An intelligent welding device capable of automatic feeding and its working method
By designing an intelligent welding device that can automatically load, automatic feeding and welding of flat steel and cross bars is realized, the problems of inaccurate placement of cross bars and low welding efficiency in the existing technology are solved, and production efficiency and welding quality are improved.
Patent Information
- Application Number
- CN202011497471.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-17
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2040-12-17
AI Technical Summary
During the processing of existing steel gratings, the placement of the cross bars is not accurate enough, which affects production quality and efficiency. The existing welding devices are inefficient when finding welding points and performing welding, which is prone to missed welding and waste time and resources.
An intelligent welding device that can be automatically loaded is designed, including a feeding clamping mechanism, a cross bar feeding mechanism, a welding mechanism and a discharge mechanism, to realize automatic feeding and welding of flat steel and cross bars, and the welding mechanism can perform single-point or multi-point welding as needed.
It realizes true automation and intelligence from automatic loading to welding, improves production efficiency, reduces labor, reduces resource waste, and improves the accuracy and quality of welding.
Smart Images

Figure CN114643438B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the field of advanced manufacturing technology, and particularly relates to an intelligent welding device capable of automatic feeding and its working method. Background Art
[0002] Steel grating is a steel product made by arranging flat steel at a certain interval and cross bars (twisted, square steel, round steel, flat steel, etc.) in a cross arrangement and welding them into a square grid in the middle. Steel grating is mainly used as a water channel cover plate, a steel structure platform plate, a tread plate of a steel ladder, etc. In the existing processing of steel grating, generally, the flat steel is conveyed to the welding station through a conveying mechanism, and the cross bars generally need to be manually placed at specific positions on the flat steel, which requires a large amount of manpower and material resources. At the same time, due to the certain uncontrollability of people, the placement position of the cross bars is not accurate enough, which affects the production quality and production efficiency. At the same time, during the processing of steel grating, the connection between the cross bar and the flat steel needs to be welded. Many existing welding devices are laser welding or gas welding. No matter which kind of welding, during the welding process, the welding head searches for the points to be welded back and forth, and then performs welding. During the process of searching for the welding points, the welding head needs to run back and forth on the track, and also needs to run back and forth on the track during the welding process to weld each point. This not only easily causes missed welding, but also wastes time and resources during the back-and-forth running process. Therefore, the existing welding devices need to be improved. Summary of the Invention
[0003] Object of the Invention: In order to overcome the above deficiencies, the object of the present invention is to provide an intelligent welding device capable of automatic feeding, which has a simple structure, reasonable design, is easy to produce, has a high degree of automation, reduces the manual labor amount, and improves the working efficiency.
[0004] Technical Solution: In order to achieve the above object, the present invention provides an intelligent welding device capable of automatic feeding, including: a feeding and clamping mechanism, a cross bar feeding mechanism, a welding mechanism, and a discharging mechanism. The feeding and clamping mechanism is arranged on a conveying machine frame, the cross bar feeding mechanism is arranged on a feeding machine frame, the welding mechanism is arranged between the feeding and clamping mechanism and the discharging mechanism, and the discharging mechanism is arranged on a discharging machine frame. In the intelligent welding device capable of automatic feeding of the present invention, by arranging a feeding and clamping mechanism and a cross bar feeding mechanism in front of the welding station to automatically feed the flat steel and the cross bars respectively, and then welding the intersection of the two by the welding mechanism, it realizes true automation and intelligence from feeding to welding. At the same time, the welding mechanism in the present application can perform single-point or multi-point welding according to the production needs, greatly improving its applicability.
[0005] In the present invention, the feeding and clamping mechanism includes a clamping bracket, a clamping assembly and a clamping driving mechanism. The clamping bracket is arranged on the conveying machine frame. The clamping assembly is arranged on the clamping bracket. The clamping driving mechanism is arranged on the side frame of the conveying machine frame. Connection bottom plates are arranged below both ends of the clamping bracket. A set of sliding seats are arranged below the connection bottom plates. The sliding seats are movably connected to the guide rails on the conveying machine frame. The clamping assembly includes a bottom plate and a clamping member. The bottom plate is arranged above the clamping bracket. The clamping member is arranged above the bottom plate.
[0006] The feeding end of the clamping member is triangular. The two sides of the feeding end of the clamping member are hypotenuses, and the intersection of the two hypotenuses is arc-shaped. In the clamping driving mechanism, there are a driving motor, a first transmission shaft and a second transmission shaft. The driving motor is arranged on the conveying machine frame through a motor fixing seat. Both ends of the first transmission shaft and the second transmission shaft are arranged on the conveying machine frame. A driving wheel is arranged at the output end of the driving motor. At both ends of the first transmission shaft located inside the conveying machine frame, there are first driven wheels, and a transmission wheel is also arranged at the end close to the driving motor. Second driven wheels are arranged outside the conveying machine frame. At both ends of the second transmission shaft located inside the conveying machine frame, there are third driven wheels. The driving wheel and the transmission wheel are connected by a first belt. The first driven wheel is connected to the third driven wheel by a second belt. The clamping bracket is connected to a third belt through a second clamping block.
[0007] In the present invention, the discharging mechanism includes a clamping bracket and a clamping driving mechanism. The clamping bracket is arranged on the discharging rack, and the clamping driving mechanism is arranged on the side frame of the discharging rack. A connecting bottom plate is arranged below the clamping bracket, and a set of sliding seats are arranged below the connecting bottom plate. The sliding seats are movably connected to the guide rails of the conveying rack. The clamping driving mechanism in the discharging mechanism includes a discharging driving motor and a discharging driving shaft. The discharging driving motor is arranged on the discharging rack, and the discharging driving shaft is arranged between the two side supports of the discharging rack and is connected through a bearing seat. A first driving wheel is arranged at the output end of the discharging driving motor. A first transmission wheel is arranged at one end of the discharging driving shaft inside the side support, and second transmission wheels are arranged at both ends of the discharging driving shaft outside the side support. A set of third transmission wheels are arranged on the discharging rack. The first driving wheel is connected to the first transmission wheel through a fourth belt, and the second transmission wheel is connected to the third transmission wheel through a fifth belt. Both ends of the clamping bracket are connected to the fifth belt through first clamping blocks. A connecting bottom plate is arranged below each of the clamping brackets, and a set of sliding seats are arranged below the connecting bottom plate. The sliding seats in the feeding clamping mechanism are movably connected to the guide rails of the conveying rack, and the sliding seats in the discharging mechanism are movably connected to the guide rails of the conveying rack. In the present invention, the feeding clamping mechanism and the discharging mechanism further include lifting rods and a set of lifting driving mechanisms. The lifting rods are arranged above the clamping assemblies, and the lifting driving mechanisms are arranged on both sides of the lifting rods and are connected to the lifting rods.
[0008] The lifting driving mechanism includes a cylinder fixing seat, a cylinder and a guide post. The cylinder is arranged on the cylinder fixing seat, and the cylinder fixing seat is connected to the clamping bracket through a connecting plate. The guide post is arranged on the cylinder fixing seat and is placed on one side of the cylinder. A sliding connecting piece is arranged at the output end of the cylinder. The sliding connecting piece is sleeved on the guide post and is connected to the lifting rod.
[0009] In the present invention, the cross-bar feeding mechanism includes a set of mounting plates, a set of mounting frames, a set of side plates, a set of material placing frames, a feeding mechanism and a feeding mechanism. The mounting plates are arranged opposite to each other. Both ends of the mounting frame are connected to the mounting plates. The side plates are relatively arranged on the mounting frame. The material placing frames are arranged on the corresponding mounting frames or side plates. The feeding mechanism is arranged on one side of the material placing frame and is matched with the material placing frame. The feeding mechanism is arranged below the mounting frame, and the feeding mechanism is matched with the feeding mechanism. A set of traveling wheels are arranged outside the mounting plates, and the traveling wheels are arranged on the tracks of the support frame.
[0010] In the present invention, the material placing rack includes a middle material placing rack and side material placing racks. The middle material placing rack is connected to the mounting rack through a first fixing rack, and two oppositely arranged middle material placing racks are connected through a connecting column. The side material placing racks are connected to the side plates through connecting columns. A first limiting plate is provided on one side of the opposite side of the side material placing rack, and the first limiting plate cooperates with the side material placing rack.
[0011] The feeding mechanism includes a driving rod, a group of guiding discs, a group of guiding plates, a group of limiting plates and a first driving motor. The two ends of the driving rod are connected to the mounting plate through bearing seats, and a follower wheel is provided at one end of the driving rod. A group of active guiding discs and a group of driven guiding discs are provided in the guiding discs. The active guiding discs are connected to the driving rod through bearings. The driven guiding discs are arranged at both ends of the driving rod, and a blanking groove is provided on the active guiding discs. A group of middle guiding plates and a group of side guiding plates are provided in the guiding plates. The middle guiding plates are arranged on one side of the active guiding discs and are connected to the vertical fixing racks on the feeding fixing seat in the feeding mechanism. The side guiding plates are arranged on one side of the driven guiding discs and are connected to the mounting plate. The second limiting plate is arranged outside the side guiding plates, and a material channel is provided between them. The second limiting plate is connected to the mounting plate through a connecting column. The first driving motor is connected to the mounting plate through a motor seat, and a second driving wheel is provided at its output end. The second driving wheel is connected to the follower wheel through a belt.
[0012] A limiting rack is provided above the feeding mechanism, and both ends of the limiting rack are connected to the mounting plate. Hooks are provided at the ends of the middle material placing rack and the side material placing racks, and the hooks are hooked on the transmission rod. The middle material placing rack and the side material placing racks are arranged in an inclined shape and cooperate with the feeding mechanism. The feeding mechanism includes a feeding fixing seat, a feeding device and a feeding driving mechanism. The feeding fixing seat is arranged below the mounting rack and is connected through a connecting column. The feeding device is arranged on one side of the feeding fixing seat, and the feeding driving mechanism is arranged on the feeding fixing seat. The output end of the feeding driving mechanism is connected to the feeding device. The feeding device includes a feeding plate and a group of material receiving clamps. The material receiving clamps are arranged on the feeding plate. A slope is provided at the end of the material receiving clamp. A group of first sliding seats are provided on the feeding fixing seat, and the feeding plate is connected to the first sliding seats through a group of first guide rails in a sliding manner. The feeding driving mechanism is connected to the feeding fixing seat through a cylinder fixing seat, and its output end is connected to the feeding plate.
[0013] The present invention further includes an adjusting rod. Both ends of the adjusting rod are connected to the mounting plate through bearing seats. The lower side of the side plate is connected to the adjusting rod through a set of driving blocks, and a handwheel is provided at one end of the adjusting rod. A set of second guide rails are oppositely provided on the mounting frame, and the side plate is movably connected to the second guide rails through a second sliding seat. This enables the adjustment of the distance between the two mounting plates, so that workpieces of different sizes can be placed, better meeting the production requirements.
[0014] A set of traveling wheels are provided on the mounting plate, and the traveling wheels are arranged on the tracks of the support frame.
[0015] In the present invention, the welding mechanism includes a set of columns, at least one welding main machine and a welding station. The welding main machine is arranged on the main machine fixing frame, both ends of the main machine fixing frame are connected to the columns, and the welding station is arranged below the welding main machine and connected to the columns.
[0016] In the present invention, the welding main machine includes a welding main machine body and a welding head. The welding main machine body is connected to the columns through the main machine fixing frame. The welding head is arranged below the welding main machine body, and one side thereof is connected to the columns through a fixing seat. The fixing seat includes a cross bar and an arc-shaped mounting seat. Both ends of the cross bar are connected to the columns through angle steels, one end of the arc-shaped mounting seat is connected to the cross bar, and the other end is connected to the welding head. In the present invention, the welding station includes a welding support seat, a material distribution device and a set of support seats. Both ends of the welding support seat are connected to the inner side rails of the columns through sliders in a liftable manner. The material distribution device is arranged above the welding support seat. The support seats are arranged on one side of the welding support seat, and the end far from the welding support seat is connected to the material distribution device. The welding station further includes a first lifting drive mechanism. The first lifting drive mechanism includes a set of lifting cylinders and a transmission shaft. The lifting cylinders are arranged on the base, and the output ends thereof are connected to the welding support seat. Both ends of the transmission shaft are connected to the columns through bearing seats, and a set of transmission gears are arranged on the transmission shaft. A set of racks are arranged on one side of the welding support seat, and the racks are engaged with the transmission gears. A pressure tank and an air supply pipe are further included. The pressure tank is arranged on one side of the welding main machine and connected to the main machine fixing frame through a set of support frames. The air supply pipe is arranged on the two columns, and a set of air supply nozzles are arranged thereon. The air supply nozzles are connected to the welding head of the welding main machine through pipes, and the pressure tank is connected to the air supply pipe through a pipe.
[0017] In the present invention, the welding mechanism further includes a material receiving device. The material receiving device is arranged between the welding mechanism and the discharging mechanism. The material receiving device includes a material receiving support frame, a material receiving power mechanism and a material receiving plate. The material receiving support frame is connected to the machine frame through a set of fixing frames. The material receiving power mechanism is arranged on the material receiving support frame. The material receiving plate is connected to the material receiving power mechanism, and a groove is arranged on the material receiving plate, which is matched with the cross bar.
[0018] The material receiving support frame is L-shaped and includes a support frame body. Installation plates are provided at both ends of the support frame body, and a third guide rail is provided on the installation plates. The material distribution device includes a material distribution fixed seat, a limiting frame, and a group of material distribution combs. The material distribution fixed seat is arranged above the welding support seat. The limiting frame is arranged on one side of the material distribution fixed seat and is connected by connecting columns on both sides. The material distribution combs are arranged between the material distribution fixed seat and the limiting frame. The material receiving power mechanism includes a driving cylinder and a third sliding seat. The driving cylinder is fixed on the material receiving support frame, and the fourth sliding seat is movably connected to the third guide rail on the installation plate.
[0019] It can be seen from the above technical solutions that the present invention has the following beneficial effects:
[0020] 1. In the intelligent welding device capable of automatic feeding described in the present invention, a feeding clamping mechanism and a cross-bar feeding mechanism are arranged in front of the welding station to automatically feed flat steel and cross-bars respectively. Then, the welding mechanism welds the intersection of the two, and then the welded product is taken out by the discharging mechanism, realizing true automation and intelligence from feeding to welding and then to discharging. Moreover, the setting of the feeding clamping mechanism and the clamping mechanism in the discharging enables the welding mechanism in the present application to perform single-point or multi-point welding according to production needs, greatly improving its applicability.
[0021] 2. With the setting of the cross-bar feeding mechanism in the present invention, the cross-bar is placed on the material placing rack. The cross-bar is moved to the guide plate through the driving guide disc and the driven guide disc in the feeding mechanism, and the cross-bar moves down along the material path between the guide plate and the second limiting plate to the feeding device. The receiving clamp in the feeding device catches the cross-bar transmitted from the feeding mechanism, and then it is conveyed to the welding station through the feeding driving mechanism, realizing automation of the cross-bar feeding and feeding, improving the degree of production automation, reducing the number of workers, and improving production efficiency.
[0022] 3. The present invention further includes an adjusting rod. Both ends of the adjusting rod are connected to the installation plate through bearing seats. The lower part of the side plate is connected to the adjusting rod through a group of driving blocks, and a hand wheel is provided at one end of the adjusting rod. A group of second guide rails are oppositely arranged on the installation frame. The side plate is movably connected to the second guide rails through a second sliding seat. It can adjust the distance between the two installation plates, so that it can place workpieces to be processed with different sizes, better meeting the production needs.
[0023] 4. In the present invention, at least one welding main machine is provided at the welding station, and each welding main machine can work independently, enabling it to independently select different numbers and different positions of welding main machines for welding according to the actual needs of project delivery, which well solves the problems of time and production resource waste caused by spot welding and running back and forth on the track in the existing welding device, greatly improves its automation degree, thus effectively improving its applicability and enabling it to better meet the production needs.
[0024] 5. In the present invention, the welding station includes a welding support base, a material distribution device and a group of support bases. Both ends of the welding support base are connected to the inner rail of the column in a liftable manner through sliders. The setting of the powder material device enables it to space the flat steel, effectively preventing the flat steel from shifting, facilitating welding processing and improving its production efficiency; the welding support base is
[0025] liftably connected to the column, enabling it to lift the height of the support base according to the production needs, effectively improving its applicability, and thus enabling it to better meet the production needs.
[0026] 6. In the present invention, the setting of the material receiving device uses the receiving plate to pick up the cross bar removed from the previous station when the material distribution comb body on the support base is lifted, and drives the receiving plate to move forward and backward through the receiving power mechanism to place the cross bar on the flat steel, realizing the automation of feeding, improving its production efficiency, reducing the number of personnel equipped, and saving labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 is a schematic structural diagram of the present invention;
[0028] Figure 2 is a structural diagram of another perspective of the present invention;
[0029] Figure 3 is a schematic structural diagram of the cross bar feeding mechanism of the present invention;
[0030] Figure 4 is a structural diagram of another perspective of the cross bar feeding mechanism of the present invention;
[0031] Figure 5 is a partial enlarged view of the cross bar feeding mechanism of the present invention;
[0032] Figure 6 is a partial schematic diagram of the connection between the mounting frame and the mounting plate in the cross bar feeding mechanism of the present invention;
[0033] Figure 7 is a schematic structural diagram of the welding mechanism of the present invention;
[0034] Figure 8 is a side view of the welding mechanism of the present invention;
[0035] Figure 9 It is a partial schematic diagram of the welding station in the present invention;
[0036] Figure 10 It is a partial schematic diagram of the material receiving device in the present invention;
[0037] Figure 11 It is a partial schematic diagram of the discharging mechanism in the present invention;
[0038] Figure 12 It is a partial schematic diagram of the feeding clamping mechanism in the present invention;
[0039] Figure 13 It is a structural diagram of the second clamping block in the present invention;
[0040] Figure 14 It is a structural schematic diagram of the feeding clamping mechanism and the discharging mechanism in the present invention. Detailed implementation manners
[0041] The present invention will be further clarified below in conjunction with the accompanying drawings and specific embodiments. Embodiment
[0042] The embodiments of the present invention will be described in detail below. Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions from beginning to end. The embodiments described below by referring to the accompanying drawings are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.
[0043] As shown in the figure, an intelligent welding device capable of automatic feeding includes: a feeding and clamping mechanism 3, a cross-bar feeding mechanism 5, a welding mechanism 6, and a discharging mechanism 7. The feeding and clamping mechanism 3 is arranged on a conveying machine frame 101, the cross-bar feeding mechanism 4 is arranged on a feeding machine frame 103, the welding mechanism 6 is arranged between the feeding and clamping mechanism 3 and the discharging mechanism 7, and the discharging mechanism 7 is arranged on a discharging machine frame 104. In this embodiment of the present invention, the feeding and clamping mechanism 3 includes a clamping bracket 31, a clamping assembly 32, and a clamping driving mechanism 33. The clamping bracket 31 is arranged on the conveying machine frame 101, the clamping assembly 32 is arranged on the clamping bracket 31, and the clamping driving mechanism 33 is arranged on the side frame of the conveying machine frame 101; the clamping assembly 32 includes a bottom plate 221 and a clamping member 222. The bottom plate 221 is arranged above the feeding and clamping bracket 21, and the clamping member 222 is arranged above the bottom plate 221; the feeding end of the clamping member 222 is triangular, and the two sides of the feeding end of the clamping member 222 are hypotenuses, and the intersection of the two hypotenuses is arc-shaped; in the clamping driving mechanism 33, there are a driving motor 331, a first transmission shaft 332, and a second transmission shaft 333. The driving motor 331 is arranged on the conveying machine frame 101 through a motor fixing seat. The two ends of the first transmission shaft 332 and the second transmission shaft 333 are arranged on the conveying machine frame 101. The output end of the driving motor 331 is provided with a driving wheel 334. The two ends of the first transmission shaft 332 located inside the conveying machine frame 101 are provided with first driven wheels 335, and a transmission wheel 336 is also arranged at one end close to the driving motor 331. A second driven wheel 337 is arranged outside the conveying machine frame 101; the two ends of the second transmission shaft 333 located inside the conveying machine frame 101 are both provided with third driven wheels 338. The driving wheel 334 is connected to the transmission wheel 336 through a first belt 301, and the first driven wheel 335 is connected to the third driven wheel 338 through a second belt 302; the clamping bracket 31 is connected to a third belt 303 through a second clamping block 305.
[0044] In the present invention, the discharging mechanism 7 includes a clamping bracket 31 and a clamping driving mechanism 33. The clamping bracket 31 is arranged on the discharging machine frame 104, and the clamping driving mechanism 33 is arranged on the side frame of the discharging machine frame 104. The clamping driving mechanism 33 in the discharging mechanism 7 includes a discharging driving motor 71 and a discharging driving shaft 72. The discharging driving motor 71 is arranged on the discharging machine frame 104, and the discharging driving shaft 72 is arranged between the two side support frames 105 of the discharging machine frame 104 and is connected through a bearing seat. A first driving wheel 73 is arranged at the output end of the discharging driving motor 71. A first transmission wheel 74 is arranged at one end of the discharging driving shaft 72 inside the side support frame 105, and second transmission wheels 75 are arranged at both ends of the discharging driving shaft 72 outside the side support frame 105. A set of third transmission wheels 76 are arranged on the discharging machine frame 104. The first driving wheel 73 is connected to the first transmission wheel 74 through a fourth belt 77, and the second transmission wheel 75 is connected to the third transmission wheel 76 through a fifth belt 78. Both ends of the clamping bracket 31 are connected to the fifth belt 78 through first clamping blocks 304. Connection bottom plates 211 are arranged below the clamping bracket 31. A set of sliding seats 212 are arranged below the connection bottom plates 211. The sliding seats 212 in the feeding clamping mechanism 3 are movably connected to the guide rails 102 of the conveying machine frame 101, and the sliding seats 212 in the discharging mechanism 7 are movably connected to the guide rails 102 of the discharging machine frame 104. In the present invention, the feeding clamping mechanism 3 and the discharging mechanism 7 further include a lifting rod 23 and a set of lifting driving mechanisms 24. The lifting rod 23 is arranged above the clamping assembly 32, and the lifting driving mechanisms 24 are arranged on both sides of the lifting rod 23 and are connected to the lifting rod 23. Among them, the lifting driving mechanism 24 includes a cylinder fixing seat 241, a cylinder 242, and a guide post 243. The cylinder 242 is arranged on the cylinder fixing seat 241, and the cylinder fixing seat 241 is connected to the clamping bracket 31 through a connecting plate 213. The guide post 243 is arranged on the cylinder fixing seat 241 and is placed on one side of the cylinder 242. A sliding connecting piece 244 is arranged at the output end of the cylinder 242. The sliding connecting piece 244 is sleeved on the guide post 243 and is connected to the lifting rod 23. In this embodiment, both the first clamping block 304 and the second clamping block 305 are provided with fixing pieces 306 and clamping blocks 307. The clamping block 307 is arranged below the fixing piece 306, and a belt perforation is arranged between the two.In this embodiment, the cross-bar feeding mechanism 5 includes a set of mounting plates 51, a set of mounting frames 52, a set of side plates 53, a set of material placement frames 54, a feeding mechanism 55, and a feeding mechanism 56. The mounting plates 51 are arranged oppositely. Both ends of the mounting frame 52 are connected to the mounting plates 51. The side plates 53 are relatively arranged on the mounting frame 52. The material placement frame 54 is arranged on the corresponding mounting frame 52 or side plate 53. The feeding mechanism 55 is arranged on one side of the material placement frame 54 and cooperates with the material placement frame 54. The feeding mechanism 56 is arranged below the mounting frame 52, and the feeding mechanism 56 cooperates with the feeding mechanism 55. A set of traveling wheels 511 are arranged on the outer side of the mounting plate 51, and the traveling wheels 511 are arranged on the tracks of the support frame. In this embodiment, the material placement frame 54 includes a middle material placement frame 541 and a side material placement frame 542. The middle material placement frame 541 is connected to the mounting frame 52 through a first fixing frame 543, and the two oppositely arranged middle material placement frames 541 are connected through a connecting column. The side material placement frame 542 is connected to the side plate 53 through a connecting column. The feeding mechanism 55 includes a driving rod 551, a set of guide discs 522, a set of guide plates 553, a set of limiting plates 554, and a first driving motor 555. Both ends of the driving rod 551 are connected to the mounting plate 51 through bearing seats, and a follower wheel 556 is arranged at one end of the driving rod 551. The feeding mechanism 56 includes a feeding fixing seat 561, a feeding device 562, and a feeding driving mechanism 563. The feeding fixing seat 561 is arranged below the mounting frame 52 and is connected through a connecting column. The feeding device 562 is arranged on one side of the feeding fixing seat 561. The feeding driving mechanism 563 is arranged on the feeding fixing seat 561, and the output end of the feeding driving mechanism 563 is connected to the feeding device 562. The feeding device 562 includes a feeding plate 5621 and a set of material receiving clamps 5622. The material receiving clamps 5622 are arranged on the feeding plate 5621. A slope is arranged at the end of the material receiving clamp 5622. A set of first sliding seats 5611 are arranged on the feeding fixing seat 561. The feeding plate 5621 is slidably connected to the first sliding seats 5611 through a set of first guide rails 5623. The feeding driving mechanism 563 is connected to the feeding fixing seat 561 through a cylinder fixing seat, and its output end is connected to the feeding plate 5621.
[0045] In this embodiment, an adjusting rod 57 is further included. Both ends of the adjusting rod 57 are connected to the mounting plate 51 through bearing seats. The lower part of the side plate 53 is connected to the adjusting rod 57 through a set of driving blocks 571, and a handwheel 572 is arranged at one end of the adjusting rod 57. A set of second guide rails 521 are oppositely arranged on the mounting frame 52. The side plate 53 is movably connected to the second guide rails 521 through second sliding seats 522. A set of traveling wheels 511 are arranged on the mounting plate 51, and the traveling wheels 511 are arranged on the tracks of the support frame.
[0046] In this embodiment, the welding mechanism 6 includes a set of columns 61, at least one welding main machine 62 and a welding station 63. The welding main machine 62 is arranged on the main machine fixing frame 604. Both ends of the main machine fixing frame 604 are connected to the columns 61. The welding station 63 is arranged below the welding main machine 62 and is connected to the columns 61. In this embodiment, the welding main machine 62 includes a welding main machine body 621 and a welding head 622. The welding main machine body 621 is connected to the columns 61 through the main machine fixing frame 604. The welding head 622 is arranged below the welding main machine body 621, and one side of it is connected to the columns 61 through a fixing seat 6221. The fixing seat 6221 includes a cross bar and an arc-shaped mounting seat. Both ends of the cross bar are connected to the columns 61 through angle steels. One end of the arc-shaped mounting seat is connected to the cross bar, and the other end is connected to the welding head 622. In this embodiment, the welding station 63 includes a welding support seat 631, a material distribution device 632 and a set of support seats 633. Both ends of the welding support seat 631 are connected to the inner side of the columns 61 through sliders and are connected to the slide rails 611 in a liftable manner. The material distribution device 632 is arranged above the welding support seat 631. The support seat 633 is arranged on one side of the welding support seat 631, and the end far away from the welding support seat 631 is connected to the material distribution device 632. The welding station 63 further includes a first lift driving mechanism 634. The first lift driving mechanism 634 includes a set of lift cylinders 6341 and a transmission shaft 6342. The lift cylinders 6341 are arranged on the base, and the output ends of them are connected to the welding support seat 631. Both ends of the transmission shaft 6342 are connected to the columns 61 through bearing seats, and a set of transmission gears 6343 are arranged on the transmission shaft 6342. A set of racks 6311 are arranged on one side of the welding support seat 631, and the racks 6311 are engaged with the transmission gears 6343. It further includes a pressure tank 64 and an air supply pipe 65. The pressure tank 64 is arranged on one side of the welding main machine 62 and is connected to the main machine fixing frame 604 through a set of support frames 641. The air supply pipe 65 is arranged on the two columns 61, and a set of air supply nozzles are arranged on it. The air supply nozzles are connected to the welding head 622 of the welding main machine 62 through pipelines. The pressure tank 64 is connected to the air supply pipe 65 through a pipeline.
[0047] In this embodiment, the welding mechanism 6 further includes a material receiving device 66. The material receiving device 66 is arranged between the welding mechanism 6 and the discharging mechanism 7. The material receiving device 66 is provided with a material receiving support frame 661, a material receiving power mechanism 662 and a material receiving plate 663. The material receiving support frame 661 is connected to the machine frame through a set of fixing frames 6601. The material receiving power mechanism 662 is arranged on the material receiving support frame 661. The material receiving plate 663 is connected to the material receiving power mechanism 662, and a groove 6631 is arranged on the material receiving plate 663, and the groove 6631 is matched with the cross bar.
[0048] Embodiment 2
[0049] As shown in the figure, an intelligent welding device with automatic feeding includes: a feeding and clamping mechanism 3, a cross-bar feeding mechanism 5, a welding mechanism 6, and a discharging mechanism 7. The feeding and clamping mechanism 3 is arranged on the conveying frame 101, the cross-bar feeding mechanism 4 is arranged on the feeding frame 103, the welding mechanism 6 is arranged between the feeding and clamping mechanism 3 and the discharging mechanism 7, and the discharging mechanism 7 is arranged on the discharging frame 104. In this embodiment of the present invention, the feeding and clamping mechanism 3 includes a clamping bracket 31, a clamping component 32, and a clamping driving mechanism 33. The clamping bracket 31 is arranged on the conveying frame 101, the clamping component 32 is arranged on the clamping bracket 31, and the clamping driving mechanism 33 is arranged on the side frame of the conveying frame 101. Below the two ends of the clamping bracket 31, there are connecting bottom plates 211. Below the connecting bottom plates 211, there is a group of sliding seats 212, and the sliding seats 212 are movably connected to the guide rails 102 on the conveying frame 101. The clamping component 32 includes a bottom plate 221 and a clamping piece 222. The bottom plate 221 is arranged above the feeding and clamping bracket 21, and the clamping piece 222 is arranged above the bottom plate 221. The feeding end of the clamping piece 222 is triangular, and the two sides of the feeding end of the clamping piece 222 are hypotenuses, and the intersection of the two hypotenuses is arc-shaped. This clamping piece 222 is not the only structural form and can be triangular or other shapes, and its specific shape can be any shape that can achieve the clamping function. In the clamping driving mechanism 33, there are a driving motor 331, a first transmission shaft 332, and a second transmission shaft 333. The driving motor 331 is arranged on the conveying frame 101 through a motor fixing seat. The two ends of the first transmission shaft 332 and the second transmission shaft 333 are arranged on the conveying frame 101. The output end of the driving motor 331 is provided with a driving wheel 334. At the inner side of the conveying frame 101 at both ends of the first transmission shaft 332, there are first driven wheels 335, and at the end close to the driving motor 331, there is also a transmission wheel 336. At the outer side of the conveying frame 101, there is a second driven wheel 337. At both ends of the second transmission shaft 333 at the inner side of the conveying frame 101, there are third driven wheels 338. The driving wheel 334 and the transmission wheel 336 are connected by a first belt 301, and the first driven wheel 335 is connected to the third driven wheel 338 by a second belt 302. The clamping bracket 31 is connected to a third belt 303 through a second clamping block 305.
[0050] In the present invention, the discharging mechanism 7 includes a clamping bracket 31 and a clamping driving mechanism 33. The clamping bracket 31 is arranged on the discharging machine frame 104, and the clamping driving mechanism 33 is arranged on the side frame of the discharging machine frame 104. A connecting bottom plate 211 is arranged below the clamping bracket 31, and a group of sliding seats 212 are arranged below the connecting bottom plate 211. The sliding seats 212 are movably connected to the guide rails 102 of the conveying machine frame 104. The clamping driving mechanism 33 in the discharging mechanism 7 includes a discharging driving motor 71 and a discharging driving shaft 72. The discharging driving motor 71 is arranged on the discharging machine frame 104, and the discharging driving shaft 72 is arranged between the two side support frames 105 of the discharging machine frame 104 and is connected through bearing seats. A first driving wheel 73 is arranged at the output end of the discharging driving motor 71. A first transmission wheel 74 is arranged at one end of the discharging driving shaft 72 inside the side support frame 105, and second transmission wheels 75 are arranged at both ends of the discharging driving shaft 72 outside the side support frame 105. A group of third transmission wheels 76 are arranged on the discharging machine frame 104. The first driving wheel 73 is connected to the first transmission wheel 74 through a fourth belt 77, and the second transmission wheels 75 are connected to the third transmission wheels 76 through a fifth belt 78. Both ends of the clamping bracket 31 are connected to the fifth belt 78 through first clamping blocks 304. Connecting bottom plates 211 are arranged below the clamping brackets 31, and a group of sliding seats 212 are arranged below the connecting bottom plates 211. The sliding seats 212 in the feeding and clamping mechanism 3 are movably connected to the guide rails 102 of the conveying machine frame 101, and the sliding seats 212 in the discharging mechanism 7 are movably connected to the guide rails 102 of the conveying machine frame 104. In the present invention, the feeding and clamping mechanism 3 and the discharging mechanism 7 further include a lifting rod 23 and a group of lifting driving mechanisms 24. The lifting rod 23 is arranged above the clamping assembly 32, and the lifting driving mechanisms 24 are arranged on both sides of the lifting rod 23 and are connected to the lifting rod 23. Among them, the lifting driving mechanism 24 includes a cylinder fixing seat 241, a cylinder 242 and a guide post 243. The cylinder 242 is arranged on the cylinder fixing seat 241, and the cylinder fixing seat 241 is connected to the clamping bracket 31 through a connecting plate 213. The guide post 243 is arranged on the cylinder fixing seat 241 and is placed on one side of the cylinder 242. A sliding connecting piece 244 is arranged at the output end of the cylinder 242. The sliding connecting piece 244 is sleeved on the guide post 243 and is connected to the lifting rod 23.
[0051] In this embodiment, the cross-bar feeding mechanism 5 includes a set of mounting plates 51, a set of mounting frames 52, a set of side plates 53, a set of material placement frames 54, a feeding mechanism 55, and a feeding mechanism 56. The mounting plates 51 are arranged oppositely. The two ends of the mounting frame 52 are connected to the mounting plates 51. The side plates 53 are relatively arranged on the mounting frame 52. The material placement frame 54 is arranged on the corresponding mounting frame 52 or side plate 53. The feeding mechanism 55 is arranged on one side of the material placement frame 54 and cooperates with the material placement frame 54. The feeding mechanism 56 is arranged below the mounting frame 52, and the feeding mechanism 56 cooperates with the feeding mechanism 55. A set of traveling wheels 511 are arranged outside the mounting plate 51, and the traveling wheels 511 are arranged on the tracks of the support frame.
[0052] In this embodiment, the material placement frame 54 includes a middle material placement frame 541 and a side material placement frame 542. The middle material placement frame 541 is connected to the mounting frame 52 through a first fixing frame 543, and the two oppositely arranged middle material placement frames 541 are connected through a connecting column. The side material placement frame 542 is connected to the side plate 53 through a connecting column. A first limiting plate 544 is arranged on one side of the side material placement frame 542 opposite to it, and the first limiting plate 544 cooperates with the side material placement frame 542.
[0053] The feeding mechanism 55 includes a driving rod 551, a set of guide discs 522, a set of guide plates 553, a set of limiting plates 554, and a first driving motor 555. The two ends of the driving rod 551 are connected to the mounting plate 51 through bearing seats, and a follower wheel 556 is arranged at one end of the driving rod 551.
[0054] A set of active guide discs 5221 and a set of driven guide discs 5222 are arranged in the guide disc 522. The active guide disc 5221 is connected to the driving rod 551 through a bearing. The driven guide discs 5222 are arranged at the two ends of the driving rod 551, and a blanking groove 5223 is arranged on the active guide disc 5221. A set of middle guide plates 5531 and a set of side guide plates 5532 are arranged in the guide plate 553. The middle guide plate 5531 is arranged on one side of the active guide disc 5221 and is connected to the vertical fixing frame on the feeding fixing seat 561 in the feeding mechanism 56. The side guide plate 5532 is arranged on one side of the driven guide disc 5222 and is connected to the mounting plate 51. The second limiting plate 554 is arranged outside the side guide plate 5532, and a material channel 557 is arranged between the two. The second limiting plate 554 is connected to the mounting plate 51 through a connecting column.
[0055] The first driving motor 555 is connected to the mounting plate 51 through a motor base, and a second driving wheel 558 is provided at its output end. The second driving wheel 558 is connected to the slave wheel 556 through a belt. A limiting frame 501 is provided above the feeding mechanism 55, and both ends of the limiting frame 501 are connected to the mounting plate 51. Hooks 545 are provided at the ends of the middle material placing frame 541 and the side material placing frame 542, and the hooks 545 are hooked on the transmission rod 551. The middle material placing frame 541 and the side material placing frame 542 are arranged in an inclined shape and cooperate with the feeding mechanism 55. The feeding mechanism 56 includes a feeding fixing seat 561, a feeding device 562, and a feeding driving mechanism 563. The feeding fixing seat 561 is provided below the mounting frame 52 and is connected through a connecting column. The feeding device 562 is provided on one side of the feeding fixing seat 561, and the feeding driving mechanism 563 is provided on the feeding fixing seat 561, and the output end of the feeding driving mechanism 563 is connected to the feeding device 562. The feeding device 562 includes a feeding plate 5621 and a set of material receiving clamps 5622, and the material receiving clamps 5622 are provided on the feeding plate 5621. A slope is provided at the end of the material receiving clamp 5622. A set of first sliding seats 5611 are provided on the feeding fixing seat 561, and the feeding plate 5621 is slidably connected to the first sliding seats 5611 through a set of first guide rails 5623. The feeding driving mechanism 563 is connected to the feeding fixing seat 561 through a cylinder fixing seat, and its output end is connected to the feeding plate 5621.
[0056] In this embodiment, an adjusting rod 57 is further included. Both ends of the adjusting rod 57 are connected to the mounting plate 51 through bearing seats. A set of driving blocks 571 are connected to the adjusting rod 57 below the side plate 53, and a hand wheel 572 is provided at one end of the adjusting rod 57. A set of second guide rails 521 are oppositely provided on the mounting frame 52, and the side plate 53 is movably connected to the second guide rails 521 through second sliding seats. A set of traveling wheels 511 are provided on the mounting plate 51, and the traveling wheels 511 are arranged on the tracks of the support frame. In this embodiment, the welding mechanism 6 includes a set of columns 61, at least one welding main machine 62, and a welding station 63. The welding main machine 62 is provided on the main machine fixing frame 604, both ends of the main machine fixing frame 604 are connected to the columns 61, and the welding station 63 is provided below the welding main machine 62 and is connected to the columns 61.
[0057] In this embodiment, the welding mainframe 62 includes a welding mainframe body 621 and a welding head 622. The welding mainframe body 621 is connected to the column 61 through a mainframe fixing bracket 604. The welding head 622 is arranged below the welding mainframe body 621, and one side of it is connected to the column 61 through a fixing seat 6221. The fixing seat 6221 includes a cross bar and an arc-shaped mounting seat. Both ends of the cross bar are connected to the column 61 through angle steels. One end of the arc-shaped mounting seat is connected to the cross bar, and the other end is connected to the welding head 622. In this embodiment, the welding station 63 includes a welding support seat 631, a material distribution device 632, and a group of support seats 633. Both ends of the welding support seat 631 are connected to the inner slide rail 611 of the column 61 through sliders for liftable connection. The material distribution device 632 is arranged above the welding support seat 631. The support seat 633 is arranged on one side of the welding support seat 631, and the end away from the welding support seat 631 is connected to the material distribution device 632. The welding station 63 further includes a first lift driving mechanism 634. The first lift driving mechanism 634 includes a group of lift cylinders 6341 and a transmission shaft 6342. The lift cylinders 6341 are arranged on the base, and their output ends are connected to the welding support seat 631. Both ends of the transmission shaft 6342 are connected to the column 61 through bearing seats, and a group of transmission gears 6343 are arranged on the transmission shaft 6342. A group of racks 6311 are arranged on one side of the welding support seat 631, and the racks 6311 are meshed with the transmission gears 6343. It further includes a pressure tank 64 and a gas supply pipe 65. The pressure tank 64 is arranged on one side of the welding mainframe 62 and is connected to the mainframe fixing bracket 604 through a group of support frames 641. The gas supply pipe 65 is arranged on the two columns 61, and a group of gas supply nozzles are arranged thereon. The gas supply nozzles are connected to the welding head 622 of the welding mainframe 62 through pipelines. The pressure tank 64 is connected to the gas supply pipe 65 through a pipeline. In this embodiment, the welding device further includes a material receiving device 66. The material receiving device 66 is arranged between the welding mechanism 6 and the discharging mechanism 7. The material receiving device 66 is provided with a material receiving support frame 661, a material receiving power mechanism 662, and a material receiving plate 663. The material receiving support frame 661 is connected to the frame through a group of fixing brackets 6601. The material receiving power mechanism 662 is arranged on the material receiving support frame 661. The material receiving plate 663 is connected to the material receiving power mechanism 662, and a groove 6631 is arranged on the material receiving plate 663, and the groove 6631 is matched with the cross bar.The material receiving support frame 661 is L-shaped and includes a support frame body. Both ends of the support frame body are provided with first mounting plates 6611, and third guide rails 6612 are provided on the first mounting plates 6611. The material distributing device 632 includes a material distributing fixed seat 6321, a limiting frame 6322, and a group of material distributing combs 6323. The material distributing fixed seat 6321 is arranged above the welding support seat 631. The limiting frame 6322 is arranged on one side of the material distributing fixed seat 6321 and is connected by connecting columns on both sides. The material distributing combs 6323 are arranged between the material distributing fixed seat 6321 and the limiting frame 6322. The material receiving power mechanism 662 includes a driving cylinder 6621 and a fourth sliding seat 6622. The driving cylinder 6621 is fixed on the material receiving support frame 661, and the fourth sliding seat 6622 is movably connected to the third guide rail 6612 on the first mounting plate 6611.
[0058] Embodiment 3
[0059] In this embodiment, the structure of the welding device is the same as that of the welding device in Embodiment 1 or Embodiment 2. The working method of an intelligent welding device capable of automatic feeding in this embodiment is as follows: 1): First, the clamping component 32 in the feeding and clamping mechanism 3 clamps the flat steel. 2): Then, the lifting drive mechanism 24 in the feeding and clamping mechanism 3 drives the lifting rod 23 to descend and press the flat steel. Then, driven by the drive motor 331, the first driven wheel 335 rotates. Driven by the second belt 302, the third driven wheel 338 rotates together with the first driven wheel 335, so that the second transmission shaft 333 drives the feeding and clamping mechanism 3 to move forward along the second belt 302. At the same time, the third sliding seat 113 on the feeding and clamping mechanism 3 moves forward along the guide rail 102 on the conveying frame 101 to convey the flat steel to the welding mechanism 6. 3): When the flat steel enters the material distributing device 632 in the welding mechanism 6 and is placed on the material distributing combs 6323, the lifting drive mechanism 24 in the feeding and clamping mechanism 3 drives the lifting rod 23 to rise and release the flat steel. 4): At the same time, the feeding mechanism 55 in the cross-bar feeding mechanism 5 feeds the welding mechanism 6, that is, the first drive motor 555 drives the second drive wheel 558 to rotate. Driven by the second drive wheel 558, the driven wheel 556 rotates together with it. The driven wheel 556 drives the drive rod 551 to rotate. Driven by the drive rod 551, the active guide plate 5221 and the driven guide plate 5222 drive the cross-bar to move upward until the cross-bar is driven onto the guide plate 553. Both ends of the cross-bar will enter the material channel 557 between the second limiting plate 554 and the side guide plate 5532, and then run along the material channel 557 to the receiving clamp 5622 in the feeding mechanism 56. Then, the feeding drive mechanism 563 in the feeding mechanism 56 drives the feeding plate 5621 to move towards the welding mechanism 6.
[0060] 5): During the feeding process of the feeding mechanism 56, the material receiving device 66 will move forward to cooperate with the feeding mechanism 56. When the receiving plate 663 moves to a suitable position, the first lifting drive mechanism 634 drives the welding support base 631 to move upward, that is, the sliders at both ends of the welding support base 631 move along the slide rails 611 inside the columns 61. At the same time, the rack 6311 on the welding support base 631 and the transmission gear 6343 on the transmission shaft 6342 move relative to each other. When the cross bar of the receiving plate 663 catches the cross bar, the first lifting drive mechanism 634 drives the welding support base 631 to move downward, and the movement mode of the welding support base 631 is opposite to that when it rises, until the receiving plate 663 drives the cross bar onto the flat steel; 6): Then, the driving cylinder 6621 in the material receiving power mechanism 662 drives the fourth sliding seat 6622 to move back and forth along the first and third guide rails 6612. Driven by the fourth sliding seat 6622, the receiving plate 663 also moves back and forth with it, so as to place the cross bar at a suitable position on the flat steel; 7): The welding host 62 in the welding mechanism 6 can weld the intersection of the flat steel and the cross bar. During the welding process, one or more welding hosts can be selected for welding according to needs; 8): During the welding process, the welded products move forward continuously. When they move to the discharging mechanism 7, the lifting drive mechanism 24 in the discharging mechanism 7 drives the lifting rod 23 to descend to press the products, and then sends them out, that is, the drive motor 71 drives the second drive wheel 73 to rotate. The first transmission wheel 74 on the discharging drive shaft 72 is driven to rotate by the second drive wheel 73, so as to drive the discharging drive shaft 72 to rotate with it. Driven by the discharging drive shaft 72, the second transmission wheels 75 at both ends of the discharging drive shaft 72 located outside the side support frame 105 also rotate together. Since the second transmission wheel 75 is connected to the third transmission wheel 76 through the fifth belt 78, during the rotation of the second transmission wheel 75, the third transmission wheel 76 and the second belt 78 also rotate with it. During the transmission of the fifth belt 78, the first clamping block 304 drives the clamping support 31 in the discharging mechanism 7 to rotate along the belt. At the same time, the sliding seats on both sides of the clamping support 31 move along the guide rails 102 on the discharging support 104 together. During the above working process, each welding host at the welding station can work independently according to needs.
[0061] The above is only the preferred embodiment of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements can be made, and these improvements should also be regarded as the protection scope of the present invention.
Claims
1. An intelligent welding device capable of automatic feeding, characterized in that: Including: A feeding clamping mechanism (3), a cross-bar feeding mechanism (5), a welding mechanism (6) and a discharging mechanism (7). The feeding clamping mechanism (3) is arranged on a conveying machine frame (101), the cross-bar feeding mechanism (5) is arranged on a feeding machine frame (103), the welding mechanism (6) is arranged between the feeding clamping mechanism (3) and the discharging mechanism (7), and the discharging mechanism (7) is arranged on a discharging machine frame (104); The feeding clamping mechanism (3) includes a clamping support (31), a clamping component (32) and a clamping driving mechanism (33). The clamping support (31) is arranged on the conveying machine frame (101), the clamping component (32) is arranged on the clamping support (31), and the clamping driving mechanism (33) is arranged on the side frame of the conveying machine frame (101); Below the two ends of the clamping support (31), there are connecting bottom plates (211). Below the connecting bottom plates (211), there is a group of sliding seats (212). The sliding seats (212) are movably connected to the guide rails (102) on the conveying machine frame (101); The clamping component (32) includes a bottom plate (221) and a clamping piece (222). The bottom plate (221) is arranged above the clamping support (31), and the clamping piece (222) is arranged above the bottom plate (221); The feeding end of the clamping piece (222) is triangular. The two sides of the feeding end of the clamping piece (222) are hypotenuses, and the intersection of the two hypotenuses is arc-shaped; In the clamping driving mechanism (33), there are a driving motor (331), a first transmission shaft (332) and a second transmission shaft (333). The driving motor (331) is arranged on the conveying machine frame (101) through a motor fixing seat. The two ends of the first transmission shaft (332) and the second transmission shaft (333) are arranged on the conveying machine frame (101). The output end of the driving motor (331) is provided with a driving wheel (334). The two ends of the first transmission shaft (332) located inside the conveying machine frame (101) are provided with first driven wheels (335), and one end close to the driving motor (331) is also provided with a transmission wheel (336). The outside of the conveying machine frame (101) is provided with a second driven wheel (337); Both ends of the second transmission shaft (333) are provided with third driven wheels (338) inside the conveying frame (101). The driving wheel (334) and the transmission wheel (336) are connected by a first belt (301). The first driven wheel (335) is connected to the third driven wheel (338) by a second belt (302). The clamping bracket (31) is connected to the third belt (303) by a second clamping block (305). The cross-bar feeding mechanism (5) includes a set of mounting plates (51), a set of mounting frames (52), a set of side plates (53), a set of material placing frames (54), a feeding mechanism (55) and a feeding mechanism (56). The mounting plates (51) are arranged oppositely. Both ends of the mounting frame (52) are connected to the mounting plates (51). The side plates (53) are oppositely arranged on the mounting frame (52). The material placing frame (54) is arranged on the corresponding mounting frame (52) or side plate (53). The feeding mechanism (55) is arranged on one side of the material placing frame (54) and cooperates with the material placing frame (54). The feeding mechanism (56) is arranged below the mounting frame (52), and the feeding mechanism (56) cooperates with the feeding mechanism (55).
2. The intelligent welding device capable of automatic feeding according to claim 1, characterized in that: The discharging mechanism (7) includes a discharging clamping bracket and a discharging clamping driving mechanism. The discharging clamping bracket is arranged on the discharging frame (104), and the discharging clamping driving mechanism is arranged on the side frame of the discharging frame (104). A discharging connection bottom plate is arranged below the discharging clamping bracket. A set of discharging sliding seats are arranged below the discharging connection bottom plate. The discharging sliding seats are movably connected to the guide rails of the discharging frame (104). The discharging clamping driving mechanism includes a discharging driving motor (71) and a discharging driving shaft (72). The discharging driving motor (71) is arranged on the discharging frame (104). The discharging driving shaft (72) is arranged between the two side support frames (105) of the discharging frame (104) and is connected by a bearing seat. A first driving wheel (73) is arranged at the output end of the discharging driving motor (71). A first transmission wheel (74) is arranged at one end of the discharging driving shaft (72) inside the side support frame (105). Second transmission wheels (75) are arranged at both ends of the discharging driving shaft (72) outside the side support frame (105). A set of third transmission wheels (76) are arranged on the discharging frame (104). The first driving wheel (73) is connected to the first transmission wheel (74) by a fourth belt (77). The second transmission wheel (75) is connected to the third transmission wheel (76) by a fifth belt (78). Both ends of the discharging clamping bracket are connected to the fifth belt (78) by a first clamping block (304).
3. The intelligent welding device capable of automatic feeding according to claim 1, characterized in that: The feeding clamping mechanism (3) and the discharging mechanism (7) further include a lifting rod (23) and a set of lifting driving mechanisms (24). The lifting rod (23) is arranged above the clamping assembly (32). The lifting driving mechanisms (24) are arranged on both sides of the lifting rod (23) and are connected to the lifting rod (23). The lifting drive mechanism (24) includes a cylinder fixing seat (241), a cylinder (242) and a guide post (243). The cylinder (242) is arranged on the cylinder fixing seat (241), and the cylinder fixing seat (241) is connected to the clamping bracket (31) through a connecting plate (213). The guide post (243) is arranged on the cylinder fixing seat (241) and is placed on one side of the cylinder (242). A sliding connecting piece (244) is arranged at the output end of the cylinder (242). The sliding connecting piece (244) is sleeved on the guide post (243) and is connected to the lifting rod (23).
4. The intelligent welding device capable of automatic feeding according to claim 1, characterized in that: The material placing rack (54) includes a middle material placing rack (541) and a side material placing rack (542). The middle material placing rack (541) is connected to the mounting rack (52) through a first fixing rack (543), and two oppositely arranged middle material placing racks (541) are connected through a connecting column. The side material placing rack (542) is connected to the side plate (53) through a connecting column; A first limiting plate (544) is arranged on one side of the side material placing rack (542) opposite to it, and the first limiting plate (544) cooperates with the side material placing rack (542); The feeding mechanism (55) includes a driving rod (551), a group of guide discs (522), a group of guide plates (553), a group of second limiting plates (554) and a first driving motor (555). The two ends of the driving rod (551) are connected to the mounting plate (51) through bearing seats, and a driven wheel (556) is arranged at one end of the driving rod (551); A group of active guide discs (5221) and a group of driven guide discs (5222) are arranged in the guide disc (522). The active guide discs (5221) are connected to the driving rod (551) through bearings. The driven guide discs (5222) are arranged at the two ends of the driving rod (551), and a blanking groove (5223) is arranged on the active guide discs (5221); A group of middle guide plates (5531) and a group of side guide plates (5532) are arranged in the guide plate (553). The middle guide plates (5531) are arranged on one side of the active guide discs (5221) and are connected to the vertical fixing rack on the feeding fixing seat (561) in the feeding mechanism (56). The side guide plates (5532) are arranged on one side of the driven guide discs (5222) and are connected to the mounting plate (51). The second limiting plates (554) are arranged outside the side guide plates (5532), and a material channel (557) is arranged between them. The second limiting plates (554) are connected to the mounting plate (51) through connecting columns; The first driving motor (555) is connected to the mounting plate (51) through a motor seat, and a second driving wheel (558) is arranged at its output end. The second driving wheel (558) is connected to the driven wheel (556) through a belt; And a limiting rack (501) is arranged above the feeding mechanism (55), and the two ends of the limiting rack (501) are connected to the mounting plate (51); Both ends of the middle material rack (541) and the side material rack (542) are provided with hooks (545), and the hooks (545) are hooked on the driving rod (551); the middle material rack (541) and the side material rack (542) are arranged in an inclined shape and are matched with the feeding mechanism (55); The feeding mechanism (56) includes a feeding fixed seat (561), a feeding device (562) and a feeding driving mechanism (563). The feeding fixed seat (561) is arranged below the mounting frame (52) and is connected by a connecting column. The feeding device (562) is arranged on one side of the feeding fixed seat (561), and the feeding driving mechanism (563) is arranged on the feeding fixed seat (561), and the output end of the feeding driving mechanism (563) is connected to the feeding device (562); The feeding device (562) includes a feeding plate (5621) and a set of material receiving clamps (5622), and the material receiving clamps (5622) are arranged on the feeding plate (5621); A set of first sliding seats (5611) are arranged on the feeding fixed seat (561). The feeding plate (5621) is slidably connected to the first sliding seats (5611) through a set of first guide rails (5623). The feeding driving mechanism (563) is connected to the feeding fixed seat (561) through a cylinder fixed seat, and its output end is connected to the feeding plate (5621).
5. The intelligent welding device capable of automatic feeding according to claim 1, characterized in that: It further includes an adjusting rod (57). Both ends of the adjusting rod (57) are connected to the mounting plate (51) through bearing seats. The lower part of the side plate (53) is connected to the adjusting rod (57) through a set of driving blocks (571), and a handwheel (572) is arranged at one end of the adjusting rod (57); A set of second guide rails (521) are oppositely arranged on the mounting frame (52). The side plate (53) is movably connected to the second guide rails (521) through a second sliding seat; The mounting plate (51) is provided with a set of traveling wheels (511), and the traveling wheels (511) are arranged on the tracks of the support frame.
6. The intelligent welding device capable of automatic feeding according to claim 1, characterized in that: The welding mechanism (6) includes a set of columns (61), at least one welding main machine (62) and a welding station (63). The welding main machine (62) is arranged on the main machine fixing frame (604), and both ends of the main machine fixing frame (604) are connected to the columns (61). The welding station (63) is arranged below the welding main machine (62) and is connected to the columns (61); The welding main machine (62) includes a welding main machine body (621) and a welding head (622). The welding main machine body (621) is connected to the columns (61) through the main machine fixing frame (604). The welding head (622) is arranged below the welding main machine body (621), and one side of it is connected to the columns (61) through a fixing seat (6221).
7. The intelligent welding device capable of automatic feeding according to claim 6, characterized in that: The welding station (63) includes a welding support base (631), a material distribution device (632) and a group of support bases (633). Both ends of the welding support base (631) are connected to the sliding rails (611) inside the columns (61) through sliders for liftable connection. The material distribution device (632) is arranged above the welding support base (631). The support base (633) is arranged on one side of the welding support base (631), and one end away from the welding support base (631) is connected to the material distribution device (632). The welding station (63) further includes a first lift driving mechanism (634). The first lift driving mechanism (634) includes a group of lift cylinders (6341) and a transmission shaft (6342). The lift cylinders (6341) are arranged on the base, and their output ends are connected to the welding support base (631). Both ends of the transmission shaft (6342) are connected to the columns (61) through bearing seats, and a group of transmission gears (6343) are arranged on the transmission shaft (6342). A group of racks (6311) are arranged on one side of the welding support base (631), and the racks (6311) are meshed with the transmission gears (6343). It further includes a pressure tank (64) and an air supply pipe (65). The pressure tank (64) is arranged on one side of the welding main machine (62) and is connected to the main machine fixing frame (604) through a group of support frames (641). The air supply pipe (65) is arranged on the two columns (61), and a group of air supply nozzles are arranged thereon. The air supply nozzles are connected to the welding heads (622) of the welding main machine (62) through pipes. The pressure tank (64) is connected to the air supply pipe (65) through a pipe.
8. The intelligent welding device capable of automatic feeding according to claim 7, characterized in that: The welding mechanism (6) further includes a material receiving device (66). The material receiving device (66) is arranged between the welding mechanism (6) and the discharging mechanism (7). The material receiving device (66) is provided with a material receiving support frame (661), a material receiving power mechanism (662) and a material receiving plate (663). The material receiving support frame (661) is connected to the machine frame through a group of fixing frames (6601). The material receiving power mechanism (662) is arranged on the material receiving support frame (661). The material receiving plate (663) is connected to the material receiving power mechanism (662), and a groove (6631) is arranged on the material receiving plate (663), and the groove (6631) is matched with the cross bar. The material receiving support frame (661) is L-shaped and includes a support frame body. First mounting plates (6611) are arranged at both ends of the support frame body, and third guide rails (6612) are arranged on the first mounting plates (6611). The material distribution device (632) includes a material distribution fixing seat (6321), a limit frame (6322) and a group of material distribution combs (6323). The material distribution fixing seat (6321) is arranged above the welding support base (631). The limit frame (6322) is arranged on one side of the material distribution fixing seat (6321) and is connected at both sides through connecting columns. The material distribution combs (6323) are arranged between the material distribution fixing seat (6321) and the limit frame (6322). The material receiving power mechanism (662) includes a driving cylinder (6621) and a fourth sliding seat (6622). The driving cylinder (6621) is fixed on the material receiving support frame (661), and the fourth sliding seat (6622) is movably connected to the third guide rail (6612) on the first mounting plate (6611).
Citation Information
Patent Citations
Intelligent welding device used for steel grating machining and capable of achieving automatic feeding
CN216541486U