Long-acting chemical filter unit
By designing a structure in which the cleaning disk and the motor screw in the chemical filter unit, efficient scraping and storage of impurities on the outer surface of the filter element is achieved, and the problem of accumulation of impurities on the filter element affecting the filtration effect is solved, extending the filter element life and simplifying the cleaning operation.
Patent Information
- Application Number
- CN202520125805.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2035-01-20
AI Technical Summary
During the use of existing filter filter elements, the accumulation of impurity layers will affect the filter effect, block the filter element's pore size, lead to a decrease in chemical purity, and accelerate the aging of the filter element. The cleaning method is inconvenient, making it impossible to achieve regular and efficient cleaning.
A long-term chemical filter unit is designed, and the cleaning disk is composed of the first disk body, the second disk body, the slag collection cover, the scraper ring and other structures. It is combined with the motor and the screw to realize the reciprocating movement of the cleaning disk between multiple filter elements. The scraper ring is used to scrape away impurities on the outer surface of the filter element and guide it into the storage tank through the slag collection cover.
It effectively improves the cleaning efficiency of the filter element, extends the service life of the filter element, solves the problem of accumulation of impurity layers affecting the filter effect, and simplifies the cleaning operation of the filter element.
Smart Images

Figure CN222566978U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filtering equipment, in particular to a long-acting chemical filtering unit. Background Art
[0002] After the preparation of chemicals, they need to be filtered because certain impurities may be introduced into the chemicals during the production, transportation or storage process. The presence of solid impurities may affect the purity of the chemicals, and thus affect their performance and use. Therefore, through filtration, the purity of the chemicals can be ensured to meet specific application requirements;
[0003] Since the main function of the filter is to filter impurities in chemicals, during use, a large amount of pollutants, such as dust, particulate matter, etc., will be intercepted on the outer surface of the filter element, and over time, these pollutants will gradually accumulate to form a visible impurity layer. The existence of the impurity layer will directly affect the filtering effect. It will block the pore size of the filter element, causing some liquid to pass through without being fully filtered, resulting in a decrease in the purity of the filtered chemicals. The accumulation of the impurity layer will also increase the workload of the filter element and accelerate its aging process, thereby shortening the service life of the filter element. Due to the installation method of the existing filter element, it is necessary to open the end cover of the filter and then remove the filter element from the filter for cleaning. Therefore, the above-mentioned filter element cleaning method is very inconvenient to operate, and it is impossible to achieve regular and efficient cleaning of the filter element. Utility Model Content
[0004] The purpose of the utility model is to provide a long-acting chemical filtering unit, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A long-acting chemical filtration unit comprises a frame, a filter tank is fixedly mounted on the frame, a controller is fixedly mounted on the front side of the frame, a liquid inlet end is fixedly mounted on one end of the filter tank, a collecting tank is fixedly mounted on the other end of the filter tank, a liquid outlet end is fixedly mounted on the collecting tank, a base is fixedly mounted on the end of the collecting tank away from the filter tank, a motor is fixedly mounted on one end of the base, and the motor is electrically connected to the controller through a connecting line, a screw rod is fixedly mounted on the output end of the motor, one end of the screw rod passes through the collecting tank and extends into the filter tank, an orifice plate is fixedly mounted near the liquid inlet end in the filter tank, a plurality of filter elements are fixedly connected between the orifice plate and the collecting tank, and a reinforcement ring is interspersed and installed between the orifice plate and the filter element, a cleaning disc movably mounted is arranged between the plurality of filter elements, and the cleaning disc comprises a first disc body and a second disc body, the first disc body and the second disc body are movably connected to each other, a plurality of slag collecting covers are fixedly mounted on one side of the second disc body, and a scraper ring is also movably mounted on the second disc body located inside the slag collecting cover.
[0007] As a further preferred solution of the utility model, the screw rod is located inside the collecting tank and is divided into a bare rod, and one end of the screw rod away from the motor is rotatably mounted in a bearing in the middle of the orifice plate.
[0008] As a further preferred embodiment of the present invention, a storage groove is provided on one side of the first disk body, a plurality of first connecting rings are fixedly installed on the inner side of the storage groove, a through hole is provided in the storage groove located on the inner side of the first connecting ring, and an axial hole is also provided in the middle of one side of the storage groove.
[0009] As a further preferred embodiment of the present invention, a first spiral ring is fixedly installed on one side of the second disk body, and a plurality of second connecting rings are fixedly installed on the second disk body located inside the first spiral ring. A through hole is also provided on the second disk body located inside the second connecting ring. A shaft sleeve is also fixedly installed on the middle part of one side of the second disk body. A plurality of second spiral rings are fixedly installed on the side of the second disk body away from the second connecting ring. The first spiral ring is threadedly connected in the storage groove, that is, the second disk body is threadedly connected to one side of the first disk body through the first spiral ring, and one side of the shaft sleeve is also inserted in the shaft hole;
[0010] Based on this, the combination of the first disk body and the second disk body is inserted and installed between the multiple filter elements, so that the screw rod that cooperates with the rotation can be horizontally reciprocated between the multiple filter elements.
[0011] As a further preferred solution of the utility model, a second disk body located inside the slag collecting cover is provided with a slag inlet, and the slag inlet connects the inner cavity of the slag collecting cover with the wall of the storage tank.
[0012] As a further preferred solution of the present invention, the scraper ring is threadedly connected in the corresponding second screw ring.
[0013] As a further preferred embodiment of the present invention, the coaxial through holes in the first disc body and the second disc body are respectively inserted and installed on the outside of the corresponding filter element, and the scraper ring is also inserted and installed on the outside of the corresponding filter element, and the sleeve is threadedly connected to the screw rod through the internal screw hole;
[0014] Based on this, by rotating the screw in the sleeve, the combination of the first disk and the second disk can be moved outside the chrome-plated filter element, and the scraper ring can scrape off the attachments on the outside of the filter element, so that the attached materials that have fallen down can enter the storage tank through the slag collecting cover and the slag inlet for storage, thereby increasing the service life of the filter element.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] In the utility model, a cleaning disc is arranged between multiple filter elements, and the cleaning disc is composed of a first disc body, a second disc body, a slag collecting cover, a scraper ring and other structures, and cooperates with a motor and a screw rod to realize reciprocating motion of the cleaning disc between multiple filter elements. The scraper ring can be used to scrape off impurities attached to the outer surface of the filter element, and introduce them into the first disc body for storage through the slag collecting cover and the slag inlet, thereby improving the cleaning efficiency of the filter element and effectively extending the service life of the filter element. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the main structure of the utility model;
[0018] Figure 2 This is a cross-sectional view of the filter tank of the utility model;
[0019] Figure 3 for Figure 2 The enlarged view of point A in the middle;
[0020] Figure 4 This is a schematic diagram of the disassembly structure of the cleaning disc of the utility model;
[0021] Figure 5 This is a schematic diagram of the split structure of the second disk body of the utility model;
[0022] Figure 6 for Figure 5 Enlarged view of point A in the middle.
[0023] In the figure: 1. frame; 2. filter tank; 3. controller; 4. liquid inlet; 5. collecting tank; 6. liquid outlet; 7. base; 8. motor; 9. screw; 10. orifice plate; 11. filter element; 12. cleaning plate; 13. first plate body; 14. second plate body; 15. slag collecting cover; 16. scraper ring; 17. reinforcement ring; 18. storage tank; 19. first connecting ring; 20. shaft hole; 21. first screw ring; 22. second connecting ring; 23. second screw ring; 24. bushing; 25. slag inlet. DETAILED DESCRIPTION
[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0025] like Figure 1-Figure 6As shown, the utility model provides a long-acting chemical filtration unit, including a frame 1, a filter tank 2 is fixedly mounted on the frame 1, a controller 3 is fixedly mounted on the front side of the frame 1, a liquid inlet end 4 is fixedly mounted on one end of the filter tank 2, a collection tank 5 is fixedly mounted on the other end of the filter tank 2, a liquid outlet end 6 is fixedly mounted on the collection tank 5, a base 7 is fixedly mounted on the end of the collection tank 5 away from the filter tank 2, a motor 8 is fixedly mounted on one end of the base 7, and the motor 8 is electrically connected to the controller 3 through a connecting line, a screw rod 9 is fixedly mounted on the output end of the motor 8, and one end of the screw rod 9 passes through the collection tank 5 and extends It extends into the filter tank 2, and a perforated plate 10 is fixedly installed in the filter tank 2 near the liquid inlet end 4. A plurality of filter elements 11 are fixedly connected between the perforated plate 10 and the collecting tank 5, and a reinforcement ring 17 is interspersed and installed between the perforated plate 10 and the filter element 11. A cleaning disc 12 is movably installed between the plurality of filter elements 11, and the cleaning disc 12 includes a first disc body 13 and a second disc body 14, which are movably connected to each other, and a plurality of slag collecting covers 15 are fixedly installed on one side of the second disc body 14, and a scraper ring 16 is also movably installed on the second disc body 14 located on the inner side of the slag collecting cover 15.
[0026] The lead screw 9 is located inside the collecting tank 5 and is divided into a light rod, and the end of the lead screw 9 away from the motor 8 is rotatably mounted in the bearing in the middle of the orifice plate 10, a storage groove 18 is opened on one side of the first disk body 13, and a plurality of first connecting rings 19 are fixedly installed inside the storage groove 18, and a through hole is opened in the storage groove 18 located inside the first connecting ring 19, and an axial hole 20 is also opened in the middle of one side of the storage groove 18, a first spiral ring 21 is fixedly installed on one side of the second disk body 14, and a second disk body located inside the first spiral ring 21 The second disk body 14 is fixedly installed with a plurality of second connecting rings 22, and a through hole is also opened in the second disk body 14 located in the second connecting ring 22. A shaft sleeve 24 is also fixedly installed in the middle of one side of the second disk body 14. A plurality of second screw rings 23 are fixedly installed on the side of the second disk body 14 away from the second connecting ring 22. The first screw ring 21 is threadedly connected to the storage groove 18, that is, the second disk body 14 is threadedly connected to the side of the first disk body 13 through the first screw ring 21, and one side of the shaft sleeve 24 is also inserted into the shaft hole 20, so that the first disk body 14 is fixedly installed with a plurality of second screw rings 23. The combination of the first plate 13 and the second plate 14 is installed between the plurality of filter elements 11, so that the screw rod 9 can be rotated horizontally between the plurality of filter elements 11. The second plate 14 located at the inner side of the slag collecting cover 15 is provided with a slag inlet 25, and the slag inlet 25 connects the inner cavity of the slag collecting cover 15 with the wall of the storage tank 18. The scraper ring 16 is threadedly connected to the corresponding second screw ring 23. The coaxial through holes in the first plate 13 and the second plate 14 are respectively installed in the corresponding filter elements 11. The scraper ring 16 is also installed on the outside of the corresponding filter element 11, and the sleeve 24 is threadedly connected to the screw rod 9 through the internal screw hole. The screw rod 9 rotates in the sleeve 24, so that the combination of the first disk body 13 and the second disk body 14 can be moved on the outside of the chrome-plated filter element 11, and the scraper ring 16 can scrape off the attachments on the outside of the filter element 11, so that the attachments that fall down can enter the storage tank 18 through the slag collecting cover 15 and the slag inlet 25 for storage, thereby improving the service life of the filter element 11.
[0027] It should be noted that the utility model is a long-term chemical filtration unit. When filtering chemicals, the chemicals can be injected into the filter tank 2 from the liquid inlet end 4 through an external delivery pump and a pipeline, and the chemicals enter the filter tank 2 and are filtered through multiple filter elements 11 and then enter the collection tank 5. The filtered chemicals are then transported to the storage container through the collection tank 5, the liquid outlet end 6 and the pipeline;
[0028] When it is necessary to clean the impurities attached to the outer surface of the filter element 11, the motor 8 can be started through the controller 3, so that the motor 8 drives the screw rod 9 to rotate, and the screw rod 9 also rotates in the screw hole in the shaft sleeve 24. Because the combination of the first plate body 13 and the second plate body 14 is inserted between the four filter elements 11 through the internal through hole, the axial movement is restricted. Therefore, when the screw rod 9 rotates in the screw hole in the shaft sleeve 24, the combination of the first plate body 13 and the second plate body 14 will move toward the collecting tank 5, and the second plate body 14 will drive the internal multiple scraper rings 16 to slide on the outside of the corresponding filter element 11, so that the filter element 11 can be cleaned. The scraper ring 16 is used to contact the outer surface of the filter element 11 with the end thereof, and the scraped attachments are made to fall into the slag collecting cover 15. At the same time, the moving direction of the second disk body 14 is used to make the attachments pass through the slag collecting cover 15 and the slag inlet 25 and enter the first disk body 13 for storage. After the combination of the first disk body 13 and the second disk body 14 performs a one-way cleaning operation on the outer surface of the filter element 11, the motor 8 drives the screw rod 9 to rotate in the screw hole of the shaft sleeve 24 in the opposite direction, so that the combination of the first disk body 13 and the liquid inlet end 4 can be reset and moved between multiple filter elements 11, so as to facilitate the next cleaning operation.
[0029] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A long-acting chemical filtration unit, characterized in that: The invention comprises a frame (1), a filter tank (2) is fixedly mounted on the frame (1), a controller (3) is fixedly mounted on the front side of the frame (1), a liquid inlet (4) is fixedly mounted on one end of the filter tank (2), a collecting tank (5) is fixedly mounted on the other end of the filter tank (2), a liquid outlet (6) is fixedly mounted on the collecting tank (5), a base (7) is fixedly mounted on one end of the collecting tank (5) which is away from the filter tank (2), a motor (8) is fixedly mounted on one end of the base (7), and the motor (8) is electrically connected to the controller (3) via a connecting line, a screw rod (9) is fixedly mounted on the output end of the motor (8), and one end of the screw rod (9) passes through the collecting tank (5) and extends into the filter tank (2). A perforated plate (10) is fixedly installed in the filter tank (2) near the liquid inlet end (4), a plurality of filter elements (11) are fixedly connected between the perforated plate (10) and the collecting tank (5), and a reinforcement ring (17) is inserted and installed between the perforated plate (10) and the filter elements (11), and a cleaning disc (12) is movably installed between the plurality of filter elements (11), the cleaning disc (12) comprising a first disc body (13) and a second disc body (14), the first disc body (13) and the second disc body (14) being movably connected to each other, a plurality of slag collecting covers (15) are fixedly installed on one side of the second disc body (14), and a scraper ring (16) is also movably installed on the second disc body (14) located inside the slag collecting cover (15).
2. A long-acting chemical filtration unit according to claim 1, characterized in that: The screw rod (9) is located inside the collecting tank (5) and is divided into a bare rod, and one end of the screw rod (9) away from the motor (8) is rotatably mounted in a bearing in the middle of the orifice plate (10).
3. A long-acting chemical filtration unit according to claim 1, characterized in that: A storage groove (18) is provided on one side of the first disk body (13), a plurality of first connecting rings (19) are fixedly mounted inside the storage groove (18), a through hole is provided in the storage groove (18) located inside the first connecting ring (19), and an axial hole (20) is also provided in the middle of one side of the storage groove (18).
4. A long-acting chemical filtration unit according to claim 3, characterized in that: A first screw ring (21) is fixedly mounted on one side of the second disk body (14), and a plurality of second connecting rings (22) are fixedly mounted on the second disk body (14) located inside the first screw ring (21). A through hole is also provided on the second disk body (14) located inside the second connecting ring (22). A shaft sleeve (24) is also fixedly mounted on the middle part of one side of the second disk body (14). A plurality of second screw rings (23) are fixedly mounted on the side of the second disk body (14) opposite to the second connecting ring (22). The first screw ring (21) is threadedly connected to the storage groove (18), that is, the second disk body (14) is threadedly connected to one side of the first disk body (13) through the first screw ring (21), and one side of the shaft sleeve (24) is also inserted into the shaft hole (20).
5. A long-acting chemical filtration unit according to claim 4, characterized in that: The second disk body (14) located inside the slag collecting cover (15) is provided with a slag inlet (25), and the slag inlet (25) connects the inner cavity of the slag collecting cover (15) with the wall of the storage tank (18).
6. A long-acting chemical filtration unit according to claim 5, characterized in that: The scraper ring (16) is threadedly connected in the corresponding second screw ring (23).
7. A long-acting chemical filtration unit according to claim 6, characterized in that: The coaxial through holes in the first disk body (13) and the second disk body (14) are respectively inserted and installed on the outside of the corresponding filter element (11), and the scraper ring (16) is also inserted and installed on the outside of the corresponding filter element (11), and the shaft sleeve (24) is threadedly connected to the screw rod (9) through the internal screw hole.