Uniform gluing device for processing heat-seal upper cover tape

By designing a glue coating device for scraping flat plates with elastic pressure and adjustable angles, the problem of uneven thickness of the glue coating layer caused by the fixed position of the scraper in the prior art is solved, and the uniformity and efficient utilization of the glue coating layer are achieved.

CN119634171APending Publication Date: 2025-03-18GUIXI RUOBANG ELECTRONICS SCI & TECH
View PDF 0 Cites 2 Cited by

Patent Information

Application Number
CN202411903925.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

In existing glue coating devices, the scraper is usually fixed, and it is difficult to flexibly adjust the glue thickness or width of the upper cover with glue coating layer on the upper cover, resulting in uneven thickness of the glue coating layer, affecting the heat seal quality and sealing performance.

Method used

A uniform glue coating device for processing heat seal upper cover belt is designed, which is fixed with the connecting rod. The torsion spring provides elastic pressure, so that the scraping plate can flexibly adapt to different glue thicknesses, and the angle of the scraping plate is adjusted through the connecting rod to ensure the uniform thickness of the glue coating layer.

Benefits of technology

Through this device, the thickness uniformity of the glue coating layer on the upper cover is ensured, the quality of glue is improved, the bonding problem caused by uneven glue is avoided, and the glue waste is reduced and the material utilization efficiency is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119634171A_ABST
    Figure CN119634171A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of upper cover tape processing, and discloses a uniform gluing device for heat-seal upper cover tape processing, which comprises a base, an unwinding roller is mounted on one side of the top of the base through a frame body, a plurality of support frames are fixedly connected to one side, close to the support frames, of the top of the base, and a cleaning mechanism is arranged at the end parts of the plurality of support frames. A limiting frame is fixedly connected to the side, close to the supporting frame, of the top of the base, a gluing mechanism is arranged outside the limiting frame, a slicking mechanism is arranged on the side, close to the gluing mechanism, of the bottom of the limiting frame, and an edge scraping mechanism is arranged on the side, close to the slicking mechanism, of the bottom of the limiting frame. And a glue collecting mechanism is arranged on the inner side of the limiting frame. The scraping plate and the connecting rod are fixed, and the torsion spring provides elastic pressure, so that the scraping plate can flexibly adapt to different glue thicknesses and scrape redundant glue, and the thickness uniformity of a gluing layer of the upper cover belt is guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of upper cover tape processing, in particular to a uniform glue coating device for heat-sealed upper cover tape processing. Background Art

[0002] The cover tape is a material widely used in the packaging and protection of electronic and electrical components. It is usually made of plastic, metal or composite materials and has good sealing, flexibility and heat resistance. It is mainly used to cover the surface of electrical components or the position of components in the tray. Through physical protection and sealing, it prevents the components from being polluted and physically damaged by the external environment, while ensuring its stability during transportation, storage and use. Heat-sealing the cover tape is a key process to firmly adhere the cover tape to the components or their substrates. Compared with other bonding methods, heat sealing can form a uniform and firm bonding layer between the cover tape and the substrate through heating and pressure. Gluing is an important link in the heat-sealing cover tape process, which directly determines the bonding effect and sealing performance of the cover tape. By evenly applying glue on the glue layer of the cover tape, it forms a firm bonding layer with the substrate during heat sealing to avoid falling off or displacement due to poor bonding.

[0003] The glue coating devices currently on the market are usually equipped with a glue delivery pump, which transmits the glue to the nozzle or brushing device through a pipeline to ensure that the glue is distributed on the glue coating layer of the upper cover belt, and the glue coating layer is processed with a scraper to ensure the thickness consistency of the glue coating layer.

[0004] The scraper is usually a fixed scraper plate. Since the scraper is fixed in a rigid position, it is difficult to flexibly adjust it according to the glue thickness of the upper cover belt coating or the width of the upper cover plate, resulting in uneven thickness of the glue layer, which in turn affects the heat sealing quality and sealing performance. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a uniform glue coating device for processing a heat-sealed upper cover strip, which solves the problem that the scraper is usually a fixed scraper plate, and since the fixed position of the scraper is rigid, it is difficult to flexibly adjust the glue thickness of the glue layer of the upper cover strip or the width of the upper cover plate, resulting in uneven thickness of the glue layer, thereby affecting the heat-sealing quality and sealing performance.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a uniform glue coating device for heat-sealed cover tape processing, comprising a base, a top side of the base is equipped with a unwinding roller through a frame body, a top side of the base is fixedly connected to a plurality of support frames on a side close to the support frame, a cleaning mechanism is arranged at the ends of the plurality of support frames, a top side of the base is fixedly connected to a limiting frame on a side close to the support frame, a glue coating mechanism is arranged outside the limiting frame, a bottom side of the limiting frame is equipped with a scraping mechanism on a side close to the glue coating mechanism, a bottom side of the limiting frame is equipped with an edge scraping mechanism on a side close to the scraping mechanism, a glue collecting mechanism is arranged inside the limiting frame, the glue collecting mechanism is located at the bottom of the edge scraping mechanism, the scraping mechanism and the glue coating mechanism, a top side of the base is fixedly connected to a mounting frame on a side close to the limiting frame, and a hot air micro-blowing mechanism is arranged outside the mounting frame;

[0007] The scraping mechanism includes a fixed frame, which is fixedly connected to the inner side of the limiting frame, a connecting rod is fixedly connected to the bottom of the fixed frame, both outer ends of the connecting rod are fixedly connected to torsion springs, both outer ends of the connecting rod are rotatably connected to connecting rods, and one end of the two connecting rods that are away from each other is rotatably connected to the inner side of the limiting frame, the outer side of the connecting rod is fixedly connected to one end of the torsion spring, a scraping plate is fixedly connected to the bottom of the connecting rod, and the outer side of the scraping plate is fixedly connected to the outer side of the connecting rod.

[0008] Preferably, the edge scraper mechanism includes a motor, which is mounted on the outside of the limit frame, the output end of the motor is fixedly connected to a bidirectional threaded rod, the outer side of the bidirectional threaded rod is threadedly connected to a moving plate, and the bottom of the moving plate is fixedly connected to a scraper plate.

[0009] Preferably, the glue collecting mechanism comprises a collecting frame, both sides of the outside of the collecting frame are fixedly connected with mounting plates, the inner side of the limiting frame is fixedly connected with two mounting shells, and the mounting plates are plug-fitted with the mounting shells.

[0010] Preferably, locking plates are fixedly connected to the outer sides of the two mounting shells, rotating plates are rotatably connected to the outer sides of the collection frame, the rotating plates are plugged into the locking plates, and a handle is fixedly connected to the side of the collection frame close to the rotating plate.

[0011] Preferably, the cleaning mechanism includes a cleaning box, the cleaning box is fixedly connected to the end of the supporting frame, the inner top wall of the cleaning box is fixedly connected to a fixing plate, the inner top wall of the fixing plate is fixedly connected to a plurality of fastening springs, one end of the fastening spring is fixedly connected to a connecting plate, the bottom of the connecting plate is fixedly connected to a plurality of brushes, and a dust suction assembly is provided on the top of the cleaning mechanism, and the dust suction assembly is used to suck away dust on the brush cleaning cover belt.

[0012] Preferably, the dust suction assembly includes an exhaust fan, which is installed on the top of the cleaning box, and the output end of the exhaust fan is fixedly connected to an output pipe, and the end of the output pipe away from the exhaust fan passes through the inner wall of the cleaning box and extends into the interior thereof, and the input end of the exhaust fan is fixedly connected to an input pipe, and the end of the input pipe away from the exhaust fan is connected to a filter box, and the filter box is connected to an outlet pipe on a side away from the exhaust fan.

[0013] Preferably, a filter plate is installed inside the filter box.

[0014] Preferably, the glue coating mechanism includes a glue storage box, which is installed on the top of the limit frame, and a delivery pump is installed on the top of the glue storage box, the input end of the delivery pump is fixedly connected to a feed pipe, and the end of the feed pipe away from the delivery pump is connected to the glue storage box, the output end of the delivery pump is fixedly connected to a discharge pipe, and the end of the discharge pipe away from the delivery pump is connected to a diversion pipe, the bottom of the diversion pipe is connected to a plurality of soft discharge branch pipes, and the end of the soft discharge branch pipe away from the diversion pipe is connected to the glue discharge pipe, and a cylinder is installed on the inner side of the limit frame, and the telescopic end of the cylinder is fixedly connected to the top of the glue discharge pipe.

[0015] Preferably, the hot air micro-blowing mechanism includes a heating box, which is mounted on the top of the mounting frame, and a plurality of heating wires are installed inside the heating box. The bottom of the heating box is connected to a heat supply pipe, and the end of the heat supply pipe away from the heating box is fixedly connected to a storage pipe, and the bottom of the storage pipe is connected to a plurality of air supply heads, both ends of the outer side of the storage pipe are rotatably connected to the inner side of the mounting frame, one end of the storage pipe is fixedly connected to a gear, and an electric telescopic rod is installed on the side of the mounting frame close to the gear, and the telescopic end of the electric telescopic rod is fixedly connected to a tooth plate, the outer side of the tooth plate is meshed with the gear, and a guide assembly is provided on the outer side of the tooth plate, and the guide assembly is used for guiding the movement of the tooth plate, and the top of the heating box is connected to an air collecting duct, and a fan is installed inside the air collecting duct.

[0016] Preferably, a guide plate is fixedly connected to the outer side of the tooth plate, a guide groove is provided on the outer side of the mounting frame, and the guide plate is slidably connected to the guide groove.

[0017] The present invention provides a uniform glue coating device for heat-sealed cover tape processing, which has the following beneficial effects:

[0018] 1. The present invention fixes the scraper plate with the connecting rod, and the torsion spring provides elastic pressure, so that the scraper plate can flexibly adapt to different glue thicknesses and scrape off excess glue, thereby ensuring the thickness uniformity of the glue layer of the upper cover. The two ends of the connecting rod are rotatably connected to the inner side of the limit frame, and the angle of the scraper plate can be adjusted according to the width of the upper cover and the glue coating requirements to ensure that the glue coating is comprehensive and uniform. The glue coating quality is improved, the bonding problem caused by uneven glue is avoided, the glue waste is reduced, and the material utilization efficiency is improved.

[0019] 2. The present invention adjusts the elastic force of the fixing plate and the fastening spring so that the brush maintains proper contact with the glue layer of the upper cover belt, effectively cleans the dust and impurities in the glue layer, and avoids damage to the material. The exhaust fan forms a negative pressure, and quickly absorbs the dust generated during the cleaning process through the output pipe to ensure high cleaning efficiency. The dust is filtered through the filter plate in the filter box and then discharged into clean air to avoid environmental pollution. The adhesion effect of the glue layer in the subsequent gluing process of the upper cover belt, the quality and cleanliness of the glue layer of the upper cover belt, and the cleanliness of the production environment are guaranteed.

[0020] 3. The present invention quickly generates hot air through the heating wire inside the heating box, and the fan transports the hot air to the heat supply pipe and the storage pipe, and blows out the hot air evenly through multiple air supply heads. The electric telescopic rod drives the tooth plate to move along the guide groove, and the tooth plate meshes with the gear to adjust the angle and position of the storage pipe to ensure that the hot air covers the processing area. The upper cover belt glue layer is micro-blown, so that the upper cover belt glue layer has a uniform and stable glue layer, and the process will not be difficult due to excessive moisture of the glue.

[0021] 4. The present invention drives the bidirectional threaded rod to rotate through a motor, so that the moving plate moves along the axis of the threaded rod, and drives the scraper plate to adjust its position. The scraper plate fits the edge of the upper cover belt, and efficiently scrapes off excess glue during the gluing process, ensuring the accuracy of the gluing width and the neatness of the edge. It effectively avoids the diffusion and contamination of excess glue to the non-gluing area, and improves the processing quality.

[0022] 5. The present invention allows excess glue to naturally fall into the collection frame, and through the flexible cooperation between the rotating plate and the locking plate, it can be quickly unlocked and the mounting plate can be conveniently extracted through the handle to complete the centralized collection and cleaning of glue. The recycled glue is processed and then enters the glue storage box again for recycling, which effectively reduces the waste of glue and improves the utilization rate of raw materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A perspective view of the present invention;

[0024] Figure 2 It is a schematic diagram of the limit frame structure of the present invention;

[0025] Figure 3 It is a schematic diagram of the gluing mechanism of the present invention;

[0026] Figure 4 It is a schematic diagram of the fixing rod structure of the present invention;

[0027] Figure 5 It is a schematic diagram of the handle structure of the present invention;

[0028] Figure 6 It is a schematic diagram of the structure of the scraping mechanism of the present invention;

[0029] Figure 7 It is a schematic diagram of the structure of the scraping mechanism of the present invention;

[0030] Figure 8 It is a structural schematic diagram of the glue collection mechanism of the present invention;

[0031] Fig. 9 It is a schematic diagram of the cleaning mechanism structure of the present invention;

[0032] Fig.10 It is a schematic diagram of the connecting plate structure of the present invention;

[0033] Fig.11 It is a schematic diagram of the internal structure of the filter box of the present invention;

[0034] Fig.12 It is a schematic diagram of the structure of the hot air micro-blowing mechanism of the present invention;

[0035] Fig.13 For the present invention Fig.12 A in the enlarged view;

[0036] Fig.14 It is a schematic diagram of the internal structure of the heating box of the present invention.

[0037] Among them, 1. base; 2. unwinding roller; 3. support frame; 4. cleaning mechanism; 401. cleaning box; 402. fixing plate; 403. fastening spring; 404. connecting plate; 405. brush; 406. exhaust fan; 407. output pipe; 408. input pipe; 409. filter box; 4010. air outlet pipe; 4011. filter plate; 5. glue coating mechanism; 501. glue storage box; 502. delivery pump; 503. feed pipe; 504. discharge pipe; 505. shunt pipe; 506. soft discharge branch pipe; 507. glue discharge pipe; 508. cylinder; 6. scraping mechanism; 601. fixing frame; 602. connecting rod; 603. connecting rod; 604. torsion spring Spring; 605, scraper plate; 7, edge scraper mechanism; 701, motor; 702, two-way threaded rod; 703, moving plate; 704, scraper plate; 8, glue collecting mechanism; 801, collecting frame; 802, handle; 803, mounting plate; 804, mounting shell; 805, locking plate; 806, rotating plate; 9, hot air micro-blowing mechanism; 901, heating box; 902, heating wire; 903, heat supply pipe; 904, storage pipe; 905, air supply head; 906, gear; 907, tooth plate; 908, electric telescopic rod; 909, guide plate; 9010, guide groove; 9011, air collecting pipe; 9012, fan; 10, mounting frame; 11, limit frame. DETAILED DESCRIPTION

[0038] The following will be combined with the drawings in the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0039] See also Figure 1-Figure 14The embodiment of the present invention provides a uniform glue coating device for processing a heat-sealed upper cover tape, comprising a base 1, and a reel 2 is installed on one side of the top of the base 1 through a frame body. The reel 2 is used to support and place the upper cover tape to be processed, which is convenient for the continuous output of the material and improves the work efficiency. A plurality of support frames 3 are fixedly connected to one side of the top of the base 1 close to the support frame 3, and the support frame 3 provides an installation position for a cleaning mechanism 4, which provides a reliable operating basis for cleaning the upper cover tape. A cleaning mechanism 4 is provided at the end of the plurality of support frames 3, and the cleaning mechanism 4 effectively removes dust and impurities from the glue layer of the upper cover tape by combining a brush 405 and a dust collection component, thereby ensuring the adhesive layer adhesion effect of the subsequent glue coating link. A limiting frame 11 is fixedly connected to one side of the top of the base 1 close to the support frame 3, which provides an installation position for a glue coating mechanism 5, a scraping mechanism 6, an edge scraping mechanism 7, and a glue collection mechanism 8. A glue coating mechanism 5 is provided on the outside of the limiting frame 11 to evenly coat the glue on the glue layer of the upper cover tape. A scraping mechanism 6 is provided on one side of the bottom of the limiting frame 11 near the gluing mechanism 5, and an edge scraping mechanism 7 is provided on one side of the bottom of the limiting frame 11 near the scraping mechanism 6. The excess glue is flexibly scraped off through an elastic adjustment device to ensure that the thickness of the glue layer is consistent, thereby improving the quality of gluing. A glue collecting mechanism 8 is provided on the inner side of the limiting frame 11. The glue collecting mechanism 8 can collect excess glue during the gluing process, reduce glue waste and reduce production costs through recycling. The glue collecting mechanism 8 is located at the bottom of the edge scraping mechanism 7, the scraping mechanism 6 and the gluing mechanism 5. The glue collecting mechanism 8 receives the glue processed by these components to achieve efficient recycling and reuse. A mounting frame 10 is fixedly connected to one side of the top of the base 1 near the limiting frame 11. The mounting frame 10 is used to stably support the hot air micro-blowing mechanism 9, providing the necessary installation conditions for the drying process of the equipment. A hot air micro-blowing mechanism 9 is arranged outside the mounting frame 10 to micro-blow the glue layer of the upper cover belt, so that the glue layer of the upper cover belt has a uniform and stable glue layer, and the process will not be difficult due to excessive moisture of the glue.

[0040] The scraping mechanism 6 includes a fixed frame 601, which is fixedly connected to the inner side of the limit frame 11, and the fixed frame 601 provides an installation position for the connecting rod 602. The bottom of the fixed frame 601 is fixedly connected with a connecting rod 602, and the connecting rod 602 provides a stable installation foundation for the scraping plate 605. The outer ends of the connecting rod 602 are fixedly connected with torsion springs 604, so that the scraping plate 605 can adjust the contact force with the upper cover belt according to actual needs, so as to adapt to the surface characteristics of glue or materials of different thicknesses. The outer ends of the connecting rod 602 are rotatably connected with a connecting rod 603, and the two connecting rods 603 are rotatably connected to the inner side of the limit frame 11 at one end away from each other, which ensures that the scraping mechanism 6 has certain flexibility and stability during operation, and can be fine-tuned according to the actual glue coating width and process requirements. The outer side of the connecting rod 603 is fixedly connected to one end of the torsion spring 604, and the elastic force characteristics of the spring are used to provide a uniform pressure distribution for the scraping plate 605, avoiding the thickness deviation of the glue coating layer caused by uneven pressure. The bottom of the connecting rod 602 is fixedly connected with a scraper plate 605, and the outer side of the scraper plate 605 is fixedly connected to the outer side of the connecting rod 603. The scraper plate 605 fits the surface of the upper cover belt. The flexible connection of the connecting rod 603 ensures that the scraper plate 605 can adapt to different angles and pressure changes, thereby achieving refined processing of the glue coating surface.

[0041] See also Figure 4 , Figure 5 and Figure 7 The edge scraper mechanism 7 includes a motor 701, which is installed on the outside of the limit frame 11. The motor 701 serves as a driving device to provide a power source for the entire scraper mechanism. It is installed on the outside of the limit frame 11 for easy maintenance and operation. The output end of the motor 701 is fixedly connected with a bidirectional threaded rod 702, and the outer side of the bidirectional threaded rod 702 is threadedly connected with a moving plate 703. The bottom of the moving plate 703 is fixedly connected with a scraper plate 704. The bidirectional threaded rod 702 can realize bidirectional adjustment of the moving plate 703 through the rotation of the motor 701, which increases the flexibility of the scraper plate 704 and ensures that the scraper plate 704 can accurately process the edge of the material to adapt to the upper cover tapes of different widths and specifications. The scraper plate 704 directly adheres to the edge of the material to scrape off excess glue. Its fixed connection with the moving plate 703 provides stability and reliability, can effectively remove excess glue on the edge, keep the edge of the material clean, and avoid glue contamination of the non-glue-coated area, thereby improving product quality.

[0042] See also Figure 3 , Figure 4 , Figure 5 and Figure 8The glue collection mechanism 8 includes a collection frame 801, which is used to collect excess glue during the gluing process, avoid glue waste and equipment pollution, and provide basic conditions for the recycling of glue and environmental cleaning. The outer sides of the collection frame 801 are fixedly connected with mounting plates 803. The mounting plates 803 provide a convenient interface for the fixing and disassembly of the collection frame 801. The symmetrical design on both sides ensures the stability of the collection frame 801 during installation. The inner side of the limiting frame 11 is fixedly connected with two mounting shells 804. The mounting shells 804 are used as accessories for fixing the collection frame 801 and are used in conjunction with the mounting plates 803 to form a firm mounting structure, while providing operational convenience for the rapid disassembly of the collection frame 801. The mounting plate 803 is plugged into the mounting shell 804, which is convenient for rapid installation and disassembly, does not require complicated tools or operations, and at the same time ensures the reliability of the connection, making the replacement and cleaning of the collection frame 801 more efficient.

[0043] See also Figure 5 and Figure 8 The outer sides of the two mounting shells 804 are fixedly connected with locking plates 805, and the outer sides of the collection frame 801 are rotatably connected with rotating plates 806. The rotating plates 806 are plugged into the locking plates 805. The locking plates 805 provide additional fixing guarantees. The plugging and matching with the rotating plates 806 can firmly fix the collection frame 801 on the mounting shell 804 to prevent it from falling off or loosening due to vibration or external force during operation. The collection frame 801 is fixedly connected with a handle 802 near the rotating plate 806. The handle 802 provides a clear position for the operator to pull out and install the collection frame 801, reducing the trouble of bare-handed operation and the risk of misoperation.

[0044] See also Figure 1 , Figure 2 , Fig. 9 , Fig.10 and Fig.11The cleaning mechanism 4 includes a cleaning box 401, which is fixedly connected to the end of the support frame 3. The position of the cleaning box 401 ensures that the fixed plate 402, the dust collection component, etc. provide an installation position. The inner top wall of the cleaning box 401 is fixedly connected with a fixed plate 402, and the fixed plate 402 provides a stable support foundation for the installation of the spring and the brush 405. The inner top wall of the fixed plate 402 is fixedly connected with a plurality of fastening springs 403, and the fastening springs 403 provide elastic pressure, so that the brush 405 can adapt to the different heights or fluctuations of the surface of the upper cover belt, realize flexible contact, effectively clean the dust and impurities on the surface, and ensure that the cleaning process is more comprehensive and efficient. One end of the fastening spring 403 is fixedly connected with a connecting plate 404, and the connecting plate 404 evenly transmits the pressure of the spring to the brush 405, ensuring that the cleaning pressure is evenly distributed, avoiding uneven cleaning or missed cleaning, and further improving the cleaning quality. A plurality of brushes 405 are fixedly connected to the bottom of the connecting plate 404. The brushes 405 directly contact the rubber coating layer of the upper cover, and effectively clean dust and impurities by using appropriate pressure provided by the spring.

[0045] See also Figure 1 , Figure 2 , Fig. 9 and Fig.11 The top of the cleaning mechanism 4 is provided with a dust collection component, which is used to suck away the dust on the cover tape cleaned by the brush 405, and can remove the dust and impurities generated by the brush 405 in real time to prevent them from falling on the cover tape surface again, thereby improving the cleaning efficiency and cleanliness. The dust collection component includes an exhaust fan 406, which is installed on the top of the cleaning box 401. The exhaust fan 406 is the core driving device of the dust collection component. Through the top installation design, it not only saves equipment space, but also can quickly form negative pressure, and timely suck away the dust generated during the cleaning process to prevent dust from spreading into the environment. The output end of the exhaust fan 406 is fixedly connected with an output pipe 407, and the end of the output pipe 407 away from the exhaust fan 406 passes through the inner wall of the cleaning box 401 and extends to the inside thereof. The output pipe 407 ensures that the dust collection channel goes deep into the cleaning box 401, effectively covers the cleaning area of ​​the brush 405, and can directly suck away the dust. The input end of the exhaust fan 406 is fixedly connected to an input pipe 408, which is connected to the filter system to form a complete air circulation path. The end of the input pipe 408 away from the exhaust fan 406 is connected to a filter box 409, and the side of the filter box 409 away from the exhaust fan 406 is connected to an outlet pipe 4010. A filter plate 4011 is installed inside the filter box 409. The filter box 409 can collect the transmitted dust and impurities and filter them through the filter plate 4011 to avoid direct dust discharge and environmental pollution. The outlet pipe 4010 provides an exhaust channel for the filtered clean air to ensure that the treated air can be safely discharged.

[0046] See also Figure 1-Figure 5The glue coating mechanism 5 includes a glue storage box 501, which is installed on the top of the limit frame 11. The glue storage box 501 provides a storage space for glue for the glue coating mechanism 5. It is installed on the top of the limit frame 11, so that the glue delivery path is shorter and more direct, effectively reducing the loss of glue during the transmission process and improving the glue coating efficiency. A delivery pump 502 is installed on the top of the glue storage box 501. The delivery pump 502 provides a stable glue delivery power for the glue coating system through its uniform output function. The input end of the delivery pump 502 is fixedly connected with a feed pipe 503. The feed pipe 503 is connected to the glue storage box 501 to transfer the glue from the storage area to the delivery pump 502, forming an input path for the glue. The end of the feed pipe 503 away from the delivery pump 502 is connected to the glue storage box 501. The design of the feed pipe 503 ensures the close connection between the glue storage box 501 and the delivery pump 502, constructs an efficient glue delivery channel, and reduces the resistance or loss during the transmission process. The output end of the delivery pump 502 is fixedly connected with a discharge pipe 504, which provides a channel for the output of glue, and transmits the pressurized glue of the delivery pump 502 to the diverter pipe 505, thus realizing the key transition of glue from storage to distribution. The end of the discharge pipe 504 away from the delivery pump 502 is connected with a diverter pipe 505, which distributes the glue output by the delivery pump 502 to multiple soft discharge branches 506 through the connection with the discharge pipe 504, effectively realizing the multi-point diversion supply of glue and improving the coverage and efficiency of glue coating. The bottom of the diverter pipe 505 is connected with multiple soft discharge branches 506, which can adapt to the glue coating needs at different positions and angles through flexible structural design, avoiding the restrictions or interference caused by hard pipelines, thereby improving the flexibility and adaptability of the glue coating process. One end of the soft discharge branch pipe 506 away from the shunt pipe 505 is connected to a glue discharge pipe 507. The soft discharge branch pipe 506 accurately delivers glue to the glue coating position through the connection with the glue discharge pipe 507, ensuring the accuracy and uniformity of the glue coating process, reducing glue waste and improving the glue coating quality. A cylinder 508 is installed on the inner side of the limit frame 11, and the telescopic end of the cylinder 508 is fixedly connected to the top of the glue discharge pipe 507. The cylinder 508 provides the glue discharge pipe 507 with dynamic adjustment capability in the vertical direction, and can adjust the height and position of the glue discharge pipe 507 according to processing requirements, ensuring that the glue can evenly cover the material surface, and improving the accuracy of glue coating.

[0047] See also Figure 1 , Figure 2 , Fig.12 , Fig.13 and Fig.14The hot air micro-blowing mechanism 9 includes a heating box 901, which is installed on the top of the mounting frame 10. The fixed installation position of the heating box 901 ensures the stability and accuracy of the hot air supply system. A plurality of heating wires 902 are installed inside the heating box 901. These heating wires 902 can quickly generate high-temperature hot air, provide a continuous and efficient heat source, and provide a basic guarantee for the rapid drying of the rubber coating layer. The bottom of the heating box 901 is connected to a heat supply pipe 903, and the hot air is evenly transported to the downstream area through the heat supply pipe 903, ensuring that the transmission of the hot air is efficient and stable, and avoiding the influence of uneven temperature on the drying effect. A storage pipe 904 is fixedly connected to one end of the heat supply pipe 903 away from the heating box 901. The design of the storage pipe 904 increases the capacity and adjustment capacity of the hot air, ensuring that the hot air is fully homogenized before entering the working area. The bottom of the storage tube 904 is connected to a plurality of air supply heads 905, which can evenly distribute hot air to the processing area, ensure the comprehensive coverage of the glue coating material, and effectively improve the uniformity and efficiency of the drying effect. Both ends of the outer side of the storage tube 904 are rotatably connected to the inner side of the mounting frame 10, and the storage tube 904 can adjust the position and angle according to demand. One end of the storage tube 904 is fixedly connected to a gear 906, and the gear 906 provides a stable power transmission for the angle adjustment of the storage tube 904. The mounting frame 10 is installed with an electric telescopic rod 908 on the side close to the gear 906. The telescopic end of the electric telescopic rod 908 is fixedly connected to a tooth plate 907, and the outer side of the tooth plate 907 is meshed with the gear 906. The electric telescopic rod 908 is telescopic to drive the tooth plate 907 to move, and the tooth plate 907 converts the linear motion of the electric telescopic rod 908 into the rotational motion of the gear 906, realizing efficient force transmission, while ensuring the smoothness and precision of the adjustment action. The top of the heating box 901 is connected to an air collecting duct 9011, and a fan 9012 is installed inside the air collecting duct 9011. The air collecting duct 9011 provides a continuous air source for the heating box 901. By connecting the fan 9012, a stable air input is achieved. The fan 9012 provides a strong airflow for the heating box 901, ensuring smooth air flow and sufficient heating.

[0048] See also Figure 12-13 A guide assembly is provided on the outer side of the tooth plate 907. The guide assembly is used to guide the movement of the tooth plate 907, providing a stable track for the movement of the tooth plate 907 to prevent deviation or shaking during operation. A guide plate 909 is fixedly connected to the outer side of the tooth plate 907. A guide groove 9010 is provided on the outer side of the mounting frame 10. The guide plate 909 is slidably connected to the guide groove 9010. The guide plate 909 is slidably connected to the guide groove 9010. By limiting the movement direction of the tooth plate 907, it is ensured that the meshing of the tooth plate 907 and the gear 906 is always accurate, so that the angle adjustment of the storage tube 904 is more accurate and reliable.

[0049] Working principle: The upper cover belt on the unwinding roller 2 is pulled out, and passes through the inside of the cleaning box 401, the bottom of the glue outlet pipe 507, the bottom of the scraper plate 605, between the two scraper plates 704, the bottom of the air supply head 905, and is connected with the components of the subsequent process.

[0050] The fixing plate 402 inside the cleaning box 401 provides downward pressure through the tightening spring 403, so that the multiple brushes 405 contact the rubber layer of the upper cover belt, and the brushes 405 clean the dust and impurities on the rubber layer of the material. The elastic force of the spring ensures that the brushes 405 maintain appropriate contact strength with the material and will not damage the rubber layer of the upper cover belt. At the same time, the exhaust fan 406 is started, and the exhaust fan 406 generates negative pressure, and the dust cleaned by the brushes 405 is sucked into the cleaning box 401 through the output pipe 407. The dust is intercepted by the filter plate 4011 of the filter box 409, and the clean air is discharged through the outlet pipe 4010, thereby keeping the working environment clean.

[0051] By starting the delivery pump 502, the delivery pump 502 draws glue from the glue storage box 501 and transmits it to the discharge pipe 504 through the feed pipe 503. The diverter pipe 505 distributes the glue output by the delivery pump 502 to multiple soft discharge branch pipes 506. The flexibility of these soft discharge branch pipes 506 makes the glue discharge range adjustable to avoid affecting the glue coating effect due to the rigidity of the pipeline. The soft discharge branch pipe 506 transports the glue to the glue discharge pipe 507. The glue discharge pipe 507 is controlled by the cylinder 508 to move up and down. The cylinder 508 adjusts the distance between the glue coating pipe and the upper cover belt through the telescopic end to ensure uniform glue coating and comprehensive coverage.

[0052] The scraper plate 605 is fixed by the connecting rod 602 and contacts the glue layer of the upper cover plate. The torsion spring 604 provides adjustable pressure so that the scraper plate 605 can adapt to different glue thicknesses and scrape off excess glue to ensure consistent glue thickness. The two ends of the connecting rod 603 are rotatably connected to the inner side of the limit frame 11. The angle of the scraper plate 605 is adjusted according to the width of the cover plate and the glue thickness to ensure uniform glue coating.

[0053] By starting the motor 701, the motor 701 drives the bidirectional threaded rod 702 to rotate. Through the bidirectional design of the bidirectional threaded rod 702, the movable plate 703 is moved along the axial direction of the bidirectional threaded rod 702, thereby driving the scraper plate 704 to move, and then the scraper plate 704 is attached to the edge of the upper cover belt. When applying glue, when the upper cover belt passes through the scraper plate 704, excess glue is scraped off to ensure the width of the glue and the neatness of the edge, and to avoid excess glue from contaminating other parts.

[0054] The glue coating mechanism 5 evenly coats the glue on the glue coating layer of the upper cover belt through the glue outlet pipe 507. Some excess glue cannot adhere due to the error in the coating amount or the overflow of the edge of the material. The excess glue is scraped off the glue coating layer of the upper cover belt by the scraper plate 605 and the scraper plate 704. The glue naturally falls into the collection frame 801 due to gravity. The rotating plate 806 is rotated to unlock the rotating plate 806 and the locking plate 805. Then, the handle 802 is pulled to pull the mounting plate 803 out of the mounting shell 804, and then the glue in the collection frame 801 is collected. The recycled glue can be processed and then enter the glue storage box 501 again, so as to be recycled, thereby reducing glue waste, improving the utilization rate of raw materials, and reducing production costs.

[0055] After the heating wire 902 inside the heating box 901 is energized, it is quickly heated to generate hot air. After the fan 9012 is energized and heated, the heated air is sent to the heat supply pipe 903. The heat supply pipe 903 sends the heated air to the storage tube 904. Then the storage tube 904 is connected to multiple air supply heads 905 to blow out hot air evenly. It is started by the electric telescopic rod 908. The electric telescopic rod 908 drives the tooth plate 907 to move, so that the outer guide plate 909 of the tooth plate 907 moves along the guide groove 9010. The tooth plate 907 is meshed with the gear 906, and the angle and position of the storage tube 904 are adjusted to make the hot air cover the processing area, and the upper cover belt glue layer is slightly blown, so that the upper cover belt glue layer has a uniform and stable glue layer, and the process will not be difficult due to the glue being too wet.

[0056] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A uniform glue coating device for heat-sealed cover tape processing, comprising a base (1), characterized in that: A reeling roller (2) is installed on one side of the top of the base (1) through a frame body; a plurality of support frames (3) are fixedly connected to one side of the top of the base (1) close to the support frame (3); cleaning mechanisms (4) are arranged at the ends of the plurality of support frames (3); a limiting frame (11) is fixedly connected to one side of the top of the base (1) close to the support frame (3); a gluing mechanism (5) is arranged on the outside of the limiting frame (11); a scraper (5) is arranged on the bottom of the limiting frame (11) close to the gluing mechanism (5); The bottom of the limiting frame (11) is provided with an edge scraping mechanism (7) on one side close to the scraping mechanism (6), the inner side of the limiting frame (11) is provided with a glue collecting mechanism (8), the glue collecting mechanism (8) is located at the bottom of the edge scraping mechanism (7), the scraping mechanism (6) and the glue coating mechanism (5), the top of the base (1) is fixedly connected with a mounting frame (10) on one side close to the limiting frame (11), and the outside of the mounting frame (10) is provided with a hot air micro-blowing mechanism (9); The scraping mechanism (6) comprises a fixing frame (601), wherein the fixing frame (601) is fixedly connected to the inner side of the limiting frame (11), a connecting rod (602) is fixedly connected to the bottom of the fixing frame (601), both outer ends of the connecting rod (602) are fixedly connected to torsion springs (604), both outer ends of the connecting rod (602) are rotatably connected to connecting rods (603), one end of the two connecting rods (603) that are away from each other is rotatably connected to the inner side of the limiting frame (11), the outer side of the connecting rod (603) is fixedly connected to one end of the torsion spring (604), the bottom of the connecting rod (602) is fixedly connected to a scraping plate (605), and the outer side of the scraping plate (605) is fixedly connected to the outer side of the connecting rod (603).

2. A uniform glue coating device for heat-sealed cover tape processing according to claim 1, characterized in that: The edge scraper mechanism (7) comprises a motor (701), the motor (701) is mounted on the outside of the limiting frame (11), the output end of the motor (701) is fixedly connected to a bidirectional threaded rod (702), the outer side of the bidirectional threaded rod (702) is threadedly connected to a moving plate (703), and the bottom of the moving plate (703) is fixedly connected to a scraper plate (704).

3. The uniform glue coating device for heat-sealed cover tape processing according to claim 1, characterized in that: The glue collection mechanism (8) comprises a collection frame (801), both sides of the outside of the collection frame (801) are fixedly connected with mounting plates (803), the inner side of the limiting frame (11) is fixedly connected with two mounting shells (804), and the mounting plates (803) are plug-fitted with the mounting shells (804).

4. The uniform glue coating device for heat-sealed cover tape processing according to claim 3, characterized in that: The outer sides of the two mounting shells (804) are fixedly connected with locking plates (805), the outer sides of the collection frame (801) are rotatably connected with rotating plates (806), the rotating plates (806) are plugged into and matched with the locking plates (805), and the collection frame (801) is fixedly connected with a handle (802) on one side close to the rotating plate (806).

5. The uniform glue coating device for heat-sealed cover tape processing according to claim 1, characterized in that: The cleaning mechanism (4) comprises a cleaning box (401), the cleaning box (401) is fixedly connected to the end of the support frame (3), the inner top wall of the cleaning box (401) is fixedly connected to a fixing plate (402), the inner top wall of the fixing plate (402) is fixedly connected to a plurality of fastening springs (403), one end of the fastening spring (403) is fixedly connected to a connecting plate (404), the bottom of the connecting plate (404) is fixedly connected to a plurality of brushes (405), and a dust suction component is arranged on the top of the cleaning mechanism (4), and the dust suction component is used to suck away the dust on the cover tape cleaned by the brush (405).

6. A uniform glue coating device for heat-sealed cover tape processing according to claim 5, characterized in that: The dust collection assembly comprises an exhaust fan (406), wherein the exhaust fan (406) is installed on the top of the cleaning box (401), and the output end of the exhaust fan (406) is fixedly connected to an output pipe (407), and the end of the output pipe (407) away from the exhaust fan (406) passes through the inner wall of the cleaning box (401) and extends into the interior thereof, and the input end of the exhaust fan (406) is fixedly connected to an input pipe (408), and the end of the input pipe (408) away from the exhaust fan (406) is connected to a filter box (409), and the side of the filter box (409) away from the exhaust fan (406) is connected to an air outlet pipe (4010).

7. The uniform glue coating device for heat-sealed cover tape processing according to claim 6, characterized in that: A filter plate (4011) is installed inside the filter box (409).

8. The uniform glue coating device for heat-sealed cover tape processing according to claim 1, characterized in that: The glue coating mechanism (5) comprises a glue storage box (501), the glue storage box (501) is installed on the top of the limiting frame (11), a delivery pump (502) is installed on the top of the glue storage box (501), an input end of the delivery pump (502) is fixedly connected to a feed pipe (503), an end of the feed pipe (503) away from the delivery pump (502) is connected to the glue storage box (501), and an output end of the delivery pump (502) is fixedly connected to a discharge pipe (503). 4), one end of the discharge pipe (504) away from the delivery pump (502) is connected to a shunt pipe (505), the bottom of the shunt pipe (505) is connected to a plurality of soft discharge branch pipes (506), one end of the soft discharge branch pipe (506) away from the shunt pipe (505) is connected to a rubber discharge pipe (507), a cylinder (508) is installed on the inner side of the limit frame (11), and the telescopic end of the cylinder (508) is fixedly connected to the top of the rubber discharge pipe (507).

9. The uniform glue coating device for heat-sealed cover tape processing according to claim 1, characterized in that: The hot air micro-blowing mechanism (9) comprises a heating box (901), the heating box (901) is mounted on the top of the mounting frame (10), a plurality of heating wires (902) are mounted inside the heating box (901), a heat supply pipe (903) is connected to the bottom of the heating box (901), an end of the heat supply pipe (903) away from the heating box (901) is fixedly connected to a storage pipe (904), a plurality of air supply heads (905) are connected to the bottom of the storage pipe (904), both ends of the storage pipe (904) are rotatably connected to the inner side of the mounting frame (10), and the storage pipe (90 4) is fixedly connected to one end thereof with a gear (906), an electric telescopic rod (908) is installed on the side of the mounting frame (10) close to the gear (906), the telescopic end of the electric telescopic rod (908) is fixedly connected to a toothed plate (907), the outer side of the toothed plate (907) is meshed with the gear (906), a guide assembly is arranged on the outer side of the toothed plate (907), and the guide assembly is used for guiding the movement of the toothed plate (907), the top of the heating box (901) is connected to an air collecting duct (9011), and a fan (9012) is installed inside the air collecting duct (9011).

10. The uniform glue coating device for heat-sealed cover tape processing according to claim 9, characterized in that: A guide plate (909) is fixedly connected to the outer side of the tooth plate (907), a guide groove (9010) is provided on the outer side of the mounting frame (10), and the guide plate (909) is slidably connected to the guide groove (9010).

Citation Information

Cited By

  • Base cloth gluing device for artificial turf production

    CN120885397A

  • A base cloth gluing device for artificial turf production

    CN120885397B