A safe liquid-sealed condensate tank

By designing a safe liquid seal condensate tank integrating gas liquid seal and condensate storage, the problems of many equipment, large area and major safety hazards in the existing technology are solved, and the dual safe liquid seal of gas and condensate is realized, ensuring the safety and reliability of the operating environment.

CN114279234BActive Publication Date: 2025-04-15ACRE COKING & REFRACTORY ENG CONSULTING CORP DALIAN MCC
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Patent Information

Application Number
CN202111469651.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-12-03
Publication Date
2025-04-15
Estimated Expiration
2041-12-03

AI Technical Summary

Technical Problem

The existing condensate collection device for coke oven gas primary cooler has many equipment, large area, and many gas leakage points, which poses safety hazards. In addition, the gas entrained by the condensate enters the downstream device, affecting the operating environment and prone to safety accidents.

Method used

A safe liquid seal condensate tank is designed to integrate gas liquid sealing and condensate storage. It adopts multiple sets of condensate liquid sealing devices, gas phase enclosures, liquid phase partitions and gas outlets to ensure dual safe liquid sealing of gas and condensate.

Benefits of technology

The double safe liquid seal of gas is realized, eliminating the safety hazards of a large amount of gas directly entering the pressure balance system, avoiding the environmental pollution problem of directly discharging gas, and ensuring the safety and reliability of the operating environment.

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Abstract

The present invention relates to a condensate collection device for a coke oven gas primary cooler, and in particular to a safe liquid-sealed condensate tank. It comprises a main body, a condensate liquid-sealing device, a gas phase enclosure, a liquid phase partition and a gas outlet; multiple groups of condensate liquid-sealing devices are provided, and the condensate liquid-sealing device comprises a condensate inlet pipe and a liquid-sealing pipe, the condensate inlet pipe and the gas outlet are fixedly connected to the top wall of the main body, the condensate inlet pipe extends into the interior of the main body, the liquid-sealing pipe is fixedly connected to the main body and sleeved on the outside of the condensate inlet pipe; the gas phase enclosure is fixedly connected to the main body, surrounding the multiple groups of condensate liquid-sealing devices and the gas outlet, the multiple groups of condensate liquid-sealing devices and the gas outlet are located in the gas phase enclosure, and the liquid phase partition is fixedly connected to the main body and located outside the gas phase enclosure. The gas liquid seal and condensate storage are integrated to solve the environmental pollution problem of direct release of the released gas, eliminate the potential safety hazard of a large amount of gas directly entering the pressure balance system, and provide a double safety liquid seal for gas, which is safe and reliable.
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Description

Technical Field

[0001] The invention relates to a condensate collecting device for a coke oven gas primary cooler, in particular to a safe liquid-sealed condensate tank. Background Art

[0002] At present, in the primary cooling unit of the coke oven gas purification device, multiple gas water seal tanks are generally used to collect the coke oven gas condensate of each primary cooler to ensure the continuous and stable transportation of the coke oven gas, and the liquid seal formed inside the gas water seal tank can prevent gas leakage. Due to the formation of a large amount of gas condensate, a condensate tank is also set up to store the gas condensate. The gas condensate flows from the gas water seal tank into the condensate tank and is then sent to the downstream device.

[0003] The entire system has many sets of equipment, occupies a large area, and has many gas leakage points, posing a safety hazard. At the same time, gas entrained in the condensate may enter the downstream equipment, affecting the operating environment and easily causing safety accidents. Summary of the invention

[0004] In order to overcome the deficiencies of the above-mentioned prior art, the present invention provides a safety liquid seal condensate tank, which integrates gas liquid seal and condensate storage in one, solves the environmental pollution problem caused by direct release of vented gas, eliminates the potential safety hazard of a large amount of gas directly entering the pressure balance system, and provides a double safety liquid seal for gas, which is safe and reliable.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A safe liquid-sealed condensate tank, which is a horizontal tank and includes a main body, a condensate liquid-sealing device, a gas phase enclosure, a liquid phase partition and a gas outlet; multiple groups of condensate liquid-sealing devices are provided, the condensate liquid-sealing devices include a condensate inlet pipe and a liquid-sealing pipe, the condensate inlet pipe and the gas outlet are fixedly connected to the top wall of the main body, the condensate inlet pipe extends into the interior of the main body, the liquid-sealing pipe is fixedly connected to the main body and is sleeved on the outside of the condensate inlet pipe; the gas phase enclosure is fixedly connected to the main body, surrounding the multiple groups of condensate liquid-sealing devices and the gas outlet, the multiple groups of condensate liquid-sealing devices and the gas outlet are located in the gas phase enclosure, and the liquid phase partition is fixedly connected to the main body and located outside the gas phase enclosure.

[0007] The number of the multiple groups of condensate liquid sealing devices corresponds to the number of externally connected coal gas primary coolers.

[0008] The main body comprises a sealing head, a circular cylinder and a saddle; the sealing head is fixedly connected to both ends of the circular cylinder, and the saddle is fixedly connected to the bottom of the cylinder.

[0009] The condensate liquid sealing device also includes a vent, which is fixed to the bottom wall of the body; a gap is left between the bottom end of the condensate inlet pipe and the inner wall of the body; and a gap is left between the top end of the liquid sealing pipe and the inner wall of the body.

[0010] The gas phase enclosure plate is cylindrical, with openings at the top and bottom. The top of the gas phase enclosure plate is fixedly connected to the inner wall of the top wall of the main body, the top of the liquid phase partition plate is higher than the bottom of the gas phase enclosure plate, and the bottom of the gas phase enclosure plate is lower than the top of the liquid sealing tube.

[0011] The liquid phase partition is fixedly connected to the inner wall of the bottom wall of the body, dividing the liquid phase space into two parts.

[0012] It also includes a venting pipe and a condensate outlet. The condensate outlet is fixedly connected to the bottom of the head, and the venting pipe is fixedly connected to the top wall of the body.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1) The present invention is provided with multiple groups of condensate liquid sealing devices, gas phase enclosure plates and liquid phase partition plates are arranged. The gas phase enclosure plates separate the gas phase space and completely isolate the condensate from entrained gas. The liquid phase partition plates separate the liquid phase space and ensure the liquid level height. The present invention integrates gas liquid sealing and condensate storage.

[0015] 2) The present invention is provided with a gas outlet, which is located in the gas phase enclosure. The gas in the gas phase enclosure directly returns to the gas system, eliminating the potential safety hazard of a large amount of gas directly entering the pressure balance system.

[0016] 3) The present invention has a venting pipe at the top, so that the vented gas can be connected to the pressure balance system, avoiding direct venting of the vented gas and solving the environmental pollution problem caused by direct venting of the vented gas.

[0017] 4) The condensate liquid seal device includes a condensate inlet pipe and a liquid seal pipe. The condensate inlet pipe and the gas outlet are fixedly connected to the top wall of the main body. The condensate inlet pipe extends into the interior of the main body. The liquid seal pipe is fixedly connected to the main body and sleeved on the outside of the condensate inlet pipe. At the same time, the liquid phase partition is fixedly connected to the inner wall of the bottom wall of the main body to divide the liquid phase space into two parts. The present invention provides a double safety liquid seal for gas, which is safe and reliable. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure and the front view of the process principle of the present invention;

[0019] Figure 2 It is a schematic side view of the structure of the present invention;

[0020] Figure 3 It is a schematic top view of the structure of the present invention.

[0021] In the figure: 1-body 2-condensate liquid seal device 3-gas phase enclosure 4-liquid phase partition 5-gas outlet 6-diffuser 7-condensate outlet 11-end 12-round cylinder 13-saddle 21-condensate inlet pipe 22-liquid seal pipe 23-vent DETAILED DESCRIPTION

[0022] The specific implementation of the present invention will be further described below in conjunction with the accompanying drawings:

[0023] [Example]

[0024] like Figures 1 to 3 The invention discloses a safety liquid-sealed condensate tank, which is a horizontal tank and comprises a main body 1, a condensate liquid-sealing device 2, a gas phase enclosure plate 3, a liquid phase partition plate 4, a gas outlet 5, a vent pipe 6 and a condensate outlet 7.

[0025] The body 1 is horizontal, and comprises a head 11 , a circular cylinder 12 and a saddle 13 . Two semicircular heads 11 are fixedly connected to both ends of the circular cylinder 12 , and two saddles 13 are fixedly connected to the bottom of the cylindrical cylinder 12 .

[0026] The number of multiple sets of condensate liquid seal devices 2 corresponds to the number of external gas primary coolers. In this embodiment, 5 sets of condensate liquid seal devices 2 are provided, and the 5 sets of condensate liquid seal devices 2 are fixedly connected side by side on the left side of the body 1. The condensate liquid seal device 2 includes a condensate inlet pipe 21, a liquid seal pipe 22 and a vent 23. The condensate inlet pipe 21 and the gas outlet 5 are vertically fixedly connected to the top wall of the circular cylinder 12. The condensate inlet pipe 21 extends into the interior of the circular cylinder 12, and a gap is left between the bottom end of the condensate inlet pipe 21 and the bottom inner wall of the circular cylinder 12. The liquid seal pipe 22 is fixedly connected to the inside of the circular cylinder 12 and the bottom of the circular cylinder 12. The liquid seal pipe 22 is sleeved on the outside of the condensate inlet pipe 21, and a gap is left between the top end of the liquid seal pipe 22 and the top inner wall of the circular cylinder 12. The vent 23 is fixedly connected to the bottom wall of the circular cylinder 12, communicates with the inside of the circular cylinder 12, and is located in the liquid seal pipe 22.

[0027] The gas phase enclosure plate 3 is a rectangular cylinder with openings at the top and bottom. The top of the gas phase enclosure plate 3 is fixedly connected to the inner wall of the top of the circular cylinder 12 , and the bottom of the gas phase enclosure plate 3 is lower than the top of the liquid sealing tube 22 .

[0028] The liquid phase partition plate 4 is fixedly connected to the inner wall of the circular cylinder 12 and is located on the right side of the gas phase enclosure plate 3 , dividing the liquid phase space into two parts. The top end of the liquid phase partition plate 4 is higher than the bottom end of the gas phase enclosure plate 3 .

[0029] The discharge pipe 6 is fixedly connected to the top wall of the circular cylinder 12, and the discharge pipe 6 is connected to the pressure balance system through a pipeline. The gas outlet 5 is connected to the gas system through a pipeline. The condensate outlet 7 is fixedly connected to the bottom of the right end cap 11.

[0030] The condensate containing coal gas is introduced through the condensate inlet pipe 21, enters the gas phase enclosure plate 3 through the liquid seal pipe 22, and the coal gas is discharged into the coal gas system through the coal gas outlet 5. The condensate after separation of coal gas is discharged through the condensate outlet 7. The present invention integrates coal gas liquid seal and condensate storage, eliminating the potential safety hazard of a large amount of coal gas directly entering the pressure balance system.

[0031] The present invention is provided with a venting pipe 6 at the top, so that the vented gas can be connected to the pressure balance system, avoiding direct venting of the vented gas and solving the environmental pollution problem caused by direct venting of the vented gas.

[0032] The present invention is provided with a condensate liquid seal device 2 and a liquid phase partition plate 4. The condensate inlet pipe 21 extends into the circular cylinder 12, and a gap is left between the bottom end of the condensate inlet pipe 21 and the inner wall at the bottom of the circular cylinder 12. The liquid seal pipe 22 is fixedly connected inside the circular cylinder 12 and at the bottom of the circular cylinder 12. The liquid seal pipe 22 is sleeved on the outside of the condensate inlet pipe 21, and a gap is left between the top end of the liquid seal pipe 22 and the inner wall at the top of the circular cylinder 12. A double safety liquid seal for coal gas is provided, which is safe and reliable.

[0033] The above description is only part of the specific implementation methods of the present invention, and the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, can make equivalent replacements or changes (such as any combination of the above furnace tube structures) according to the technical solution and inventive concept of the present invention, which should be covered within the protection scope of the present invention.

Claims

1. A safety liquid seal condensate tank, characterized in that: The condensate tank is a horizontal tank, including a main body, a condensate liquid sealing device, a gas phase enclosure, a liquid phase partition and a gas outlet; multiple groups of condensate liquid sealing devices are provided, and the condensate liquid sealing devices include a condensate inlet pipe and a liquid sealing pipe. The condensate inlet pipe and the gas outlet are fixedly connected to the top wall of the main body, and the condensate inlet pipe extends into the interior of the main body. The liquid sealing pipe is fixedly connected to the main body and is sleeved on the outside of the condensate inlet pipe; the gas phase enclosure is fixedly connected to the main body, surrounding the multiple groups of condensate liquid sealing devices and the gas outlet, the multiple groups of condensate liquid sealing devices and the gas outlet are located in the gas phase enclosure, and the liquid phase partition is fixedly connected to the main body and located outside the gas phase enclosure.

2. A safety liquid seal condensate tank according to claim 1, characterized in that: The number of the multiple groups of condensate liquid sealing devices corresponds to the number of externally connected coal gas primary coolers.

3. A safety liquid seal condensate tank according to claim 1, characterized in that: The main body comprises a sealing head, a circular cylinder and a saddle; the sealing head is fixedly connected to both ends of the circular cylinder, and the saddle is fixedly connected to the bottom of the cylinder.

4. The safety liquid-sealed condensate tank according to claim 1, characterized in that: The condensate liquid sealing device also includes a vent, which is fixed to the bottom wall of the body; a gap is left between the bottom end of the condensate inlet pipe and the inner wall of the body; and a gap is left between the top end of the liquid sealing pipe and the inner wall of the body.

5. The safety liquid-sealed condensate tank according to claim 1, characterized in that: The gas phase enclosure plate is cylindrical, with openings at the top and bottom. The top of the gas phase enclosure plate is fixedly connected to the inner wall of the top wall of the main body, the top of the liquid phase partition plate is higher than the bottom of the gas phase enclosure plate, and the bottom of the gas phase enclosure plate is lower than the top of the liquid sealing tube.

6. The safety liquid-sealed condensate tank according to claim 1, characterized in that: The liquid phase partition is fixedly connected to the inner wall of the bottom wall of the body, dividing the liquid phase space into two parts.

7. The safety liquid-sealed condensate tank according to claim 1, characterized in that: It also includes a venting pipe and a condensate outlet. The condensate outlet is fixedly connected to the lower part of the main body, and the venting pipe is fixedly connected to the top wall of the main body.

Citation Information

Patent Citations

  • Safe liquid seal condensate tank

    CN216717048U