A comprehensive management and control system for industrial automation control

Abstract

The present invention relates to the field of automated production control technology, and specifically to a comprehensive control system for industrial automation control. It includes a control module, a visualization module, a position adjustment module and a guide rail. The guide rail is extended along the automated production line, and the position adjustment module can be slidably matched to the guide rail. The visualization module is installed on the position adjustment module, and the visualization module and the position adjustment module are both wirelessly connected to the control module, so that the control module can remotely control the position adjustment module to move along the guide rail and receive the video image signal collected by the visualization module. It can conveniently and efficiently carry out comprehensive control of the production status of the automated production line, with high safety and strong operability, and can also effectively reduce the cost of manual control.

Description

Technical Field

[0001] The present invention relates to the technical field of automated production control and management, and in particular to a comprehensive control and management system for industrial automation control. Background Art

[0002] At present, the application of automated production lines is becoming more and more widespread, which effectively reduces the proportion of manual labor, not only improves production efficiency, but also avoids safety risks in the manual production process. Product quality is more guaranteed and the differences between products in the same batch are smaller.

[0003] Automated production lines also require supervision to avoid errors or failures in one or some production links. However, in automated production, the production equipment is closely spaced, which makes it difficult for relevant personnel to supervise the production process. In addition, on-site supervision itself also poses certain safety risks.

[0004] In view of this, this application is hereby filed. Summary of the invention

[0005] The purpose of the present invention is to provide a comprehensive management and control system for industrial automation control, which can conveniently and efficiently carry out comprehensive management and control of the production status of the automated production line, has high safety and strong operability, and can also effectively reduce the cost of manual management and control.

[0006] The embodiment of the present invention is achieved as follows:

[0007] A comprehensive management and control system for industrial automation control comprises: a control module, a visualization module, a position adjustment module and a guide rail.

[0008] The guide rail is extended along the automated production line, and the position adjustment module can be slidably matched with the guide rail. The visualization module is installed on the position adjustment module, and both the visualization module and the position adjustment module are wirelessly connected to the control module, so that the control module can remotely control the position adjustment module to move along the guide rail and receive the video image signal collected by the visualization module.

[0009] Furthermore, the position adjustment module includes: a moving seat, a power wheel and a clamping wheel.

[0010] The rail surface of the guide rail is provided with first racks which are continuously arranged along the length direction of the guide rail. The visualization module is installed on the motion seat.

[0011] The moving seat can be slidably matched with the guide rail, and the power wheel and the clamping wheel are both installed on the moving seat. The wheel surface of the power wheel is provided with an outer gear ring for matching with the first rack, and the power wheel is meshed with the first rack. The clamping wheel is attached to the side of the guide rail away from the first rack.

[0012] Furthermore, the position adjustment module also includes: a lifting plate and an adjustment mechanism.

[0013] The lifting plate is slidably arranged on the moving seat, and the sliding direction of the lifting plate is arranged along the height direction.

[0014] The adjusting mechanism is installed on the lifting plate, and the adjusting mechanism comprises: a cylinder, a rotary driver, a linear driver, a transmission rod, a transmission sleeve, a transmission gear and a rotating seat.

[0015] The cylinder is a hollow structure, and both ends of the cylinder are closed structures.

[0016] The linear drive is fixedly installed at one end of the cylinder, and the transmission rod is coaxially fixedly connected with the driving part of the linear drive.

[0017] The transmission sleeve is mounted on the transmission rod. Along the circumferential direction of the transmission rod, the transmission sleeve is fixedly matched with the transmission rod. Along the axial direction of the transmission rod, the transmission sleeve is slidingly matched with the transmission rod. The transmission sleeve is installed in the cylinder. Along the circumferential direction of the cylinder, the transmission sleeve is rotationally matched with the cylinder. Along the axial direction of the cylinder, the transmission sleeve is fixedly matched with the cylinder.

[0018] The other end of the transmission rod is coaxially fixedly connected with the driving part of the rotary driver, and the rotary driver is installed in the cylinder. Along the circumference of the cylinder, the rotary driver is fixedly matched with the cylinder. Along the axial direction of the cylinder, the rotary driver is slidably matched with the cylinder.

[0019] An elastic member is abutted between one end of the rotary driver away from the transmission rod and the end wall of the cylinder.

[0020] The cylinder is arranged along the height direction. The transmission gear and the rotating seat can be rotatably installed on the lifting plate. The cylinder is provided with a notch for making way for the transmission gear and the rotating seat. The visualization module is installed on the rotating seat.

[0021] The surface of the transmission rod is provided with grooves, which are evenly spaced along the axial direction of the transmission rod, and the teeth of the transmission gear are matched with the grooves. The transmission sleeve has an external thread, and the rotating seat has an external gear ring, and the transmission sleeve is matched with the rotating seat for transmission.

[0022] The moving seat is provided with a second rack arranged along the height direction, and the transmission gear is meshed with the second rack.

[0023] Furthermore, the rotary driver is a servo motor.

[0024] Furthermore, the linear drive is a cylinder assembly.

[0025] Furthermore, the elastic member is a spring.

[0026] Furthermore, the groove is an annular groove, the groove is formed by the surface of the transmission rod being recessed along its radial direction, and the groove extends in an annular shape along the circumference of the transmission rod.

[0027] Furthermore, the visualization module includes a camera, and the direction of the camera is arranged along the radial direction of the outer gear ring of the rotating seat.

[0028] Furthermore, a first baffle and a second baffle are provided in the cylinder, the first baffle and the second baffle are respectively provided at two ends of the transmission sleeve and fit with the end of the transmission sleeve, and the transmission sleeve can rotatably cooperate with the first baffle and the second baffle.

[0029] The beneficial effects of the technical solution of the embodiment of the present invention include:

[0030] The integrated management and control system for industrial automation control provided by the embodiment of the present invention can conveniently and efficiently carry out comprehensive management and control of the production status of the automated production line, has high safety and strong operability, and can also effectively reduce the cost of manual management and control. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.

[0032] Figure 1 A schematic diagram of the internal coordination relationship of the comprehensive management and control system provided by an embodiment of the present invention;

[0033] Figure 2 A schematic diagram of the arrangement of guide rails of the integrated management and control system provided in an embodiment of the present invention;

[0034] Figure 3 It is a schematic diagram of the cooperation between the moving seat and the guide rail;

[0035] Figure 4 It is a schematic diagram of the cooperation between the position adjustment module and the guide rail;

[0036] Figure 5 A schematic diagram of the cooperation between the position adjustment module and the guide rail from another perspective;

[0037] Figure 6 It is a schematic diagram of the arrangement of the adjustment mechanism on the lifting plate;

[0038] Figure 7 is a schematic diagram of a first working state of the regulating mechanism;

[0039] Figure 8 for Figure 7 A partial schematic diagram of

[0040] Fig. 9 Schematic diagram of the second working state of the adjustment mechanism.

[0041] Description of reference numerals:

[0042] Control module 100; visualization module 200; position adjustment module 300; moving seat 400; power wheel 410; clamping wheel 420; lifting plate 500; cylinder 610; notch 611; first baffle 612; second baffle 613; rotary drive 620; linear drive 630; transmission rod 640; groove 641; transmission sleeve 650; transmission gear 660; rotating seat 670; elastic member 680; guide rail 700; first rack 710. DETAILED DESCRIPTION

[0043] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0044] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0045] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0046] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the product of the invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0047] In addition, the terms "parallel", "vertical", etc. do not mean that the components must be absolutely parallel or vertical, but can be slightly tilted. For example, "parallel" only means that its direction is more parallel than "vertical", and does not mean that the structure must be completely parallel, but can be slightly tilted.

[0048] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0049] Example

[0050] Please refer to Figure 1 This embodiment provides an integrated management and control system for industrial automation control, and the integrated management and control system includes: a control module 100, a visualization module 200, a position adjustment module 300 and a guide rail 700.

[0051] The guide rail 700 is extended along the automated production line, and the position adjustment module 300 is slidably matched to the guide rail 700. The visualization module 200 is installed on the position adjustment module 300, and both the visualization module 200 and the position adjustment module 300 are wirelessly connected to the control module 100, so that the control module 100 can remotely control the position adjustment module 300 to move along the guide rail 700 and receive the video image signal collected by the visualization module 200.

[0052] The control module 100 can be used to control the position adjustment module 300 to move along the guide rail 700, so as to adjust the visualization module to any position on the production line, so as to facilitate observing the specific conditions of the production line through the visualization module 200, so that the monitoring task of the automated production line can be completed remotely.

[0053] Specifically in this embodiment, the position adjustment module 300 includes: a moving seat 400 , a power wheel 410 and a clamping wheel 420 .

[0054] The rail surface of the guide rail 700 is provided with first racks 710 continuously arranged along the length direction thereof. The visualization module 200 is installed on the motion seat 400 .

[0055] The moving seat 400 can be slidably matched with the guide rail 700, and the power wheel 410 and the clamping wheel 420 are both installed on the moving seat 400. The wheel surface of the power wheel 410 is provided with an outer gear ring for matching with the first rack 710, and the power wheel 410 is meshed with the first rack 710. The clamping wheel 420 is attached to the side of the guide rail 700 away from the first rack 710. Among them, the power wheel 410 can be driven by a servo motor (not shown in the figure), but is not limited to this. The servo motor drives the power wheel 410, so that the moving seat 400 moves along the guide rail 700.

[0056] The position adjustment module 300 further includes: a lifting plate 500 and an adjustment mechanism.

[0057] The lifting plate 500 is slidably disposed on the moving seat 400 , and the sliding direction of the lifting plate 500 is set along the height direction.

[0058] The adjusting mechanism is installed on the lifting plate 500 , and includes: a cylinder 610 , a rotary driver 620 , a linear driver 630 , a transmission rod 640 , a transmission sleeve 650 , a transmission gear 660 and a rotating seat 670 .

[0059] The cylinder 610 is a hollow structure, and both ends of the cylinder 610 are closed structures.

[0060] The linear driver 630 is fixedly installed at one end of the cylinder 610 , and the transmission rod 640 is coaxially fixedly connected to the driving part of the linear driver 630 .

[0061] The transmission sleeve 650 is sleeved on the transmission rod 640. Along the circumferential direction of the transmission rod 640, the transmission sleeve 650 is fixedly matched with the transmission rod 640. Along the axial direction of the transmission rod 640, the transmission sleeve 650 is slidingly matched with the transmission rod 640. The transmission sleeve 650 is installed in the cylinder 610. Along the circumferential direction of the cylinder 610, the transmission sleeve 650 is rotationally matched with the cylinder 610. Along the axial direction of the cylinder 610, the transmission sleeve 650 is fixedly matched with the cylinder 610.

[0062] The other end of the transmission rod 640 is coaxially fixedly connected to the driving part of the rotary driver 620, and the rotary driver 620 is installed in the cylinder 610. Along the circumference of the cylinder 610, the rotary driver 620 is fixedly matched with the cylinder 610. Along the axial direction of the cylinder 610, the rotary driver 620 is slidably matched with the cylinder 610.

[0063] An elastic member 680 is abutted between one end of the rotary driver 620 away from the transmission rod 640 and the end wall of the cylinder 610 .

[0064] The cylinder 610 is arranged along the height direction. The transmission gear 660 and the rotating seat 670 are both rotatably mounted on the lifting plate 500 , and the cylinder 610 is provided with a notch 611 for making way for the transmission gear 660 and the rotating seat 670 . The visualization module 200 is mounted on the rotating seat 670 .

[0065] The surface of the transmission rod 640 is provided with grooves 641, which are evenly spaced along the axial direction of the transmission rod 640, and the teeth of the transmission gear 660 are matched with the grooves 641. The transmission sleeve 650 has an external thread (not shown in the figure), and the rotating seat 670 has an external gear ring (not shown in the figure), and the transmission sleeve 650 and the rotating seat 670 are matched in transmission.

[0066] The moving seat 400 is provided with a second rack (not shown in the figure) arranged along the height direction, and the transmission gear 660 is meshed with the second rack.

[0067] Specifically, the rotary driver 620 is a servo motor, the linear driver 630 is a cylinder assembly, and the elastic member 680 is a spring. The groove 641 is an annular groove, which is formed by the surface of the transmission rod 640 being recessed along its radial direction, and the groove 641 extends in an annular shape along the circumference of the transmission rod 640.

[0068] The visualization module includes a camera, which is mounted on the rotating seat 670 and is oriented along the radial direction of the outer gear ring of the rotating seat 670 .

[0069] During use, the rotary driver 620 drives the transmission rod 640 to rotate, which can drive the transmission sleeve 650 to rotate, thereby driving the rotating seat 670 to rotate, so as to adjust the angle of the visualization module 200. In addition, by using the linear driver 630 to push the transmission rod 640, the rotary driver 620 can elastically compress the elastic member 680, and the transmission rod 640 can use its groove 641 to drive the transmission gear 660 to rotate, so that the transmission gear 660 moves along the second rack, so that the lifting plate 500 is lifted and lowered along the moving seat 400.

[0070] After the linear driver 630 pulls the transmission rod 640 to reset, the lifting plate 500 can also be reset, and the elastic member 680 can also auxiliaryly push the rotary driver 620 to reset.

[0071] Through the above design, the direction of the camera can be flexibly adjusted, making it easier to fully observe and control the production line.

[0072] Furthermore, a first baffle 612 and a second baffle 613 are disposed in the cylinder 610 . The first baffle 612 and the second baffle 613 are disposed at both ends of the transmission sleeve 650 and fit with the end of the transmission sleeve 650 . The transmission sleeve 650 can rotatably cooperate with the first baffle 612 and the second baffle 613 .

[0073] The first baffle 612 and the second baffle 613 can not only limit the transmission sleeve 650 , but also stop the rotary driver 620 to prevent it from getting too close to the transmission sleeve 650 .

[0074] In summary, the comprehensive management and control system for industrial automation control provided by the embodiment of the present invention can conveniently and efficiently carry out comprehensive management and control of the production status of the automated production line, has high safety and strong operability, and can also effectively reduce the cost of manual management and control.

[0075] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A comprehensive management and control system for industrial automation control, characterized in that: include: Control module, visualization module, position adjustment module and guide rails; The guide rail is extended along the automated production line, and the position adjustment module can be slidably matched with the guide rail; the visualization module is installed on the position adjustment module, and both the visualization module and the position adjustment module are wirelessly connected to the control module, so that the control module can remotely control the position adjustment module to move along the guide rail and receive the video image signal collected by the visualization module; The position adjustment module also includes: a lifting plate and an adjusting mechanism; the lifting plate is slidably arranged on the moving seat, and the sliding direction of the lifting plate is arranged along the height direction; the adjusting mechanism is installed in the lifting plate, and the adjusting mechanism includes: a cylinder, a rotary drive, a linear drive, a transmission rod, a transmission sleeve, a transmission gear and a rotating seat; the cylinder is a hollow structure, and both ends of the cylinder are closed structures; the linear drive is fixedly installed at one end in the cylinder, and the transmission rod is coaxially fixedly connected with the driving part of the linear drive; the transmission sleeve is sleeved on the transmission rod; along the circumference of the transmission rod, the transmission sleeve is fixedly matched with the transmission rod; along the axial direction of the transmission rod, the transmission sleeve is slidably matched with the transmission rod; the transmission sleeve is installed in the cylinder; along the circumference of the cylinder, the transmission sleeve is rotatably matched with the cylinder; along the axial direction of the cylinder, the transmission sleeve is fixedly matched with the cylinder; the other end of the transmission rod is connected to the rotary drive The driving part of the actuator is coaxially fixedly connected, and the rotating driver is installed in the cylinder; along the circumference of the cylinder, the rotating driver is fixedly matched with the cylinder; along the axial direction of the cylinder, the rotating driver is slidably matched with the cylinder; an elastic member is abutted between the end of the rotating driver away from the transmission rod and the end wall of the cylinder; wherein, the cylinder is arranged along the height direction; the transmission gear and the rotating seat can be rotatably mounted on the lifting plate, and the cylinder is provided with a notch for making way for the transmission gear and the rotating seat; the visualization module is installed on the rotating seat; the surface of the transmission rod is provided with a groove, and the grooves are evenly spaced along the axial direction of the transmission rod, and the teeth of the transmission gear cooperate with the groove; the transmission sleeve has an external thread, and the rotating seat has an external gear ring, and the transmission sleeve is in transmission cooperation with the rotating seat; the moving seat is provided with a second rack arranged along the height direction, and the transmission gear is meshed with the second rack; The position adjustment module includes: a moving seat, a power wheel and a clamping wheel; the rail surface of the guide rail is provided with a first rack continuously arranged along its length direction; the visualization module is installed on the moving seat; the moving seat can be slidably matched with the guide rail, and the power wheel and the clamping wheel are both installed on the moving seat; the wheel surface of the power wheel is provided with an outer gear ring for matching with the first rack, and the power wheel is meshed with the first rack; the clamping wheel is attached to the side of the guide rail away from the first rack.

2. According to the comprehensive management and control system for industrial automation control according to claim 1, it is characterized in that: The rotary driver is a servo motor.

3. The integrated management and control system for industrial automation control according to claim 1 is characterized in that: The linear drive is a cylinder assembly.

4. The integrated management and control system for industrial automation control according to claim 1 is characterized in that: The elastic member is a spring.

5. The integrated management and control system for industrial automation control according to claim 1 is characterized in that: The groove is an annular groove, which is formed by the surface of the transmission rod being recessed along its radial direction, and the groove extends in an annular shape along the circumference of the transmission rod.

6. The integrated management and control system for industrial automation control according to claim 1 is characterized in that: The visualization module comprises a camera, and the direction of the camera is arranged along the radial direction of the outer gear ring of the rotating seat.

7. The integrated management and control system for industrial automation control according to claim 1, characterized in that: A first baffle and a second baffle are disposed in the cylinder. The first baffle and the second baffle are disposed at two ends of the transmission sleeve and fit with the end of the transmission sleeve. The transmission sleeve can rotatably cooperate with the first baffle and the second baffle.

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