A dust removal, detection and sorting equipment for magnetic products

Abstract

The present invention relates to the field of magnetic product manufacturing technology, and specifically to a dust removal, detection and sorting equipment for magnetic products, including a press and a workbench, between which a conveyor belt for conveying magnetic products is arranged, and a discharging mechanism, a dust removal mechanism, a flipping mechanism and a sorting mechanism are arranged in sequence on the conveying path of the conveyor belt, and a placing mechanism and a shelf are also arranged in the workbench, and the magnetic products after discharging, dust removal, flipping and sorting are neatly placed in a collection box in columns, and a plurality of the collection boxes are uniformly placed on the shelf by the placing mechanism, so as to realize the whole process of pre-processing a plurality of magnetic products. This equipment combines the processes of pre-processing magnetic products into one equipment in chronological order, and performs various processes on the magnetic products in an orderly manner. The whole process has a high degree of automation and integration, which reduces the cost and time consumption caused by manual pre-processing, and is conducive to popularization and use.

Description

Technical Field

[0001] The invention relates to the technical field of magnetic product manufacturing, and in particular to a dust removal, detection and sorting device for magnetic products. Background Art

[0002] Materials that can respond to magnetic fields in some way are called magnetic materials. Depending on the strength of the magnetism they exhibit in an external magnetic field, they can be divided into diamagnetic materials, paramagnetic materials, ferromagnetic materials, antiferromagnetic materials and ferrimagnetic materials.

[0003] A complete magnetic material product, after being initially processed from a press, needs to go through multiple processing steps before it can finally leave the factory as a complete product. Before entering multiple processing steps, the magnetic material product needs to undergo multiple pre-processing steps such as dust removal, inspection, classification and sorting, so that individual magnetic material products can be neatly placed in collection boxes in groups, providing convenience for subsequent processing. At present, there is no equipment specifically used for pre-processing magnetic material products, and manual operation has problems such as low efficiency, non-standard placement standards and safety, which need to be optimized and improved. Summary of the invention

[0004] In order to overcome the above-mentioned technical problems, the purpose of the present invention is to provide a dust removal, detection and sorting equipment for magnetic material products, aiming to solve the problems of low efficiency and low degree of automation in the existing pretreatment of magnetic material products.

[0005] The purpose of the present invention can be achieved through the following technical solutions:

[0006] A dust removal, detection and sorting device for magnetic material products comprises a press and a workbench, between which a conveyor belt for conveying magnetic material products is arranged, a discharging mechanism, a dust removal mechanism, a turning mechanism and a sorting mechanism are arranged in sequence on the conveying path of the conveyor belt, and a placing mechanism and a shelf are also arranged in the workbench. After discharging, dust removal, turning and sorting, the magnetic material products are neatly placed in a collection box in rows, and a plurality of the collection boxes are uniformly placed on the shelf by the placing mechanism, thereby realizing the whole process of pre-processing a plurality of magnetic material products.

[0007] Furthermore, the conveyor belt consists of conveyor belt one and conveyor belt two, the discharging mechanism is installed at the transition connection between conveyor belt one and the press, the dust removal mechanism is installed on conveyor belt one, the flipping mechanism and the sorting mechanism are installed on conveyor belt two, and the flipping mechanism is installed at the transition connection between conveyor belt one and conveyor belt two.

[0008] Furthermore, the discharging mechanism includes a second motor and a second cylinder, the output end of the second motor is connected to the second cylinder, and the output end of the second cylinder is connected to an electromagnet one via a cross bar, so that the electromagnet one can circulate the magnetic material product formed by the press to the conveyor belt one.

[0009] Furthermore, the dust removal mechanism includes a cylinder three, which is arranged directly above the conveyor belt one, with its output end facing vertically downward and connected to a dust removal box, and the dust removal box is a rectangular box body with an open bottom, and air holes are opened on both side walls of the opposite sides, wherein one air hole is used to blow air into the dust removal box, and the other air hole is used to extract the gas in the dust removal box.

[0010] Furthermore, a limiting mechanism is also provided on the conveyor belt, and the limiting mechanism includes a mounting plate and a positioning plate respectively arranged on both sides of the conveyor belt, and two round rods are slidably penetrated through the upper side wall of the mounting plate, and a locking column for limiting the position of the round rod is provided on the top surface corresponding to the position of the round rod, and a stop rod is connected to one end of the two round rods close to the positioning plate.

[0011] Furthermore, a weighing plate and an infrared measuring instrument are provided at the transition connection between the conveyor belt 1 and the conveyor belt 2, and a weight sensor is provided below the weighing plate.

[0012] Furthermore, the flipping mechanism includes infrared sensors arranged on both sides of the conveyor belt one and a motor three arranged on one side of the conveyor belt two, a baffle bar for intercepting the magnetic product is also arranged between the two infrared sensors, the output end of the motor three is also connected to the electromagnet two, the flipping mechanism also includes a horizontal cylinder and a vertical cylinder, the output end of the horizontal cylinder is connected to the vertical cylinder, the output end of the vertical cylinder is vertically downward and is connected to two electromagnets three arranged in a double position.

[0013] Furthermore, the tidying mechanism includes a cylinder four and a cylinder five which are arranged on one side of the conveyor belt two, and the output ends of the cylinders are both oriented toward the other side of the conveyor belt two and are respectively connected to a push rod one and a push rod two.

[0014] Furthermore, a motor 1 and a cylinder 1 are arranged above the workbench, and the two are connected by a screw rod and a connecting seat. The motor 1 drives the cylinder 1 to reciprocate in the horizontal direction by rotating the screw rod. The output end of the cylinder 1 is arranged vertically downward and connected to a plate-shaped electromagnet. The plate-shaped electromagnet puts a plurality of magnetic material products arranged linearly after being sorted by the sorting mechanism into the empty collection box. The shelf is inserted into the interior of the workbench and movably connected thereto, and the shelf is divided into two parts in the vertical direction, each part is provided with a plurality of partitions equidistantly arranged from top to bottom, the collection box is placed above the partition, and blocks are provided at both ends.

[0015] Furthermore, the placing mechanism includes a vertical plate and a cylinder six for taking out the empty collection box from the shelf and storing the full collection box into the shelf. The vertical plate is installed in the inner cavity of the workbench, and a loading plate is provided on one side wall thereof, and a motor four is provided on the other side wall. The motor four is connected to the loading plate through a screw rod and a connecting seat, and the motor four drives the loading plate to reciprocate in the vertical direction by rotating the screw rod. The cylinder six is ​​horizontally arranged, and its output end is connected to the vertical plate through a connecting piece and drives the vertical plate to reciprocate in the horizontal direction. The placing mechanism also includes three positioning cylinders in different directions.

[0016] Beneficial effects of the present invention:

[0017] This equipment combines the pre-treatment procedures of magnetic products into one device in chronological order, and performs various treatments on the magnetic products in an orderly manner. The whole process has a high degree of automation and integration, high processing efficiency, unified standards, reliable processing quality, and a low probability of manual intervention, which reduces the cost and time consumption caused by manual pre-treatment and is conducive to promotion and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below in conjunction with the accompanying drawings.

[0019] Figure 1 is a stereoscopic view of the present invention;

[0020] Figure 2 yes Figure 1 A partial enlarged view of the middle A;

[0021] Figure 3 yes Figure 1 A partial enlarged view of point B in the middle;

[0022] Figure 4 It is a three-dimensional view of the conveyor belt, the press machine and the workbench in the present invention;

[0023] Figure 5 yes Figure 4 A partial enlarged view of point C in the middle;

[0024] Figure 6 yes Figure 4 A partial enlarged view of point D in the middle;

[0025] Figure 7 is a top view of the present invention;

[0026] Figure 8 yes Figure 7 A partial enlarged view of point E in the middle;

[0027] Fig. 9 is a three-dimensional view of the workbench in the present invention;

[0028] Fig.10 yes Fig. 9 A partial enlarged view of point F in the middle;

[0029] Fig.11 is a side view of the shelf in the present invention;

[0030] Fig.12 It is a top view of the placement mechanism in the present invention;

[0031] Fig.13 It is a three-dimensional view of the placing mechanism in the present invention.

[0032] In the figure: 1. press machine; 11. receiving hopper; 2. workbench; 21. motor 1; 22. cylinder 1; 23. plate-shaped electromagnet; 3. conveyor belt; 31. conveyor belt 1; 32. conveyor belt 2; 33. weighing plate; 34. infrared measuring instrument; 35. mounting plate; 36. round rod; 37. stop rod; 38. locking column; 39. positioning plate; 4. discharging mechanism; 41. motor 2; 42. cylinder 2; 43. electromagnet 1; 5. dust removal mechanism; 51. cylinder 3; 5 2. Dust removal box; 53. Air hole; 6. Flipping mechanism; 61. Motor three; 62. Electromagnet two; 63. Electromagnet three; 64. Infrared sensor; 65. Baffle; 7. Arrangement mechanism; 71. Cylinder four; 72. Push rod one; 73. Cylinder five; 74. Push rod two; 8. Placing mechanism; 81. Vertical plate; 82. Loading plate; 83. Motor four; 84. Cylinder six; 85. Connector; 86. Positioning cylinder; 9. Shelf; 91. Collection box; 92. Block. DETAILED DESCRIPTION

[0033] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] like Figure 1As shown, a dust removal, detection and sorting equipment for magnetic material products includes a press 1 and a workbench 2, between which a conveyor belt 3 for conveying magnetic material products is arranged, and a discharging mechanism 4, a dust removal mechanism 5, a turning mechanism 6 and a sorting mechanism 7 are arranged in sequence on the conveying path of the conveyor belt 3. The discharging mechanism 4 takes out the magnetic material products pressed and formed by the press 1 and places them on the conveyor belt 3. The magnetic material products moving with the conveyor belt 3 are sequentially subjected to dust removal and cleaning by the dust removal mechanism 5 and adjustment of their posture by the turning mechanism 6. Under the action of the sorting mechanism 7, multiple magnetic material products are sorted into a neat row, and the workbench 2 is also provided with a The placing mechanism 8 and the shelf 9, the placing mechanism 8 is responsible for placing the neatly arranged magnetic products into the empty collection box 91, and at the same time automatically storing the full collection box 91 into the shelf 9, and taking the empty collection box 91 out of the shelf 9. The magnetic products that have gone through this entire process have completed all pretreatment steps and can be transferred to the next processing step, thus realizing the entire process of pretreatment of multiple magnetic products. The entire process has a high degree of automation and integration, high processing efficiency, unified standards, reliable processing quality, and a low probability of manual intervention, which greatly reduces the cost and time consumption caused by manual pretreatment.

[0035] like Figure 4 As shown, in this embodiment, the conveyor belt 3 is composed of a conveyor belt 1 31 and a conveyor belt 2 32. This setting method is mainly to add a measurement module and a subsequent defective product rejection module in the entire process. Figure 6 As shown, the measuring module includes a weighing plate 33 and an infrared measuring instrument 34, both of which are arranged at the transition connection between the conveyor belt 1 31 and the conveyor belt 2 32. The weighing plate 33 is located below and parallel to the top surfaces of the conveyor belt 1 31 and the conveyor belt 2 32, and a weight sensor is also arranged below the weighing plate 33, while the infrared measuring instrument 34 is suspended above the weighing plate 33 through a bracket. The magnetic products transmitted from the conveyor belt 1 31 to the conveyor belt 2 32 must be measured by the weighing plate 33 and the infrared measuring instrument 34. Products that fail the measurement are marked and are removed from the product sequence in the subsequent inferior product removal module to ensure the overall qualified rate of the pre-treated magnetic products.

[0036] In other embodiments, if the measuring module and the bad product rejection module are not needed, a complete conveyor belt 3 can be used as a conveying device for magnetic material products.

[0037] like Figure 1 and Figure 2As shown, the discharging mechanism 4 is installed at the transition connection between the conveyor belt 31 and the press 1, and the discharging mechanism 4 includes a motor 41 and a cylinder 42. The motor 41 is installed on the side wall of the press 1 through a bracket, and its output end is vertically upward and connected to the cylinder 42 through an L-shaped bracket. The output end of the cylinder 42 is connected to the electromagnet 43 through a cross bar. The motor 41 drives the cylinder 42 and the electromagnet 43 to rotate circumferentially, wherein the press 1 and the conveyor belt 31 are both arranged on the rotation radius of the electromagnet 43.

[0038] According to the above technical solution, after the magnetic product is output from the press 1, the motor 2 41 drives the cylinder 2 42 and the electromagnet 1 43 to rotate counterclockwise. When the electromagnet 1 43 is moved to the top of the magnetic product, the cylinder 2 42 is started, and its output end drives the electromagnet 1 43 to descend in the vertical direction and energize to attract the magnetic product. After confirming the attraction, the output end of the cylinder 2 42 drives the electromagnet 1 43 to rise and reset. The motor 2 41 rotates clockwise until the electromagnet 1 43 that attracts the magnetic product is located above the conveyor belt 1 31. The output end of the cylinder 2 42 descends, and the electromagnet 1 43 lowers the magnetic product to the conveyor belt 1 31. The power is cut off to separate the magnetic product from the electromagnet 1 43, and the electromagnet 1 43 rises in the initial direction. At this time, the entire discharging process is completed, and the electromagnet 1 43 can circulate the magnetic product pressed and formed by the press 1 to the conveyor belt 1 31.

[0039] like Figure 1 As shown, a receiving hopper 11 is also installed on the side wall of the press 1, and the receiving hopper 11 is also set on the rotation radius of the electromagnet 43. When an accident occurs, it can catch the magnetic material products dropped by the electromagnet 43 to reduce the loss.

[0040] In this embodiment, the conveyor belt 1 31 also has a folding function, which facilitates the replacement of molds of the press 1 to which the conveyor belt 1 31 is connected.

[0041] like Figure 1 and Figure 3 As shown, the dust removal mechanism 5 is installed on the conveyor belt 31, and the magnetic product transported by the discharging mechanism 4 then enters the dust removal mechanism 5. The dust removal mechanism 5 includes a cylinder 3 51. The cylinder 3 51 is arranged directly above the conveyor belt 31, and its output end is vertically downward and connected to a dust removal box 52. The dust removal box 52 is a rectangular box body with an opening on the bottom, and air holes 53 are opened on the opposite side walls, wherein one air hole 53 is used to blow air into the dust removal box 52, and the other air hole 53 is used to extract the gas in the dust removal box 52.

[0042] According to the above technical solution, when the magnetic product moving with the conveyor belt 31 is moved to the bottom of the dust removal box 52, the conveyor belt 31 is stopped by the program control, the cylinder 3 51 is started, and the dust removal box 52 descends under the action of the cylinder 3 51 and covers the entire magnetic product. One air hole 53 is connected to the air inlet pipe, and the other air hole 53 is connected to the air outlet pipe. The air flow enters the dust removal box 52 from the air inlet pipe and removes the dust on the surface of the magnetic product, and the air outlet pipe is externally connected to the exhaust fan to extract the air flow containing dust in the dust removal box 52, thereby realizing the dust removal of the magnetic product. The whole process is convenient and fast.

[0043] like Figure 4 and Figure 5 As shown, a limiting mechanism is also provided on the conveyor belt 31, and the limiting mechanism includes a mounting plate 35 and a positioning plate 39 respectively arranged on both sides of the conveyor belt 31, and the two are installed relative to each other. Two round rods 36 are slidably penetrated through the upper side wall of the mounting plate 35, and a locking column 38 for limiting the position of the round rod 36 is provided at the position of the top surface corresponding to the round rod 36. A baffle 37 is connected to one end of the two round rods 36 close to the positioning plate 39. By rotating the locking column 38, the extension length of the round rod 36 can be controlled, and then the distance between the baffle 37 and the positioning plate 39 can be controlled. The limiting mechanism can control the position of the magnetic product after dust removal by the dust removal mechanism 5 on the conveyor belt 31. For example, by adjusting the distance between the positioning plate 39 and the baffle 37, the magnetic product can be placed only in the middle position of the conveyor belt 31 under the limiting action of the two, thereby facilitating the subsequent precise positioning of the flipping mechanism 6.

[0044] like Figure 4 and Figure 7 As shown, the turning mechanism 6 and the sorting mechanism 7 are installed on the conveyor belt 2 32, as shown in FIG. Figure 6 As shown, the flip mechanism 6 is installed at the transition connection between the conveyor belt 1 31 and the conveyor belt 2 32. The flip mechanism 6 includes infrared sensors 64 arranged on both sides of the conveyor belt 1 31 and a motor 3 61 arranged on one side of the conveyor belt 2 32. A baffle 65 for intercepting magnetic products is also arranged between the two infrared sensors 64. The baffle 65 is located above the conveyor belt 1 31. The gap between the two is matched to prevent the conveyor belt 1 31 from colliding with the baffle 65 during the cyclic rolling process. The output end of the motor 3 61 is also connected to the conveyor belt 1 31 through a coupling. It is connected to electromagnet 2 62, which is located just above the middle of conveyor belt 2 32. The flipping mechanism 6 also includes a horizontal cylinder and a vertical cylinder. The horizontal cylinder is installed on one side of conveyor belt 2 32 through a fixing rod. The output end of the horizontal cylinder is horizontally facing the direction of conveyor belt 1 31, and its output end is also connected to the vertical cylinder. The output end of the vertical cylinder is vertically downward, and its output end is connected to two electromagnets 3 63 arranged in a double position. The two electromagnets 3 63 are just above the weighing plate 33.

[0045] According to the above technical solution, the magnetic product limited by the limiting mechanism is restricted to the middle position of the conveyor belt 31. When the magnetic product moves to the end of the conveyor belt 31, that is, close to the position of the weighing plate 33, the magnetic product is intercepted by the blocking bar 65. When the infrared sensor 64 detects that there are magnetic products on the conveyor belt 31, the horizontal cylinder is started, and its output end drives the vertical cylinder to move horizontally toward the position of the conveyor belt 31. When the vertical cylinder moves to a position where an electromagnet 3 63 on the left is just above the magnetic product, the horizontal cylinder is closed and the vertical cylinder is started. Its output end drives the double-station electromagnet 3 63 to move vertically downward. When the electromagnet 3 63 on the left contacts the magnetic product and is energized to attract it, the horizontal cylinder It returns along the initial path with the vertical cylinder. After prior assembly, it can be achieved that when an electromagnet three 63 on the left is located directly above the weighing plate 33, an electromagnet three 63 on the right is located directly above the electromagnet two 62. The vertical cylinder descends, so that the magnetic product attracted by the electromagnet three 63 on the left falls on the weighing plate 33, and the magnetic product attracted by the electromagnet three 63 on the right falls on the electromagnet two 62. The measuring module starts to measure the magnetic product on the top surface of the weighing plate 33, and the motor three 61 is started, and the electromagnet two 62 flips 90° counterclockwise. The flipped magnetic product flows into the next sorting process through the conveyor belt two 32, realizing the flipping of the posture of the magnetic product. The motor three 61 then reverses and resets, waiting for the next flip.

[0046] In other embodiments, a push-and-stop positioning module is further provided at the position of the conveyor belt 31 corresponding to the baffle bar 65. When the magnetic product is blocked by the baffle bar 65, the cylinder in the retracting positioning module pushes the baffle to determine the precise position of the magnetic product and pre-position the magnetic product to facilitate subsequent measurement and flipping of the magnetic product. This is because some magnetic products may change direction by 90° after passing through the limiting component, which is not the desired posture. Therefore, the limiting component will not be used when needed, but the magnetic product will be pre-positioned by the push-and-stop positioning module here.

[0047] like Figure 6 As shown, after entering the formal production process, the double-station design can simultaneously implement two steps: one is to move the position of the magnetic product on the conveyor belt 31 to the detection module for detection; the other is to put the detected magnetic product into the flipping process for flipping, and the products that fail the quality inspection will be removed from the product sequence by the subsequent rejection module.

[0048] like Figure 8As shown, the sorting mechanism 7 includes a cylinder four 71 and a cylinder five 73 arranged on one side of the conveyor belt two 32, and the output ends of the two are both facing the other side of the conveyor belt two 32 and are respectively connected to a push rod one 72 and a push rod two 74. When the flipped magnetic product passes through the push rod one 72, the cylinder four 71 is started, and it drives the push rod one 72 to make the single magnetic product contact with the other side of the conveyor belt two 32 to ensure that it moves along the edge of the conveyor belt two 32. According to the preset program, when multiple magnetic products are first contacted and restricted at the end of the conveyor belt two 32, the cylinder five 73 is started, and it drives the push rod two 74 to make the multiple magnetic products contact with the other side of the conveyor belt two 32 to ensure that they are close to the edge of the conveyor belt two 32. This can ensure that the subsequent placement mechanism 8 can accurately move the multiple magnetic products in vertical combination in a unified manner.

[0049] like Fig. 9 and Fig.10 As shown, a motor 21 and a cylinder 22 are also arranged above the workbench 2, and the two are connected by a screw rod and a connecting seat. The motor 21 drives the cylinder 22 to move back and forth in the horizontal direction by rotating the screw rod. A groove is provided on the top surface of the workbench 2, and an empty collection box 91 is prevented in the groove. The output end of the cylinder 22 is arranged vertically downward and connected to a plate-shaped electromagnet 23. When the sorting mechanism 7 sorts a plurality of magnetic material products into vertical rows, the motor 21 drives the cylinder 22 and the plate-shaped electromagnet 23 to move to the top of the plurality of magnetic material products, and then the output end of the cylinder 22 drives the plate-shaped electromagnet 23 to descend and pass The motor 21 and the cylinder 22 are electrically attracted to a plurality of magnetic products, and then they return along the original route. When the cylinder 22 is moved to the top of the empty collection box 91, the cylinder 22 drives the plate-shaped electromagnet 23 to descend, and places the plurality of magnetic products arranged in vertical rows neatly into the collection box 91. In repeated operations, the motor 21 and the cylinder 22 driven by the preset program gradually fill the empty collection box 91. The fully loaded collection box 91 waits for the placement mechanism 8 to store it on the shelf 9 on the side. At the same time, the placement mechanism 8 will also take out a new empty collection box 91 from the shelf 9 and place it in the groove on the top surface of the workbench 2.

[0050] like Fig. 9 and Fig.11As shown, the shelf 9 is inserted into the workbench 2 and movably connected thereto, and the bottom end of the shelf 9 is also provided with universal wheels for easy movement. When the shelf 9 is embedded in the workbench 2, the position of the shelf 9 can be limited by the limiter, so that the placing mechanism 8 can more accurately store and retrieve the collection box 91 from the shelf 9. The shelf 9 is divided into two parts in the vertical direction, and each part is provided with a plurality of partitions equidistantly arranged from top to bottom, and the collection boxes 91 are placed above the partitions. When the plurality of partitions of one part are full of collection boxes 91, the collection boxes 91 can be placed on the partitions of this part of the shelf 9 by pulling the shelf 9 out of the workbench 2 and turning it 180° to insert the other part into the workbench 2 first. Blocks 92 are also provided at both ends of the partition, and the block 92 limits the collection box 91 placed on the top surface of the partition. If the collection box 91 at the corresponding position needs to be taken out, the collection box 91 must be lifted up a short distance before the collection box 91 can be dragged horizontally.

[0051] like Fig.12 and Fig.13 As shown, the placing mechanism 8 includes a vertical plate 81 and a cylinder 6 84 for taking out an empty collection box 91 from the shelf 9 and storing a full collection box 91 into the shelf 9. The vertical plate 81 is installed in the inner cavity of the workbench 2, and the position of the vertical plate 81 just corresponds to the shelf 9. A loading plate 82 is arranged on one side wall thereof, and the loading plate 82 is used to support the displacement of the collection box 91. A motor 4 83 is arranged on the bottom end of the other side wall. The motor 4 83 is firstly connected to the screw rod through a pulley and a transmission belt, and the screw rod is connected to the loading plate 82 through a connecting seat. In this way, after the motor 4 83 is started, the screw rod drives the loading plate 82 to reciprocate in the vertical direction under the action of the transmission belt, and the cylinder 6 84 is horizontally arranged in the inner cavity of the workbench 2, and its output end is connected to the vertical plate 81 through a connecting piece 85 and drives the vertical plate 81 to reciprocate in the horizontal direction. Through such an arrangement, the loading plate 82 can freely reciprocate in the horizontal and vertical directions.

[0052] According to the above technical scheme, when the collection box 91 in the groove on the top surface of the workbench 2 is full, the loading plate 82 descends under the action of the motor four 83. Since the collection box 91 is placed on the top surface of the loading plate 82, it also moves synchronously. When the loading plate 82 moves to the empty partition layer, the cylinder six 84 drives the entire vertical plate 81 to move horizontally toward the shelf 9. When the loading plate 82 drives the full collection box 91 to be inserted into the partition layer of the shelf 9, the loading plate 82 continues to descend under the action of the motor four 83 until the fully loaded collection box 91 is placed on the partition. At the same time, the loading plate 82 is pulled out and begins to select an empty collection box 91. The loading plate 82 is inserted under the empty collection box 91 and rises a short distance under the action of the motor four 83, so that the height of the collection box 91 is higher than the height of the stop block 92, and the loading plate 82 returns along the initial path and embeds the empty collection box 91 into the groove on the top surface of the workbench 2.

[0053] like Fig.12 As shown, the placing mechanism 8 also includes three positioning cylinders 86 in different directions. When the loading plate 82 drags the empty collection box 91 to move into the groove, the output ends of the three positioning cylinders 86 are synchronously driven and press against the collection box 91 from three directions, accurately positioning the position of the collection box 91, so that the plate-shaped electromagnet 23 can neatly place the arrayed magnetic material products into the collection box 91. The whole process echoes each other, with exquisite design and high degree of automation.

[0054] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0055] The above contents are merely examples and explanations of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the invention or exceed the scope defined by the claims, they shall all fall within the protection scope of the present invention.

Claims

1. A dust removal, detection and sorting equipment for magnetic products, characterized in that: The invention comprises a press (1) and a workbench (2), between which a conveyor belt (3) for conveying magnetic material products is arranged, and a discharging mechanism (4), a dust removal mechanism (5), a turning mechanism (6) and a sorting mechanism (7) are arranged in sequence on the conveying path of the conveyor belt (3), and a placing mechanism (8) and a shelf (9) are also arranged in the workbench (2). After discharging, dust removal, turning and sorting, the magnetic material products are neatly placed in a collection box (91) in rows, and a plurality of the collection boxes (91) are uniformly placed on the shelf (9) by the placing mechanism (8), thereby realizing the whole process of pre-processing a plurality of magnetic material products; the conveyor belt (3) is composed of a conveyor belt 1 (31) and a conveyor belt 2 (32), and the The discharging mechanism (4) is installed at the transition connection between the conveyor belt 1 (31) and the press (1), the dust removal mechanism (5) is installed on the conveyor belt 1 (31), the sorting mechanism (7) is installed on the conveyor belt 2 (32), and the flipping mechanism (6) is installed at the transition connection between the conveyor belt 1 (31) and the conveyor belt 2 (32); the flipping mechanism (6) includes infrared sensors (64) arranged on both sides of the conveyor belt 1 (31) and a motor 3 (61) arranged on one side of the conveyor belt 2 (32), a baffle (65) for intercepting the magnetic product is also arranged between the two infrared sensors (64), and the output end of the motor 3 (61) is also connected to an electromagnet 2 (62), the flip mechanism (6) also includes a horizontal cylinder and a vertical cylinder, the output end of the horizontal cylinder is connected to the vertical cylinder, the output end of the vertical cylinder is vertically downward and connected to two electromagnets (63) arranged in a double position; the dust removal mechanism (5) includes a cylinder (51), the cylinder (51) is arranged directly above the conveyor belt (31), the output end of which is vertically downward and connected to a dust removal box (52), the dust removal box (52) is a rectangular box body with an opening on the bottom, and air holes (53) are opened on the opposite side walls, wherein one of the air holes (53) is used to blow air into the dust removal box (52), and the other air hole (53) is used to blow the dust removal box (52) ) is extracted; a limiting mechanism is also provided on the conveyor belt one (31), and the limiting mechanism includes a mounting plate (35) and a positioning plate (39) respectively arranged on both sides of the conveyor belt one (31); two round rods (36) are slidably penetrated through the upper side wall of the mounting plate (35); a locking column (38) for limiting the position of the round rods (36) is arranged at the position of the top surface corresponding to the round rods (36); a stop rod (37) is connected to one end of the two round rods (36) close to the positioning plate (39); a weighing plate (33) and an infrared measuring instrument (34) are also provided at the transition connection between the conveyor belt one (31) and the conveyor belt two (32); a weight sensor is provided below the weighing plate (33).

2. The dust removal, detection and sorting equipment for magnetic products according to claim 1 is characterized in that: The discharging mechanism (4) comprises a second motor (41) and a second cylinder (42), wherein the output end of the second motor (41) is connected to the second cylinder (42), and the output end of the second cylinder (42) is connected to an electromagnet (43) via a cross bar, so that the electromagnet (43) can cyclically transfer the magnetic material product pressed and formed by the press (1) to the first conveyor belt (31).

3. The dust removal, detection and sorting equipment for magnetic products according to claim 1 is characterized in that: The arranging mechanism (7) comprises a cylinder four (71) and a cylinder five (73) arranged on one side of the conveyor belt two (32), and the output ends of the two cylinders are both oriented toward the other side of the conveyor belt two (32) and are respectively connected to a push rod one (72) and a push rod two (74).

4. The dust removal, detection and sorting equipment for magnetic products according to claim 1, characterized in that: A motor (21) and a cylinder (22) are also arranged above the workbench (2), and the two are connected via a screw and a connecting seat. The motor (21) drives the cylinder (22) to move back and forth in the horizontal direction by rotating the screw. The output end of the cylinder (22) is arranged vertically downward and connected to a plate-shaped electromagnet (23). The plate-shaped electromagnet (23) puts a plurality of magnetic material products that are linearly arranged after being sorted by the sorting mechanism (7) into the empty collection box (91). The shelf (9) is inserted into the interior of the workbench (2) and is movably connected thereto, and the shelf (9) is divided into two parts in the vertical direction, and each part is provided with a plurality of partitions equidistantly from top to bottom. The collection box (91) is placed above the partition, and blocks (92) are provided at both ends.

5. The dust removal, detection and sorting equipment for magnetic products according to claim 1, characterized in that: The placing mechanism (8) comprises a vertical plate (81) and a cylinder six (84) for taking out the empty collection box (91) from the shelf (9) and storing the full collection box (91) into the shelf (9). The vertical plate (81) is installed in the inner cavity of the workbench (2). A loading plate (82) is arranged on one side wall thereof, and a motor four (83) is arranged on the other side wall. The motor four (83) is connected to the loading plate (82) through a screw rod and a connecting seat, and the motor four (83) drives the loading plate (82) to reciprocate in the vertical direction by rotating the screw rod. The cylinder six (84) is arranged horizontally, and its output end is connected to the vertical plate (81) through a connecting piece (85) and drives the vertical plate (81) to reciprocate in the horizontal direction. The placing mechanism (8) also comprises three positioning cylinders (86) in different directions.

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