Retractable hydraulic vibration device for crystallizer
By designing a retractable crystallizer hydraulic vibration device, the problems of hydraulic table maintenance difficulties and high failure rate in the prior art are solved, online fault handling and production efficiency are improved, and the stable operation of the continuous casting machine is ensured.
Patent Information
- Application Number
- CN202010874931.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-08-27
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2040-08-27
AI Technical Summary
The existing crystallizer hydraulic table is difficult to maintain during use, and high-precision instruments are susceptible to environmental impact and cause failure, resulting in vibration stopping, and affecting the production efficiency of continuous casting machines.
A retractable crystallizer hydraulic vibration device is designed, adopting a telescopic structure of hydraulic vibration table, which can move the entire arc-shaped crystallizer hydraulic vibration table away from the hot casting billet, and repair and maintain high-precision instruments on the vibrating hydraulic cylinder online. , realize rapid fault handling.
Vibration stopping is avoided, continuous casting production efficiency is ensured, and support reliability and guidance accuracy are improved through the design of the support structure and clamping device, slanting is reduced, and the reliability of the system is improved.
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Figure CN114101606B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of continuous casting machines in the metallurgical industry, and in particular to a telescopic crystallizer hydraulic vibration device. Background Art
[0002] The crystallizer hydraulic table is a key and important equipment of the continuous casting equipment. Its function is to support the crystallizer, provide the crystallizer and the connected copper tube with the specified amplitude, frequency and waveform movement, realize the relative movement between the billet shell and the crystallizer copper tube, play the role of demoulding, prevent the billet shell from sticking to the crystallizer copper tube, thereby causing the billet to crack or leak steel accidents, and thus affect the quality of the billet. The existing electric mechanical vibration table can only adjust the frequency during use, but cannot adjust the amplitude and waveform, and is gradually replaced by the hydraulic vibration table. However, the crystallizer hydraulic table, especially the vibration cylinder of the crystallizer hydraulic vibration, is difficult to inspect and maintain. There are high-precision instruments such as displacement sensors, proportional servo valves, and pressure sensors on the belt and valve block of the vibration cylinder. In addition, the working environment is harsh, the space is small, close to the hot billet, located in the second cooling room, high temperature and high humidity, once the protection or cooling of the vibration cylinder fails, it will cause the high-precision instrument to malfunction or fail, and the direct result is vibration stop. If the vibration stops, the continuous casting machine of the flow can only be shut down and wait for post-production processing.
[0003] Therefore, the inventor, relying on his many years of experience and practice in related industries, proposes a retractable crystallizer hydraulic vibration device to overcome the defects of the prior art. Summary of the invention
[0004] The purpose of the present invention is to provide a retractable crystallizer hydraulic vibration device to overcome the problems existing in the prior art. The retractable crystallizer hydraulic vibration device adopts a telescopic structure of a hydraulic vibration table as a drive, and can move the arc-shaped crystallizer hydraulic vibration table as a whole away from the hot cast billet, and can repair and maintain high-precision instruments on the vibration hydraulic cylinder online. It can also handle faults such as oil leakage from the joints on the vibration hydraulic cylinder online, avoid stopping vibration and production, and ensure continuous casting production efficiency.
[0005] The object of the present invention is achieved by a telescopic crystallizer hydraulic vibration device, comprising:
[0006] The arc-shaped crystallizer hydraulic vibration table is used to provide vibration for the crystallizer, comprising a support structure, a vibration hydraulic cylinder is arranged on the support structure, the vibration hydraulic cylinder comprises a vibration cylinder barrel and a vibration cylinder rod, the vibration cylinder barrel is hinged to the support structure, a movable arm whose first end is hinged to the support structure is arranged on the support structure, and the extended end of the vibration cylinder rod is hinged to the second end of the movable arm; the support structure is also provided with a first connecting rod whose first end is hinged to the support structure, a movable second connecting rod is hinged between the second end of the first connecting rod and the movable arm, and the second connecting rod can be connected to the crystallizer; the movable arm, the first connecting rod and the second connecting rod can transmit the vibration of the vibration hydraulic cylinder to the crystallizer to make it simulate arc-shaped motion;
[0007] A hydraulic vibration platform walking and positioning structure is used for walking and fixing the arc-shaped crystallizer hydraulic vibration platform, comprising a wheel set arranged on the support structure, the wheel set can move along a horizontal track structure, and a positioning structure capable of locking and positioning the arc-shaped crystallizer hydraulic vibration platform is provided on the support structure;
[0008] The telescopic structure of the hydraulic vibration table is used to drive the arc-shaped crystallizer hydraulic vibration table to move, and comprises a telescopic hydraulic cylinder connected to the supporting structure.
[0009] In a preferred embodiment of the present invention, the support structure includes a horizontal bottom frame arranged in a C shape, and vertical and parallel columns are arranged in pairs upward from one end of the bottom frame away from the telescopic hydraulic cylinder, the movable arm and the first connecting rod are arranged in pairs, and each of the columns is hinged with a movable arm and a first connecting rod at vertical intervals, the first end of the movable arm is hinged to a first hinge point on the column, the first end of the first connecting rod is hinged to a second hinge point on the column, and each of the first hinge points and the second hinge point on the same column are located on the same vertical line and radially outside the center line of the outer arc of the continuous casting machine; a third hinge point is correspondingly arranged in the middle of each of the movable arms, and fourth hinge points are arranged in pairs on the second connecting rod, the top sides of the second connecting rod are respectively hinged to each of the third hinge points, and the second end of each of the first connecting rods is respectively hinged to each of the fourth hinge points, and the third hinge point and the fourth hinge point are located on the same vertical line and radially inside the center line of the outer arc of the continuous casting machine.
[0010] In a preferred embodiment of the present invention, the second connecting rod includes a C-shaped frame body, the opening of the frame body is arranged toward the vibrating hydraulic cylinder, connecting columns are respectively arranged in the middle of both sides of the frame body, the top end of each connecting column is respectively hinged to each third hinge point, the bottom end of each connecting column is respectively arranged with each fourth hinge point, and a connecting plate for connecting the crystallizer is also arranged on the frame body.
[0011] In a preferred embodiment of the present invention, a connecting beam is provided between the second ends of the two movable arms, a first hinge seat is sleeved on the connecting beam, and the protruding end of the vibration cylinder rod is hinged on the first hinge seat.
[0012] In a preferred embodiment of the present invention, a second hinged seat is arranged on the other side of the bottom frame away from the column, the vibration cylinder is hinged on the second hinged seat, the telescopic hydraulic cylinder is also hinged on the second hinged seat, and the telescopic hydraulic cylinder is horizontally arranged and can be fixedly connected to the civil engineering foundation.
[0013] In a preferred embodiment of the present invention, a crystallizer positioning pin for fixing the crystallizer is provided on the connecting plate, a crystallizer copper tube cooling water inlet and a crystallizer copper tube cooling water return port are also provided on the connecting plate, and a crystallizer foot roller spray cooling water port is also provided on the connecting plate.
[0014] In a preferred embodiment of the present invention, double-row full complement cylindrical roller bearings are provided at each of the first hinge points, each of the second hinge points, each of the third hinge points and each of the fourth hinge points.
[0015] In a preferred embodiment of the present invention, the wheel group includes a first wheel and a second wheel, the first wheels are arranged in pairs at one end of the bottom frame away from the telescopic hydraulic cylinder, and the second wheels are arranged in pairs at one end of the bottom frame close to the telescopic hydraulic cylinder; the track structure includes a pair of tracks arranged in parallel and spaced apart, and each of the first wheels and the second wheel on the same side rolls along the same track to drive the arc-shaped crystallizer hydraulic vibration table to move.
[0016] In a preferred embodiment of the present invention, the positioning structure includes a Z-direction positioning portion, a Y-direction positioning portion and an X-direction positioning portion; the Z-direction positioning portion includes a first clamping device on the bottom frame located at the end of each of the first wheels away from the telescopic hydraulic cylinder, a first supporting surface is provided at the end of each of the tracks away from the telescopic hydraulic cylinder, a second clamping device is provided on the inner side of the bottom frame near the second wheel, a second supporting surface is provided on the inner side of each of the tracks near the second wheel, the bottom surface of each of the first clamping devices can be supported and clamped on the first supporting surface, and the bottom surface of each of the second clamping devices can be supported and clamped on the The second supporting surface is provided so that the wheel group is suspended above the track, the first supporting surface is arranged higher than the second supporting surface, and the second supporting surface is arranged higher than the top surface of the track; the Y-direction positioning part includes a retaining plate provided on an end of the bottom frame away from the telescopic hydraulic cylinder, a first notch is provided on the retaining plate, and a first positioning pin which can be inserted into the civil engineering foundation is passed through the first notch; the X-direction positioning part includes a third clamping device provided on the bottom frame at an end of the second wheel close to the telescopic hydraulic cylinder, and a second positioning pin which can be vertically retracted and inserted into the civil engineering foundation is provided on the third clamping device.
[0017] In a preferred embodiment of the present invention, the first clamping device includes a first clamping shell, a first stopping block is arranged on the inner side of the track, a first clamping pin is slidably passed through the bottom end of the first clamping shell, a first stopping groove which can be stopped by the first stopping block is arranged on the side of the first clamping pin close to the track, the bottom surface of the first stopping groove is arranged in an inclined surface, a first piston is fixedly sleeved on the upper part of the first clamping pin, the outer wall of the first piston is sealed against the inner wall of the first clamping shell, a disc spring is sleeved on the lower part of the first piston, a top screw which can axially limit the first clamping pin from the top is passed through the top end of the first clamping shell; the top of the first piston constitutes an oil chamber of the clamping device.
[0018] In a preferred embodiment of the present invention, the second clamping device includes a second clamping shell, a second stopping block is arranged on the inner side of the track, a second clamping pin is slidably passed through the bottom end of the second clamping shell, a second stopping groove which can be stopped by the second stopping block is arranged on the side of the second clamping pin close to the track, the bottom surface of the second stopping groove is arranged in an inclined surface, a second piston is fixedly sleeved on the upper part of the second clamping pin, the outer wall of the second piston is sealed against the inner wall of the second clamping shell, a disc spring is sleeved on the lower part of the second piston, a top screw which can axially limit the second clamping pin from the top is passed through the top end of the second clamping shell; the upper part of the second piston constitutes an oil chamber of the clamping device.
[0019] As described above, the retractable crystallizer hydraulic vibration device provided by the present invention has the following beneficial effects:
[0020] The telescopic crystallizer hydraulic vibration device provided by the present invention is used to provide the crystallizer and the crystallizer electromagnetic stirring coil of the continuous casting machine with a movement of a specified amplitude, frequency and waveform, and is suitable for a small square and round continuous casting machine with multiple streams and multiple sections; the telescopic structure of the hydraulic vibration table is used as a drive, and the hydraulic vibration table of the arc-shaped crystallizer can be moved away from the hot casting billet as a whole, and the high-precision instrument on the vibration hydraulic cylinder can be repaired and maintained online, and the faults such as oil leakage of the joint on the vibration hydraulic cylinder can be processed online, so as to avoid stopping vibration and production, and ensure the continuous casting production efficiency;
[0021] In the retractable crystallizer hydraulic vibration device provided by the present invention, when the arc-shaped crystallizer hydraulic vibration table is in working state, the support structure is separated from the track and supported by the first support surface and the second support surface, so the contact area is larger and the support is more reliable;
[0022] In the retractable crystallizer hydraulic vibration device provided by the present invention, the first clamping device and the second clamping device realize clamping through the pre-tightening force of multiple sets of disc springs, thereby avoiding clamping failure caused by external pipeline failure, and having higher reliability; the bottom surface of the locking groove is arranged in an inclined surface, which has a self-centering effect and avoids the deflection of the vibration process;
[0023] In the telescopic crystallizer hydraulic vibration device provided by the present invention, double-row full-complement cylindrical roller bearings are arranged at each hinge point, so that the guiding accuracy is higher and the deflection during the vibration process is effectively reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The following drawings are intended only to illustrate and explain the present invention, and are not intended to limit the scope of the present invention.
[0025] Figure 1 : It is the appearance diagram above the track of the telescopic crystallizer hydraulic vibration device of the present invention.
[0026] Figure 2 : It is the front view of the telescopic crystallizer hydraulic vibration device of the present invention.
[0027] Figure 3 : It is a top view of the telescopic crystallizer hydraulic vibration device of the present invention.
[0028] Figure 4 : It is an overhead view of the telescopic crystallizer hydraulic vibration device of the present invention.
[0029] Figure 5 : It is a side view of the telescopic crystallizer hydraulic vibration device of the present invention.
[0030] Figure 6 :for Figure 2 AA section view.
[0031] Figure 7: is a cross-sectional view of the second hinge point of the present invention.
[0032] Figure 8 : is a cross-sectional view of the third clamping device of the present invention.
[0033] In the figure:
[0034] 100. Telescopic hydraulic vibration device for crystallizer;
[0035] 1. Hydraulic vibration table of arc-shaped crystallizer;
[0036] 11. Support structure; 110. Movable arm; 111. First connecting rod;
[0037] 112, second connecting rod; 1121, frame body; 1122, connecting column; 1123, connecting plate; 1124, crystallizer positioning pin; 1125, crystallizer copper tube cooling water inlet; 1126, crystallizer copper tube cooling water return port; 1127, crystallizer foot roller spray cooling water port;
[0038] 113, bottom frame;
[0039] 114. Pillar;
[0040] 115. Connecting beams;
[0041] 116. First hinge seat;
[0042] 117, second hinge seat;
[0043] 12. Vibrating hydraulic cylinder; 121. Vibrating cylinder barrel; 122. Vibrating cylinder rod;
[0044] 2. Hydraulic vibration table walking and positioning structure;
[0045] 21. wheel set; 211. first wheel; 212. second wheel;
[0046] 22. Track structure; 221. First supporting surface; 222. Second supporting surface;
[0047] 23. Positioning structure;
[0048] 231, first clamping device;
[0049] 232, second clamping device; 2321, second clamping housing; 2322, second clamping pin; 2323, second locking groove; 2324, second piston; 2325, disc spring; 2326, top screw; 2327, locking nut; 2328, second locking block;
[0050] 233, a locking plate; 2331, a first notch; 2332, a first positioning pin;
[0051] 234, third clamping device;
[0052] 235, second positioning pin;
[0053] 3. Telescopic structure of hydraulic vibration table; 31. Telescopic hydraulic cylinder;
[0054] 41, first hinge point; 42, second hinge point; 43, third hinge point; 44, fourth hinge point;
[0055] 9. Crystallizer. DETAILED DESCRIPTION
[0056] In order to have a clearer understanding of the technical features, purposes and effects of the present invention, specific embodiments of the present invention are now described with reference to the accompanying drawings.
[0057] The specific embodiments of the present invention described herein are only used to explain the purpose of the present invention and cannot be understood as limiting the present invention in any way. Under the guidance of the present invention, technicians can conceive of any possible variations based on the present invention, which should be considered to belong to the scope of the present invention. It should be noted that when an element is referred to as "arranged on" another element, it can be directly on the other element or there can also be a central element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be a central element at the same time. The terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a mechanical connection or an electrical connection, or it can be the internal communication of two elements, it can be directly connected, or it can be indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to the specific circumstances. The terms "vertical", "horizontal", "up", "down", "left", "right" and similar expressions used herein are only for illustrative purposes and do not represent the only implementation method.
[0058] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those generally understood by those skilled in the art to which this application belongs. The terms used herein in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0059] Figures 1 to 8 As shown, the present invention provides a retractable crystallizer hydraulic vibration device 100, which is used for the crystallizer and the crystallizer electromagnetic stirring coil of the continuous casting machine, and provides necessary medium support, including:
[0060] The arc-shaped crystallizer hydraulic vibration table 1 is used to provide vibration for the crystallizer, including a support structure 11, a vibration hydraulic cylinder 12 is arranged on the support structure 11, and high-precision instruments such as a displacement sensor, a proportional servo valve, and a pressure sensor are arranged on the vibration hydraulic cylinder 12; the vibration hydraulic cylinder 12 includes a vibration cylinder barrel 121 and a vibration cylinder rod 122, the vibration cylinder barrel 121 is hinged to the support structure 11, a movable arm 110 whose first end is hinged to the support structure is arranged on the support structure 11, and the extended end of the vibration cylinder rod 122 is hinged to the second end of the movable arm 110; the support structure 11 is also provided with a first connecting rod 111 whose first end is hinged to the support structure 11, and a movable second connecting rod 112 is hinged between the second end of the first connecting rod 111 and the movable arm 110, and the second connecting rod 112 can be connected to the crystallizer 9; the movable arm 110, the first connecting rod 111 and the second connecting rod 112 can transmit the vibration of the vibration hydraulic cylinder 12 to the crystallizer 9 to simulate the arc-shaped motion;
[0061] The hydraulic vibration platform walking and positioning structure 2 is used for walking and fixing the arc-shaped crystallizer hydraulic vibration platform 1, and includes a wheel set 21 arranged on the support structure 11, and the wheel set 21 can move along the horizontal track structure 22. The support structure 11 is provided with a positioning structure 23 that can lock and position the arc-shaped crystallizer hydraulic vibration platform 1;
[0062] The telescopic structure 3 of the hydraulic vibration table is used to drive the arc-shaped crystallizer hydraulic vibration table 1 to move, and includes a telescopic hydraulic cylinder 31 connected to the supporting structure 11.
[0063] The telescopic crystallizer hydraulic vibration device provided by the present invention is used to provide the crystallizer and the crystallizer electromagnetic stirring coil of the continuous casting machine with movement of specified amplitude, frequency and waveform, and is suitable for small square and round continuous casting machines with multiple streams and multiple sections. By adopting the telescopic structure of the hydraulic vibration table as the drive, the hydraulic vibration table of the arc-shaped crystallizer can be moved away from the hot cast billet as a whole, and the high-precision instruments on the vibration hydraulic cylinder can be repaired and maintained online. Faults such as oil leakage from the joints on the vibration hydraulic cylinder can be processed online to avoid vibration and production stoppages, thereby ensuring the continuous casting production efficiency.
[0064] Further, if Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5As shown, the support structure 11 includes a horizontal bottom frame 113 arranged in a C shape, the bottom frame 113 is welded by steel plates, and a pair of vertical and parallel columns 114 are arranged upward at one end of the bottom frame 113 away from the telescopic hydraulic cylinder 31, and the movable arm 110 and the first connecting rod 111 are arranged in pairs, and a movable arm 110 and a first connecting rod 111 are respectively hinged on each column 114 at a vertical interval, and the first end of the movable arm 110 is hinged to a first hinge point 41 on the column 114, and the first end of the first connecting rod 111 is hinged to a second hinge point 42 on the column 114, and each first hinge point 41 and the second hinge point 42 on the same column are hinged to each other. Point 42 is located on the same vertical line and is located radially outside the center line of the outer arc of the continuous casting machine (existing technology); a third hinge point 43 is correspondingly arranged in the middle of each movable arm 110, and fourth hinge points 44 are arranged in pairs on the second connecting rod 112. The top ends of the second connecting rod 112 are respectively hinged to the third hinge points 43, and the second ends of the first connecting rods 111 are respectively hinged to the fourth hinge points 44. The third hinge point 43 and the fourth hinge point 44 are located on the same vertical line and are located radially inside the center line of the outer arc of the continuous casting machine, and the vertical line where the third hinge point 43 and the fourth hinge point 44 are located coincides with the center line of the crystallizer (existing technology).
[0065] The second end of the movable arm 110 is hinged to the protruding end of the vibration cylinder rod 122, and the vibration hydraulic cylinder 12 vibrates according to the set frequency and amplitude. The second end of the movable arm 110 drives the movable arm 110 to rotate around the first hinge point 41, and the movable arm 110 drives the second connecting rod 112 to swing with it through the third hinge point 43. The second connecting rod 112 drives the first connecting rod 111 to rotate around the second hinge point 42 through the fourth hinge point 44. The movably arranged second connecting rod 112 performs a compound motion, and the movable second connecting rod 112 is connected to the crystallizer 9.
[0066] When the movable arm 110 is in an initial horizontal state, the angle between the line connecting the first hinge point 41 and the third hinge point 43 and the horizontal plane is the first angle α, and the angle between the line connecting the second hinge point 42 and the fourth hinge point 44 and the horizontal plane is the second angle β. By setting the first angle α and the second angle β, the second connecting rod 112 and the crystallizer 9 are driven to simulate the set arc motion.
[0067] Further, if Figure 1 , Figure 2As shown, the second connecting rod 112 includes a C-shaped frame body 1121, the opening of the frame body 1121 is arranged toward the vibration hydraulic cylinder 12, and connecting columns 1122 are respectively arranged in the middle of both sides of the frame body 1121, and the top of each connecting column 1122 is respectively hinged to each third hinge point 43, and the bottom of each connecting column 1122 is respectively arranged with each fourth hinge point 44, and the frame body 1121 is also provided with a connecting plate 1123 for connecting the crystallizer 9. In this embodiment, the second connecting rod 112 is a C-shaped steel plate welded structure, which provides a connection between the crystallizer 9 and the arc-shaped crystallizer hydraulic vibration table 1.
[0068] Further, if Figure 1 As shown, a connecting crossbeam 115 is provided between the second ends of the two movable arms 110, and a first hinge seat 116 is sleeved on the connecting crossbeam 115, and the first hinge seat 116 is hinged to the extended end of the vibration cylinder rod 122. Two connecting through holes are provided on the first hinge seat 116, one connecting through hole is fixedly sleeved with the connecting crossbeam 115, and the other connecting through hole is hinged to the extended end of the vibration cylinder rod 122. In this embodiment, the two movable arms 110 are square frame structures welded by steel plates, and the connecting crossbeam 115 is round steel.
[0069] Further, if Figure 1 , Figure 2 As shown, a second articulated seat 117 is provided on the other side of the bottom frame 113 away from the column 114, and a vibration cylinder barrel 121 is articulated on the second articulated seat 117. A telescopic hydraulic cylinder 31 is also articulated on the second articulated seat 117. The telescopic hydraulic cylinder 31 is horizontally arranged and can be fixedly connected to the civil engineering foundation. In this embodiment, the cylinder barrel of the telescopic hydraulic cylinder 31 is fixedly connected to the civil engineering foundation, and the cylinder rod of the telescopic hydraulic cylinder 31 moves horizontally and its protruding end is articulated to the second articulated seat 117.
[0070] Further, if Figure 3 As shown, the connecting plate 1123 provides necessary support for the crystallizer 9. The connecting plate 1123 is provided with a crystallizer positioning pin 1124 for fixing the crystallizer 9, and the connecting plate 1123 is also provided with a crystallizer copper tube cooling water inlet 1125 and a crystallizer copper tube cooling water return port 1126, and the connecting plate 1123 is also provided with a crystallizer foot roller spray cooling water port 1127.
[0071] Further, if Figure 7 As shown, each first hinge point 41, each second hinge point 42, each third hinge point 43 and each fourth hinge point 44 is provided with a double-row full-complement cylindrical roller bearing, which has higher guiding accuracy and effectively reduces the deflection during the vibration process.
[0072] Further, if Figure 1 , Figure 2As shown, the wheel group 21 includes a first wheel 211 and a second wheel 212. The first wheels 211 are arranged in pairs at one end of the bottom frame 113 away from the telescopic hydraulic cylinder 31, and the second wheels 212 are arranged in pairs at one end of the bottom frame 113 close to the telescopic hydraulic cylinder 31, that is, wheels are arranged at the four corners of the bottom frame; the track structure 22 includes a pair of tracks arranged in parallel and at intervals, and each first wheel 211 and the second wheel 212 on the same side roll along the same track to drive the arc-shaped crystallizer hydraulic vibration table 1 to move.
[0073] Further, the vertical direction is set as the Z direction, the track length direction is set as the X direction (i.e., the casting direction), and the track width direction is set as the Y direction. In order to ensure that the telescopically movable arc-shaped crystallizer hydraulic vibration table 1 is reliably fixed during operation, the positioning structure 23 includes a Z-direction positioning part, a Y-direction positioning part, and an X-direction positioning part;
[0074] like Figure 2 , Figure 5 , Figure 6 As shown, the Z-direction positioning portion includes a first clamping device 231 on the bottom frame 113, which is located at one end of each first wheel 211 away from the telescopic hydraulic cylinder 31. A first supporting surface 221 is provided at one end of each track away from the telescopic hydraulic cylinder. A second clamping device 232 is provided on the inner side of the bottom frame 113 near the second wheel 212. A second supporting surface 222 is provided on the inner side of each track near the second wheel 212. The bottom surface of each first clamping device 231 can be supported and clamped on the first supporting surface 221, and the bottom surface of each second clamping device 232 can be supported and clamped on the second supporting surface 222 so that the wheel group 21 is suspended above the track. The first supporting surface 221 is higher than the second supporting surface 222, and the second supporting surface 222 is higher than the top surface of the track. The first supporting surface 221 is located radially outside the center line of the outer arc of the continuous casting machine (existing technology), and the second supporting surface 222 is located radially inside the center line of the outer arc of the continuous casting machine (existing technology). When the arc-shaped crystallizer hydraulic vibration table 1 is in working state, the bottom surface of the first clamping device 231 can be supported and clamped on the first supporting surface 221, and the bottom surface of the second clamping device 232 can be supported and clamped on the second supporting surface 222. The first supporting surface 221 is higher than the second supporting surface 222, and the second supporting surface 222 is higher than the top surface of the track. The support structure 11 is constrained in the Z direction and each wheel leaves the track and is suspended above it; the support structure 11 is supported by the first supporting surface 221 and the second supporting surface 222, the contact area is larger, the support is more reliable, and the height of each supporting surface can be accurately adjusted by a gasket group;
[0075] like Figure 3As shown, the Y-direction positioning portion includes a locking plate 233 provided on one end of the bottom frame 113 away from the telescopic hydraulic cylinder 31, a first notch 2331 is provided on the locking plate 233, and a first positioning pin 2332 which can be inserted into the civil engineering foundation is inserted into the first notch 2331; the locking plate 233 is located at the Y-direction center of the bottom frame 113, and the first positioning pin 2332 is inserted into the civil engineering foundation through the first notch 2331, which plays a centering and guiding role, and the support structure 11 is constrained in the Y direction;
[0076] like Figure 8 As shown, the X-direction positioning part includes a third clamping device 234 disposed on the bottom frame 113 at one end of the second wheel 212 close to the telescopic hydraulic cylinder 31, and a second positioning pin 235 that can be inserted into the civil foundation and can be vertically retracted is disposed on the third clamping device 234. In this embodiment, the second positioning pin 235 is a circular plug pin, and a circular groove is disposed in the civil foundation. The second positioning pin 235 can be inserted and stuck in the circular groove, and the second positioning pin 235 is driven to retract by the hydraulic cylinder. The third clamping device 234 constrains the support structure 11 in the X and Y directions.
[0077] Further, if Figure 6 As shown, the first clamping device 231 includes a first clamping housing, a first clamping pin is slidably inserted through the bottom end of the first clamping housing, a first stop block is arranged on the inner side of the track, a first stop groove which can be stopped on the first stop block is arranged on the side of the first clamping pin close to the track, the bottom surface of the first stop groove is arranged in an inclined surface, a first piston is fixedly sleeved on the upper part of the first clamping pin, the outer wall of the first piston is sealed against the inner wall of the first clamping housing, a plurality of groups of disc springs are sleeved on the lower part of the first piston, a top screw which can axially limit the first clamping pin from the top is inserted through the top end of the first clamping housing; the upper part of the first piston constitutes a clamping device oil chamber. A locking nut is arranged on the upper part of the first piston, the locking nut pre-compresses the disc spring, the pre-tightening force of the disc spring is released, and the first piston is clamped by the locking nut and the first clamping pin. When the first clamping pin needs to be loosened, pressure oil is introduced into the clamping device oil chamber above the first piston, driving the first piston downward to compress the disc spring, and the first clamping pin moves downward to release the first stopper of the first stopper track, so that the arc-shaped crystallizer hydraulic vibration table 1 can be moved out. The first clamping device 231 achieves clamping through the pre-tightening force of multiple disc springs, avoiding clamping failure caused by external pipeline failure, and has higher reliability; the bottom surface of the first stopper groove is inclined, which has a self-centering effect and avoids the deflection of the vibration process.
[0078] Furthermore, the second clamping device 232 includes a second clamping shell 2321, a second clamping pin 2322 is slidably penetrated through the bottom end of the second clamping shell 2321, a second stopping block 2328 is arranged on the inner side of the track, a second stopping groove 2323 which can be stopped by the second stopping block 2328 is arranged on the side of the second clamping pin 2322 close to the track, the bottom surface of the second stopping groove 2323 is arranged in an inclined surface, a second piston 2324 is fixedly sleeved on the upper part of the second clamping pin 2322, the outer wall of the second piston 2324 is sealed against the inner wall of the second clamping shell 2321, a disc spring 2325 is sleeved on the bottom of the second piston 2324, a top screw which can axially limit the second clamping pin 2322 from the top is penetrated through the top end of the second clamping shell 2321, and an oil chamber of the clamping device is formed above the second piston 2324. The rod heads of the first clamping pin and the second clamping pin 2322 are inclined, and the inclined notches of the first locking groove and the second locking groove 2323 are in opposite directions and are arranged symmetrically. The advantage of such an arrangement is that the clamping devices on both sides are self-centering, so that the arc-shaped crystallizer hydraulic vibration table 1 is firmly fixed.
[0079] As described above, the retractable crystallizer hydraulic vibration device provided by the present invention has the following beneficial effects:
[0080] The telescopic crystallizer hydraulic vibration device provided by the present invention is used to provide the crystallizer and the crystallizer electromagnetic stirring coil of the continuous casting machine with a movement of a specified amplitude, frequency and waveform, and is suitable for a small square and round continuous casting machine with multiple streams and multiple sections; the telescopic structure of the hydraulic vibration table is used as a drive, and the hydraulic vibration table of the arc-shaped crystallizer can be moved away from the hot casting billet as a whole, and the high-precision instrument on the vibration hydraulic cylinder can be repaired and maintained online, and the faults such as oil leakage of the joint on the vibration hydraulic cylinder can be processed online, so as to avoid stopping vibration and production, and ensure the continuous casting production efficiency;
[0081] In the retractable crystallizer hydraulic vibration device provided by the present invention, when the arc-shaped crystallizer hydraulic vibration table is in working state, the support structure is separated from the track and supported by the first support surface and the second support surface, so the contact area is larger and the support is more reliable;
[0082] In the retractable crystallizer hydraulic vibration device provided by the present invention, the first clamping device and the second clamping device realize clamping through the pre-tightening force of multiple sets of disc springs, thereby avoiding clamping failure caused by external pipeline failure, and having higher reliability; the bottom surface of the locking groove is arranged in an inclined surface, which has a self-centering effect and avoids the deflection of the vibration process;
[0083] In the telescopic crystallizer hydraulic vibration device provided by the present invention, double-row full-complement cylindrical roller bearings are arranged at each hinge point, so that the guiding accuracy is higher and the deflection during the vibration process is effectively reduced.
[0084] The above description is only an illustrative embodiment of the present invention and is not intended to limit the scope of the present invention. Any equivalent changes and modifications made by any person skilled in the art without departing from the concept and principle of the present invention shall fall within the scope of protection of the present invention.
Claims
1. A retractable crystallizer hydraulic vibration device, characterized in that: include, The arc-shaped crystallizer hydraulic vibration table is used to provide vibration for the crystallizer, comprising a support structure, a vibration hydraulic cylinder is arranged on the support structure, the vibration hydraulic cylinder comprises a vibration cylinder barrel and a vibration cylinder rod, the vibration cylinder barrel is hinged to the support structure, a movable arm whose first end is hinged to the support structure is arranged on the support structure, and the extended end of the vibration cylinder rod is hinged to the second end of the movable arm; the support structure is also provided with a first connecting rod whose first end is hinged to the support structure, a movable second connecting rod is hinged between the second end of the first connecting rod and the movable arm, and the second connecting rod can be connected to the crystallizer; the movable arm, the first connecting rod and the second connecting rod can transmit the vibration of the vibration hydraulic cylinder to the crystallizer to make it simulate arc-shaped motion; A hydraulic vibration platform walking and positioning structure is used for walking and fixing the arc-shaped crystallizer hydraulic vibration platform, comprising a wheel set arranged on the support structure, the wheel set can move along a horizontal track structure, and a positioning structure capable of locking and positioning the arc-shaped crystallizer hydraulic vibration platform is provided on the support structure; A telescopic structure of a hydraulic vibration table, used for driving the arc-shaped crystallizer hydraulic vibration table to move, comprising a telescopic hydraulic cylinder connected to the supporting structure; The support structure includes a horizontal bottom frame arranged in a C shape, the wheel group includes a first wheel and a second wheel, and the positioning structure includes a Z-direction positioning portion, a Y-direction positioning portion and an X-direction positioning portion; the Z-direction positioning portion includes a first clamping device on the bottom frame located at an end of each of the first wheels away from the telescopic hydraulic cylinder, a first supporting surface is arranged at an end of each of the tracks away from the telescopic hydraulic cylinder, a second clamping device is arranged on the inner side of the bottom frame near the second wheel, and a second supporting surface is arranged on the inner side of each of the tracks near the second wheel, the bottom surface of each of the first clamping devices can be supported and clamped on the first supporting surface and each of the second clamping devices The bottom surface of the bottom frame can be supported and clamped on the second supporting surface so that the wheel group is suspended above the track, the first supporting surface is set higher than the second supporting surface, and the second supporting surface is set higher than the top surface of the track; the Y-direction positioning part includes a clamping plate set on the end of the bottom frame away from the telescopic hydraulic cylinder, a first notch is set on the clamping plate, and a first positioning pin that can be inserted into the civil engineering foundation is inserted into the first notch; the X-direction positioning part includes a third clamping device set on the bottom frame at the end of the second wheel close to the telescopic hydraulic cylinder, and a second vertically retractable positioning pin that can be inserted into the civil engineering foundation is set on the third clamping device; The first clamping device comprises a first clamping shell, a first stopping block is arranged on the inner side of the track, a first clamping pin is slidably passed through the bottom end of the first clamping shell, a first stopping groove which can be stopped by the first stopping block is arranged on the side of the first clamping pin close to the track, the bottom surface of the first stopping groove is arranged in an inclined surface, a first piston is fixedly sleeved on the upper part of the first clamping pin, the outer wall of the first piston is sealed against the inner wall of the first clamping shell, a disc spring is sleeved on the lower part of the first piston, a top screw which can axially limit the first clamping pin from the top is passed through the top end of the first clamping shell; an oil chamber of the clamping device is formed above the first piston; The second clamping device includes a second clamping shell, a second stopping block is arranged on the inner side of the track, a second clamping pin is slidably passed through the bottom end of the second clamping shell, a second stopping groove which can be stopped by the second stopping block is arranged on the side of the second clamping pin close to the track, the bottom surface of the second stopping groove is arranged in an inclined surface, a second piston is fixedly sleeved on the upper part of the second clamping pin, the outer wall of the second piston is sealed against the inner wall of the second clamping shell, a disc spring is sleeved under the second piston, a top screw which can axially limit the second clamping pin from the top is passed through the top end of the second clamping shell; the upper part of the second piston constitutes an oil chamber of the clamping device.
2. The telescopic mold hydraulic vibration device according to claim 1, characterized in that: A pair of vertical and parallel columns are arranged upward at one end of the bottom frame away from the telescopic hydraulic cylinder, the movable arm and the first connecting rod are arranged in pairs, and each of the columns is hinged with a movable arm and a first connecting rod at vertical intervals, the first end of the movable arm is hinged to a first hinge point on the column, the first end of the first connecting rod is hinged to a second hinge point on the column, each of the first hinge points and the second hinge point on the same column is located on the same vertical line and radially outside the center line of the outer arc of the continuous casting machine; a third hinge point is correspondingly arranged in the middle of each movable arm, and fourth hinge points are arranged in pairs on the second connecting rod, the top sides of the second connecting rod are respectively hinged to each of the third hinge points, the second end of each of the first connecting rods is respectively hinged to each of the fourth hinge points, the third hinge point and the fourth hinge point are located on the same vertical line and radially inside the center line of the outer arc of the continuous casting machine.
3. The telescopic mold hydraulic vibration device according to claim 2, characterized in that: The second connecting rod includes a C-shaped frame body, the opening of the frame body is arranged toward the vibrating hydraulic cylinder, connecting columns are respectively arranged in the middle of both sides of the frame body, the top of each connecting column is respectively hinged to each third hinge point, the bottom end of each connecting column is respectively arranged at the fourth hinge point, and a connecting plate for connecting the crystallizer is also arranged on the frame body.
4. The telescopic mold hydraulic vibration device according to claim 3, characterized in that: A connecting crossbeam is arranged between the second ends of the two movable arms, a first hinge seat is sleeved on the connecting crossbeam, and the extended end of the vibration cylinder rod is hinged on the first hinge seat.
5. The telescopic mold hydraulic vibration device according to claim 4, characterized in that: A second hinged seat is arranged on the other side of the bottom frame away from the column, the vibration cylinder is hinged on the second hinged seat, the telescopic hydraulic cylinder is also hinged on the second hinged seat, and the telescopic hydraulic cylinder is arranged horizontally and can be fixedly connected to the civil engineering foundation.
6. The telescopic mold hydraulic vibration device according to claim 3, characterized in that: The connection plate is provided with a crystallizer positioning pin for fixing the crystallizer, the connection plate is also provided with a crystallizer copper tube cooling water inlet and a crystallizer copper tube cooling water return port, and the connection plate is also provided with a crystallizer foot roller spray cooling water port.
7. The telescopic mold hydraulic vibration device according to claim 2, characterized in that: Double-row full-complement cylindrical roller bearings are arranged at each of the first hinge points, each of the second hinge points, each of the third hinge points and each of the fourth hinge points.
8. The telescopic mold hydraulic vibrating device according to claim 2, characterized in that: The first wheels are arranged in pairs at one end of the bottom frame away from the telescopic hydraulic cylinder, and the second wheels are arranged in pairs at one end of the bottom frame close to the telescopic hydraulic cylinder; the track structure includes a pair of tracks arranged in parallel and at intervals, and each of the first wheels and the second wheel on the same side rolls along the same track to drive the arc-shaped crystallizer hydraulic vibration table to move.