Double-station mushroom stick bagging machine

Through the cooperation of the dual-station structure and multiple units, efficient and fully automated bag removal of bacteria rods is achieved, solving the problems of low efficiency and poor separation effect of single-station models, and improving bag removal efficiency and corporate benefits.

CN114303798BActive Publication Date: 2024-12-31NEIHUANG CHANGXING BIO MECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202210071163.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-01-21
Publication Date
2024-12-31
Estimated Expiration
2042-01-21

AI Technical Summary

Technical Problem

The existing single-station bacterial rod bag removal machine is inefficient, especially when there is culture medium and mycelium in the bacterial rod, which leads to poor separation of the bacterial rod and the bacterial bag, and it is impossible to achieve true automatic bag removal.

Method used

A double-station bacteria rod bag removal machine is designed, including a rack, feeding unit, drilling unit, circumcision unit, longitudinal cutting unit, rod bag separation unit and rod output unit, through the mutual cooperation of multiple units , simulates the manual bag removal operation method, and realizes fully automatic bag removal of bacteria rods. In particular, the dual-station structure allows two bacteria rods to be removed at the same time, improving efficiency.

Benefits of technology

It has achieved efficient and fully automated bag removal of bacteria rods, improved bag removal efficiency and corporate benefits, and overcomes the problems of low efficiency and poor separation effect of single station models.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of intelligent equipment technology, specifically to a dual-station mushroom stick bagging integrated machine, which includes a frame, a feeding unit, a drilling unit, a ring cutting unit, a longitudinal cutting unit, a stick bag separation unit and a stick discharging unit; the feeding unit includes a feeding tray and a feeding drive mechanism, the feeding tray is two fixed on the frame, and the feeding drive mechanism includes a feeding sliding assembly, a feeding telescopic cylinder and a feeding lifting assembly. The present invention can realize the bagging operation of two mushroom sticks at the same time, thereby improving the efficiency of mushroom stick bagging.
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Description

Technical Field

[0001] The invention relates to the technical field of intelligent equipment, and in particular to a double-station mushroom stick bagging integrated machine. Background Art

[0002] Shiitake mushroom cultivation includes mushroom stick processing and shelf management. The mushroom stick processing includes bagging, mushroom stick inoculation, and mushroom stick unbagging. The mushroom stick processing is to fill the culture medium into the bag, inoculate it after disinfection, and then take off the bag after the mycelium grows out to expose the mycelium for shelf fruiting management.

[0003] With the continuous progress of shiitake mushroom cultivation technology, the way of removing bags from mushroom sticks has gradually changed from traditional labor-intensive manual operations to intelligent automated operations. For example, the invention patent with application publication number CN113678689A discloses a bag-stick separator for shiitake mushroom sticks, including a frame, a conveying component, a smooth bag cutting component, a flipping component, a vertical sliding bag cutting component and a flexible separation component; the conveying component is arranged on the frame; the smooth bag cutting component, the flipping component, the vertical sliding bag cutting component and the flexible separation component are all arranged above the frame in the horizontal direction. The scheme of this invention can realize the removal of bags from mushroom sticks, but its scheme belongs to a single-station operation model, and the bag removal efficiency is not high. In particular, this scheme adopts the vacuum principle to realize the separation of the bag from the mushroom stick, but due to the presence of culture medium and hyphae in the mushroom stick, the flatness of the bag on the outside of the mushroom stick is affected, resulting in poor separation effect between the mushroom stick and the bag, and often requires manual auxiliary bag removal, and thus cannot achieve true automatic bag removal.

[0004] Therefore, how to overcome the above-mentioned technical problems and defects becomes a key issue that needs to be solved. Summary of the invention

[0005] The object of the present invention is to provide a double-station mushroom stick bag removing integrated machine to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a double-station mushroom stick bag removing integrated machine, comprising a frame, a feeding unit, a drilling unit, a circular cutting unit, a longitudinal cutting unit, a stick bag separation unit and a stick discharging unit; the feeding unit comprises a feeding tray and a feeding driving mechanism located below the feeding tray, the feeding tray is two fixed on the frame, a through hole is arranged in the middle of the feeding tray, the feeding driving mechanism comprises a feeding sliding assembly, a feeding telescopic cylinder and a feeding lifting assembly, the feeding sliding assembly comprises a feeding slide rail and a feeding slider which cooperate with each other The feed slide rail is fixedly connected to the frame, a feed support plate is arranged on the upper end of the feed slide block, the piston end of the feed telescopic cylinder is fixedly connected to the feed support plate, the feed lifting assembly includes a front feed lifting cylinder and a rear feed lifting cylinder, the cylinder bodies of the front feed lifting cylinder and the rear feed lifting cylinder are fixedly connected to the feed support plate, feed push racks are respectively arranged on the piston ends of the front feed lifting cylinder and the rear feed lifting cylinder, two feed push plates are arranged on the feed push racks, and the feed push plates include a circular plate portion and a neck portion matching the through hole.

[0007] Furthermore, the drilling unit is located above the feed drive mechanism, and includes a drilling tray, a drilling lifting cylinder, a drilling lifting plate and a drilling guide rod. The drilling tray is two fixed on the frame, a through hole is arranged in the middle of the drilling tray, the cylinder body of the drilling lifting cylinder is fixedly connected to the frame, the drilling lifting plate is assembled and connected to the piston rod of the drilling lifting cylinder, a drilling guide sleeve slidingly connected to the drilling guide rod is arranged on the drilling lifting plate, a drilling drive motor and a plurality of rotating rods are arranged on the drilling lifting plate, a drilling drive wheel is arranged on the output shaft of the drilling drive motor, the rotating rod is rotatably connected to the drilling lifting plate, a drilling driven wheel transmission-connected to the drilling drive wheel is arranged on the upper end of the rotating rod, and a drill bit is arranged on the lower end of the rotating rod; the drilling guide rod is fixedly connected to the frame.

[0008] Furthermore, an air pipe is arranged on the drilling lifting plate, two rows of air jet holes are arranged on the air pipe, the air jet holes are arranged obliquely downward, and a drilling dust collection box is arranged below the drilling tray.

[0009] Furthermore, the drilled dust collecting box is a herringbone structure.

[0010] Furthermore, the ring cutting unit includes a mushroom stick clamping mechanism and a ring cutting mechanism, the mushroom stick clamping mechanism includes a mushroom stick clamping bracket and a mushroom stick pressing assembly, two sets of mushroom stick clamping assemblies are arranged on the mushroom stick clamping bracket, the mushroom stick clamping assembly includes a mushroom stick clamping drive motor, a mushroom stick clamping drive roller and a mushroom stick clamping unpowered roller, the mushroom stick clamping drive roller is transmission-connected to the mushroom stick clamping drive motor, and the two mushroom stick clamping drive rollers are transmission-connected, the mushroom stick pressing assembly includes a mushroom stick pressing support plate and a mushroom stick pressing support plate arranged on the mushroom stick pressing support plate. The mushroom stick pressing lifting cylinder and the mushroom stick pressing guide sleeve on the plate, the piston rod of the mushroom stick pressing lifting cylinder is assembled and connected to the mushroom stick pressing lifting plate, the mushroom stick pressing lifting plate is provided with a mushroom stick pressing guide column matching the mushroom stick pressing guide sleeve, and two mushroom stick pressing rollers are provided on the mushroom stick pressing lifting plate; the circular cutting mechanism includes a circular cutting cylinder and a circular cutting knife seat, the circular cutting cylinder is fixedly connected to the mushroom stick clamping bracket, the circular cutting knife seat is assembled and connected to the piston rod of the circular cutting cylinder, and two circular cutting blades are provided on the circular cutting knife seat.

[0011] Furthermore, a mushroom stick pressing limit plate is arranged at one end of the mushroom stick pressing guide column, and a return spring is arranged between the mushroom stick pressing limit plate and the mushroom stick clamping bracket.

[0012] Furthermore, the longitudinal cutting unit includes a longitudinal cutting drive mechanism, two longitudinal cutting support sleeves, two longitudinal cutting support rollers and a bag clamping mechanism, the longitudinal cutting drive mechanism includes a longitudinal cutting drive motor, a longitudinal cutting slide rail and a longitudinal cutting slider, the longitudinal cutting drive motor is fixedly connected to the longitudinal cutting slide rail, the output shaft of the longitudinal cutting drive motor is provided with a screw that is simultaneously driven by the screw of the longitudinal cutting slider, the longitudinal cutting slider is provided with a longitudinal cutting bracket, the longitudinal cutting bracket is provided with a longitudinal cutting lifting cylinder and a longitudinal cutting guide sleeve, the piston rod of the longitudinal cutting lifting cylinder is provided with a longitudinal cutting push frame, the longitudinal cutting push frame is provided with a longitudinal cutting guide column matching the longitudinal cutting guide sleeve and two longitudinal cutting push plates, the longitudinal cutting push plate includes a circular plate portion and a neck portion; the front end of the longitudinal cutting support sleeve is provided with a longitudinal cutting blade, the middle portion of the longitudinal cutting support sleeve is provided with a longitudinal cutting blade, and the longitudinal cutting blade is provided with a longitudinal cutting blade. A through hole matching the neck is set, the longitudinal cutting support roller is located at the rear side of the longitudinal cutting support sleeve, the bag clamping mechanism is located at the rear side of the longitudinal cutting support roller, the bag clamping mechanism includes a bag clamping horizontal cylinder, a bag clamping bracket, a bag clamping lifting cylinder, a bag clamping lifting plate and pneumatic fingers, the cylinder body of the bag clamping horizontal cylinder is fixedly connected to the frame, the bag clamping bracket is assembled and connected to the piston rod of the bag clamping horizontal cylinder, the bag clamping bracket is slidably connected to the frame, a bag clamping guide sleeve is set on the bag clamping bracket, the cylinder body of the bag clamping lifting cylinder is fixedly connected to the bag clamping bracket, the bag clamping lifting plate is fixedly connected to the piston rod of the bag clamping lifting cylinder, a bag clamping guide column matching the bag clamping guide sleeve is set on the bag clamping lifting plate, and the pneumatic fingers are two sets fixed on the bag clamping lifting plate.

[0013] Furthermore, an outer edge plate is provided at the front end of the longitudinal cutting support sleeve, a plurality of arc-shaped holes are provided on the outer edge plate, and the longitudinal cutting blade is fixed in the arc-shaped hole.

[0014] Furthermore, the rod-bag separation unit comprises a rod-bag separation drive motor and a rod-bag separation rocker arm, the rod-bag separation drive motor is in transmission cooperation with the rod-bag separation rocker arm, and a rod-bag separation pressure roller is arranged on the rod-bag separation rocker arm.

[0015] Furthermore, the rod-out unit includes a rod-out bracket and a rod-out driving motor, a transmission roller and a flipping mechanism arranged on the rod-out bracket. The rod-out driving motor is transmission-connected to the transmission roller. The flipping mechanism includes a flipping cylinder, a flipping frame and a flipping support. The cylinder body of the flipping cylinder is rotationally connected to the frame, the piston rod of the flipping cylinder is rotationally connected to the flipping frame, and the flipping frame is rotationally connected to the flipping support.

[0016] Furthermore, two guide plates are arranged on the rod-discharging bracket, and outer flaps are arranged at the front and rear ends of the guide plates respectively.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] The double-station mushroom stick bagging integrated machine disclosed in the present invention simulates the manual bagging operation mode to the greatest extent, and realizes the fully automatic bagging operation of mushroom sticks through the mutual cooperation of multiple units. In particular, the double-station structural design can realize the simultaneous bagging operation of two mushroom sticks at a time, thereby improving the mushroom stick bagging efficiency and enterprise benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the present invention;

[0020] Figure 2 It is a schematic diagram of the internal structure of the present invention;

[0021] Figure 3 It is a schematic diagram of the structure of the feed tray of the present invention;

[0022] Figure 4 A schematic diagram of the internal structure of the present invention from another perspective;

[0023] Figure 5 for Figure 2 Enlarged view of the center number A;

[0024] Figure 6 It is a structural schematic diagram of the ring cutting unit of the present invention;

[0025] Figure 7 It is a structural schematic diagram of the longitudinal cutting unit of the present invention;

[0026] Figure 8 It is a structural schematic diagram of the longitudinal cutting unit of the present invention from another perspective;

[0027] Fig. 9 It is a schematic structural diagram of a rod bag separation unit and a rod discharging unit of the present invention;

[0028] Fig.10 It is a schematic structural diagram of the rod bag separation unit and the rod output unit from another perspective of the present invention.

[0029] Description of main component symbols:

[0030] 1-frame, 2-moving wheel, 3-casing, 4-feed tray, 5-through hole, 6-feed slide assembly, 7-feed telescopic cylinder, 8-feed support plate, 9-front feed lifting cylinder, 10-rear feed lifting cylinder, 11-feed push rack, 12-feed push plate, 13-drilling tray, 14-drilling lifting cylinder, 15-drilling lifting plate, 16-drilling guide rod, 17-drilling drive motor, 1 8-rotating rod, 19-drill bit, 20-trachea, 21-jet hole, 22-drilling dust box, 23-circular cutting blade, 24-mushroom stick clamping bracket, 25-mushroom stick clamping drive motor, 26-mushroom stick clamping drive roller, 27-mushroom stick clamping unpowered roller, 28-mushroom stick pressing support plate, 29-mushroom stick pressing lifting cylinder, 30-mushroom stick pressing guide sleeve, 31-mushroom stick pressing lifting plate, 32-mushroom stick pressing roller , 33-bacteria stick pressing limit plate, 34-reset spring, 35-longitudinal cutting support sleeve, 36-longitudinal cutting support roller, 37-longitudinal cutting drive motor, 38-longitudinal cutting slide rail, 39-longitudinal cutting slider, 40-longitudinal cutting bracket, 41-longitudinal cutting lifting cylinder, 42-longitudinal cutting push frame, 43-longitudinal cutting blade, 44-through hole, 45-bag clamping horizontal cylinder, 46-bag clamping bracket, 47-bag clamping lifting cylinder, 48-bag clamping Lifting plate, 49-pneumatic finger, 50-bag clamping guide sleeve, 51-bag clamping guide column, 52-rod bag separation drive motor, 53-rod bag separation rocker arm, 54-rod bag separation roller, 55-rod outgoing bracket, 56-rod outgoing drive motor, 57-transmission roller, 58-guide plate, 59-outward flip plate, 60-flip cylinder, 61-flip frame, 62-flip support, 63-circular cutting cylinder, 64-circular cutting knife seat. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] See also Figures 1 to 10The present invention provides a technical solution: a double-station mushroom stick bag removing integrated machine, comprising a frame 1, a feeding unit, a drilling unit, a ring cutting unit, a longitudinal cutting unit, a stick bag separation unit and a stick output unit.

[0033] Four sets of moving wheels 2 are arranged at the lower end of the frame 1, and a casing 3 made of a thin steel plate is arranged around the frame 1.

[0034] The feeding unit includes a feeding tray 4 and a feeding drive mechanism located below the feeding tray 4. The feeding tray 4 is two fixed on the frame 1. The length extension direction of the feeding tray 4 is consistent with the moving direction of the mushroom stick ( Figure 2 From left to right in the figure), two feed trays 4 are arranged in parallel, a through hole 5 is arranged in the middle of the feed tray 4, and a single feed tray 4 is composed of two symmetrically arranged V-shaped plates, and the two V-shaped plates form a U-shaped mushroom stick placement space, and the through hole 5 is a preset gap between the two V-shaped plates. The feed drive mechanism includes a feed sliding assembly 6, a feed telescopic cylinder 7 and a feed lifting assembly. The feed sliding assembly 6 includes a feed slide rail and a feed slider that cooperate with each other. The feed slide rail is fixedly connected to the frame 1, and the upper end of the feed slider is fixedly connected to the feed support plate 8. The length of the feed support plate 8 is about 1 / 2 of the length of the feed slide rail. The cylinder body of the feed telescopic cylinder 7 is fixedly connected to the frame 1, and the piston end of the feed telescopic cylinder 7 is fixedly connected to the feed support plate 8. The feed lifting assembly includes a front feed lifting cylinder 9 and a rear feed lifting cylinder 10. The cylinder bodies of the front feed lifting cylinder 9 and the rear feed lifting cylinder 10 are vertically fixed to the feed support plate 8. A feed push rack 11 is fixed on the piston end of the front feed lifting cylinder 9 and the rear feed lifting cylinder 10. Two feed push plates 12 are arranged on the feed push rack 11. The feed push plate 12 includes a circular plate portion and a neck matching the through hole 5.

[0035] The drilling unit is located above the feed drive mechanism, and includes a drilling tray 13, a drilling lifting cylinder 14, a drilling lifting plate 15 and a drilling guide rod 16. The drilling tray 13 is two fixed on a frame 1. The structure and arrangement of the drilling tray 13 are the same as those of the feed tray 4. The cylinder body of the drilling lifting cylinder 14 is fixedly connected to the frame 1, and the drilling lifting plate 15 is assembled and connected to the piston rod of the drilling lifting cylinder 14. The drilling lifting plate 15 is provided with a sliding connection with the drilling guide rod 16. The drilling guide sleeve (not shown) is connected to the drilling lifting plate 15, and a drilling drive motor 17 and a plurality of rotating rods 18 are arranged on the drilling lifting plate 15. There are two drilling drive motors 17, and the rotating rods 18 are arranged in two groups. The drilling drive motor 17 is fixedly connected to the drilling lifting plate 15, and a drilling drive wheel is arranged on the output shaft of the drilling drive motor 17. The rotating rod 18 is rotatably connected to the drilling lifting plate 15. The upper end of the rotating rod 18 is provided with a drilling driven wheel that is transmission-connected to the drilling drive wheel, and the lower end of the rotating rod 18 is provided with a drill bit 19. An air pipe 20 is also hoisted below the drilling lifting plate 15. The air pipe 20 is located in the middle position above the two drilling trays 13. An air inlet hole (not shown) and two rows of jet holes 21 are arranged on the air pipe 20. The jet holes 21 are arranged obliquely downward, please refer to Figure 1 A drilling dust box 22 is provided below the drilling tray 13. The drilling lifting plate 15 is controlled by the drilling lifting cylinder 14, and each drilling driving motor 17 drives a group of rotating rods 18 therein to rotate, and the solidified inoculation blocks in the mushroom sticks are crushed downwardly, and the high-pressure airflow discharged from both sides of the air pipe 20 blows the crushed inoculation blocks into the drilling dust box 22. The drilling dust box 22 is composed of a flat baffle on the outside of the equipment and a herringbone baffle on the inside of the equipment, which is convenient for the inoculation block debris to slide and be collected.

[0036] The ring cutting unit includes a mushroom stick clamping mechanism and a ring cutting mechanism. The mushroom stick clamping mechanism includes a mushroom stick clamping bracket 24 and a mushroom stick pressing component. Two sets of mushroom stick clamping components are arranged on the mushroom stick clamping bracket 24. The mushroom stick clamping component includes a mushroom stick clamping drive motor 25, a mushroom stick clamping drive roller 26 and a mushroom stick clamping unpowered roller 27. The mushroom stick clamping drive motor 25 is fixedly connected to the mushroom stick clamping bracket 24, and the mushroom stick clamping drive roller 26 and the mushroom stick clamping unpowered roller 27 are both rotatably connected to the mushroom stick clamping bracket 24. The mushroom stick clamping drive motor 25 is transmission-connected to one of the mushroom stick clamping drive rollers 26 (chain transmission). The mushroom stick pressing and lifting plate 31 is provided with a mushroom stick pressing guide column that matches the mushroom stick pressing guide sleeve 30. The two sides of the mushroom stick pressing and lifting plate 31 are rotatably connected with two mushroom stick pressing rollers 32. A mushroom stick pressing and lifting plate 31 is provided with a mushroom stick pressing and lifting guide column that matches the mushroom stick pressing and guiding sleeve 30. A mushroom stick pressing and lifting plate 31 is provided with a mushroom stick pressing and lifting guide column that matches the mushroom stick pressing and guiding sleeve 30. A mushroom stick pressing and lifting plate 31 is provided with a mushroom stick pressing and lifting guide column that matches the mushroom stick pressing and guiding sleeve 30. Two mushroom stick pressing rollers 32 are rotatably connected with the mushroom stick pressing and lifting plate 31. A mushroom stick pressing and limiting plate 33 is provided at the lower end of the mushroom stick pressing and guiding column, and a reset spring 34 is provided between the mushroom stick pressing and limiting plate 33 and the mushroom stick clamping bracket 24. The circular cutting mechanism includes a circular cutting cylinder 63 and a circular cutting knife seat 64. The circular cutting cylinder 63 is fixedly connected to the mushroom stick clamping bracket 24. The circular cutting knife seat 64 is assembled and connected to the piston rod of the circular cutting cylinder 63. Two circular cutting blades 23 are arranged on the circular cutting knife seat 64. Two circular cutting knife seat guide columns are fixed on the circular cutting knife seat 64. The mushroom stick clamping bracket 24 is equipped with a circular cutting knife seat guide sleeve that matches the circular cutting knife seat guide column.

[0037] The longitudinal cutting unit includes a longitudinal cutting drive mechanism, two longitudinal cutting support sleeves 35, two longitudinal cutting support rollers 36 and a bag clamping mechanism. The longitudinal cutting drive mechanism is located above the longitudinal cutting support sleeve 35, the two longitudinal cutting support rollers 36 and the bag clamping mechanism, and includes a longitudinal cutting drive motor 37, a longitudinal cutting slide rail 38 and a longitudinal cutting slider 39. The longitudinal cutting drive motor 37 is fixedly connected to the longitudinal cutting slide rail 38. The output shaft of the longitudinal cutting drive motor 37 is provided with a screw (not shown) that is simultaneously driven by the screw of the longitudinal cutting slider 39. The longitudinal cutting slider 39 is provided with a longitudinal cutting bracket 40. The longitudinal cutting bracket 40 is provided with a longitudinal cutting lifting cylinder 41 and a longitudinal cutting guide sleeve. The piston rod of the longitudinal cutting lifting cylinder 41 is provided with a longitudinal cutting push frame 42. The longitudinal cutting push frame 42 is provided with a longitudinal cutting guide column matching the longitudinal cutting guide sleeve and two longitudinal cutting push plates. The longitudinal cutting push plate has the same structure as the feed push plate 12, so it is not shown in the figure. A longitudinal cutting blade 43 is arranged at the front end of the longitudinal cutting support sleeve 35. Specifically, an outer edge plate is arranged at the front end of the longitudinal cutting support sleeve, and a plurality of arc-shaped holes are arranged on the outer edge plate. The longitudinal cutting blade 43 is fixed in the arc-shaped hole. A through hole 44 matching the neck is arranged in the middle of the longitudinal cutting support sleeve 35. The arc of the through hole 44 is less than 180°, that is, the arc of the longitudinal cutting support sleeve 35 is greater than 180°, so that the mushroom stick can be semi-enclosed and limited. The longitudinal cutting support roller 36 is located at the rear side of the longitudinal cutting support sleeve 35, and the bag clamping mechanism is located at the rear side of the longitudinal cutting support roller 36. The bag clamping mechanism includes a bag clamping horizontal cylinder 45, a bag clamping bracket 46, a bag clamping lifting cylinder 47, a bag clamping lifting plate 48 and a pneumatic finger 49. The cylinder body of the bag clamping horizontal cylinder 45 is fixedly connected to the frame 1, and the bag clamping bracket 46 is assembled and connected to the piston rod of the bag clamping horizontal cylinder 45. The bag clamping bracket 46 is slidably connected to the frame 1. A bag clamping guide sleeve 50 is arranged on the bag clamping bracket 46, and the cylinder body of the bag clamping lifting cylinder 47 is fixedly connected to the bag clamping bracket 46. The bag clamping lifting plate 48 is fixedly connected to the piston rod of the bag clamping lifting cylinder 47. A bag clamping guide column 51 matching the bag clamping guide sleeve 50 is arranged on the bag clamping lifting plate 48. The pneumatic finger 49 is two sets fixed on the bag clamping lifting plate 48.

[0038] The rod bag separation unit includes a rod bag separation drive motor 52 and a rod bag separation rocker arm 53. The rod bag separation drive motor 52 is fixed on the rod output unit. The rod bag separation rocker arm 53 is rotatably connected to the rod output unit through an axis. The rod bag separation drive motor 52 is meshed with the rod bag separation rocker arm 53 for transmission. A rod bag separation pressure roller 54 is arranged on the rod bag separation rocker arm 53.

[0039] The rod discharging unit includes a rod discharging bracket 55, a rod discharging driving motor 56, a transmission roller 57 and a turning mechanism arranged on the rod discharging bracket 55. Two guide plates 58 are arranged on the rod discharging bracket 55, and outer turning plates 59 are arranged at the front and rear ends of the guide plates 58. The rod discharging driving motor 56 is connected to the transmission roller 57 by transmission. The turning mechanism includes a turning cylinder 60, a turning frame 61 and a turning support 62. The cylinder body of the turning cylinder 60 is connected to the frame 1 in rotation, the piston rod of the turning cylinder 60 is connected to the turning frame 61 in rotation, and the turning frame 61 is connected to the turning support 62 in rotation.

[0040] A plurality of outer flaps 59 are evenly distributed circumferentially at the front and rear ends of the feed tray 4, the drilling tray 13 and the longitudinal cutting support sleeve 35, providing an expanded entrance for the entry of the mushroom sticks.

[0041] The working principle of the present invention is:

[0042] The mushroom sticks to be unbagged are placed in the feed tray 4, with the tied mouth of the mushroom sticks facing right and the solid inoculation block of the mushroom sticks located at the top.

[0043] While the front feed lifting cylinder 9 in the feed drive mechanism pushes the mushroom sticks in the feed tray 4 backward, the rear feed lifting cylinder 10 pushes the mushroom sticks in the drilling tray 13 backward. The principle is that the piston rods of the front feed lifting cylinder 9 and the rear feed lifting cylinder 10 extend, and the two feed push plates 12 rise to the tail of the mushroom sticks in the feed tray 4 and the tail of the mushroom sticks in the drilling tray 13 respectively, and the feed telescopic cylinder 7 pushes the feed support plate 8 to slide backward. During the sliding process, the circular plate part of the feed push plate 12 is located above the through hole, and the neck is located in the through hole 5 without interfering with each other. When the piston rod of the feed telescopic cylinder 7 is extended to the longest, the mushroom sticks in the feed tray 4 enter the drilling tray 13, and the mushroom sticks drilled in the drilling tray 13 enter the ring cutting unit. Subsequently, the piston rods of the front feed lifting cylinder 9 and the rear feed lifting cylinder 10 shrink, the piston rod of the feed telescopic cylinder 7 shrinks, and the feed push plate 12 moves to the initial position on the left.

[0044] The feed drive mechanism pushes the mushroom sticks in the two drilled trays 13 into between the mushroom stick clamping drive roller 26 and the mushroom stick clamping non-powered roller 27 of the ring cutting unit. The installation position of the mushroom stick clamping non-powered roller 27 is higher than the installation position of the mushroom stick clamping drive roller 26. The mushroom stick clamping non-powered roller 27 provides outer support for the mushroom sticks, and the mushroom stick clamping drive roller 26 provides bottom support for the mushroom sticks. The baffles (not shown) on both sides of the mushroom stick pressing support plate 28 provide inner limit for the mushroom sticks. When the mushroom stick pressing lifting cylinder 29 contracts and drives the mushroom stick pressing lifting plate 31 to move downward, the mushroom stick pressing roller 32 on the mushroom stick pressing lifting plate 31 The mushroom stick clamping driving roller 26 and the mushroom stick clamping unpowered roller 27 are distributed at different positions around the mushroom stick to realize the three-axis clamping positioning of the mushroom stick. The mushroom stick clamping driving motor drives the mushroom stick clamping driving roller 26 to rotate, and the mushroom stick clamping driving roller 26 drives the mushroom stick, the mushroom stick clamping unpowered roller 27 and the mushroom stick pressing roller 32 to rotate. The piston rod of the circular cutting cylinder 63 is extended, and the circular cutting knife seat 64 and the circular cutting blade 23 contact the mushroom bag upward, and the mushroom bag of the rotating mushroom stick is circularly cut and then descends to the initial position. The angle of the mushroom bag circular cutting is greater than 180° and less than 360°, preferably 270°, and the uncut mushroom bag is located at the lower part of the mushroom stick.

[0045] The mushroom sticks of the longitudinal cutting unit are pushed by the mushroom sticks of the circular cutting unit and enter the longitudinal cutting support sleeve 35. When the mushroom sticks enter the longitudinal cutting support sleeve 35, the blade at the front end of the longitudinal cutting support sleeve 35 longitudinally cuts the mushroom bag as a whole, and the longitudinal cutting and circular cutting trajectories intersect. When the mushroom sticks completely enter the longitudinal cutting unit, the bag clamping mechanism located below the mushroom stick tie mouth works, and the bag clamping lifting cylinder 47 on the bag clamping bracket 46 pushes the bag clamping lifting plate 48 and the pneumatic finger 49 to rise, and the pneumatic finger 49 clamps the mushroom bag tie mouth. At this time, the bag clamping horizontal cylinder 45 pushes the bag clamping bracket 46 to move right 3-5 cm, so that the mushroom sticks of the longitudinal cutting unit and the mushroom sticks of the ring cutting unit are separated by a distance of 3-5 cm, the bag clamping lifting cylinder 47 pulls the bag clamping lifting plate 48 and the pneumatic fingers 49 down, so that the tied part of the mushroom bag is separated from the mushroom stick, and the longitudinal cutting push plate in the longitudinal cutting drive mechanism moves downward to between the mushroom sticks of the longitudinal cutting unit and the ring cutting unit under the drive of the longitudinal cutting lifting cylinder 41, and the longitudinal cutting drive motor 37 drives the longitudinal cutting slider 39, the longitudinal cutting bracket 40 and the longitudinal cutting push plate to push the mushroom stick to the right into the stick output unit. In this process, the mushroom bag is taken off from the mushroom stick in cooperation with the tied mouth of the clamped mushroom bag.

[0046] During actual use, there are some products in which the mushroom bags are not completely separated from the mushroom sticks, resulting in the mushroom sticks being dragged by the mushroom bags and unable to completely enter the stick output unit. The present application adds a stick-bag separation unit. The initial position of the stick-bag separation roller 54 is a high position. When the stick-bag separation rocker arm 53 drives the stick-bag separation roller 54 to swing downward (to the left in the figure), the mushroom bag is completely removed from the mushroom stick, the pneumatic finger 49 is loosened, and the mushroom bag falls. In this process, the stick-bag separation rocker arm 53 and the stick-bag separation roller 54 are L-shaped structures. When the stick-bag separation rocker arm 53 drives the stick-bag separation roller 54 to swing above the mushroom sticks, the stick-bag separation rocker arm 53 drives the stick-bag separation roller 54 to pass through the hole (not shown) on the casing 3, that is, the stick-bag separation rocker arm 53 drives the stick-bag separation roller 54 to not interfere with the casing 3. During the downward movement of the stick-bag separation roller 54, the longitudinal cutting bracket 40 and the longitudinal cutting push plate retreat to the left to the initial position (the left side in the figure), and the stick-bag separation roller 54 does not interfere with the longitudinal cutting bracket 40.

[0047] The unbagging mushroom sticks are driven by the transmission roller 57 to move rightward to the position of the turning frame 61 , and the turning cylinder 60 drives the turning frame 61 to turn over, and the mushroom sticks roll into the mushroom frame on one side of the frame 1 .

[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A double-station mushroom stick bagging integrated machine, comprising a frame, a feeding unit, a drilling unit, a ring cutting unit, a longitudinal cutting unit, a stick bag separation unit and a stick discharging unit; characterized in that: The feeding unit comprises a feeding tray and a feeding driving mechanism located below the feeding tray, the feeding trays are two fixed on a frame, a through hole is arranged in the middle of the feeding tray, the feeding driving mechanism comprises a feeding sliding assembly, a feeding telescopic cylinder and a feeding lifting assembly, the feeding sliding assembly comprises a feeding slide rail and a feeding slider which cooperate with each other, the feeding slide rail is fixedly connected to the frame, a feeding support plate is arranged at the upper end of the feeding slider, the piston end of the feeding telescopic cylinder is fixedly connected to the feeding support plate, the feeding lifting assembly comprises a front feeding lifting cylinder and a rear feeding lifting cylinder, the cylinder bodies of the front feeding lifting cylinder and the rear feeding lifting cylinder are both fixedly connected to the feeding support plate, feeding push racks are respectively arranged on the piston ends of the front feeding lifting cylinder and the rear feeding lifting cylinder, two feeding push plates are arranged on the feeding push racks, and the feeding push plates comprise a circular plate portion and a neck portion which matches the through hole; The drilling unit is located above the feed drive mechanism, and includes a drilling tray, a drilling lifting cylinder, a drilling lifting plate and a drilling guide rod, the drilling tray is two fixed on the frame, a through hole is arranged in the middle of the drilling tray, the cylinder body of the drilling lifting cylinder is fixedly connected to the frame, the drilling lifting plate is assembled and connected with the piston rod of the drilling lifting cylinder, a drilling guide sleeve slidably connected to the drilling guide rod is arranged on the drilling lifting plate, a drilling driving motor and a plurality of rotating rods are arranged on the drilling lifting plate, a drilling driving wheel is arranged on the output shaft of the drilling driving motor, the rotating rod is rotatably connected with the drilling lifting plate, a drilling driven wheel drivingly connected to the drilling driving wheel is arranged on the upper end of the rotating rod, and a drill bit is arranged on the lower end of the rotating rod; the drilling guide rod is fixedly connected to the frame; an air pipe is arranged on the drilling lifting plate, two rows of air jet holes are arranged on the air pipe, and the air jet holes are arranged obliquely downward, and a drilling dust collecting box is arranged below the drilling tray; The ring cutting unit includes a mushroom stick clamping mechanism and a ring cutting mechanism, the mushroom stick clamping mechanism includes a mushroom stick clamping bracket and a mushroom stick pressing assembly, two sets of mushroom stick clamping assemblies are arranged on the mushroom stick clamping bracket, the mushroom stick clamping assembly includes a mushroom stick clamping drive motor, a mushroom stick clamping drive roller and a mushroom stick clamping unpowered roller, the mushroom stick clamping drive roller is connected to the mushroom stick clamping drive motor by transmission, and the two mushroom stick clamping drive rollers are connected by transmission, and the mushroom stick pressing assembly includes a mushroom stick pressing support plate and a mushroom stick pressing support plate arranged on the mushroom stick pressing support plate. The mushroom stick pressing lifting cylinder and the mushroom stick pressing guide sleeve are provided, the piston rod of the mushroom stick pressing lifting cylinder is assembled and connected to the mushroom stick pressing lifting plate, the mushroom stick pressing lifting plate is provided with a mushroom stick pressing guide column matching the mushroom stick pressing guide sleeve, and two mushroom stick pressing rollers are provided on the mushroom stick pressing lifting plate; the circular cutting mechanism includes a circular cutting cylinder and a circular cutting knife seat, the circular cutting cylinder is fixedly connected to the mushroom stick clamping bracket, the circular cutting knife seat is assembled and connected to the piston rod of the circular cutting cylinder, and two circular cutting blades are provided on the circular cutting knife seat; The longitudinal cutting unit includes a longitudinal cutting drive mechanism, two longitudinal cutting support sleeves, two longitudinal cutting support rollers and a bag clamping mechanism, the longitudinal cutting drive mechanism includes a longitudinal cutting drive motor, a longitudinal cutting slide rail and a longitudinal cutting slider, the longitudinal cutting drive motor is fixedly connected to the longitudinal cutting slide rail, the output shaft of the longitudinal cutting drive motor is provided with a screw that is simultaneously driven by the screw of the longitudinal cutting slider, the longitudinal cutting slider is provided with a longitudinal cutting bracket, the longitudinal cutting bracket is provided with a longitudinal cutting lifting cylinder and a longitudinal cutting guide sleeve, the piston rod of the longitudinal cutting lifting cylinder is provided with a longitudinal cutting push frame, the longitudinal cutting push frame is provided with a longitudinal cutting guide column and two longitudinal cutting push plates matching the longitudinal cutting guide sleeve, the longitudinal cutting push plate includes a circular plate portion and a neck portion; the front end of the longitudinal cutting support sleeve is provided with a longitudinal cutting blade, the middle portion of the longitudinal cutting support sleeve is provided with a longitudinal cutting support sleeve matching the neck portion The bag clamping mechanism comprises a bag clamping horizontal cylinder, a bag clamping bracket, a bag clamping lifting cylinder, a bag clamping lifting plate and a pneumatic finger. The cylinder body of the bag clamping horizontal cylinder is fixedly connected to the frame. The bag clamping bracket is assembled and connected to the piston rod of the bag clamping horizontal cylinder. The bag clamping bracket is slidably connected to the frame. A bag clamping guide sleeve is arranged on the bag clamping bracket. The cylinder body of the bag clamping lifting cylinder is fixedly connected to the bag clamping bracket. The bag clamping lifting plate is connected to the piston rod of the bag clamping lifting cylinder. A bag clamping guide column matching the bag clamping guide sleeve is arranged on the bag clamping lifting plate. There are two sets of pneumatic fingers, and both sets of pneumatic fingers are fixed on the bag clamping lifting plate.

2. The double-station mushroom stick bag removing integrated machine according to claim 1 is characterized in that: A mushroom stick pressing limit plate is arranged at one end of the mushroom stick pressing guide column, and a return spring is arranged between the mushroom stick pressing limit plate and the mushroom stick clamping bracket.

3. The double-station mushroom stick bag removing integrated machine according to claim 1 is characterized in that: An outer edge plate is arranged at the front end of the longitudinal cutting support sleeve, a plurality of arc-shaped holes are arranged on the outer edge plate, and the longitudinal cutting blade is fixed in the arc-shaped hole.

4. The double-station mushroom stick bagging integrated machine according to claim 1 is characterized in that: The rod-bag separation unit comprises a rod-bag separation driving motor and a rod-bag separation rocker arm. The rod-bag separation driving motor is in transmission cooperation with the rod-bag separation rocker arm, and a rod-bag separation pressure roller is arranged on the rod-bag separation rocker arm.

5. The double-station mushroom stick bagging integrated machine according to claim 4 is characterized in that: The rod-discharging unit includes a rod-discharging bracket and a rod-discharging driving motor, a transmission roller and a flipping mechanism arranged on the rod-discharging bracket. The rod-discharging driving motor is transmission-connected to the transmission roller. The flipping mechanism includes a flipping cylinder, a flipping frame and a flipping support. The cylinder body of the flipping cylinder is rotationally connected to the frame, the piston rod of the flipping cylinder is rotationally connected to the flipping frame, and the flipping frame is rotationally connected to the flipping support.

6. The double-station mushroom stick bagging integrated machine according to claim 5 is characterized in that: Two guide plates are arranged on the rod-discharging bracket, and outer flaps are arranged at the front and rear ends of the guide plates respectively.

Citation Information

Patent Citations

  • Bag-stick separator for mushroom sticks

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  • Mushroom bag separation equipment suitable for shiitake mushroom sticks and mushroom bag separation method of mushroom bag separation equipment

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  • Get rid of fungus material impurity equipment suitable for production of fungus mushroom is used

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