A device for soaking textile yarn

By designing a device including a gantry, soaking pool and transmission pump, the problems of low artificial stirring efficiency and major health risks in the existing textile yarn immersion process are solved, and rapid mixing and efficient stirring of the agents in the soaking pool are achieved. Improves the yarn soaking efficiency and heating speed of the soaking liquid.

CN114561760BActive Publication Date: 2025-02-11SICHUAN HENGLI INTELLIGENT TEXTILE TECH CO LTD
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Patent Information

Application Number
CN202210242283.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-03-11
Publication Date
2025-02-11
Estimated Expiration
2042-03-11

AI Technical Summary

Technical Problem

In the existing textile yarn soaking process, manual stirring efficiency is low, occupying the space of the soaking pool, affecting the loading of yarns, and there are great hidden dangers for workers' health.

Method used

A device including a gantry, an immersion tank and a transmission pump is designed to achieve rapid mixing and circulating flow of agents by sealing the clamp chamber and the transmission pump, a spoiler is configured to improve stirring efficiency, and to accelerate the heating of the immersion liquid by heating means.

Benefits of technology

The rapid mixing and efficient stirring of the agents in the soaking pool are achieved, the yarn soaking efficiency is improved, the occupation of the soaking pool space is reduced, the health risks of workers are reduced, and the heating speed and efficiency of the soaking liquid is improved.

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Abstract

The present invention provides a device for soaking textile yarn, comprising a gantry and a soaking pool arranged below the gantry, the gantry being equipped with a hoisting device for hoisting the yarn, the soaking pool comprising an outer shell and an inner shell arranged in the outer shell, the inner shell being equipped with a placement cavity for soaking the yarn, a sealed clamping cavity being formed between the inner shell and the outer shell, a plurality of through holes connected to the sealed clamping cavity being arranged above the side wall of the inner shell, a connection port being arranged at the bottom center of the inner shell, the connection port being connected to the sealed clamping cavity, and the connection port being equipped with a transmission pump for transporting water in the sealed clamping cavity to the placement cavity. The present invention realizes automatic loading and unloading of the yarn, and realizes rapid mixing and stirring of the liquid in the soaking pool, is convenient to use, and improves production efficiency.
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Description

Technical Field

[0001] The invention relates to the field of textile production, in particular to a device for soaking textile yarns. Background Art

[0002] The original meaning of textile is a general term for spinning and weaving. However, with the continuous development and improvement of the textile knowledge system and discipline system, modern textile refers to a multi-scale structural processing technology of fibers or fiber aggregates. Yarn soaking is an important process in the production of textile fabrics. In order to improve the performance of cotton yarn, it is necessary to soak it in a specific agent to increase the softness and wear resistance of the cotton yarn. It is usually soaked in an immersion tank. In the existing process, after the agent is added to the immersion tank, it is usually stirred manually, and its stirring efficiency is low. If a stirring piece is installed in the immersion tank, it will occupy the space in the immersion tank, affecting the loading of the yarn; and in the existing technology, the loading and unloading of the yarn is completed manually, which is inefficient and the liquid in the immersion tank brings health risks to the workers. Summary of the invention

[0003] The object of the present invention is to provide a device for soaking textile yarns to solve the problems raised in the background art.

[0004] An embodiment of the present invention is achieved through the following technical scheme: a device for soaking textile yarns, comprising a gantry and a soaking pool arranged below the gantry, the gantry being provided with a lifting device for lifting the yarns, the soaking pool comprising an outer shell and an inner shell arranged in the outer shell, the inner shell being provided with a placement cavity for soaking the yarns, a sealed clamping cavity being formed between the inner shell and the outer shell, a plurality of through holes connected to the sealed clamping cavity being provided above the side wall of the inner shell, a connecting port being provided at the bottom center of the inner shell, the connecting port being connected to the sealed clamping cavity, and the connecting port being provided with a transmission pump, the transmission pump being used to transport water in the sealed clamping cavity to the placement cavity.

[0005] A spoiler is horizontally arranged below the inner wall of the inner shell, a water flow transition cavity is formed between the spoiler and the bottom surface of the inner shell, and the spoiler is arranged with a plurality of water spray ports.

[0006] The transmission pump comprises a driving shaft, a transmission impeller and a driving motor, wherein the driving motor is arranged at the outer bottom of the outer shell, the driving shaft is arranged at the driving motor, the driving shaft vertically penetrates the outer shell and passes through the connecting port, the driving shaft is located on the axis of the connecting port, and the transmission impeller is arranged at the driving shaft and located at the connecting port.

[0007] The spoiler is rotatably arranged on the inner wall of the inner shell, and the top end of the driving shaft is connected to the center of the spoiler.

[0008] The spoiler comprises a spoiler ring body and a speed reducing connection assembly arranged in the middle of the spoiler ring body, wherein the spoiler ring body is rotatably connected to the side wall of the inner shell.

[0009] The deceleration connection assembly includes a connecting gear arranged at the center of the spoiler ring body, the connecting gear is fixedly sleeved on the top of the driving shaft, the inner ring of the spoiler ring body is fixedly provided with a gear ring, a plurality of transmission gears are arranged between the connecting gear and the gear ring, one side of the transmission gear is meshed with the connecting gear, and the other side is meshed with the gear ring.

[0010] The side wall of the inner shell is provided with an annular convex edge, and the outer wall of the spoiler ring body is provided with an annular groove matching the annular convex edge, and the annular groove is slidably connected with the annular convex edge.

[0011] The inner side surface of the annular convex edge is provided with a plurality of ball grooves, in which balls are arranged, and the annular groove is further provided with ball ring grooves matching the balls, and the balls are slidably connected with the ball ring grooves.

[0012] The spoiler ring body is provided with a pair of cover plates, which are respectively provided on the upper and lower sides of the speed reduction connection assembly. A connecting hole is provided in the middle of the cover plate, which is rotatably connected to the drive shaft. The transmission gear is rotatably provided with a connecting rod, and the upper and lower ends of the connecting rod are respectively connected to the cover plates.

[0013] The side wall of the outer shell is also provided with a heating device.

[0014] The bottom of the sealed clamp cavity is in the shape of an inverted funnel.

[0015] The technical solution of the embodiment of the present invention has at least the following advantages and beneficial effects:

[0016] (1) The present invention realizes the function of rapid mixing of the medicine in the immersion tank by configuring a sealed clamping chamber and a transmission pump. When the medicine in the immersion tank is stirred, the transmission pump is turned on. Under the action of the transmission pump, the immersion liquid in the sealed clamping chamber is transported to the placement chamber of the inner shell through the connecting port. At the same time, the immersion liquid located at the upper part of the inner shell flows from the through hole into the sealed clamping chamber, thereby realizing the rapid circulation of the immersion liquid in the immersion tank and achieving the effect of rapid stirring in the immersion tank, with high stirring efficiency.

[0017] (2) The present invention further improves the stirring and mixing efficiency by configuring a spoiler, and the soaking liquid pressurized by the transmission pump is transmitted to the water transition chamber, and is sprayed from the water spray port of the spoiler from bottom to top. The spoiler is connected to the driving shaft, so that when the driving shaft rotates, the spoiler is driven to rotate, thereby driving the water sprayed from the water spray port to rotate, so as to achieve the effect of rapid mixing of the soaking liquid in the soaking pool.

[0018] (3) The present invention heats the immersion liquid in the sealed clamping cavity by means of a heating device, and at the same time, the immersion liquid in the immersion tank is circulated by a transmission pump, thereby achieving rapid heating of the immersion liquid in the immersion tank, with a fast heating speed and high efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 is a cross-sectional view of the soaking pool of the present invention;

[0022] Figure 3 for Figure 2 The enlarged schematic diagram of point A in the middle;

[0023] Figure 4 for Figure 2 The enlarged schematic diagram of point B in the middle;

[0024] Figure 5 is a cross-sectional view of a spoiler in the present invention;

[0025] Icons: 1-gantry, 10-loading and lifting equipment, 2-immersion tank, 21-outer shell, 22-inner shell, 220-placing chamber, 221-annular convex edge, 2210-ball groove, 2211-ball, 23-sealing clamp chamber, 230-through hole, 24-connecting port, 25-water transition chamber, 3-spoiler, 31-spoiler ring body, 310-water spray port, 311-cover plate, 312-annular groove, 3120-ball ring groove, 320-connecting gear, 321-gear ring, 322-transmission gear, 3220-connecting rod, 41-driving shaft, 42-transmission impeller, 43-driving motor, 5-electric heating wire. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0027] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0029] In the description of the present invention, it should be noted that if the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the accompanying drawings, or is the orientation or position relationship in which the product of the application is usually placed when used. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0030] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] Example 1

[0032] Please refer to Figures 1 to 5The present embodiment provides a device for soaking textile yarns, including a gantry 1 and a soaking pool 2 arranged below the gantry 1. The gantry 1 is provided with a hoisting device 10 for hoisting yarns. Several textile yarns are put into a mesh frame, and then hoisted as a whole into the soaking pool 2 by the hoisting device 10 for soaking. After the yarns are soaked, they are hoisted by the hoisting device 10 and transported out of the soaking pool 2. It should be noted that the hoisting device 10 is an existing device, such as a gantry crane electric hoist, and its specific structural principle will not be repeated. The soaking pool 2 includes an outer shell 21 and an inner shell 22 arranged inside the outer shell 21. The inner shell 22 is provided with a placement cavity 220 for soaking the yarn. A sealed clamping cavity 23 is formed between the inner shell 22 and the outer shell 21. A plurality of through holes 230 connected to the sealed clamping cavity 23 are arranged above the side wall of the inner shell 22. A connecting port 24 is arranged at the bottom center of the inner shell 22. The connecting port 24 is connected to the sealed clamping cavity 23, and a transmission pump is arranged at the connecting port 24. The transmission pump is used to transport water in the sealed clamping cavity 23 to the placement cavity 220. By configuring the sealed clamping chamber 23 and the transmission pump, the function of rapid mixing of the medicine in the immersion tank 2 is achieved. When the medicine in the immersion tank 2 is stirred, the transmission pump is turned on. Under the action of the transmission pump, the immersion liquid in the sealed clamping chamber 23 is transported to the placement chamber 220 of the inner shell 22 through the connecting port 24. At the same time, the immersion liquid located at the upper part of the inner shell 22 flows into the sealed clamping chamber 23 from the through hole 230, thereby realizing the rapid circulation of the immersion liquid in the immersion tank 2 and the effect of rapid stirring in the immersion tank 2, with high stirring efficiency.

[0033] In the present embodiment, a spoiler 3 is further arranged horizontally below the inner wall of the inner shell 22, and a water transition chamber 25 is formed between the spoiler 3 and the bottom surface of the inner shell 22. The spoiler 3 is provided with a plurality of water spray ports 310. By configuring the spoiler 3, the soaking liquid pressurized by the transmission pump is transmitted to the water transition chamber 25, and sprayed out from the water spray ports 310 of the spoiler 3 from bottom to top, thereby further improving the stirring efficiency.

[0034] In the present embodiment, the transmission pump includes a drive shaft 41, a transmission impeller 42 and a drive motor 43. The drive motor 43 is arranged at the outer bottom of the outer shell 21. Specifically, the bottom of the outer shell 21 is provided with a mounting groove, and the drive motor 43 is arranged in the mounting groove; the drive shaft 41 is arranged on the drive motor 43, the drive shaft 41 vertically penetrates the outer shell 21 and passes through the connecting port 24, the drive shaft 41 is located on the axis of the connecting port 24, the transmission impeller 42 is arranged on the drive shaft 41 and is located at the connecting port 24, the drive motor 43 rotates to drive the drive shaft 41 and the transmission impeller 42 to rotate, so as to realize the function of transmitting the liquid in the sealing clamping cavity 23 to the inner shell 22, the spoiler 3 can be rotatably arranged on the inner wall of the inner shell 22, and the top of the drive shaft 41 is connected to the center of the spoiler 3. The spoiler 3 is connected to the driving shaft 41 , so that when the driving shaft 41 rotates, the spoiler 3 is driven to rotate, thereby driving the water flow sprayed from the water spraying port 310 to rotate, so as to achieve the effect of rapid mixing of the soaking liquid in the soaking pool 2 .

[0035] Further, in this embodiment, the spoiler 3 includes a spoiler ring body 31 and a deceleration connection assembly arranged in the middle of the spoiler ring body 31, the spoiler ring body 31 is rotatably connected to the side wall of the inner shell 22, the deceleration connection assembly includes a connecting gear 320 arranged at the center of the spoiler ring body, the connecting gear 320 is fixedly sleeved on the top of the drive shaft 41, the inner ring of the spoiler ring body 31 is fixedly provided with a gear ring 321, a plurality of transmission gears 322 are arranged between the connecting gear 320 and the gear ring 321, one side of the transmission gear 322 is meshed with the connecting gear 320, and the other side is meshed with the gear ring 321, specifically, the diameter of the connecting gear 320 is smaller than the diameter of the transmission gear 322. When the driving shaft 41 rotates, the connecting gear 320 is driven to rotate, thereby driving the transmission gear 322 to rotate. Under the action of the transmission gear 322 and the gear ring 321, the spoiler ring body 31 rotates, and the transmission is carried out through several transmission gears 322, which has good stability. Through the transmission gear 322 and the gear ring 321, a multi-stage deceleration effect is achieved. The rotation speed of the spoiler 3 is less than the rotation speed of the driving shaft 41, which avoids the situation where the water transition chamber 25 is difficult to flow out from the water outlet 310 of the spoiler 3 due to the excessive rotation speed of the spoiler 3.

[0036] In this embodiment, the spoiler ring body 31 is further configured with a pair of cover plates 311, and the pair of cover plates 311 are respectively configured on the upper and lower sides of the reduction connection assembly. A connecting hole is configured in the middle of the cover plate 311, and the connecting hole is rotatably connected to the drive shaft 41. The transmission gear 322 is rotatably configured with a connecting rod 3220, and the upper and lower ends of the connecting rod 3220 are respectively connected to the cover plate 311.

[0037] In this embodiment, the side wall of the inner shell 22 is further provided with an annular convex edge 221, and the outer wall of the spoiler ring body 31 is provided with an annular groove 312 matching the annular convex edge 221, and the annular groove 312 is slidably connected with the annular convex edge 221. When the spoiler ring body 31 rotates, the annular groove 312 slides on the annular convex edge 221. By configuring the annular groove 312 and the annular convex edge 221, the spoiler ring body 31 is rotatably connected with the side wall of the inner shell 22, and the spoiler ring body 31 can be supported by the annular convex edge 221, thereby improving the support strength of the spoiler 3. Specifically, a plurality of ball grooves 2210 are provided on the inner side of the annular convex edge 221, and balls 2211 are provided in the ball grooves 2210, and a ball 2211 annular groove matching the ball 2211 is also provided in the annular groove 312, and the ball 2211 is slidably connected with the ball 2211 annular groove. By configuring the ball bearings 2211 , the friction between the annular convex edge 221 and the spoiler ring body 31 is reduced, thereby reducing the friction force when the spoiler ring body 31 rotates.

[0038] Furthermore, in this embodiment, the side wall of the outer shell 21 is also provided with a heating device, and the heating device includes an electric heating wire 5 arranged on the side wall of the outer shell 21. The immersion liquid in the sealed clamping cavity 23 is heated by the heating device. At the same time, under the circulation action of the transmission pump on the immersion liquid in the immersion pool 2, the immersion liquid in the immersion pool 2 is quickly heated, and the heating speed is fast and the efficiency is high.

[0039] In this embodiment, the bottom of the sealed clamping cavity 23 is in the shape of an inverted funnel.

[0040] When in use, first fill the soaking pool 2 with soaking liquid, fill the sealing clamp chamber 23 and the placement chamber 220 with soaking liquid, add medicine into the placement chamber 220, start the driving motor 43 of the transmission pump, the driving motor 43 rotates to drive the driving shaft 41 to rotate, so that the transmission impeller 42 rotates, and the soaking liquid in the sealing clamp chamber 23 is transmitted to the water transition chamber 25. At the same time, the driving shaft 41 rotates to drive the connecting gear 320 to rotate, thereby driving the transmission gear 322 to rotate. Under the action of the transmission gear 322 and the gear ring 321, the spoiler ring body 31 rotates, and the soaking liquid in the water transition chamber 25 is sprayed out from the water spray port 310 of the spoiler ring body 31, and mixed with the soaking liquid in the placement chamber 220; at the same time, the soaking liquid located at the upper part of the inner shell 22 flows into the sealing clamp chamber 23 from the through hole 230 under the action of pressure, thereby realizing the rapid circulation of the soaking liquid in the soaking pool 2, with extremely high stirring efficiency, and quickly The internal soaking liquid is mixed, and after a certain period of time, the driving motor 43 is turned off, and the loading and hanging device 10 is started. The loading and hanging device 10 loads the yarn into the soaking tank 2 for soaking. At this time, the yarn is placed on the spoiler 3.

[0041] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A device for soaking textile yarn, characterized in that: It comprises a gantry and a soaking pool arranged below the gantry, the gantry is equipped with a hoisting device for hoisting yarn, the soaking pool comprises an outer shell and an inner shell arranged inside the outer shell, the inner shell is equipped with a placement cavity for soaking yarn, a sealed clamping cavity is formed between the inner shell and the outer shell, a plurality of through holes connected to the sealed clamping cavity are arranged above the side wall of the inner shell, a connection port is arranged at the bottom center of the inner shell, the connection port is connected to the sealed clamping cavity, and the connection port is equipped with a transmission pump, the transmission pump is used to transport water in the sealed clamping cavity to the placement cavity; A spoiler is horizontally arranged below the inner wall of the inner shell, a water flow transition cavity is formed between the spoiler and the bottom surface of the inner shell, and the spoiler is equipped with a plurality of water spray ports; The transmission pump comprises a driving shaft, a transmission impeller and a driving motor, wherein the driving motor is arranged at the outer bottom of the outer shell, the driving shaft is arranged at the driving motor, the driving shaft vertically penetrates the outer shell and passes through the connecting port, the driving shaft is located on the axis of the connecting port, and the transmission impeller is arranged at the driving shaft and located at the connecting port. The spoiler is rotatably disposed on the inner wall of the inner shell, and the top end of the drive shaft is connected to the center of the spoiler; The spoiler comprises a spoiler ring body and a speed reducing connection assembly arranged in the middle of the spoiler ring body, wherein the spoiler ring body is rotatably connected to the side wall of the inner shell. The deceleration connection assembly includes a connecting gear arranged at the center of the spoiler ring body, the connecting gear is fixedly sleeved on the top of the driving shaft, the inner ring of the spoiler ring body is fixedly provided with a gear ring, a plurality of transmission gears are arranged between the connecting gear and the gear ring, one side of the transmission gear is meshed with the connecting gear, and the other side is meshed with the gear ring.

2. A device for soaking textile yarn according to claim 1, characterized in that The side wall of the inner shell is provided with an annular convex edge, and the outer wall of the spoiler ring body is provided with an annular groove matching the annular convex edge, and the annular groove is slidably connected with the annular convex edge.

3. A device for soaking textile yarn according to claim 2, characterized in that The inner side surface of the annular convex edge is provided with a plurality of ball grooves, in which balls are arranged, and the annular groove is further provided with ball ring grooves matching the balls, and the balls are slidably connected with the ball ring grooves.

4. A device for soaking textile yarn according to claim 1, characterized in that The spoiler ring body is provided with a pair of cover plates, which are respectively provided on the upper and lower sides of the speed reduction connection assembly. A connecting hole is provided in the middle of the cover plate, which is rotatably connected to the drive shaft. The transmission gear is rotatably provided with a connecting rod, and the upper and lower ends of the connecting rod are respectively connected to the cover plates.

5. A device for soaking textile yarn according to claim 1, characterized in that The side wall of the outer shell is also provided with a heating device.

6. A device for soaking textile yarn according to claim 1, characterized in that The bottom of the sealed clamp cavity is in the shape of an inverted funnel.

Citation Information

Patent Citations

  • Soaking pool with auxiliary function for textile production

    CN209958055U

  • Impeller washing machine

    WO2015081572A1