Z-axis cylinder 124 to move, thereby driving the cleaning brush 127 to move to clean the jig, and at the same time, the blower 170 is turned on to blow air to the jig; the automatic jig cleaning mechanism 12 includes a brushing mechanism and a blower 170 placed next to the brushing mechanism; the brushing mechanism includes a sixth mounting seat and a sixth X-axis mounted on the sixth mounting seat. a sixth Z-axis driving module, a sixth Z-axis driving module arranged at the output end of the sixth X-axis driving module and capable of moving along the X-axis, a sixth slide 126 arranged at the output end of the sixth Z-axis driving module, a cleaning brush 127 arranged at the bottom of the sixth slide 126, a seventieth buffer mechanism 128 arranged at both ends of the sixth mounting seat and opposite to both ends of the sixth Z-axis driving module, a fiftieth buffer mechanism 129 arranged on the sixth Z-axis driving module and placed above the sixth slide 126, and a sixtieth buffer mechanism 150 arranged on both sides of the sixth slide 126; The sixth X-axis driving module includes a sixth X-axis driving cylinder 121, a sixth X-axis slide rail 122 arranged on both sides of the sixth X-axis driving cylinder 121, and a sixth X-axis slider arranged on the sixth X-axis slide rail 122; the sixth Z-axis driving module includes a sixth sliding seat 123, a sixth Z-axis cylinder 124 and a sixth sliding module 125 arranged on the sixth sliding seat 123; the output end of the sixth Z-axis cylinder 124 is connected to the sixth slide plate 126, and the sixth slide plate 126 is installed on the sixth sliding module 125; the sixth The sliding module 125 includes a sixth slide rail and a sixth slider arranged on the sixth slide rail; the two seventieth buffer mechanisms 128 correspond to the two ends of the sixth sliding seat 123, and the two fiftyth buffer mechanisms 129 are installed on the sixth sliding seat 123 and placed on both sides of the sixth Z-axis cylinder 124; the sixtieth buffer mechanism 150 is opposite to the sixth limiting plate 160 installed at the two bottom ends of the sixth sliding seat 123; the seventieth buffer mechanism 128, the fiftyth buffer mechanism 129, and the sixtieth buffer mechanism 150 are all set as the sixth buffer support rod.
[0107] Reference Figures 26 to 27In this embodiment, the working principle of the material-picking robot is as follows: the synchronous cylinder 132b drives the left clamping claw 132d and the right clamping claw 132e to move on the 60th sliding component 132c and the 70th sliding component 132f, thereby clamping or releasing the fixture; the material-picking robot 13 includes a mechanical arm 131, a mechanical hand 132 connected to the mechanical arm 131, and the mechanical hand 132 includes a mounting base plate 132a, a synchronous cylinder 132b arranged on the top of the mounting base plate 132a, and the 60th sliding component 132c and the 70th sliding component 132f arranged on both sides of the mounting base plate 132a. , a left clamping claw 132d and a right clamping claw 132e are arranged on the synchronous cylinder 132b; the sixtieth sliding assembly 132c includes the sixtieth sliding guide rail, the sixtieth left sliding block and the sixtieth right sliding block arranged on the sixtieth sliding guide rail; the seventieth sliding assembly 132f includes the seventieth sliding guide rail, the seventieth left sliding block and the seventieth right sliding block arranged on the seventieth sliding guide rail; the two ends of the left clamping claw 132d are correspondingly installed on the sixtieth left sliding block and the seventieth left sliding block; the two ends of the right clamping claw 132e are correspondingly installed on the sixtieth right sliding block and the seventieth right sliding block.
[0108] The working principle of the present invention is as follows:
[0109] There are 12 workstations installed on the circular guide rail. Each workstation is equipped with an assembly fixture and completes the function of a workstation. The clip-type automatic loading mechanism 1 automatically loads 2 PCS BOSS columns to the fixture, and the BOSS column loading mechanism 2 automatically loads 6 PCS From the BOSS column to the jig, the first visual inspection mechanism 3 and the second visual inspection mechanism 30 detect whether the column and the BOSS column are missing, the automatic rotating clamping handle mechanism 4 tightens the handle to fix the BOSS column and the BOSS column, the automatic upper cover mechanism 5 covers the cover, the automatic locking cover mechanism 6 locks the cover, the grasping robot 13 grasps the assembled jig to the radium welding machine 14 loading position 140 for automatic welding, and the welded assembled jig is put back to the jig taking position, the automatic loosening cover mechanism 8 loosens the cover, the automatic lowering cover mechanism 9 removes the cover, the automatic rotating loosening handle mechanism 10 loosens the handle, the automatic unloading mechanism 11 takes out the welded product, and the automatic cleaning jig mechanism 12 cleans the jig, and the entire BOSS column and BOSS column fully automatic assembly welding equipment process is completed, and the above actions are all completed synchronously.
[0110] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A BOSS column and column fully automatic assembly welding equipment, characterized in that: include: A machine platform, two grasping robots placed next to the machine platform, a radium welding machine placed next to each grasping robot, a ring-shaped feeding mechanism arranged on the machine platform, a clip-type automatic feeding mechanism arranged around the ring-shaped feeding mechanism in sequence, an upper BOSS column mechanism, a first visual inspection mechanism and a second visual inspection mechanism, a vibrating plate feeder for feeding the BOSS column adapted to the upper BOSS column mechanism, an automatic rotating clamping handle mechanism, an automatic upper cover mechanism, an automatic locking cover mechanism, an automatic release cover mechanism, an automatic lower cover mechanism, an automatic rotating release handle mechanism, an automatic unloading mechanism, and an automatic cleaning fixture mechanism; The first visual inspection mechanism is placed on the feeding part of the vibrating plate feeder to detect the delivered BOSS columns; the second visual inspection mechanism is placed above the ring feeding mechanism to detect the good BOSS columns and BOSS columns; The two grabbing robots are used to grab the jig with the cover locked by the automatic locking cover mechanism to the loading position of the radium welding machine for automatic welding, and then grab the welded assembly jig and put it back to the jig picking position, and release the cover to the automatic loosening cover mechanism; The automatic rotating clamping handle mechanism and the automatic rotating releasing handle mechanism both include: a fourth bracket, a fourth Z-axis driving mechanism and a fourth sliding mechanism arranged on the fourth bracket, a fourth sliding seat arranged at the output end of the fourth Z-axis driving mechanism and placed on the fourth sliding mechanism, a fourth rotating mechanism arranged on the fourth sliding seat, a rotating knob arranged at the output end of the fourth rotating mechanism and adapted to the handle on the lower mold, and two fourth buffer assemblies installed on the fourth bracket and placed at the end of the fourth sliding seat; The automatic locking cover plate mechanism and the automatic releasing cover plate mechanism are both provided with a cover plate pressing mechanism opposite thereto; The automatic locking cover plate mechanism and the automatic releasing cover plate mechanism both include a 40th support frame, a 40th Z-axis driving assembly arranged on the 40th support frame, a mold handle clamping and rotating mechanism arranged on the 40th support frame and placed below the 40th Z-axis driving assembly, two 40th rotating mechanisms arranged at the output end of the 40th Z-axis driving assembly, a 40th variable pitch assembly arranged at the output end of each 40th rotating mechanism, and a mechanical clamp arranged on the 40th variable pitch assembly; The mold handle clamping and rotating mechanism comprises a 40th driving module, two 41st rotating mechanisms arranged at the output end of the 40th driving module, and a 40th clamping and rotating hand arranged at the output end of each 41st rotating mechanism; The mechanical clamp includes a 40th driving mechanism, a 40th sliding assembly, a 40th lifting assembly arranged at the output end of the 40th driving mechanism, a 40th left cam plate and a 40th right cam plate arranged on the 40th lifting assembly, and two 40th clamping claws arranged on the 40th left cam plate and the 40th right cam plate; the 40th left cam plate and the 40th right cam plate are respectively slidably connected to the 40th sliding assembly.
2. The BOSS column and pillar fully automatic assembly welding equipment according to claim 1 is characterized in that: The annular feeding mechanism includes: a base, an annular guide rail arranged on the base, a plurality of workpiece positioning carriers slidably connected to the annular guide rail, a conveyor belt driving module for driving the workpiece positioning carriers to slide on the annular guide rail, and a limiting mechanism arranged on the base for limiting the position of the workpiece positioning carrier.
3. The BOSS column and pillar fully automatic assembly welding equipment according to claim 1 is characterized in that: The clip-type automatic feeding mechanism includes: a lifting mechanism, a tenth rotating mechanism placed next to the lifting mechanism, a rotating table arranged at the output end of the tenth rotating mechanism, a clip arranged on the rotating table, two product positioning fixtures arranged on the clip, and a tenth material picking mechanism arranged above a product positioning fixture.
4. The BOSS column and pillar fully automatic assembly welding equipment according to claim 1 is characterized in that: The upper BOSS column mechanism includes a twentieth support frame, a twentieth X-axis linear motion module arranged on the twentieth support frame, a twentieth Z-axis driving module arranged on the twentieth X-axis linear motion module and capable of moving along the X-axis, a twentieth rotating mechanism arranged at the output end of the twentieth Z-axis driving module, and a twentieth pitch-changing assembly arranged at the output end of the twentieth rotating mechanism; the twentieth pitch-changing assembly includes a twentieth driving mechanism, a twentieth track plate arranged at the output end of the twentieth driving mechanism, twentieth bearings arranged on both sides of the twentieth track plate, a twentieth sliding mechanism arranged below the twentieth track plate, a twentieth sliding block at one end of which is arranged on the twentieth bearing and the other end of which is slidably connected to the twentieth sliding mechanism, and a first BOSS column suction nozzle arranged on the twentieth sliding block; cam slots are provided on both sides of the twentieth track plate, and correspondingly, the twentieth bearings are arranged at the cam slots; product tightening mechanisms are also provided on both sides of the twentieth pitch-changing assembly.
5. The BOSS column and pillar fully automatic assembly welding equipment according to claim 1 is characterized in that: The first visual inspection mechanism and the second visual inspection mechanism both include a support base, a visual camera arranged on the support base, and a lampshade installed on the support base and placed below the visual camera; the vibration plate feeder includes a vibration plate, a cylinder arranged at the feeding end of the vibration plate, and a receiving plate arranged at the output end of the cylinder.
6. The BOSS column and pillar fully automatic assembly welding equipment according to claim 1 is characterized in that: The automatic upper cover mechanism and the automatic lower cover mechanism both include: a 30th X-axis drive module, a 30th Z-axis drive module arranged at the output end of the 30th X-axis drive module, and an upper and lower cover assembly arranged at the output end of the 30th Z-axis drive module; the upper and lower cover assembly includes a 30th mounting seat, a 30th drive mechanism and a 31st drive mechanism arranged side by side on the 30th mounting seat, a 30th left gripper assembly arranged at the output end of the 30th drive mechanism, a 30th right gripper assembly arranged at the output end of the 31st drive mechanism, and a 30th sliding assembly and a 31st sliding assembly arranged at the front and rear sides of the 30th mounting seat; the 30th left gripper assembly and the 30th right gripper assembly are both correspondingly slidably connected with the 30th sliding assembly and the 31st sliding assembly.
7. The BOSS column and pillar fully automatic assembly welding equipment according to claim 1 is characterized in that: The automatic unloading mechanism includes a ninth bracket, a ninth X-axis linear motion module arranged on the ninth bracket, a conveyor belt placed next to the ninth X-axis linear motion module, a ninth slider arranged at the output end of the ninth X-axis linear motion module, a ninth driving mechanism arranged on the ninth slider, and a ninth material picking suction nozzle arranged at the output end of the ninth driving mechanism.
8. The BOSS column and pillar fully automatic assembly welding equipment according to claim 1 is characterized in that: The automatic cleaning fixture mechanism includes a brushing mechanism and a blower placed next to the brushing mechanism; the brushing mechanism includes a sixth mounting seat, a sixth X-axis drive module arranged on the sixth mounting seat, a sixth Z-axis drive module arranged at the output end of the sixth X-axis drive module and capable of moving along the X-axis, a sixth slide plate arranged at the output end of the sixth Z-axis drive module, a cleaning brush arranged at the bottom of the sixth slide plate, a seventieth buffer mechanism arranged at both ends of the sixth mounting seat and opposite to both ends of the sixth Z-axis drive module, a fifty-third buffer mechanism arranged on the sixth Z-axis drive module and placed above the sixth slide plate, and a sixtieth buffer mechanism arranged on both sides of the sixth slide plate.
Citation Information
Patent Citations
BOSS column and stand column full-automatic assembling and welding equipment
CN216829154U