A detection device for vacuum simulation chamber and use method thereof

By designing an automated vacuum simulation chamber detection device, using the gears and screw systems driven by AC motors, the automatic depression detection of the vacuum simulation chamber is realized, solving the cumbersome and time-consuming detection in the existing technology, and improving the detection efficiency and Security.

CN114371074BActive Publication Date: 2025-02-25SHANGHAI YISA ELECTRONIC TECH CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202111668136.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-12-31
Publication Date
2025-02-25
Estimated Expiration
2041-12-31

AI Technical Summary

Technical Problem

The prior art lacks automated tools for the depressed detection of vacuum simulation chambers, which leads to cumbersome, time-consuming and inefficient detection.

Method used

A vacuum simulation bin detection device is designed, including internal and external detection components, and the gear and screw system is driven by an AC motor to drive the frame and the true injury detector to automatically rotate to detect the inner side wall of the vacuum chamber.

Benefits of technology

Automatic detection of vacuum simulation bins is realized, manpower is saved, detection efficiency is improved, and the interior and exterior of vacuum bins can be detected simultaneously.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN114371074B_ABST
    Figure CN114371074B_ABST
Patent Text Reader

Abstract

The present invention relates to the field of detection technology, and discloses a detection device for a vacuum simulation chamber and a method of using the same, comprising an internal detection component and an external detection component, wherein the internal detection component comprises a base, a plate body 1 is arranged on the top of the base, a support plate is arranged on one side of the plate body 1, an AC motor is arranged on the top of the support plate, a rod body is arranged on the bottom of the support plate, a gear 1 is arranged on the output shaft of the AC motor, and a gear 2 is arranged on one side of the gear 1. The detection device for a vacuum simulation chamber and a method of using the same, when in use, move the entire detection component to the chamber opening position of the vacuum chamber through the base, and then use an electric telescopic rod to lift up a frame 2 installed at the bottom of the connecting rod to avoid collision between the frame 2 and the vacuum chamber when the frame 1 is placed in the vacuum chamber, and when the frame 1 is placed in the vacuum chamber, the electric telescopic rod is controlled to lower the frame 2.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the field of detection technology, and in particular to a detection device for a vacuum simulation chamber and a use method thereof. Background Art

[0002] The vacuum simulation chamber is a device for testing spacecraft. Its environmental conditions are a vacuum degree better than 6.5×10-3Pa, a cold black background, and a hemispherical normal emissivity greater than 0.90. During the simulation test, the test pieces are mostly in a working state and their working parameters and environmental parameters are measured to simulate the space environment and verify whether the parts meet the standards. Due to the different pressures inside and outside, the vacuum simulation chamber may be squeezed and concave by the pressure in the later stage. A real damage detector is needed to detect the squeezed damaged position.

[0003] When it is necessary to conduct extrusion damage detection on the vacuum simulation chamber, since there is no tool to automatically explore the vacuum chamber, the staff is required to use a real damage detector to detect it bit by bit. This is not only very cumbersome but also a waste of time and efficiency, which wastes manpower and increases the workload of the staff. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] In view of the shortcomings of the prior art, the present invention provides a detection device for a vacuum simulation chamber and a method of using the same, which has the advantage of automatically detecting the depressed parts of the vacuum chamber, and solves the problem that staff need to manually perform depression detection on the vacuum chamber, which wastes time and is inefficient.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a detection device for a vacuum simulation chamber and a method of using the same, comprising an internal detection component and an external detection component, wherein the internal detection component comprises a base, a plate body 1 is arranged on the top of the base, a support plate is arranged on one side of the plate body 1, an AC motor is arranged on the top of the support plate, a rod body is arranged on the bottom of the support plate, a gear 1 is arranged on the output shaft of the AC motor, a gear 2 is arranged on one side of the gear 1, a screw rod 1 is arranged on the inner side wall of the gear 2, two bearing sleeves are arranged on the outer side wall of one end of the screw rod 1, the outer side wall of the bearing sleeve is connected to the top of the support plate, a thread groove and a through groove are opened on one side of the plate body 1, the screw rod 1 and the rod body pass through the thread groove and the through groove respectively, a frame 1 is arranged on one end of the screw rod 1, and a plurality of true damage detectors are arranged on the outer side wall of the frame 1;

[0008] The external detection assembly includes a shell, the top of the support plate is provided with a shell, the top of the shell is provided with a telescopic rod, the top of the telescopic rod is provided with a connecting rod, the bottom of one end of the connecting rod is provided with a frame 2, and the inner side of the frame 2 is provided with a plurality of true damage detectors;

[0009] An adjusting component is provided at the top of the base, and the adjusting component includes a plate body 2, the bottom of the plate body 1 is connected to the top of the base through the plate body 2, and connecting plates are symmetrically provided on both sides of the bottom of the plate body 1, and screw rods are symmetrically provided on both sides of one side of the connecting plate, and one end of the screw rods passes through one of the connecting plates; a ring body is symmetrically provided on the top of the plate body 1, and connecting rods are provided on the inner sides of the two ring bodies, a slot is provided on one side of the ring body on one side, and a block matching the slot is provided on one side of the ring body on the other side; a fixing clamp is provided on the top of one end of the rod body, and screw rod 1 is provided on the inner side of the fixing clamp.

[0010] Preferably, slideways are symmetrically arranged on both sides of the second plate body, and slide rails matching the slideways are arranged on one side of the two connecting plates.

[0011] By adopting the above scheme, by setting slideways on both sides of the plate body 2 and a slide rail on one side of the connecting plate, when adjusting the height of the plate body 1, the slide rail on the connecting plate can slide in the slideway, thereby avoiding the possibility of tilting of the plate body 1 when adjusting the height and increasing the strength of the plate body 1 during operation.

[0012] Preferably, a rubber pad is provided at one end of the second screw rod.

[0013] By adopting the above scheme, a rubber pad is provided at one end of the screw rod 2, so that the fixing effect of the plate body 1 can be enhanced by increasing the friction force, thereby preventing the fixed plate body 1 from shaking during operation, which will cause the frame 1 extending into the vacuum chamber to shake, resulting in a collision with the inner wall of the vacuum chamber, causing damage to the true damage detector and the inner wall of the vacuum chamber.

[0014] Preferably, a protection component is arranged on the top of the support plate, and the protection component comprises a box body. A box body is arranged on the top of the support plate, and one end of the screw rod passes through one side of the box body.

[0015] By adopting the above solution, a box is arranged on the top of the support plate, so that the AC motor can be protected and the AC motor can be prevented from being exposed to the outside, so that the AC motor is not damaged by dust and impurities, which affects the service life of the AC motor.

[0016] Preferably, one end of the screw rod 1 is connected to the frame 1 through a thread, and one side of the support plate is connected to the rod body through a thread.

[0017] By adopting the above scheme, the screw rod 1 is threadedly connected to the frame 1, and the support plate is threadedly connected to the rod body. This makes it easy to disassemble the frame 1 and the rod body, facilitate the later replacement of the frame 1, and also facilitate disassembly and storage after use, avoiding excessive space occupation due to excessively large objects.

[0018] S1: Starting the AC motor will cause the screw rod 1 to rotate inside the plate body 1, driving the frame 1 to move forward and rotate, so that the true damage detector can perform rotation detection inside the vacuum chamber;

[0019] S2: By turning on the AC motor, the telescopic rod on the top of the shell can be driven to move, and the frame 2 can be driven to move forward, so that the two frames can detect the vacuum chamber together.

[0020] (III) Beneficial effects

[0021] Compared with the prior art, the present invention provides a vacuum simulation chamber detection device and a method of using the same, which have the following beneficial effects:

[0022] The detection device for a vacuum simulation chamber and the method for using the same are as follows: when in use, the entire detection assembly is moved to the chamber opening position of the vacuum chamber through the base, and then the frame 2 installed at the bottom of the connecting rod is lifted up using the electric telescopic rod to prevent the frame 2 from colliding with the vacuum chamber when the frame 1 is placed in the vacuum chamber. When the frame 1 is placed in the vacuum chamber, the electric telescopic rod is controlled to lower the frame 2, and then the AC motor on the top of the support plate is started, so that the AC motor drives the gear 1 to rotate, the gear 1 drives the gear 2 to rotate, and the gear 2 drives the screw rod 1 on its inner wall to rotate. Since the screw rod 1 passes through the threaded groove set on one side of the plate body, the rod body set at the bottom of the support plate passes through the through groove set on one side of the plate body. In this way, when the AC motor rotates, the screw rod 1 can drive the frame 1 set at one end thereof to move together, and rotate together with the screw rod 1, and detect the inner wall of the vacuum chamber through multiple true damage detectors on the outer wall of the frame 1. When the waveform on the inner side of the vacuum chamber exceeds the scrap judgment line, the true damage detector will alarm, thus achieving the function of automatic detection, avoiding the need for staff to perform detection, and saving manpower. Since the telescopic rod is set on the top of the shell on the support plate, when the frame 1 is moving for detection, it can also drive the frame 2 to perform mobile detection, so that the frame 2 can detect the top of the vacuum chamber that is not easy for the staff to operate, so that the inside and outside of the vacuum chamber can be detected at the same time, saving time. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the structure of the present invention;

[0024] Figure 2 This is a schematic diagram of the structure of the present invention placed in a vacuum chamber;

[0025] Figure 3 It is a schematic diagram of the structure of the present invention from a top view;

[0026] Figure 4 This is a schematic diagram of the structure of the present invention without the external detection components;

[0027] Figure 5 It is a structural schematic diagram of one side of the plate body in the present invention;

[0028] Figure 6 It is a structural schematic diagram of one side of frame 1 and frame 2 in the present invention;

[0029] Figure 7 It is a schematic structural diagram of the opposite sides of the ring body in the present invention.

[0030] In the figure:

[0031] 1. Internal detection components; 11. Base; 12. Plate body 1; 121. Threaded groove; 122. Through groove; 13. Support plate; 131. Rod body; 14. AC motor; 141. Gear 1; 142. Gear 2; 15. Screw rod 1; 151. Bearing sleeve; 16. Frame 1; 161. True damage detector;

[0032] 2. External detection component; 21. Shell; 22. Telescopic rod; 23. Connecting rod; 24. Frame 2;

[0033] 3. Adjustment assembly; 31. Plate body 2; 311. Slideway; 32. Connecting plate; 321. Slide rail; 33. Screw rod 2; 331. Rubber pad;

[0034] 4. Protective assembly; 41. Box body; 42. Ring body; 43. Fixing clip; 44. Card slot; 45. Card block. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] Embodiment 1

[0037] A detection device for a vacuum simulation chamber and a method for using the same, comprising an internal detection component 1 and an external detection component 2, wherein the internal detection component 1 comprises a base 11, a plate body 12 is arranged on the top of the base 11, a support plate 13 is arranged on one side of the plate body 12, an AC motor 14 is arranged on the top of the support plate 13, a rod body 131 is arranged on the bottom, a gear 141 is arranged on the output shaft of the AC motor 14, a gear 2 142 is arranged on one side of the gear 141, and a gear 2 142 is arranged on the gear 2 142. The inner side wall of the support plate 12 is provided with a screw rod 15, and the outer side wall of one end of the screw rod 15 is provided with two bearing sleeves 151, and the outer side wall of the bearing sleeve 151 is connected to the top of the support plate 13, and a thread groove 121 and a through groove 122 are opened on one side of the plate body 12, and the screw rod 15 and the rod body 131 pass through the thread groove 121 and the through groove 122 respectively, and a frame 16 is provided at one end of the screw rod 15, and a plurality of true damage detectors 161 are provided on the outer side wall of the frame 16;

[0038] The external detection assembly 2 includes a shell 21, the top of the support plate 13 is provided with the shell 21, the top of the shell 21 is provided with a telescopic rod 22, the top of the telescopic rod 22 is provided with a connecting rod 23, the bottom of one end of the connecting rod 23 is provided with a frame 24, and the inner side of the frame 24 is provided with a plurality of true damage detectors 161;

[0039] S1: Starting the AC motor 14 will cause the screw rod 15 to rotate inside the plate body 12, driving the frame 16 to move forward and rotate, so that the true damage detector 161 performs rotation detection inside the vacuum chamber;

[0040] S2: By turning on the AC motor 14, the telescopic rod 22 on the top of the shell 21 can be driven to move, and the second frame 24 can be driven to move forward, so that the two frames can detect the vacuum chamber together.

[0041] See also Figure 1-7When in use, the entire detection assembly is moved to the warehouse opening position of the vacuum chamber through the base 11, and then the frame 24 installed at the bottom of the connecting rod 23 is lifted up by the electric telescopic rod 22 to prevent the frame 24 from colliding with the outer wall of the vacuum chamber when the frame 16 is placed in the vacuum chamber. When the frame 16 is placed in the vacuum chamber, the electric telescopic rod 22 is controlled to lower the frame 24, and then the AC motor 14 on the top of the support plate 13 is started, so that the AC motor 14 will drive the gear 141 to rotate, the gear 141 drives the gear 2 142 to rotate, and the gear 2 142 drives the screw rod 15 on its inner wall to rotate. Since the screw rod 15 passes through the threaded groove 121 set on one side of the plate body 12, the rod body 131 set at the bottom of the support plate 13 passes through the threaded groove 121 set on one side of the plate body 12 The through slot 122 can make the screw rod 15 drive the frame 16 arranged at one end thereof to move together when the AC motor 14 rotates, and rotate with the screw rod 15, and detect the inner wall of the vacuum bin through multiple true damage detectors 161 on the outer wall of the frame 16. When the waveform on the inner side of the vacuum bin exceeds the scrap judgment line, the true damage detector 161 will alarm, thus achieving the function of automatic detection, avoiding the need for staff to perform detection and saving manpower. Since the telescopic rod 22 is arranged on the top of the shell 21 on the support plate 13, when the frame 16 is moving for detection, it can also drive the frame 2 24 to perform mobile detection, so that the frame 2 24 can detect the top of the vacuum bin which is not easy for the staff to operate, so that the inside and outside of the vacuum bin can be detected at the same time, saving time.

[0042] Embodiment 2

[0043] An adjustment component 3 is added on the basis of the first embodiment.

[0044] An adjustment component 3 is provided on the top of the base 11, and the adjustment component 3 includes a plate body 31. The bottom of the plate body 12 is connected to the top of the base 11 through the plate body 31. Connecting plates 32 are symmetrically provided on both sides of the bottom of the plate body 12. Screw rods 33 are symmetrically provided on both sides of one side of the connecting plate 32. One end of the screw rod 33 passes through one side of the connecting plate 32. Slideways 311 are symmetrically provided on both sides of the plate body 31. One side of the two connecting plates 32 is provided with a slide rail 321 that matches the slideway 311, and one end of the screw rod 33 is provided with a rubber pad 331.

[0045] See also Figure 1-7, by setting the plate body 2 31 on the top of the base 11 and the connecting plates 32 on both sides of the bottom of the plate body 12, the height of the plate body 12 can be adjusted by twisting the screw rod 2 33 to loosen the fixation of the plate body 12. When the adjustment is completed, the screw rod 2 33 is twisted again to achieve the effect of fixing the height of the plate body 12. In this way, the entire detection device can be applied to various types of vacuum chambers, which improves practicality. By setting the slideways 311 on both sides of the plate body 2 31 and the slide rails 321 on one side of the connecting plate 32, when adjusting the height of the plate body 12, The slide rail 321 on the connecting plate 32 can slide in the slideway 311, thus preventing the plate body 12 from tilting when adjusting the height and increasing the strength of the plate body 12 during operation. By setting a rubber pad 331 at one end of the screw rod 33, the fixing effect of the plate body 12 can be enhanced by increasing the friction force, thus preventing the fixed plate body 12 from shaking during operation, which will cause the frame 16 extending into the vacuum chamber to shake, resulting in a collision with the inner wall of the vacuum chamber, causing damage to the true damage detector 161 and the inner wall of the vacuum chamber.

[0046] Embodiment 3

[0047] A protection component 4 is added on the basis of the first embodiment.

[0048] A protection component 4 is provided on the top of the support plate 13, and the protection component 4 includes a box body 41. The box body 41 is provided on the top of the support plate 13, one end of the screw rod 15 passes through one side of the box body 41, and a ring body 42 is symmetrically provided on the top of the plate body 12, and a connecting rod 23 is provided on the inner sides of the two ring bodies 42, a groove 44 is provided on one side of the ring body 42 on one side, and a block 45 matching the groove 44 is provided on one side of the ring body 42 on the other side. A fixing clamp 43 is provided on the top of one end of the rod body 131, and a screw rod 15 is provided on the inner side of the fixing clamp 43. One end of the screw rod 15 is connected to the frame 16 by a thread, and one side of the support plate 13 is connected to the rod body 131 by a thread.

[0049] See also Figure 1-7By setting the box body 41 on the top of the support plate 13, the AC motor 14 can be protected to prevent the AC motor 14 from being exposed to the outside, so that the AC motor 14 is not damaged by dust and impurities, which affects the service life of the AC motor 14. By setting the ring body 42 on the top of the plate body 12, when the outer top of the vacuum chamber is inspected, the connecting rod 23 can be placed on the inner side of the two ring bodies 42, so that the connecting rod 23 can be protected to make the connecting rod 23 more stable when moving, and avoid shaking during use and collision with the outer wall of the vacuum chamber. The card slot 44 and the card block 45 can be set. In order to facilitate the disassembly of the two ring bodies 42, a fixing clamp 43 is set at the top of one end of the rod body 131, so that the screw rod 15 can be fixed on the inner side of the fixing clamp 43 during operation, which can increase the stability of the screw rod 15 and the rod body 131 and avoid the screw rod 15 from shaking during operation, resulting in collision with the inner wall of the vacuum chamber and damage to the vacuum chamber and the true damage detector 161. The screw rod 15 is threadedly connected with the frame 16, and the support plate is threadedly connected with the rod body 131, which makes it easy to disassemble the frame 16 and the rod body 131, facilitates the later replacement of the frame 16, and also facilitates disassembly and storage after use.

[0050] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A detection device for a vacuum simulation chamber, characterized in that: The invention comprises an internal detection component (1) and an external detection component (2), wherein the internal detection component (1) comprises a base (11), a plate body (12) is arranged on the top of the base (11), a support plate (13) is arranged on one side of the plate body (12), an AC motor (14) is arranged on the top of the support plate (13), a rod (131) is arranged on the bottom of the support plate (13), a gear (141) is arranged on the output shaft of the AC motor (14), a gear (142) is arranged on one side of the gear (141), and an inner wall of the gear (142) is provided. A screw rod (15) is provided, and two bearing sleeves (151) are provided on the outer side wall of one end of the screw rod (15), and the outer side wall of the bearing sleeve (151) is connected to the top of the support plate (13); a thread groove (121) and a through groove (122) are provided on one side of the plate body (12), and the screw rod (15) and the rod body (131) pass through the thread groove (121) and the through groove (122) respectively; a frame (16) is provided at one end of the screw rod (15), and a plurality of true damage detectors (161) are provided on the outer side wall of the frame (16); The external detection component (2) comprises a shell (21), the top of the support plate (13) is provided with the shell (21), the top of the shell (21) is provided with a telescopic rod (22), the top of the telescopic rod (22) is provided with a connecting rod (23), the bottom of one end of the connecting rod (23) is provided with a frame 2 (24), and the inner side of the frame 2 (24) is provided with a plurality of true damage detectors (161); The top of the base (11) is provided with an adjustment component (3), the adjustment component (3) comprises a second plate body (31), the bottom of the first plate body (12) is connected to the top of the base (11) via the second plate body (31), connecting plates (32) are symmetrically provided on both sides of the bottom of the first plate body (12), and screw rods (33) are symmetrically provided on both sides of one side of the connecting plate (32), and one end of the screw rods (33) passes through one side of the connecting plate (31). 2); a ring body (42) is symmetrically arranged on the top of the plate body (12); a connecting rod (23) is arranged on the inner sides of the two ring bodies (42); a slot (44) is arranged on one side of the ring body (42); a block (45) matching the slot (44) is arranged on one side of the ring body (42); a fixing clamp (43) is arranged on the top of one end of the rod body (131); a screw rod (15) is arranged on the inner side of the fixing clamp (43).

2. A vacuum simulation chamber detection device according to claim 1, characterized in that: Slideways (311) are symmetrically arranged on both sides of the second plate body (31), and slide rails (321) matching the slideways (311) are arranged on one side of the two connecting plates (32).

3. A vacuum simulation chamber detection device according to claim 2, characterized in that: A rubber pad (331) is provided at one end of the second screw rod (33).

4. A vacuum simulation chamber detection device according to claim 3, characterized in that: A protective assembly (4) is arranged on the top of the support plate (13), and the protective assembly (4) comprises a box body (41). A box body (41) is arranged on the top of the support plate (13), and one end of the screw rod (15) passes through one side of the box body (41).

5. A vacuum simulation chamber detection device according to claim 4, characterized in that: One end of the screw rod 1 (15) is connected to the frame 1 (16) via a threaded connection, and one side of the support plate (13) is connected to the rod body (131) via a threaded connection.

6. A method for using a vacuum simulation chamber detection device, according to any one of claims 1 to 5, comprising the following steps: S1: Starting the AC motor (14) will cause the screw rod (15) to rotate inside the plate body (12) and drive the frame (16) to move forward and rotate, so that the true damage detector (161) can perform rotation detection inside the vacuum chamber; S2: By turning on the AC motor (14), the telescopic rod (22) on the top of the shell (21) can be driven to move, and the second frame (24) can be driven to move forward, so that the two frames can detect the vacuum chamber together.

Citation Information

Patent Citations

  • Ultrasonic flaw detection device for rotary workpiece

    CN111208203A

  • Unglazed pottery jar finished product inspection device

    CN112033968A