Plate scraping device with adjustable coating width and thickness

By designing a coating width and thick -adjustable plate scraping device, the problem of abnormality and time -consuming and labor -intensive effort caused by traditional handmade coating operations, realize the uniformity and accurate control of the coating, improve the efficiency and results of the experimental efficiency and results accurately sex.

CN114146864BActive Publication Date: 2025-01-24SHANXI ZHONGTU TRAFFIC TECH CO LTD
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Patent Information

Application Number
CN202111531636.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-12-14
Publication Date
2025-01-24
Estimated Expiration
2041-12-14

AI Technical Summary

Technical Problem

Traditional manual coating operations lead to uneven coating thickness and width, affecting experimental results, and time-consuming and labor-intensive, making it difficult to control accurately.

Method used

A plate scraping device with adjustable coating width and thickness is designed, including a frame, scraping bin, X-axis, Y-axis and Z-axis conveying devices and a control system. Through these devices, the three-dimensional movement of the scraping bin is realized, and Precisely control the width and thickness of the paint through the width and thickness adjustment device.

Benefits of technology

The uniformity and accurate control of the coating are realized, the time and labor of manual operations are reduced, and the efficiency and accuracy of the experimental results are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention relates to a coating device for boards with adjustable coating width and thickness, belonging to the technical field of coating equipment. It solves the technical problems of uneven coating, inability to adjust thickness and width, and time-consuming and labor-intensive processes caused by traditional manual coating operations in laboratories. The solution is as follows: a coating device for boards with adjustable coating width and thickness includes a frame, a coating bin, an X-axis conveyor, a Y-axis conveyor, a Z-axis conveyor, and a control system. The coating bin includes a rear side plate, a left side plate, a front side plate, a right side plate, a width adjustment device, and a thickness adjustment device. The rear side plate is fixedly mounted on a mounting frame. The control system is electrically connected to the X-axis conveyor, Y-axis conveyor, Z-axis conveyor, width adjustment device, and thickness adjustment device. This invention achieves automatic coating of boards, facilitating the adjustment of coating thickness and width, saving time and labor, and making subsequent experimental results more accurate.
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Description

Technical Field

[0001] The invention belongs to the technical field of paint scraping equipment, and in particular relates to a plate scraping device with adjustable paint width and thickness. Background Art

[0002] After the board is produced, in order to make the board meet different requirements, a layer of paint is usually applied on the surface of the board. Generally, before large-scale coating in the factory, the laboratory will first apply the paint on a small piece, and then conduct relevant experiments to verify whether the coated board meets the requirements. In the laboratory, the coating of board paint is generally done manually by the experimenter, which has the following defects:

[0003] 1. Manual operation can easily cause uneven coating thickness, affecting subsequent experimental results, and the results cannot match the coating effect of subsequent large panels;

[0004] 2. It is impossible to accurately control the width and thickness of the coating, resulting in inconsistent results from multiple experiments;

[0005] 3. Manual operation is time-consuming and labor-intensive, which affects the progress of the experiment, and position deviation is likely to occur during the scraping process. Summary of the invention

[0006] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a plate scraping device with adjustable coating width and thickness, which solves the technical problems of unevenness caused by manual operation of traditional laboratory coatings, inability to adjust thickness and width, and time-consuming and labor-intensive operation.

[0007] In order to solve the above problems, the technical solution of the present invention is: a plate scraping device with adjustable coating width and thickness, which includes a frame, a scraping bin, an X-axis conveying device, a Y-axis conveying device, a Z-axis conveying device and a control system;

[0008] The scraping bin is detachably fixed on the X-axis conveying device through a mounting frame, and the X-axis conveying device drives the scraping bin to reciprocate along the X-axis direction; the Y-axis conveying device drives the scraping bin to reciprocate along the Y-axis direction; and the Z-axis conveying device drives the scraping bin to reciprocate along the Z-axis direction;

[0009] The scraper coating bin includes a rear side plate, a left side plate, a front side plate, a right side plate, a width adjustment device and a thickness adjustment device. A rectangular paint placement area is formed between the rear side plate, the left side plate, the front side plate and the right side plate. The rear side plate is fixed on a mounting frame. The width adjustment device drives the front side plate to move along the Z-axis direction to change the paint width. The thickness adjustment device drives the bottom of the right side plate to move along the Y-axis direction to change the paint thickness. The control system is electrically connected to the X-axis conveying device, the Y-axis conveying device, the Z-axis conveying device, the width adjustment device and the thickness adjustment device, respectively.

[0010] Furthermore, the Z-axis conveying device includes two groups of linear modules, which are symmetrically arranged on the left and right sides of the top surface of the frame, and the linear modules are arranged along the Z-axis direction;

[0011] The Y-axis conveying device includes two groups of lifting electric cylinders, which are respectively fixed on the top surface of the slide seat of the linear module. A cylinder protective shell is arranged outside the lifting electric cylinder, and a vertical plate slot is arranged on the top surface of the cylinder protective shell.

[0012] Furthermore, the X-axis conveying device includes two groups of vertical plates, screw guides, screw nuts and four groups of connecting rods. The two groups of vertical plates are respectively arranged above the electric cylinder protective shells on both sides along the Z-axis direction, and the bottom of the vertical plate is fixedly connected to the top surface of the lifting electric cylinder after passing through the vertical plate slot. The screw guide is arranged along the X-axis direction, and its two ends are fixed on the two groups of vertical plates. The screw nut is sleeved on the screw guide, and the guide drive motor on one side of the screw guide drives the screw nut to reciprocate along the X-axis direction. The four groups of connecting rods are respectively arranged around the screw guide, and their two ends are respectively fixed on the vertical plates on the same side.

[0013] Furthermore, a left side plate slot is opened on the left side of the front side plate, the rear end of the left side plate is fixedly arranged on the left side of the front side wall of the rear side plate, and the front end of the left side plate passes through the left side plate slot; the width adjustment device includes two groups of first cylinders, and the two groups of first cylinders are respectively arranged at the left and right ends between the rear side plate and the front side plate along the Z-axis direction, the tail end of the first cylinder is fixedly connected to the rear side plate, the piston rod end of the first cylinder is fixedly connected to the front side plate, and a cylinder protective sleeve is arranged on the outside of the first cylinder, and the cylinder protective sleeve includes a movable sleeve whose front end is fixedly arranged on the rear side wall of the front side plate and a fixed sleeve whose rear end is fixedly arranged on the front side wall of the rear side plate, the front end of the fixed sleeve is sleeved on the rear end of the movable sleeve, and the first cylinder drives the front side plate to move along the Z-axis.

[0014] Further, the thickness adjustment device includes two sets of second cylinders arranged vertically downward;

[0015] The right side plate includes a fixed box with openings on the front and bottom sides, a first movable box with openings on the rear and bottom sides, a second movable box with openings on the rear and top sides, and a third movable box with openings on the front and bottom sides, the rear side wall of the fixed box is fixedly connected to the front side wall of the rear side plate, the front side wall of the first movable box is fixedly connected to the rear side wall of the front side plate, the outer side wall at the rear end of the first movable box is clamped on the inner side wall at the front end of the fixed box, and the first movable box moves along the Z axis following the front side plate; two groups of the second cylinders are respectively arranged in the fixed box and the first movable box, wherein the top end of one group of the second cylinders is fixedly connected to the inner top wall of the fixed box, and the top end of the other group of the second cylinders is fixedly connected to the inner top wall of the first movable box;

[0016] A vertical clamping plate is arranged on the front side of the top wall of the first moving box, and a sliding groove is formed between the front side wall of the first moving box and the clamping plate; the outer side wall of the upper end of the second moving box is clamped on the inner side wall of the lower end of the first moving box, and the front side wall of the second moving box is arranged in the sliding groove, and a first connecting plate is fixedly arranged in the middle of the second moving box, and the top surface of the first connecting plate is fixedly connected to the bottom piston rod end of the second cylinder in the first moving box, and the second cylinder in the first moving box drives the second moving box to move up and down;

[0017] A second connecting plate is provided in the middle of the third movable box, the front end outer wall of the third movable box is clamped on the rear end inner wall of the second movable box, the upper end outer wall of the third movable box is provided on the lower end inner wall of the fixed box, the top surface of the second connecting plate is fixedly connected to the bottom piston rod end of the second cylinder in the fixed box, and the second cylinder in the fixed box drives the third movable box to move up and down.

[0018] Further, the mounting frame includes an upper mounting plate fixedly arranged on the upper part of the rear side wall of the rear side plate and a lower mounting plate arranged below the upper mounting plate, the upper mounting plate and the lower mounting plate are both provided with semicircular grooves on the rear and front sides of the bottom, and a "𠃊"-shaped retaining frame is provided on the rear side of the semicircular groove, the mounting frame is arranged on the connecting rod, and the upper part of the connecting rod is respectively arranged in the semicircular groove corresponding thereto;

[0019] The top surface of the screw nut is provided with a slot, the bottom surface of the upper mounting plate is provided with a positioning plate, and the positioning plate is clamped in the slot. The movement of the screw nut drives the mounting frame to move along the X-axis direction, and the top surface of the upper mounting plate is provided with a handle.

[0020] Furthermore, sealing gaskets are provided between the second moving box and the front side plate, between the third moving box and the rear side plate, between the third moving box and the fixed box, and between the second moving box and the third moving box.

[0021] Furthermore, a manual switch is provided on the top surface of the frame, and the manual switch is electrically connected to the control system.

[0022] Furthermore, the control system includes a controller and an operation panel, the operation panel is provided with a display screen, a switch key and a data input module, and the controller is electrically connected to the display screen, the switch key and the data input module respectively.

[0023] Furthermore, a plate placing plate is provided on the top surface of the frame, and the plate placing plate is used for placing the plates to be painted.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] 1. The present invention realizes the reciprocating motion of the scraping chamber in three directions by setting the X-axis conveying device, the Y-axis conveying device and the Z-axis conveying device. The scraping process of the present invention is to move from right to left for scraping. The width adjustment device adjusts the coating width between the rear side plate and the front side plate by adjusting the position of the front side plate. The thickness adjustment device adjusts the height between the right side plate and the plate to be coated by adjusting the height of the bottom of the right side plate, thereby adjusting the thickness of the coating. The control system realizes the automatic adjustment of the width of the scraping chamber, which is convenient and quick, and the automatic scraping is uniform, saving time and effort.

[0026] 2. The manual switch on the frame is set to facilitate the staff to manually adjust the start and stop of the Z-axis conveying device, while the operation of the X-axis conveying device and the Y-axis conveying device is automatically controlled by the controller. The staff first inputs the parameters of the plate thickness, coating thickness and coating width through the data input module on the operation panel, transmits the signal to the controller, and the controller analyzes the data, and then controls the Y-axis conveying device to start and descend until the bottom surface of the scraping and coating bin is flush with the top surface of the plate to be coated. Then the staff pours the paint into the scraping and coating bin, presses the switch key, and controls the movement of the X-axis conveying device to realize the coating process of the plate to be coated;

[0027] 3. The setting of the right side plate: when the first cylinder is retracted, the front side plate drives the first moving box to move inwards, and under the action of the clamping plate, the second moving box moves inwards at the same time, thus realizing the width adjustment; when the two sets of second cylinders are retracted, the second moving box and the third moving box are driven to move upwards at the same time, and the distance between the bottom and the plate is increased, thus realizing the thickness adjustment;

[0028] 4. The setting of the mounting frame enables the scraping and coating bin to be detachably fixed on the X-axis conveying device, which is convenient for the staff to disassemble and replace different scraping and coating bins. The staff uses the carrying handle to mount the mounting frame on the connecting rod, and at the same time, the connecting rod bypasses the front side of the "𠃊"-shaped baffle and enters the semicircular groove. The mounting frame not only realizes the movement along the connecting rod, but also plays a limiting role for the mounting frame; the setting of the positioning plate and the slot enables the bottom of the positioning plate to be stuck in the slot when the connecting rod is stuck in the semicircular groove, so that the screw nut can drive the mounting frame to move at the same time when it moves.

[0029] The present invention realizes automatic scraping and coating of the plate, is convenient for adjusting the thickness and width of the coating, saves time and labor, and makes subsequent experimental results of the plate more accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a structural schematic diagram of the present invention;

[0031] Figure 2 for Figure 1 A top view of

[0032] Figure 3 for Figure 1 AA view in;

[0033] Figure 4 It is a schematic diagram of the structure of the Y-axis conveying device in the present invention;

[0034] Figure 5 It is a structural schematic diagram of the width adjustment device in the present invention;

[0035] Figure 6 It is a schematic diagram of the internal structure of the right side panel in the present invention;

[0036] Figure 7 It is a structural schematic diagram of the right side plate in the present invention;

[0037] Figure 8 It is a structural schematic diagram of the first moving box in the present invention;

[0038] Fig. 9 It is a schematic diagram of the structure of the second moving box and the third moving box in the present invention;

[0039] Fig.10 It is a structural schematic diagram of the mounting frame in the present invention;

[0040] Fig.11 for Fig.10 A top view of

[0041] Fig.12 for Figure 3 B view in the figure. DETAILED DESCRIPTION

[0042] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments;

[0043] like Figures 1 to 12 A plate scraping device with adjustable coating width and thickness is shown, wherein: it includes a frame 1, a scraping bin 2, an X-axis conveying device 3, a Y-axis conveying device 4, a Z-axis conveying device 5 and a control system;

[0044] The scraping chamber 2 is detachably fixed on the X-axis conveying device 3 through the mounting frame 6, and the X-axis conveying device 3 drives the scraping chamber 2 to reciprocate along the X-axis direction; the Y-axis conveying device 4 drives the scraping chamber 2 to reciprocate along the Y-axis direction; the Z-axis conveying device 5 drives the scraping chamber 2 to reciprocate along the Z-axis direction;

[0045] The scraping chamber 2 includes a rear side plate 2-1, a left side plate 2-2, a front side plate 2-3, a right side plate 2-4, a width adjustment device 2-5 and a thickness adjustment device 2-6. The rear side plate 2-1, the left side plate 2-2, the front side plate 2-3 and the right side plate 2-4 form a rectangular coating placement area 2-7. The rear side plate 2-1 is fixed on the mounting frame 6. The width adjustment device 2-5 drives the front side plate 2-3 to move along the Z-axis direction to change the coating width. The thickness adjustment device 2-6 drives the bottom of the right side plate to move along the Y-axis direction to change the coating thickness. The control system is electrically connected to the X-axis conveying device 3, the Y-axis conveying device 4, the Z-axis conveying device 5, the width adjustment device 2-5 and the thickness adjustment device 2-6 respectively. Through the control of the control system, automatic scraping of the plate is realized, saving time and effort.

[0046] Furthermore, the Z-axis conveying device 5 includes two groups of linear modules 5-1, and the two groups of linear modules 5-1 are symmetrically arranged on the left and right sides of the top surface of the frame 1, and the linear modules 5-1 are arranged along the Z-axis direction;

[0047] The Y-axis conveying device 4 includes two groups of lifting electric cylinders 4-1, which are respectively fixed on the top surface of the slide seat of the linear module 5-1. The lifting electric cylinders 4-1 are provided with electric cylinder protection shells 4-2 on the outside, and the top surface of the electric cylinder protection shells 4-2 is provided with vertical plate slots 4-2-1. The electric cylinder protection shells 4-2 protect the lifting electric cylinders 4-1, and the vertical plate slots 4-2-1 thereon also serve as slideways for the vertical plate 3-1, so that the vertical plate 3-1 can move vertically up and down in the vertical plate slots 4-2-1.

[0048] Furthermore, the X-axis conveying device 3 includes two groups of vertical plates 3-1, screw guide rails 3-2, screw nuts 3-3 and four groups of connecting rods 3-4. The two groups of vertical plates 3-1 are respectively arranged above the electric cylinder protective shells 4-2 on both sides along the Z-axis direction, and the bottom of the vertical plate 3-1 passes through the vertical plate slot 4-2-1 and is fixedly connected to the top surface of the lifting electric cylinder 4-1. The screw guide rail 3-2 is arranged along the X-axis direction, and its two ends are fixed on the two groups of vertical plates 3-1. The screw nut 3-3 is sleeved on the screw guide rail 3-2. The guide rail drive motor 3-2-1 on one side of the screw guide rail 3-2 drives the screw nut 3-3 to reciprocate along the X-axis direction. The four groups of connecting rods 3-4 are respectively arranged around the screw guide rail 3-2, and their two ends are respectively fixed on the vertical plate 3-1 on the same side. The operation of the screw guide rail 3-2 drives the movement of the screw nut 3-3 and then drives the movement of the scraping and coating bin 2. The setting of the connecting rod 3-4 not only strengthens the strength between the two sets of vertical plates 3-1, but is also used to install the scraping and coating bin 2.

[0049] Further, a left side plate slot hole 2-3-1 is opened on the left side of the front side plate 2-3, the rear end of the left side plate 2-2 is fixedly arranged on the left side of the front side wall of the rear side plate 2-1, and the front end of the left side plate 2-2 passes through the left side plate slot hole 2-3-1; when the first cylinder 2-5-1 pushes the front side plate 2-3 to move, the front end of the front side plate 2-3 moves forward and backward in the left side plate slot hole 2-3-1;

[0050] The width adjustment device 2-5 includes two groups of first cylinders 2-5-1, and the two groups of the first cylinders 2-5-1 are respectively arranged at the left and right ends between the rear side plate 2-1 and the front side plate 2-3 along the Z-axis direction. The tail end of the first cylinder 2-5-1 is fixedly connected to the rear side plate 2-1, and the piston rod end of the first cylinder 2-5-1 is fixedly connected to the front side plate 2-3. The first cylinder 2-5-1 is provided with a cylinder protection sleeve 2-5-2 on the outside, and the cylinder protection sleeve 2-5-2 includes a movable sleeve 2-5-3 fixedly arranged at the rear side wall of the front side plate 2-3 at the front end and a fixed sleeve 2-5-4 fixedly arranged at the front side wall of the rear side plate 2-1 at the rear end. The front end of the fixed sleeve 2-5-4 is sleeved at the rear end of the movable sleeve 2-5-3, and the first cylinder 2-5-1 drives the front side plate 2-3 to move along the Z-axis. The arrangement of the movable sleeve 2-5-3 and the fixed sleeve 2-5-4 plays a role in protecting the first cylinder 2-5-1.

[0051] Further, the thickness adjustment device 2-6 includes two sets of second cylinders 2-6-1 arranged vertically downward;

[0052] The right side plate 2-4 includes a fixed box 2-4-1 with openings on the front and bottom sides, a first moving box 2-4-2 with openings on the rear and bottom sides, a second moving box 2-4-3 with openings on the rear and top sides, and a third moving box 2-4-4 with openings on the front and bottom sides. The rear side wall of the fixed box 2-4-1 is fixedly connected to the front side wall of the rear side plate 2-1, the front side wall of the first moving box 2-4-2 is fixedly connected to the rear side wall of the front side plate 2-3, and the rear side wall of the first moving box 2-4-2 is fixedly connected to the rear side wall of the front side plate 2-3. The outer side wall of the end is clamped on the inner side wall of the front end of the fixed box 2-4-1, and the first movable box 2-4-2 moves along the Z axis following the front side plate 2-3; two groups of the second cylinders 2-6-1 are respectively arranged in the fixed box 2-4-1 and the first movable box 2-4-2, wherein the top of one group of the second cylinders 2-6-1 is fixedly connected to the inner top wall of the fixed box 2-4-1, and the top of the other group of the second cylinders 2-6-1 is fixedly connected to the inner top wall of the first movable box 2-4-2;

[0053] A vertical card plate 2-4-5 is arranged on the front side of the inner top wall of the first moving box 2-4-2, and a sliding groove 2-4-6 is arranged between the front side wall of the first moving box 2-4-2 and the card plate 2-4-5; the arrangement of the card plate 2-4-5 and the sliding groove 2-4-6 facilitates the second moving box 2-4-3 to move simultaneously with the first moving box 2-4-2 when it moves. The outer wall of the upper end of the second moving box 2-4-3 is clamped on the inner wall of the lower end of the first moving box 2-4-2, and the front side wall of the second moving box 2-4-3 is arranged in the sliding groove 2-4-6, and a first connecting plate 2-4-7 is fixedly arranged in the middle part of the second moving box 2-4-3, and the top surface of the first connecting plate 2-4-7 is fixedly connected to the bottom piston rod end of the second cylinder 2-6-1 in the first moving box 2-4-2, and the second cylinder 2-6-1 in the first moving box 2-4-2 drives the second moving box 2-4-3 to move up and down; the two groups of second cylinders 2-6-1 work at the same time, driving the second moving box 2-4-3 and the third moving box 2-4-4 to move up and down at the same time.

[0054] A second connecting plate 2-4-8 is provided in the middle of the third movable box 2-4-4, the front end outer wall of the third movable box 2-4-4 is clamped on the rear end inner wall of the second movable box 2-4-3, the upper end outer wall of the third movable box 2-4-4 is arranged on the lower end inner wall of the fixed box 2-4-1, the top surface of the second connecting plate 2-4-8 is fixedly connected to the bottom piston rod end of the second cylinder 2-6-1 in the fixed box 2-4-1, and the second cylinder 2-6-1 in the fixed box 2-4-1 drives the third movable box 2-4-4 to move up and down.

[0055] Furthermore, the mounting frame 6 includes an upper mounting plate 6-1 fixedly arranged on the upper part of the rear side wall of the rear side plate 2-1 and a lower mounting plate 6-2 arranged below the upper mounting plate 6-1, and semicircular grooves 6-3 are arranged on the rear and front sides of the bottom of the upper mounting plate 6-1 and the lower mounting plate 6-2, and a "𠃊"-shaped retaining frame 6-4 is arranged on the rear side of the semicircular groove 6-3, and the mounting frame 6 is arranged on the connecting rod 3-4, and the upper part of the connecting rod 3-4 is respectively arranged in the semicircular groove 6-3 corresponding thereto; the semicircular groove 6-3 and the "𠃊"-shaped retaining frame 6-4 on the rear side play a limiting role on the connecting rod 3-4, and the staff can clamp the mounting frame 6 on the connecting rod 3-4 through the handle 6-6 to facilitate removal and installation.

[0056] The top surface of the screw nut 3-3 is provided with a slot 3-3-1, and the bottom surface of the upper mounting plate 6-1 is provided with a positioning plate 6-5, and the positioning plate 6-5 is clamped in the slot 3-3-1. The movement of the screw nut 3-3 drives the mounting frame 6 to move along the X-axis direction, and the top surface of the upper mounting plate 6-1 is provided with a handle 6-6. After the semicircular groove 6-3 and the connecting rod 3-4 are matched, the bottom of the positioning plate 6-5 is set in the slot 3-3-1, so that when the screw nut 3-3 moves, the mounting frame 6 can achieve reciprocating motion along the X-axis direction.

[0057] Furthermore, sealing gaskets are provided between the second moving box 2-4-3 and the front side plate 2-3, between the third moving box 2-4-4 and the rear side plate 2-1, between the third moving box 2-4-4 and the fixed box 2-4-1, and between the second moving box 2-4-3 and the third moving box 2-4-4. The provision of the sealing gaskets prevents the paint from overflowing and entering the right side plate 2-5.

[0058] Furthermore, a manual switch 7 is provided on the top surface of the frame 1, and the manual switch 7 is electrically connected to the control system. The manual switch 7 is manually controlled to control the operation of the Z-axis conveying device 5, and the coating chamber 2 is adjusted to be located above the plate 10 to be coated.

[0059] Furthermore, the control system includes a controller and an operation panel 8, the operation panel 8 is provided with a display screen 8-1, a switch key 8-2 and a data input module 8-3, and the controller is electrically connected to the display screen 8-1, the switch key 8-2 and the data input module 8-3 respectively. Before work, the staff inputs the plate thickness, coating thickness and coating width data into the data input module 8-3 respectively, the plate thickness data controls the descending degree of the Y-axis conveying device 4, the coating thickness data controls the lifting degree of the thickness adjusting device 2-6, and the coating width data controls the pushing and pulling degree of the width adjusting device 2-5.

[0060] Further, the top surface of the frame 1 is provided with a plate placing plate 9, on which the plate placing plate 9 is used to place the plate 10 to be coated. The arrangement of the plate placing plate 9 facilitates leveling, and avoids poor scraping effect caused by uneven top surface of the frame 1.

[0061] A wave spreader may be provided on the right side of the coating chamber 2 .

[0062] Working process of the present invention:

[0063] 1. The staff places the plate 10 to be coated on the top surface of the plate placement plate 9, and then presses the manual switch 7 to adjust the Z-axis conveying device 5 to the scraping chamber 2 to the top of the scraping position of the plate 10 to be coated;

[0064] 2. The staff inputs the plate thickness, coating thickness and coating width into the data input module 8-3 on the operation panel 8 respectively, presses the start key, and the controller controls the width adjustment device 2-5 and the thickness adjustment device 2-6 to adjust, and at the same time the controller controls the Y-axis conveying device 4 to move downward until the bottom surface of the scraping chamber 2 drops to the top surface of the plate 10 to be coated;

[0065] 3. Then the staff pours the paint into the rectangular paint placement area 2-7 in the scraping and coating bin 2, presses the switch key 8-2, and the controller controls the X-axis conveying device 3 to work, driving the scraping and coating bin 2 to move from right to left. As the scraping and coating bin 2 moves, the paint is coated from the gap between the bottom of the right side plate 2-4-4 and the plate 10 to be coated, thus completing the paint scraping process.

Claims

1. A plate scraping device with adjustable coating width and thickness, characterized in that: It comprises a frame (1), a coating chamber (2), an X-axis conveying device (3), a Y-axis conveying device (4), a Z-axis conveying device (5) and a control system; The scraping bin (2) is detachably fixedly mounted on the X-axis conveying device (3) via a mounting frame (6); the X-axis conveying device (3) drives the scraping bin (2) to reciprocate along the X-axis direction; the Y-axis conveying device (4) drives the scraping bin (2) to reciprocate along the Y-axis direction; and the Z-axis conveying device (5) drives the scraping bin (2) to reciprocate along the Z-axis direction; The scraping chamber (2) comprises a rear side plate (2-1), a left side plate (2-2), a front side plate (2-3), a right side plate (2-4), a width adjustment device (2-5) and a thickness adjustment device (2-6); the rear side plate (2-1), the left side plate (2-2), the front side plate (2-3) and the right side plate (2-4) form a rectangular paint placement area (2-7); the rear side plate (2-1) is fixedly mounted on a mounting frame (6); the width adjustment device (2-5) drives the front side plate (2-3) to move along the Z-axis direction to change the paint width; and the thickness adjustment device (2-6) drives the bottom of the right side plate to move along the Y-axis direction to change the paint thickness; the control system is electrically connected to the X-axis conveying device (3), the Y-axis conveying device (4), the Z-axis conveying device (5), the width adjustment device (2-5) and the thickness adjustment device (2-6) respectively; The Z-axis conveying device (5) comprises two groups of linear modules (5-1), the two groups of linear modules (5-1) are symmetrically arranged on the left and right sides of the top surface of the frame (1), and the linear modules (5-1) are arranged along the Z-axis direction; The Y-axis conveying device (4) comprises two groups of lifting electric cylinders (4-1), the two groups of lifting electric cylinders (4-1) are respectively fixed on the top surface of the slide seat of the linear module (5-1), the lifting electric cylinders (4-1) are provided with electric cylinder protective shells (4-2) outside, and the top surface of the electric cylinder protective shell (4-2) is provided with vertical plate slots (4-2-1); The X-axis conveying device (3) comprises two sets of vertical plates (3-1), a screw guide rail (3-2), a screw nut (3-3) and four sets of connecting rods (3-4). The two sets of vertical plates (3-1) are respectively arranged above the electric cylinder protective shells (4-2) on both sides along the Z-axis direction, and the bottom of the vertical plate (3-1) passes through the vertical plate slot hole (4-2-1) and is fixedly connected to the top surface of the lifting electric cylinder (4-1). The screw guide rail (3-2) is arranged along the X-axis direction. The screw nut (3-3) is sleeved on the screw guide rail (3-2), and the guide rail driving motor (3-2-1) on one side of the screw guide rail (3-2) drives the screw nut (3-3) to reciprocate along the X-axis direction. The four groups of connecting rods (3-4) are respectively arranged around the screw guide rail (3-2), and the two ends of the connecting rods are respectively fixed on the vertical plates (3-1) on the same side thereof; A left side plate slot (2-3-1) is provided on the left side of the front side plate (2-3); a rear end of the left side plate (2-2) is fixedly arranged on the left side of the front side wall of the rear side plate (2-1); and a front end of the left side plate (2-2) passes through the left side plate slot (2-3-1); the width adjustment device (2-5) comprises two groups of first cylinders (2-5-1); the two groups of first cylinders (2-5-1) are respectively arranged at left and right ends between the rear side plate (2-1) and the front side plate (2-3) along the Z-axis direction; the tail end of the first cylinder (2-5-1) is fixedly connected to the rear side plate (2-1); The piston rod end of the first cylinder (2-5-1) is fixedly connected to the front side plate (2-3); a cylinder protective sleeve (2-5-2) is arranged outside the first cylinder (2-5-1); the cylinder protective sleeve (2-5-2) comprises a movable sleeve (2-5-3) whose front end is fixedly arranged on the rear side wall of the front side plate (2-3) and a fixed sleeve (2-5-4) whose rear end is fixedly arranged on the front side wall of the rear side plate (2-1); the front end of the fixed sleeve (2-5-4) is sleeved on the rear end of the movable sleeve (2-5-3); the first cylinder (2-5-1) drives the front side plate (2-3) to move along the Z axis; The thickness adjustment device (2-6) comprises two groups of second cylinders (2-6-1) arranged vertically downward; The right side plate (2-4) comprises a fixed box (2-4-1) with openings on the front side and the bottom side, a first movable box (2-4-2) with openings on the rear side and the bottom side, a second movable box (2-4-3) with openings on the rear side and the top side, and a third movable box (2-4-4) with openings on the front side and the bottom side. The rear side wall of the fixed box (2-4-1) is fixedly connected to the front side wall of the rear side plate (2-1), the front side wall of the first movable box (2-4-2) is fixedly connected to the rear side wall of the front side plate (2-3), and the rear side wall of the first movable box (2-4-2) is fixedly connected to the rear side wall of the front side plate (2-3). The outer side wall of the end is clamped on the inner side wall of the front end of the fixed box (2-4-1), and the first movable box (2-4-2) moves along the Z axis following the front side plate (2-3); two groups of the second cylinders (2-6-1) are respectively arranged in the fixed box (2-4-1) and the first movable box (2-4-2), wherein the top end of one group of the second cylinders (2-6-1) is fixedly connected to the inner top wall of the fixed box (2-4-1), and the top end of the other group of the second cylinders (2-6-1) is fixedly connected to the inner top wall of the first movable box (2-4-2); A vertical clamping plate (2-4-5) is arranged on the front side of the inner top wall of the first moving box (2-4-2), and a sliding groove (2-4-6) is provided between the front side wall of the first moving box (2-4-2) and the clamping plate (2-4-5); the outer side wall of the upper end of the second moving box (2-4-3) is clamped on the inner side wall of the lower end of the first moving box (2-4-2), and the front side wall of the second moving box (2-4-3) is arranged in the sliding groove (2-4-6); a first connecting plate (2-4-7) is fixedly arranged in the middle of the second moving box (2-4-3), the top surface of the first connecting plate (2-4-7) is fixedly connected to the bottom piston rod end of the second cylinder (2-6-1) in the first moving box (2-4-2), and the second cylinder (2-6-1) in the first moving box (2-4-2) drives the second moving box (2-4-3) to move up and down; A second connecting plate (2-4-8) is provided in the middle of the third movable box (2-4-4); the front outer wall of the third movable box (2-4-4) is clamped on the rear inner wall of the second movable box (2-4-3); the upper outer wall of the third movable box (2-4-4) is provided on the lower inner wall of the fixed box (2-4-1); the top surface of the second connecting plate (2-4-8) is fixedly connected to the bottom piston rod end of the second cylinder (2-6-1) in the fixed box (2-4-1); the second cylinder (2-6-1) in the fixed box (2-4-1) drives the third movable box (2-4-4) to move up and down; A manual switch (7) is provided on the top surface of the frame (1), and the manual switch (7) is electrically connected to the control system; The control system comprises a controller and an operation panel (8); the operation panel (8) is provided with a display screen (8-1), a switch key (8-2) and a data input module (8-3); the controller is electrically connected to the display screen (8-1), the switch key (8-2) and the data input module (8-3) respectively; The top surface of the frame (1) is provided with a plate placement plate (9), and the plate placement plate (9) is used to place a plate (10) to be coated.

2. A plate scraping device with adjustable coating width and thickness according to claim 1, characterized in that: The mounting frame (6) comprises an upper mounting plate (6-1) fixedly arranged on the upper part of the rear side wall of the rear side plate (2-1) and a lower mounting plate (6-2) arranged below the upper mounting plate (6-1); the upper mounting plate (6-1) and the lower mounting plate (6-2) are both provided with semicircular grooves (6-3) on the rear and front sides of the bottoms; a "𠃊"-shaped retaining frame (6-4) is provided on the rear side of the semicircular groove (6-3); the mounting frame (6) is arranged on the connecting rod (3-4), and the upper part of the connecting rod (3-4) is respectively arranged in the semicircular groove (6-3) corresponding thereto; The top surface of the screw nut (3-3) is provided with a slot (3-3-1), the bottom surface of the upper mounting plate (6-1) is provided with a positioning plate (6-5), and the positioning plate (6-5) is clamped in the slot (3-3-1), the screw nut (3-3) moves to drive the mounting frame (6) to move along the X-axis direction, and the top surface of the upper mounting plate (6-1) is provided with a handle (6-6).

3. A plate scraping device with adjustable coating width and thickness according to claim 2, characterized in that: Sealing pads are provided between the second moving box (2-4-3) and the front side plate (2-3), between the third moving box (2-4-4) and the rear side plate (2-1), between the third moving box (2-4-4) and the fixed box (2-4-1), and between the second moving box (2-4-3) and the third moving box (2-4-4).

Citation Information

Patent Citations

  • Plate blade coating device capable of adjusting width and thickness of coating

    CN216678849U