A buckling device
By designing a clamping device including expansion assembly and pushing assembly, the problem of damage risk and low efficiency of manual operation plug insertion in suspended packaging is solved, and the film packaging process is automated and precisely positioned.
Patent Information
- Application Number
- CN202111639012.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-29
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2041-12-29
AI Technical Summary
In the existing film packaging technology, manual operation of plug insertion into the core during suspension packaging has a risk of damage and is inefficient.
A snap device is designed, including a snap frame, a fixing plate, a clamp fixing assembly, a first plug mounting shaft, an expansion assembly and a pushing assembly. The through hole and the rolling core are positioned through the expansion assembly. The pushing assembly drives the plug mounting shaft to move in the left and right directions to realize automated plug insertion.
It improves the efficiency during the film packaging process, reduces the risk of damage to the film roll, and realizes accurate positioning and fine-tuning of the film roll to ensure smooth insertion of the plug.
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Figure CN114148590B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of film packaging, in particular to a buckle device. Background Art
[0002] In the field of film coil packaging, the existing packaging methods mainly include vertical packaging, horizontal packaging and suspension packaging.
[0003] During the packaging and transportation process, vertical packaging of the packaging film material will cause the end surface of the film to be compressed and flanging, while horizontal packaging will cause the side of the film roll 62 to be directly in contact and compressed, which will cause the film to be compressed and deformed, affecting the subsequent processing quality.
[0004] Therefore, if Figure 1 As shown, for some films with higher quality requirements, it is generally necessary to use suspension packaging, a packaging process that has only appeared in recent years. Suspension packaging is to place support clamps 63 on both ends of the film roll 62, open a through hole 61 in the middle of the support clamp 63, so that the core of the film roll 62 can pass through the through hole 61, and insert a plug 64 on the core. The support clamp 63 is mostly rectangular and can be placed vertically. The support clamps 63 are tied with plastic steel belts. After the packaging is completed, the film roll 62 is suspended between the two clamps. Figure 2 , Figure 3 As shown, after the film roll is installed with the plug 64 , the plug 64 is inserted into the roll core, and the supporting clamp 63 is pressed by the plug 64 .
[0005] In the prior art, the plug and the clamp are generally fastened to the film roll by manually operating an overhead crane to hang the supporting clamp 63, and the plug is inserted into the roll core by knocking. This method is easy to cause damage to the film roll, and the efficiency of manual operation is relatively low. Summary of the invention
[0006] The technical problem to be solved by the present invention is to solve at least one of the technical problems mentioned above.
[0007] The solution of the present invention to solve its technical problem is:
[0008] The camming assembly is configured to move the first end of the support leg of the vehicle frame to the left of the support leg and the second end of the support leg is configured to move the first end of the support leg toward the support frame, the second end of the support leg is configured to move the first end of the support leg toward the support frame.
[0009] As a further improvement of the above technical solution, the clamp plate fixing assembly includes a plurality of suction cups arranged on the right side surface of the fixing plate, and the suction cups are used for adsorbing and supporting the clamp plate.
[0010] As a further improvement of the above technical solution, an avoidance hole is opened on the fixing plate, and the avoidance hole is used for the first plug installation shaft to pass through.
[0011] As a further improvement of the above technical solution, a cavity is opened in the first plug installation shaft, the expansion assembly is arranged in the cavity, a plurality of openings are opened on the side of the first plug installation shaft, the openings extend radially along the first plug installation shaft, the openings are connected to the cavity, and the expansion assembly extends out from the openings.
[0012] As a further improvement of the above technical solution, the expansion assembly includes a pusher fixedly connected to the first plug mounting shaft, a push shaft arranged in the cavity and a plurality of clamping blocks arranged on the push shaft, the movable part of the pusher is fixedly connected to the push shaft, the clamping block is arranged in the opening, the clamping block slides with the opening, the opening and the clamping block are arranged one by one, a plurality of slots are opened on the push shaft, the depth of the slots gradually decreases from right to left, the inner wall of the slot is provided with a raised rib, the extension direction of the raised rib is arranged along the extension direction of the depth of the slot, the raised rib and the slot are respectively matched with the clamping block in a concave and convex manner, the clamping block and the slot are slidably matched, and the clamping block slides with the raised rib.
[0013] As a further improvement of the above technical solution, an inclined surface is arranged on the end surface of the clamping jaw block away from the axis of the first plug installation shaft, and the height of the inclined surface gradually increases from right to left.
[0014] As a further improvement of the above technical solution, a flange is provided on the first plug mounting shaft, and the flange is used to resist the plug arranged on the first plug mounting shaft, and the opening is arranged on the right side of the flange.
[0015] As a further improvement of the above technical solution, the pusher is a first servo electric cylinder or a servo push rod.
[0016] As a further improvement of the above technical solution, the right end face of the first plug mounting shaft is provided with a second plug mounting shaft, the outer diameter of the second plug mounting shaft is smaller than the outer diameter of the first plug mounting shaft, and the second plug mounting shaft is used to install the plug.
[0017] As a further improvement of the above technical solution, the snap-fit frame includes a main frame and a sleeve fixed on the main frame, the fixed plate is fixedly connected to the sleeve through a transition frame, and the first plug installation shaft slides along the left and right directions through a bearing to cooperate with the sleeve.
[0018] As a further improvement of the above technical solution, the pushing assembly includes a second servo electric cylinder fixed on the snap-fit frame and a pushing plate connected to the movable part of the second servo electric cylinder, and the pushing plate is fixedly connected to the first plug mounting shaft.
[0019] The beneficial effect of the present invention is that when in use, the user can first place the plug on the first plug mounting shaft, so that the first plug mounting shaft passes through the through hole on the supporting splint, and the through hole is tensioned by the expansion of the expansion component, so as to realize the positioning of the through hole, and the first mounting plug is driven to move in the left and right directions by the pushing component, and the relative position of the splint fixing component and the first mounting plug is adjusted, so that the supporting splint is fixed by the splint fixing component. After fixing the supporting splint, the expansion component loosens the through hole, and the user can move the film roll to the left relative to the first plug mounting shaft, so that the first plug mounting shaft is inserted into the roll core, and then the expansion component expands again to realize the positioning of the roll core of the film roll, and fine-tune the film roll to realize centering, ensure that the through hole on the supporting splint and the center of the roll core are concentric, so that the plug on the first plug mounting shaft can be smoothly inserted into the through hole and the roll core to achieve buckling. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly describes the drawings required for use in the description of the embodiments. Obviously, the drawings described are only part of the embodiments of the present invention, not all of the embodiments, and those skilled in the art can also obtain other design solutions and drawings based on these drawings without creative work.
[0021] Figure 1It is an exploded view of the packaging structure of the suspension packaging referred to in the background technology of the present invention;
[0022] Figure 2 It is a cross-sectional view of a plug, a supporting clamp, and a film roll buckled together under one specification of the present invention;
[0023] Figure 3 It is a cross-sectional view of a plug, a supporting clamp, and a film roll buckled together under one specification of the present invention;
[0024] Figure 4 The axonometric Figure 1 ;
[0025] Figure 5 It is a cross-sectional structural schematic diagram of the present invention;
[0026] Figure 6 The axonometric Figure 2 ;
[0027] Figure 7 It is an axonometric diagram of the matching of the clamping jaw block and the push shaft of the present invention.
[0028] In the accompanying drawings: 7-fixed plate, 70-avoidance hole, 8-suction cup, 9-first plug mounting shaft, 90-opening, 91-flange, 10-expansion assembly, 101-pusher, 102-clamping claw block, 103-push shaft, 1031-slot, 1032-raised rib, 011-push assembly, 0111-second servo electric cylinder, 0112-push plate, 012-second plug mounting shaft, 013-snap-fit frame, 0131-main frame, 0132-sleeve, 0133-transition frame, 61-through hole, 62-film roll, 63-support splint, 64-plug. DETAILED DESCRIPTION
[0029] The following will clearly and completely describe the concept, specific structure and technical effects of the present invention in combination with the embodiments and drawings, so as to fully understand the purpose, characteristics and effects of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, other embodiments obtained by technicians in this field without creative work are all within the scope of protection of the present invention. In addition, all the connection / connection relationships mentioned in the text do not refer to the direct connection of components, but refer to the formation of a better connection structure by adding or reducing connection accessories according to the specific implementation situation. The various technical features in the invention can be combined interchangeably without conflicting with each other.
[0030] Reference Figure 1 to Figure 7A snap-fit device comprises a snap-fit frame 013, a fixing plate 7, a clamp fixing assembly, a first plug mounting shaft 9, an expansion assembly 10 and a push assembly 011; the fixing plate 7 is fixed on the snap-fit frame 013, and the fixing plate 7 is arranged vertically; the clamp fixing assembly is used to fix the supporting clamp 63, and the clamp fixing assembly is fixed on the right side of the fixing plate 7; the first plug mounting shaft 9 is arranged on the snap-fit frame 013, and the first plug mounting shaft 9 can slide left and right relative to the snap-fit frame 013, and the first plug mounting shaft 9 extends in the left and right direction The first plug mounting shaft 9 is used for inserting and placing the plug; the expansion component 10 is arranged on the first plug mounting shaft 9, and the expansion component 10 is used to position the through hole 61 on the supporting clamp, and the expansion component 10 is used to position the core of the film roll 62, so that the through hole on the clamp is concentric with the core of the film roll; the pushing component 011 is arranged on the snap-fit frame 013, and the pushing component 011 is driven and connected to the first plug mounting shaft 9, and the pushing component 011 drives the first plug mounting shaft 9 to reciprocate along the left and right directions.
[0031] From the above, it can be concluded that when in use, the user can first place the plug 64 on the first plug mounting shaft 9, so that the first plug mounting shaft 9 passes through the through hole on the supporting splint, and the through hole is tensioned by the expansion of the expansion component 10, so as to realize the positioning of the through hole, and the first mounting plug is driven to move in the left and right directions by the pushing component 011, and the relative position of the splint fixing component and the first mounting plug is adjusted, so that the supporting splint is fixed by the splint fixing component. After fixing the supporting splint, the expansion component 10 loosens the through hole, and the user can move the film roll to the left relative to the first plug mounting shaft 9, so that the first plug mounting shaft 9 is inserted into the roll core, and then the expansion component 10 expands again to realize the positioning of the roll core of the film roll, and fine-tune the film roll to realize centering, ensure that the through hole on the supporting splint and the center of the roll core are concentric, so that the plug on the first plug mounting shaft 9 can be smoothly inserted into the through hole and the roll core to achieve buckling.
[0032] In some embodiments, the clamp fixing assembly includes a plurality of suction cups 8 disposed on the right side of the fixing plate 7, and the suction cups 8 are used to absorb and support the clamp. The structure is simple and convenient to set up. When in use, the support clamp is absorbed and fixed by the suction cups 8.
[0033] Preferably, a plurality of suction cups 8 are provided, and all suction cups 8 are distributed in a circular array with the axis of the first plug installation shaft 9 as the center.
[0034] In some embodiments, the fixing plate 7 is provided with an avoidance hole 70 for passing the first plug installation shaft 9. With the arrangement of this structure, the expansion assembly 10 on the first plug installation shaft 9 can be easily tensioned to support the through hole on the clamping plate to achieve positioning and centering.
[0035] In some embodiments, a cavity is provided in the first plug installation shaft 9, the expansion assembly 10 is arranged in the cavity, a plurality of openings 90 are provided on the side of the first plug installation shaft 9, the openings 90 extend along the radial direction of the first plug installation shaft 9, the openings 90 are connected to the cavity, and the expansion assembly 10 extends out from the openings 90. The structure is simple and convenient to set up. The expansion assembly 10 is arranged in the cavity, and its structure is compact, which can reduce the weight of the plug installation shaft. In addition, the expansion assembly 10 can extend from the opening 90, which can facilitate the expansion and centering positioning of the winding core and the through hole.
[0036] In some embodiments, the expansion assembly 10 includes a pusher 101 fixedly connected to the first plug mounting shaft 9, a push shaft 103 disposed in the cavity, and a plurality of clamping claw blocks 102 disposed on the push shaft 103. The movable portion of the pusher 101 is fixedly connected to the push shaft 103, the clamping claw block 102 is disposed in the opening 90, the clamping claw block 102 is slidably matched with the opening 90, the opening 90 and the clamping claw block 102 are disposed one by one, and the push shaft 103 is disposed one by one. 03 is provided with a plurality of slots 1031, the depth of the slots 1031 gradually decreases from right to left, the inner wall of the slots 1031 is provided with a raised rib 1032, the extension direction of the raised rib 1032 is arranged along the extension direction of the depth of the slots 1031, the raised rib 1032 and the slots 1031 are respectively matched with the jaw block 102 in a concave and convex manner, the jaw block 102 and the slots 1031 are slidably matched, and the jaw block 102 is slidably matched with the raised rib 1032.
[0037] When the pusher 101 drives the push shaft 103 to move from left to right, the clamping jaw block 102 is pushed out along the depth direction of the opening 90 away from the axial direction of the first plug installation shaft 9 as the depth of the slot 1031 decreases under the limiting action of the raised rib 1032, thereby achieving a tightening action.
[0038] When the pusher 101 drives the push shaft 103 to move from right to left, the clamping block increases along the depth of the slot 1031 under the limit of the raised rib 1032 and retracts into the cavity along the depth direction of the opening 90 toward the axial direction of the first plug mounting shaft 9 to achieve the loosening action.
[0039] In some embodiments, the end surface of the clamp block 102 away from the axis of the first plug installation shaft 9 is provided with an inclined surface, and the height of the inclined surface gradually increases from right to left. Through the setting of this structure, it is convenient to guide during the insertion into the through hole or the winding core.
[0040] In some embodiments, a flange 91 is provided on the first plug installation shaft 9, and the flange 91 is used to abut against the plug provided on the first plug installation shaft 9, and the opening 90 is provided on the right side of the flange 91. The structure is simple and convenient to set up, and the flange 91 is provided to abut against the left end face of the plug, so that when the first plug installation shaft 9 and the through hole and the winding core on the supporting clamp plate move relatively close to each other, the plug is inserted into the through hole and the winding core.
[0041] In some embodiments, the pusher 101 is a first servo electric cylinder or a servo push rod. The first servo electric cylinder or servo push rod can accurately control the distance of the push shaft 103, and then, it is convenient for the user to control the height of the clamping jaw block 102 extending from the opening 90, which is convenient for positioning holes with different apertures and is very flexible to use.
[0042] In some embodiments, the right end face of the first plug mounting shaft 9 is provided with a second plug mounting shaft 012, the outer diameter of the second plug mounting shaft 012 is smaller than the outer diameter of the first plug mounting shaft 9, and the second plug mounting shaft 012 is used for mounting a plug.
[0043] Preferably, the opening 90 is disposed between the second plug mounting axis 012 and the flange 91 .
[0044] For some smaller apertures, such as Figure 3 As shown, for example, when a plug of about three inches is buckled, a plug of the corresponding size can be directly inserted on the second installation shaft and buckled and installed in the through hole and winding core that match the size of the plug. Since the plug is small in size, the interference area caused by the deviation is small, and the damage to the film roll caused by forced insertion is small. Moreover, when forced insertion is made into the winding core and through hole, the through hole and winding core can also be aligned under the guidance of the plug itself. Therefore, the expansion component 10 can be omitted. In the case of Figure 2 As shown, an expansion assembly 10 is required for a plug of approximately six inches in size.
[0045] In some embodiments, the buckle frame 013 includes a main frame 0131, a sleeve 0132 fixed on the main frame 0131, the fixing plate 7 is fixedly connected to the sleeve 0132 through a transition frame 0133, and the first plug installation shaft 9 slides in the left and right directions through a bearing to cooperate with the sleeve 0132. The structure is simple and convenient to set up. Through the setting of the structure, the left and right sliding of the first plug installation shaft 9 can be guided to ensure the stability of the sliding of the first plug installation shaft 9.
[0046] In some embodiments, the pusher assembly 011 includes a second servo electric cylinder 0111 fixed on the snap-fit frame 013 and a push plate 0112 connected to the movable part of the second servo electric cylinder 0111, and the push plate 0112 is fixedly connected to the first plug installation shaft 9. The structure is simple and convenient to set up. Through the setting of the structure, it is convenient to control the left and right sliding distance of the first plug installation shaft 9, so that the user can adjust the relative position of the first plug installation shaft 9 and the clamping plate fixing assembly according to different film roll sizes, so as to facilitate the positioning of the through hole.
[0047] The preferred embodiments of the present invention are specifically described above, but the invention is not limited to the embodiments. Those skilled in the art may make various equivalent modifications or substitutions without violating the spirit of the invention. These equivalent modifications or substitutions are all included in the scope defined by the claims of this application.
Claims
1. A snap-fit device, comprising a snap-fit frame (013), characterized in that: Also includes: A fixing plate (7), the fixing plate (7) being fixed on the buckle frame (013), the fixing plate (7) being arranged in a vertical direction; a clamp plate fixing assembly, the clamp plate fixing assembly being used to fix the supporting clamp plate, the clamp plate fixing assembly being fixed on the right side surface of the fixing plate (7); A first plug installation shaft (9), the first plug installation shaft (9) being arranged on the snap-fit frame (013), the first plug installation shaft (9) being able to slide leftward and rightward relative to the snap-fit frame (013), the first plug installation shaft (9) extending in the left-right direction, and the first plug installation shaft (9) being used for inserting and placing a plug; An expansion component (10), the expansion component (10) being arranged on the first plug mounting shaft (9), the expansion component (10) being used to position the through hole on the supporting clamping plate, the expansion component (10) being used to position the winding core of the film roll so that the through hole on the clamping plate is concentric with the winding core of the film roll; A material pushing assembly (011), the material pushing assembly (011) being arranged on the snap-fit frame (013), the material pushing assembly (011) being drivingly connected to the first plug mounting shaft (9), the material pushing assembly (011) driving the first plug mounting shaft (9) to reciprocate in the left-right direction; A cavity is formed in the first plug installation shaft (9), the expansion assembly (10) is arranged in the cavity, a plurality of openings (90) are formed on the side of the first plug installation shaft (9), the openings (90) extend in the radial direction of the first plug installation shaft (9), the openings (90) are connected to the cavity, and the expansion assembly (10) extends out of the openings (90); A flange (91) is provided on the first plug mounting shaft (9), the flange (91) being used to abut against a plug mounted on the first plug mounting shaft (9), and the opening (90) is arranged on the right side of the flange (91); A second plug mounting shaft (012) is provided on the right end surface of the first plug mounting shaft (9); the outer diameter of the second plug mounting shaft (012) is smaller than the outer diameter of the first plug mounting shaft (9); and the second plug mounting shaft (012) is used for mounting a plug.
2. The fastening device according to claim 1, characterized in that: The clamp plate fixing assembly comprises a plurality of suction cups (8) arranged on the right side surface of the fixing plate (7), and the suction cups (8) are used to absorb and support the clamp plate.
3. The fastening device according to claim 1, characterized in that: The fixing plate (7) is provided with an avoidance hole (70), and the avoidance hole (70) is used for allowing the first plug installation shaft (9) to pass through.
4. The fastening device according to claim 1, characterized in that: The expansion assembly (10) comprises a pusher (101) fixedly connected to the first plug mounting shaft (9), a push shaft (103) arranged in the cavity, and a plurality of clamping claw blocks (102) arranged on the push shaft (103); the movable portion of the pusher (101) is fixedly connected to the push shaft (103); the clamping claw block (102) is arranged in the opening (90); the clamping claw block (102) slidably matches the opening (90); the opening (90) and the clamping claw block (102) are arranged in a one-to-one correspondence; the push shaft (103) A plurality of slots (1031) are provided on the upper surface, the depth of the slots (1031) gradually decreases from right to left, the inner wall of the slots (1031) is provided with a raised rib (1032), the extension direction of the raised rib (1032) is arranged along the extension direction of the depth of the slots (1031), the raised rib (1032) and the slots (1031) are respectively matched with the clamping jaw block (102) in a concave-convex manner, the clamping jaw block (102) and the slots (1031) are slidably matched, and the clamping jaw block (102) and the raised rib (1032) are slidably matched.
5. The fastening device according to claim 4, characterized in that: An inclined surface is arranged on the end surface of the clamping jaw block (102) away from the axis of the first plug mounting shaft (9), and the height of the inclined surface gradually increases from right to left.
6. The fastening device according to claim 1, characterized in that: The snap-fit frame (013) comprises a main frame (0131) and a sleeve (0132) fixed to the main frame (0131); the fixing plate (7) is fixedly connected to the sleeve (0132) via a transition frame (0133); and the first plug mounting shaft (9) is slidably matched with the sleeve (0132) in the left-right direction via a bearing.
7. The fastening device according to claim 1, characterized in that: The material pushing assembly (011) comprises a second servo electric cylinder (0111) fixed on the snap-fit frame (013) and a pushing plate (0112) connected to the movable part of the second servo electric cylinder (0111), wherein the pushing plate (0112) is fixedly connected to the first plug mounting shaft (9).
Citation Information
Patent Citations
Pneumatic chuck device
CN107089563A
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