A veneer processing line
By introducing buffer space and manipulators into the decorative panel processing line, the problem of low efficiency in mold replacement and product inspection in traditional processing lines is solved, and more efficient production processes and more accurate quality control are achieved.
Patent Information
- Application Number
- CN202111506752.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-10
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2041-12-10
AI Technical Summary
Traditional veneer processing lines are inefficient during mold replacement and product inspection, and are inconvenient to operate, which can easily lead to production problems due to human errors.
A decorative panel processing line including a hot pressing device, a feeding device, a trimming device, a drying device and a robot hand is designed to facilitate mold replacement and product inspection through buffer space, and to use a robot to carry and inspect, and optimize the production process.
Improve production efficiency, simplify mold replacement and product inspection processes, reduce the possibility of human errors, and ensure product quality.
Smart Images

Figure CN114179560B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of plate processing, in particular to a decorative plate processing line. Background Art
[0002] In a traditional decorative panel processing line, for example, a double-sided synchronous embossed decorative panel production line disclosed in patent publication number CN110315603A, the production line is continuous from the loading to the unloading of the board. If there is a problem in any of the steps, it will cause problems with the decorative panels produced by the entire production line, such as human errors in the installation of the mold of the hot press.
[0003] In order to solve this problem, a trial production of the first workpiece is generally carried out at the beginning of the production line. However, since the production line is too long, it is necessary to wait until the plate drying process is completed before discovering whether there is an error, which affects the production efficiency. At the same time, using the structure disclosed in the above patent, if you want to replace the embossing mold of the hot press, you need to use an overhead crane and manual replacement, which is inconvenient to operate. Summary of the invention
[0004] The technical problem to be solved by the present invention is to solve at least one of the technical problems mentioned above.
[0005] The solution of the present invention to solve its technical problem is:
[0006] A decorative panel processing line comprises: a hot pressing device, a feeding device, a trimming device, a drying device, and a robot; the hot pressing device is used to perform hot pressing processing on the decorative panel to form a first craft product; the feeding device is arranged upstream of the hot pressing device, and the feeding device is used to feed the decorative panel onto the hot pressing device; the trimming device is arranged downstream of the hot pressing device, and the trimming device is used to trim the first craft product to form a second craft product, and a buffer space is provided between the input port of the trimming device and the output port of the hot pressing device; the drying device is arranged downstream of the trimming device, and the drying device is used to dry the second craft product; the robot is arranged in the buffer space, and the robot is used to carry the first craft product.
[0007] As a further improvement of the above technical solution, the loading device includes a loading rack, a lifting platform, and a plate pusher; the loading rack is arranged upstream of the hot pressing device; the lifting platform is used to stack the decorative panels to be processed and drive the decorative panels to move up and down; the plate pusher is arranged on the loading rack, and the plate pusher is used to push the decorative panels placed on the loading platform one by one.
[0008] As a further improvement of the above technical solution, the push plate device includes: a first swing frame, a first cylinder, a slide rail, a slider, a front-and-rear movement device, and a push plate assembly; the first swing frame is connected to the loading rack via a rotating shaft, the first swing frame and the loading rack can rotate relative to the rotating shaft, and the axis of the rotating shaft extends in the left and right directions; the first cylinder is hinged to the first swing frame, and the first cylinder is hinged to the loading rack, and the first swing frame is driven to swing relative to the loading rack through the telescopic movement of the first cylinder; the slide rail is not parallel to the axis of the rotating shaft, and the slide rail is fixed on the loading rack; the slider is arranged on the slide rail, and the slider and the slide rail can be relatively slidably connected; the front-and-rear movement device is used to drive the slider to make the slider move on the slide rail towards or away from the rotating shaft; the push plate assembly is fixed on the slider, and the push plate assembly is used to abut the decorative panel to push the plate.
[0009] As a further improvement of the above technical solution, the push plate assembly includes: a push plate frame, a push block, and a pressure plate; the push plate frame is fixedly connected to the slider; the push block is fixed on the push plate frame, and the push block is used to abut the side of the decorative panel; the pressure plate is fixedly connected to the push block or the push plate frame, and the pressure plate is used to press downward against the top surface of the decorative panel.
[0010] As a further improvement of the above technical solution, the trimming device includes: a trimming frame, a conveying assembly, a positioning assembly, a first trimming assembly, and a second trimming assembly; the trimming frame is arranged downstream of the robot arm, and the trimming frame is arranged upstream of the drying board device; the conveying assembly is used to support the first craft and drive the first craft to be transported along the front and rear directions; the positioning assembly is arranged on the trimming frame, and the positioning assembly is used to position the first craft on the conveying assembly; the first trimming assembly is arranged on the trimming frame, and the first trimming assembly is used to trim the front and rear sides of the first craft on the conveying assembly; the second trimming assembly is arranged on the trimming frame, and the second trimming assembly is used to trim the left side and / or right side of the first craft on the conveying assembly.
[0011] As a further improvement of the above technical solution, the positioning assembly includes: a pressing mechanism, a material blocking mechanism, and a centering positioning mechanism; the pressing mechanism is arranged on the trimming frame, and the pressing mechanism is used to press down the first craft on the conveying assembly; the material blocking mechanism is arranged on the trimming frame, and is used to release or block the first craft on the conveying assembly; the centering positioning mechanism is used to center the first craft in the left and right directions.
[0012] As a further improvement of the above technical solution, the conveying assembly includes a first conveyor belt, a support roller and a second conveyor belt, the first conveyor belt and the second conveyor belt extend in the front-to-back direction respectively, the first conveyor belt, the support roller and the second conveyor belt are arranged in sequence in the front-to-back direction, the first conveyor belt, the second conveyor belt and the support roller are respectively arranged on the trimming frame, the support roller and the trimming frame can rotate relative to each other, the axis of the support roller extends in the left-right direction, a first gap is provided between the support roller and the first conveyor belt, and a second gap is provided between the support roller and the second conveyor belt.
[0013] As a further improvement of the above technical solution, the first trimming assembly includes: a guide rail, a sliding frame, a trimming tool, and a first driving mechanism; the guide rail is fixed on the trimming frame, and the guide rail extends in the left and right direction; the sliding frame is arranged on the guide rail, and the sliding frame and the guide rail can slide relative to each other; two groups of trimming tools are arranged, and the two groups of trimming tools are arranged on the sliding frame, and the two groups of trimming tools are arranged back to back to each other, and the two groups of trimming tools are respectively used to trim the front and rear side edges of the first craft; the first driving mechanism is arranged on the trimming frame, and the first driving mechanism is used to drive the sliding frame to slide back and forth along the length direction of the guide rail.
[0014] As a further improvement of the above technical solution, the second trimming assembly includes a left-right sliding mechanism, a tool holder and a trimming tool arranged on the tool holder, the left-right sliding mechanism is arranged on the trimming holder, the tool holder is arranged on the left-right sliding mechanism, the left-right sliding mechanism drives the tool holder to slide back and forth in the left-right direction, one or two tool holders are arranged, the left-right sliding mechanisms are arranged in a one-to-one correspondence with the tool holders, when one tool holder is arranged, the tool holder is arranged on the left or right side of the conveying assembly, when two tool holders are arranged, the tool holders are arranged on the left and right sides of the conveying assembly.
[0015] As a further improvement of the above technical solution, the trimming device also includes a brush assembly, which includes a brush frame and a plurality of bristles. The brush frame is fixed on the trimming frame, and a channel along the front-to-back direction is formed in the brush frame. The bristles are arranged on the inner side wall of the channel, and the channel is used for the first craft to pass through.
[0016] The beneficial effects of the present invention are as follows: the feeding device is used to feed the decorative panel into the hot pressing device, the hot pressing device performs hot pressing processing on the decorative panel to form a first craft product, a buffer space is provided between the hot pressing device and the trimming device, the buffer space can be used for the user to enter with a forklift, and the user can conveniently use tools such as a forklift to replace the embossing mold on the hot pressing device, and at the same time, after the hot pressing device completes the processing, it can be transported by a robot. In order to conduct random inspection of the first craft product, the user can first make the robot not move it into the trimming device but first inspect the first craft product, which is conducive to efficient product inspection; after the trimming device completes the trimming process on the first craft product, a second craft product is formed, and finally the drying device performs the drying process on the second craft product to form a finished product.
[0017] In addition, through the setting of the buffer space, the hot pressing device and the feeding device are connected to form a first production line, and the drying device and the trimming device are connected to form a second production line. The buffer space is used as a turning point between the first production line and the second production line. The first production line and the second production line can be parallel to each other to form a 180-degree angle, or they can be perpendicular to each other to form a 90-degree angle, or they can be colinear to form a straight line segment. The user can adjust the size of the angle according to the actual area of the factory.
[0018] The invention is used for processing decorative panels. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly describes the drawings required for use in the description of the embodiments. Obviously, the drawings described are only part of the embodiments of the present invention, not all of the embodiments, and those skilled in the art can also obtain other design solutions and drawings based on these drawings without creative work.
[0020] Figure 1 is a top view of one embodiment of a veneer processing line of the present invention;
[0021] Figure 2 is a top view of one embodiment of a veneer processing line of the present invention;
[0022] Figure 3 The axonometric view of the trimming device of the present invention is Figure 1 ;
[0023] Figure 4 The present invention Figure 3 A magnified view of A in FIG.
[0024] Figure 5 The axonometric view of the trimming device of the present invention is Figure 2 ;
[0025] Figure 6The present invention Figure 5 An enlarged view of B in FIG.
[0026] Figure 7 is a side view of the trimming device of the present invention;
[0027] Figure 8 is an axonometric view of the feeding device of the present invention, in which the dust sweeper is not shown;
[0028] Fig. 9 is the axonometric view of the second trimming assembly of the present invention Figure 1 ;
[0029] Fig.10 is the isometric view of the second trimming assembly of the present invention Figure 2 ;
[0030] Fig.11 It is an axonometric view of the centering and positioning mechanism of the present invention;
[0031] Fig.12 The axonometric view of the carriage, roller, and first trimming assembly of the present invention is Figure 1 ;
[0032] Fig.13 The axonometric view of the carriage, roller, and first trimming assembly of the present invention is Figure 2 ;
[0033] Fig.14 The axonometric view of the carriage, roller, and first trimming assembly of the present invention is Figure 3 ;
[0034] Fig.15 The axonometric view of the trimming device of the present invention is Figure 3 .
[0035] In the attached drawings: 1-hot pressing device, 2-feeding device, 21-feeding rack, 22-lifting platform, 23-push plate device, 232-first cylinder, 233-slide rail, 234-slider, 235-forward and backward motion device, 236-push plate assembly, 2361-push plate rack, 2360-adjusting rod, 2362-push block, 2363-pressing plate, 3-trimming device, 31-trimming rack, 32-conveying assembly, 321-first conveyor belt, 322-support roller, 323-second conveyor belt, 331-pressing mechanism, 3321-piston cylinder, 3322-block, 3323-swing arm, 333-centering positioning mechanism, 3331-left and right movement Mechanism, 3332-pressure roller, 341-guide rail, 342-sliding frame, 3420-roller, 343-first driving mechanism, 3435-trimming tool, 3501-blade, 3502-turntable, 3503-driving cylinder, 3504-telescopic cylinder, 351-knife holder, 4-drying board device, 5-robot arm, 6-buffer space, 7-forklift, 8-left and right sliding mechanism, 81-left and right guide rails, 82-left and right motion cylinder, 91-brush frame, 101-feeding rail, 102-feeding trolley, 103-conveyor belt, 104-guide rod, 105-driving wheel, 106-suction cup assembly, 107-sleeve, 108-guide wheel. DETAILED DESCRIPTION
[0036] The following will clearly and completely describe the concept, specific structure and technical effects of the present invention in combination with the embodiments and drawings, so as to fully understand the purpose, characteristics and effects of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, other embodiments obtained by technicians in this field without creative work are all within the scope of protection of the present invention. In addition, all the connection / connection relationships mentioned in the text do not refer to the direct connection of components, but refer to the formation of a better connection structure by adding or reducing connection accessories according to the specific implementation situation. The various technical features in the invention can be combined interchangeably without conflicting with each other.
[0037] In the present invention, the two directions of front and rear refer to the relative positions of upstream and downstream of the conveying, wherein the front refers to upstream and the rear refers to downstream. In addition, the two directions of left and right refer to the left and right sides of the conveying direction, respectively.
[0038] Please refer to Figures 1 to 15 .
[0039] A decorative panel processing line comprises: a hot pressing device 1, a feeding device 2, a trimming device 3, a drying device 4, and a robot 5; the hot pressing device 1 is used to perform hot pressing processing on the decorative panel to form the decorative panel into a first craft; the feeding device 2 is arranged upstream of the hot pressing device 1, and the feeding device 2 is used to feed the decorative panel onto the hot pressing device 1; the trimming device 3 is arranged downstream of the hot pressing device 1, and the trimming device 3 is used to trim the first craft to form a second craft, and a buffer space 6 is provided between the input port of the trimming device 3 and the output port of the hot pressing device 1; the drying device is arranged downstream of the trimming device 3, and the drying device 4 is used to dry the second craft; the robot 5 is arranged in the buffer space 6, and the robot 5 is used to carry the first craft.
[0040] From the above, it can be obtained that the feeding device 2 is used to feed the decorative panel into the hot pressing device 1, and the hot pressing device 1 performs hot pressing processing on the decorative panel to form a first craftwork. A buffer space 6 is provided between the hot pressing device 1 and the trimming device 3, and the buffer space 6 can be used for the user to enter with a forklift 7, so that the user can conveniently use tools such as a forklift 7 to replace the embossing mold on the hot pressing device 1. At the same time, after the hot pressing device 1 completes the processing, it can be transported by a robot. In order to conduct random inspection of the first craftwork, the user can first make the robot not move it into the trimming device 3 but first inspect the first craftwork, which is conducive to efficient product inspection; after the trimming device 3 completes the trimming process of the first craftwork, a second craftwork is formed, and finally the drying device 4 performs the drying process on the second craftwork to form a finished product.
[0041] In addition, through the setting of the buffer space 6, the hot pressing device 1 and the feeding device 2 are connected to form a first production line, and the drying device and the trimming device 3 are connected to form a second production line. The buffer space 6 is used as a turning point between the first production line and the second production line. The first production line and the second production line can be parallel to each other to form a 180-degree angle, or they can be perpendicular to each other to form a 90-degree angle, or they can be colinear to form a straight line segment of the production line. The user can adjust the size of the angle according to the actual area of the factory.
[0042] The heat pressing device 1 may be referred to as a heat press, an embossing machine, etc. in the art.
[0043] In this embodiment, the first craftwork is to heat-press the cardboard onto the veneer panel through the heat-pressing device 1 .
[0044] In some embodiments, the loading device 2 includes a loading rack 21, a lifting platform 22, and a pusher 23; the loading rack 21 is arranged upstream of the hot pressing device 1; the lifting platform 22 is used to stack the decorative panels to be processed and drive the decorative panels to move up and down; the pusher 23 is arranged on the loading rack 21, and the pusher 23 is used to push the decorative panels placed on the loading platform one by one.
[0045] When in use, the decorative panels can be stacked on the lifting platform 22, and the decorative panels are driven up and down by the lifting platform 22. When the decorative panels need to be loaded, the lifting platform 22 drives all the decorative panels to move upward, and the highest decorative panel is aligned with the feeding port of the hot pressing device 1, and the pusher 23 on the loading rack 21 pushes the highest decorative panel to move backward.
[0046] The feeding device 2 further includes a dust collector arranged on the feeding rack 21 and a front and rear transport mechanism arranged on the feeding rack 21. The pusher 23 is used to push the decorative panels one by one to the input port of the dust sweeper. After the decorative panels are dusted by the dust sweeper, they are transported out from the output port of the dust sweeper. The front and rear transport mechanism is used to transport the decorative panels transported from the output port of the dust sweeper to the input port of the hot pressing device 1 one by one.
[0047] The front-to-back transport mechanism includes a front-to-back motion assembly arranged on the loading rack 21, an up-down motion assembly arranged on the front-to-back motion assembly, and a suction cup assembly arranged on the up-down motion assembly, wherein the suction cup assembly is used to suck the veneer panel. The front-to-back motion assembly is used to drive the up-down motion assembly to move in the front-to-back direction, and the up-down motion assembly is used to drive the suction cup assembly to move up and down.
[0048] Optionally, the forward and backward motion mechanism includes a loading rail 101 disposed on the loading rack 21, and a loading trolley 102 disposed on the loading rail 101, the wheels of the loading trolley 102 slide and cooperate with the loading rail 101, and the loading trolley 102 reciprocates along the loading rail 101 in the forward and backward direction. Preferably, a conveyor belt 103 is provided on the loading rack 21, and the conveyor belt 103 fixes the loading trolley 102, and the trolley is driven to reciprocate in the forward and backward direction through the conveyor belt 103.
[0049] The wheels of the loading trolley 102 include at least two groups, one of which has its axis arranged in the left-right direction, and is used to support the loading trolley 102 upward. The axis of the other group of wheels is arranged vertically, and the group of wheels is provided with a plurality of wheels and is arranged on the left and right sides of the loading rail, and the group of wheels is used to abut against the left and right sides of the loading rail to limit the loading trolley from the left and right directions.
[0050] Optionally, the up-and-down motion assembly includes a sleeve 107 disposed on the loading trolley 102, a guide rod 104 slidably matched with the sleeve 107, and a driving wheel 105 disposed on the loading trolley 102, the driving wheel 105 is connected to the suction cup assembly by a rope in the form of winding or unwinding, and the up-and-down motion direction of the suction cup assembly can be guided by the arrangement of the guide rod 104 and the sleeve 107. Preferably, the sleeve 107 is a square tube, and the guide rod 104 and the sleeve 107 are concavely matched.
[0051] Further, a connecting hole is provided on the sleeve 107, and a guide wheel 108 is provided on the sleeve 107, and the guide wheel 108 abuts against the guide rod 104 through the connecting hole. Preferably, connecting holes are provided on four sides of the sleeve 107, and optionally, each connecting hole corresponds to at least one guide wheel 108.
[0052] In some embodiments, the push plate device 23 includes: a first swing frame, a first cylinder 232, a slide rail 233, a slider 234, a front-rear motion device 235, and a push plate assembly 236; the first swing frame is connected to the loading rack 21 through a rotating shaft, and the first swing frame and the loading rack 21 can rotate relative to the rotating shaft, and the axis of the rotating shaft extends in the left and right direction; the first cylinder 232 is hinged to the first swing frame, and the first cylinder 232 is hinged to the loading rack 21, and the first swing frame is driven relative to the first swing frame through the telescopic movement of the first cylinder 232 The loading rack 21 swings; the slide rail 233 is not parallel to the axis of the rotating shaft, and the slide rail 233 is fixed on the loading rack 21; the slider 234 is arranged on the slide rail 233, and the slider 234 and the slide rail 233 can be relatively slidably connected; the front and rear movement device 235 is used to drive the slider 234, so that the slider 234 moves on the slide rail 233 towards or away from the rotating shaft; the push plate assembly 236 is fixed on the slider 234, and the push plate assembly 236 is used to abut the decorative panel to push the plate.
[0053] The first cylinder 232 can drive the first swing frame to swing, and the first swing frame rotates around the axis of the rotating shaft. When loading is required, the first cylinder 232 drives the first swing frame to swing downward, so that the push plate assembly 236 is aligned with the highest decorative panel on the lifting platform 22, and the slider 234 is driven to move from front to back through the front and back movement device 235, thereby driving the slider 234 to move along the slide rail 233 toward the direction of the rotating shaft. In this embodiment, the front and back movement device 235 drives the slider 234 to move from front to back, thereby driving the push plate assembly 236 to move backward against the decorative panel to achieve the loading action. After loading is completed, the first swing frame is driven by the first cylinder 232 to swing upward in the opposite direction and reset; the slider 234 is driven by the front and back movement device 235 to move in the direction away from the rotating shaft and reset, and in this embodiment, it is reset by forward movement.
[0054] In some embodiments, the push plate assembly 236 includes: a push plate frame 2361, a push block 2362, and a pressure plate 2363; the push plate frame 2361 is fixedly connected to the slider 234; the push block 2362 is fixed on the push plate frame 2361, and the push block 2362 is used to abut the side of the decorative panel; the pressure plate 2363 is fixedly connected to the push block 2362 or the push plate frame 2361, and the pressure plate 2363 is used to press downward on the top surface of the decorative panel.
[0055] Optionally, the push block 2362 is disposed below the pressing plate 2363, and the push block 2362 is used to abut against the front side of the decorative panel. The pressing plate 2363 can be fixedly connected to the push block 2362 or the pressing plate 2363 is fixedly connected to the push plate frame 2361.
[0056] Further, the push plate frame 2361 includes a main frame fixedly connected to the slider 234, an adjustment block and more than two adjustment rods 2360, preferably four adjustment rods 2360 are provided. The two ends of each adjustment rod 2360 are respectively hinged to the main frame and the adjustment block, and the adjustment block is fixedly connected to the push block 2362. When two adjustment rods 2360 are provided, the two adjustment rods 2360 are parallel to each other. When four adjustment rods 2360 are provided, two adjustment rods 2360 are provided on both sides of the left and right sides of the adjustment block, and the adjustment rods 2360 on the same side are parallel to each other. An opening is provided on the adjustment block, and the user can fix the main frame and the opening on the adjustment block with a screw through the opening. Through the setting of this structure, the swing angle of the adjustment rod 2360 can be adjusted by adjusting the position of the screw locking, thereby adjusting the position of the adjustment block, so that the veneer of various thicknesses can be adapted. Preferably, the rotation axis of the hinge of the adjustment rod 2360 is set in the left and right direction, and accordingly, the length direction of the waist-shaped hole extends in the up and down direction. Preferably, each adjustment rod 2360 is parallel and equal to form a parallelogram structure.
[0057] Optionally, the opening is a waist-shaped hole, and the length direction of the waist-shaped hole is compatible with the swing direction of the adjustment rod 2360.
[0058] Optionally, the adjustment block and the push block 2362 are integrally arranged.
[0059] In actual use, when the swing frame drives the slide rail 233 to swing downward to extend in the front-rear direction, the rear part of the pressing plate 2363 tilts upward, which can effectively prevent the pressing plate 2363 from colliding with the decorative panel. The tilted rear part of the pressing plate 2363 can play a good guiding role when the push plate assembly 236 moves forward. When in use, the pressing plate 2363 is used to press the decorative panel downward to prevent the decorative panel from jumping when being pushed.
[0060] In some embodiments, the trimming device 3 includes: a trimming frame 31, a conveying component 32, a positioning component, a first trimming component, and a second trimming component; the trimming frame 31 is arranged downstream of the robot arm 5, and the trimming frame 31 is arranged upstream of the drying board device 4; the conveying component 32 is used to support the first craft and drive the first craft to be transported along the front and rear directions; the positioning component is arranged on the trimming frame 31, and the positioning component is used to position the first craft on the conveying component 32; the first trimming component is arranged on the trimming frame 31, and the first trimming component is used to trim the front and rear sides of the first craft on the conveying component 32; the second trimming component is arranged on the trimming frame 31, and the second trimming component is used to trim the left side and / or right side of the first craft on the conveying component 32.
[0061] When in use, the robot 5 places the first craft onto the conveying assembly 32, and the conveying assembly 32 conveys the first craft. Preferably, the robot 5 grabs one first craft each time, and the conveying assembly 32 conveys the first crafts one by one in sequence.
[0062] When trimming, the first handicraft is first positioned and fixed by the positioning component. Generally, the positioning component blocks the first handicraft from the rear side of the first handicraft, and the first handicraft is centered and positioned from the left and right sides, and then the first handicraft is clamped in the vertical direction to achieve the positioning of the first handicraft, and then the blocking of the rear side of the first handicraft is released, and the rear side of the first handicraft is trimmed by the first trimming component, and the clamping of the first handicraft from the top and bottom directions is released. Then, the first handicraft continues to move backward under the drive of the conveying component 32. During the backward movement, the left side or the right side or the left and right sides of the first handicraft are trimmed by the second trimming component. Then, the first handicraft is clamped and fixed from the top and bottom directions by the positioning component, and the front side of the first handicraft is trimmed by the first trimming component. The process is very efficient, which can avoid the need to use the traditional trimming process to perform multiple rotation and reversal of the plate to trim the side that cannot be trimmed, and can effectively reduce the length of the processing line and reduce the floor space of the equipment.
[0063] The rear side of the first craft refers to the side close to the downstream of the conveying, and correspondingly, the front side of the first craft refers to the side close to the upstream of the conveying.
[0064] In some embodiments, the positioning assembly includes: a pressing mechanism 331, a material blocking mechanism, and a centering positioning mechanism 333; the pressing mechanism is arranged on the trimming frame 31, and the pressing mechanism is used to press down the first craft on the conveying assembly 32; the material blocking mechanism is arranged on the trimming frame 31, and is used to release or block the first craft on the conveying assembly 32; the centering positioning mechanism is used to center the first craft in the left and right directions.
[0065] Optionally, the pressing mechanism 331 includes a plurality of pressing cylinders fixed on the trimming frame 31 , and the pressing cylinders can press down and fix a single first craft to be trimmed on the conveying component 32 .
[0066] In addition, the pressing mechanism 331 may also include a plurality of electric push rods or oil cylinders fixedly connected to the trimming frame 31 .
[0067] Optionally, the material blocking mechanism includes a piston cylinder, a block and a swing arm, wherein the swing arm is hinged to the trimming frame 31, and the piston cylinder is hinged to the trimming frame 31. In actual use, the fixed part of the piston cylinder may be fixedly connected to the trimming frame 31, and the movable part of the piston cylinder may be hinged to the swing arm. Preferably, the upper end of the swing arm is hinged to the trimming frame 31, and the lower end of the swing arm is fixedly connected to a block, which is used to block the first craft. When in use, the swing arm is driven to swing by the piston cylinder, thereby driving the block to swing, and the piston cylinder drives the block to swing downward to block the movement of the first craft in the front-back direction. Preferably, the axis of relative rotation between the swing arm and the trimming frame 31 extends in the left-right direction.
[0068] In addition, as another embodiment, the material blocking mechanism includes a plurality of electric screw rods or piston cylinders, and the electric screw rods or piston cylinders extend downward to block the first workpiece.
[0069] In actual use, the centering positioning mechanism 333 may include a left and right motion mechanism 3331 and a pressure roller 3332 . One or more left and right motion mechanisms 3331 are set. When in use, optionally, one or more left and right motion mechanisms 3331 are fixed on the trimming frame 31 .
[0070] When a left-right moving mechanism 3331 is adopted, one of the implementation modes is as follows: Example 1: one or more vertically arranged pressure rollers 3332 are arranged on the trimming frame 31, and one or more pressure rollers 3332 are also arranged on the movable part of the left-right moving mechanism 3331. The pressure rollers 3332 on the trimming frame 31 and the pressure rollers 3332 on the left-right moving mechanism 3331 are respectively arranged on the left and right sides of the conveying mechanism. The left-right moving mechanism 3331 drives the pressure rollers 3332 on the movable part of the left-right moving mechanism 3331 to move closer to the pressure rollers 3332 on the trimming frame 31, thereby clamping the first craft from the left and right sides of the first craft to achieve centering positioning of the first craft. At the same time, while clamping, the pressure rollers 3332 can also rotate relative to the first craft, which will not affect the transportation of the first craft in the front-to-back direction, so that the left and right sides of the first craft are accurately positioned during the transportation in the front-to-back direction.
[0071] Preferably, four pressing rollers 3332 are provided, two of which are provided on the trimming frame 31 , and the remaining two are provided on the movable parts of the left and right moving mechanisms 3331 .
[0072] When a left-right motion mechanism 3331 is adopted, another embodiment is, Example 2: The left-right motion mechanism 3331 includes a screw and a pressure roller 3332, and the screw is driven by a motor. The screw is arranged on the trimming frame 31, and the screw can be relatively rotatably connected to the trimming frame 31, for example, the screw is connected to the trimming frame 31 through a bearing seat. The screw extends in the left-right direction, and a left-handed thread and a right-handed thread are provided on the screw, and the left-handed thread and the right-handed thread are respectively arranged on the left and right sides of the side of the screw. Of course, the positions of the left-handed thread and the right-handed thread are interchangeable. The left-handed thread and the preferred thread are respectively provided with a left nut and a right nut, and the left nut and the right nut are respectively matched to connect the screw, and then the left nut and the right nut respectively form a screw nut motion pair with the screw. The motor drives the screw to rotate so that the left nut and the right nut move away from each other or closer to each other. The left nut and the right nut are respectively connected with one or more vertically arranged pressing rollers 3332, and the left nut and the right nut are respectively connected with the pressing rollers 3332 so as to be relatively rotatable, and the rotation axis of the pressing rollers 3332 extends vertically. The pressing rollers 3332 are used to clamp the first craftwork from both sides.
[0073] The user can select different usage modes of the left-right motion mechanism 3331 according to different usage situations. For example, if the user needs to save usage costs and the left-right dimensions of the first craftwork remain substantially unchanged, embodiment 1 can be used. For another example, if the user has high requirements for left-right symmetry and low requirements for the reaction speed of the action movement, embodiment 2 can be used.
[0074] When two left and right motion mechanisms 3331 are used, the two left and right motion mechanisms 3331 are respectively arranged on the trimming frame 31, and the left and right motion mechanisms 3331 include a driving assembly, and the driving assembly drives the pressure rollers 3332 to move in the left and right directions, and each driving assembly drives more than one pressure roller 3332 to move in the left and right directions, and the pressure rollers 3332 extend vertically. Preferably, the left and right motion mechanisms 3331 also include a track extending in the left and right directions and a guide block matching the track, and the pressure rollers 3332 are installed on the guide block, and the guide block and the track are used to limit the movement direction of the pressure rollers 3332.
[0075] Of course, the user can also dispose the left and right movement mechanism 3331 outside the trimming frame 31 according to actual installation needs, for example, the left and right movement mechanism 3331 is fixedly connected to the ground.
[0076] Furthermore, the driving component is any one of an electric push rod, a pneumatic cylinder, and an oil cylinder. In the present embodiment, the left and right motion mechanism 3331 is a pneumatic cylinder.
[0077] In some embodiments, the conveying assembly 32 includes a first conveying belt 321, a supporting roller 322, and a second conveying belt 323. The first conveying belt 321 and the second conveying belt 323 extend in the front-to-back direction respectively. The first conveying belt 321, the supporting roller 322, and the second conveying belt 323 are arranged in sequence in the front-to-back direction. The first conveying belt 321, the second conveying belt 323, and the supporting roller 322 are respectively arranged on the trimming frame 31. The supporting roller 322 and the trimming frame 31 can rotate relative to each other. The axis of the supporting roller 322 extends in the left-right direction. A first gap is provided between the supporting roller 322 and the first conveying belt 321, and a second gap is provided between the supporting roller 322 and the second conveying belt 323. When in use, the first gap or the second gap is used for the first trimming assembly to pass through, so as to play a role of avoidance. The supporting roller 322 is used to support the first craftwork.
[0078] In some embodiments, the first trimming assembly includes: a guide rail 341, a sliding frame 342, a trimming tool 3435 and a first driving mechanism 343; the guide rail 341 is fixed on the trimming frame 31, and the guide rail 341 extends in the left-right direction; the sliding frame 342 is arranged on the guide rail 341, and the sliding frame 342 and the guide rail 341 can slide relative to each other; two groups of the trimming tools 3435 are arranged, and the two groups of the trimming tools 3435 are arranged on the sliding frame 342, and the two groups of the trimming tools 3435 are arranged back to back, and the two groups of the trimming tools 3435 are respectively used to trim the front and rear sides of the first craft; the first driving mechanism 343 is arranged on the trimming frame 31, and the first driving mechanism 343 is used to drive the sliding frame 342 to slide back and forth along the length direction of the guide rail 341.
[0079] When in use, the first driving mechanism 343 is a synchronous belt or a synchronous chain, which drives the sliding frame 342 to move in the left and right directions through belt transmission or chain transmission.
[0080] The sliding frame 342 includes a frame and rollers 3420 arranged on the frame. The frame is arranged in a square frame shape. The frame is sleeved on the guide rail 341. The guide rail 341 is optionally concavely adapted to the frame. There are multiple rollers 3420 on the frame. The rollers 3420 are slidably matched with the upper, lower, front and rear surfaces of the guide rail 341. Optionally, each surface of the guide rail 341 is matched with two rollers 3420. Each roller 3420 is rotatably matched with the frame. Thus, the freedom of movement of the frame is restricted from multiple directions, so that the frame is more stable during the movement along the guide rail 341.
[0081] Each set of trimming tools 3435 includes two blades 3501, and the two blades 3501 are connected to the sliding frame 342 respectively. In some embodiments, the two blades 3501 are connected to the frame respectively. The blades of the two blades 3501 are arranged to face away from the sliding frame 342. The two blades 3501 are arranged to be inclined respectively. Preferably, the two blades 3501 are arranged to be inclined symmetrically to each other, and an angle with an opening upward is formed between the two blades 3501; through the setting of the angle, when the blade 3501 trims the first craftwork, when the inclined blade contacts the cardboard protruding from the first craftwork, the contact area between the blade and the cardboard is smaller, and compared with the blade 3501 arranged vertically, its stress is more concentrated, and the protruding cardboard can be better scraped off to achieve the trimming effect. The two blades 3501 are arranged symmetrically with each other, and the two blades 3501 are arranged side by side in the left-right direction. Therefore, when trimming, scraping can be started from the two corners on the left or right side of the quadrilateral formed by the side of the first craft. For example, scraping can be performed from one of the blades 3501 to the upper left corner of the rear side of the first craft, and the other blade 3501 can be scraped from the lower left corner of the rear side of the first craft.
[0082] Preferably, in the first trimming assembly, the two blades 3501 on the trimming tool 3435 on the front side thereof are arranged in the first gap; and the two blades 3501 on the trimming tool 3435 on the rear side thereof are arranged in the second gap.
[0083] In addition, in order to store the trimming tool 3435 when not in use, a rotating disk 3502 is provided on the shelf, and the rotating disk 3502 is rotatably connected to the shelf so that the rotating disk 3502 and the shelf can rotate relative to each other, and the rotating axis of the rotating disk 3502 extends vertically. The number of the rotating disks 3502 and the blades 3501 corresponds one to one, and each rotating disk 3502 is connected to one blade 3501. A driving cylinder 3503 is provided on the shelf, and the driving cylinder 3503 is used to drive the rotating disk 3502 to rotate.
[0084] Since the trimming tool 3435 on the first trimming assembly is used to trim the front side and the back side of the first craft, the blade 3501 in the first trimming assembly is provided with two sets of trimming tools 3435, the two sets of trimming tools 3435 include four blades 3501, and the four blades 3501 correspond to four turntables 3502, and the two sets of trimming tools 3435 are respectively used to trim the front side and the right side of the first craft. Therefore, in order to save the number of drive cylinders 3503, the front and rear turntables 3502 on the shelf can share one drive cylinder 3503, that is, two drive cylinders 3503 are included in this embodiment. For example, the movable part and the fixed part of the driving cylinder 3503 are respectively hinged to the front and rear turntables 3502, and the front and rear turntables 3502 are driven to rotate at the same time by the extension and retraction of the driving cylinder 3503, thereby realizing the front and rear drive The blade 3501 on the two turntables 3502 is driven to rotate. When the blade 3501 needs to be stored, the two turntables 3502 can drive the blade 3501 to rotate into the shelf through the contraction of the driving cylinder 3503.
[0085] In some embodiments, the second trimming assembly includes a left-right sliding mechanism 8, a tool holder 351 and a trimming tool 3435 arranged on the tool holder 351. The left-right sliding mechanism 8 is arranged on the trimming holder 31, and the tool holder 351 is arranged on the left-right sliding mechanism 8. The left-right sliding mechanism 8 drives the tool holder 351 to slide back and forth along the left-right direction. One or two tool holders 351 are arranged, and the left-right sliding mechanism 8 and the tool holders 351 are arranged in a one-to-one correspondence. When one tool holder 351 is arranged, the tool holder 351 is arranged on the left or right side of the conveying assembly 32. When two tool holders 351 are arranged, the tool holders 351 are arranged on both sides of the left and right sides of the conveying assembly 32.
[0086] The left-right sliding mechanism 8 includes a left-right motion cylinder 82 and a left-right guide rail 81. The tool holder 351 is arranged on the left-right guide rail 81. The left-right guide rail 81 is fixed to the trimming frame 31. The movable part of the left-right motion cylinder 82 is fixedly connected to the tool holder 351, and the fixed part of the left-right motion cylinder 82 is fixedly connected to the trimming frame 31.
[0087] Similarly, in order to realize the function of storing the blade 3501, a turntable 3502 is provided on the tool holder 351. The number of the turntables 3502 corresponds to the blades 3501 one by one. The blades 3501 are all arranged on the turntable 3502. The turntable 3502 can rotate relative to the tool holder 351. The rotation axis of the turntable 3502 extends vertically. A telescopic cylinder 3504 is also provided on the tool holder 351. The movable part of the telescopic cylinder 3504 is hinged to the turntable 3502. The axis of rotation of the hinge part between the telescopic cylinder 3504 and the turntable 3502 is parallel to the rotation axis of the turntable 3502. The fixed part of the telescopic cylinder 3504 is hinged to the tool holder 351. The rotation axes of the two hinges on the telescopic cylinder 3504 are both arranged vertically. The rotating disk 3502 is driven to rotate by the telescopic movement of the telescopic cylinder 3504 , so that the blade 3501 can be rotated. If the blade 3501 needs to be stored, the blade 3501 is rotated into the blade holder 351 .
[0088] Since the structure of the trimming tool 3435 in the first trimming assembly is the same as that of the trimming tool 3435 in the second trimming assembly, their specifications, sizes, and inclination angles of the blades 3501 may be different, but they are both composed of two blades 3501, so the same naming is used.
[0089] In some embodiments, the trimming device 3 further includes a brush assembly, which includes a brush frame 91 and a plurality of bristles, the brush frame 91 being fixed to the trimming frame 31, a channel along the front-to-back direction being formed in the brush frame 91, the bristles being arranged on the inner side wall of the channel, and the channel being used for the first handicraft to pass through. The structure is simple and the arrangement is convenient, and when the first handicraft passes through the channel, the bristles can be used to sweep the dust from the first handicraft.
[0090] The preferred embodiments of the present invention are specifically described above, but the invention is not limited to the embodiments. Those skilled in the art may make various equivalent modifications or substitutions without violating the spirit of the invention. These equivalent modifications or substitutions are all included in the scope defined by the claims of this application.
Claims
1. A veneer processing line, characterized in that: include: A hot pressing device (1), the hot pressing device (1) being used to perform hot pressing processing on the veneer panel so as to form the veneer panel into a first handicraft; A feeding device (2), the feeding device (2) being arranged upstream of the hot pressing device (1), the feeding device (2) being used to feed the veneer panel onto the hot pressing device (1); A trimming device (3), the trimming device (3) being arranged downstream of the hot pressing device (1), the trimming device (3) being used to trim the first craft product to form a second craft product, and a buffer space (6) being arranged between an input port of the trimming device (3) and an output port of the hot pressing device (1); a plate drying device (4), the plate drying device being arranged downstream of the trimming device (3), the plate drying device (4) being used for drying the second craft product; A robot arm (5), the robot arm (5) being arranged in the buffer space (6), and the robot arm (5) being used for carrying the first craft product; The feeding device (2) comprises: A loading rack (21), the loading rack (21) being arranged upstream of the hot pressing device (1); A lifting platform (22), the lifting platform (22) being used to stack and place the veneer panels to be processed and to drive the veneer panels to move up and down; A panel pusher (23), the panel pusher (23) being arranged on the loading rack (21), the panel pusher (23) being used to push the decorative panels placed on the loading platform one by one; the panel pusher (23) comprising: A first swing frame, the first swing frame being connected to the loading frame (21) via a rotating shaft, the first swing frame and the loading frame (21) being rotatable relative to the rotating shaft, and the axis of the rotating shaft extending in the left-right direction; a first cylinder (232), the first cylinder (232) being hinged to the first swing frame, the first cylinder (232) being hinged to the loading frame (21), and the first swing frame being driven to swing relative to the loading frame (21) through the telescopic movement of the first cylinder (232); A slide rail (233), the slide rail (233) is not parallel to the axis of the rotating shaft, and the slide rail (233) is fixed on the first swing frame; A slider (234), the slider (234) being arranged on the slide rail (233), the slider (234) and the slide rail (233) being relatively slidably connected with each other; a forward and backward movement device (235), the forward and backward movement device (235) being used to drive the slider (234) so that the slider (234) moves on the slide rail (233) toward or away from the rotating shaft; A push plate assembly (236), the push plate assembly (236) being fixed on the sliding block (234), the push plate assembly (236) being used to abut against the veneer panel to push the plate; The push plate assembly (236) includes: A push plate frame (2361), the push plate frame (2361) being fixedly connected to the sliding block (234); A push block (2362), the push block (2362) being fixed on the push plate frame (2361), the push block (2362) being used to abut against the side edge of the veneer panel; A pressing plate (2363), the pressing plate (2363) being fixedly connected to the pushing block (2362) or the pushing plate frame (2361), the pressing plate (2363) being used to press downward against the top surface of the veneer panel; The push plate frame (2361) comprises a main frame, an adjustment block and two or more adjustment rods (2360), the main frame is fixedly connected to the slider (234), the two ends of each adjustment rod (2360) are respectively hinged to the main frame and the adjustment block, the adjustment block is fixedly connected to the push block (2362), all the adjustment rods (2360) are parallel to each other, the adjustment block is provided with an opening, the adjustment block is provided with a screw, the screw passes through the opening and is connected to the main frame; The trimming device (3) comprises: A trimming frame (31), the trimming frame (31) being arranged downstream of the robot arm (5), and the trimming frame (31) being arranged upstream of the plate drying device (4); A conveying assembly (32), the conveying assembly (32) being used to support the first handicraft and drive the first handicraft to be transported in a front-rear direction; a positioning component, the positioning component being arranged on the trimming frame (31), the positioning component being used to position the first handicraft on the conveying component (32); a first trimming assembly, the first trimming assembly being arranged on the trimming frame (31), the first trimming assembly being used to trim the front side and the rear side of the first handicraft on the conveying assembly (32); a second trimming assembly, the second trimming assembly being arranged on the trimming frame (31), the second trimming assembly being used to trim the left side edge and / or the right side edge of the first handicraft on the conveying assembly (32); The first trimming assembly comprises: A guide rail (341), the guide rail (341) being fixed on the trimming frame (31), the guide rail (341) extending in the left-right direction; A sliding frame (342), the sliding frame (342) being arranged on the guide rail (341), and the sliding frame (342) and the guide rail (341) being able to slide relative to each other; Trimming tools (3435), wherein two groups of the trimming tools (3435) are provided, and the two groups of the trimming tools (3435) are provided on the sliding frame (342), and the two groups of the trimming tools (3435) are arranged opposite to each other, and the two groups of the trimming tools (3435) are used to trim the front and rear side edges of the first handicraft respectively; a first driving mechanism (343), the first driving mechanism (343) being arranged on the trimming frame (31), the first driving mechanism (343) being used to drive the sliding frame (342) to slide back and forth along the length direction of the guide rail (341); The second trimming assembly comprises a left-right sliding mechanism (8), a tool holder (351), and a trimming tool (3435) arranged on the tool holder (351); the left-right sliding mechanism (8) is arranged on the trimming holder (31); the tool holder (351) is arranged on the left-right sliding mechanism (8); the left-right sliding mechanism (8) drives the tool holder (351) to slide back and forth in the left-right direction; one or two tool holders (351) are arranged; the left-right sliding mechanism (8) and the tool holder (351) are arranged in a one-to-one correspondence; when one tool holder (351) is arranged, the tool holder (351) is arranged on the left or right side of the conveying assembly (32); when two tool holders (351) are arranged, the tool holders (351) are arranged on both the left and right sides of the conveying assembly (32).
2. The veneer processing line according to claim 1, characterized in that: The loading device (2) further comprises a dust sweeper arranged on the loading rack (21) and a front and rear transport mechanism arranged on the loading rack (21); the dust sweeper is used to sweep dust from the decorative panels; the panel pusher (23) is used to push the decorative panels one by one into the input port of the dust sweeper; and the front and rear transport mechanism is used to transport the decorative panels transported from the output port of the dust sweeper one by one to the input port of the hot pressing device (1).
3. The veneer processing line according to claim 1, characterized in that: The positioning component comprises: A pressing mechanism (331), the pressing mechanism being arranged on the trimming frame (31), the pressing mechanism being used to press downwards the first craftwork on the conveying assembly (32); a material blocking mechanism, arranged on the trimming frame (31), the material blocking mechanism being used to release or block the first craftwork on the conveying component (32); A centering and positioning mechanism is used to center the first craft in the left-right direction.
4. The veneer processing line according to claim 1, characterized in that: The conveying assembly (32) comprises a first conveying belt (321), a supporting roller (322) and a second conveying belt (323); the first conveying belt (321) and the second conveying belt (323) respectively extend in the front-to-back direction; the first conveying belt (321), the supporting roller (322) and the second conveying belt (323) are arranged in sequence in the front-to-back direction; the first conveying belt (321), the second conveying belt (323) and the supporting roller (322) are respectively arranged on the trimming frame (31); the supporting roller (322) and the trimming frame (31) are relatively rotatable; the axis of the supporting roller (322) extends in the left-right direction; a first gap is provided between the supporting roller (322) and the first conveying belt (321); and a second gap is provided between the supporting roller (322) and the second conveying belt (323).
5. The veneer processing line according to claim 1, characterized in that: The trimming device (3) further comprises a brush assembly, the brush assembly comprising a brush frame (91) and a plurality of bristles, the brush frame (91) being fixed to the trimming frame (31), a channel being formed in the brush frame (91) along the front-to-back direction, the bristles being arranged on the inner side wall of the channel, and the channel being used for allowing the first craftwork to pass through.
Citation Information
Patent Citations
Double-sided synchronous knurling embossed wood veneer production line
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CN217227158U