Intelligent numerical control vacuum control system

Through the intelligent CNC vacuum control system, the problem of insufficient vacuum pressure of the independent vacuum pump is solved, more efficient vacuum extraction and equipment stability are achieved, and the service life of the vacuum pump is extended.

CN114738238BActive Publication Date: 2025-10-10SHANGHAI DINGDI NUMERICAL CONTROL EQUIP CO LTD
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Patent Information

Application Number
CN202210241191.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-03-11
Publication Date
2025-10-10
Estimated Expiration
2042-03-11

AI Technical Summary

Technical Problem

Existing vacuum systems mostly use independent vacuum pumps, which have limited vacuum pressure and require the coordinated use of multiple vacuum pumps.

Method used

An intelligent CNC vacuum control system was designed. By setting partitions and vacuum pumps in the placement rack, a vacuum control system was formed using branch pipes, telescopic hoses, connecting pipes and main pipes. A filtering device was set to filter particulate impurities during the vacuuming process. The control box was used to connect multiple groups of vacuum pumps in series to ensure pressure and start vacuuming.

Benefits of technology

It improves the vacuuming efficiency, increases the vacuum pressure, extends the service life of the vacuum pump, avoids blockage, and ensures the stable operation of the equipment.

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Patent Text Reader

Abstract

The application discloses a kind of intelligent numerical control vacuum control systems, comprising: rack, the inside of the rack is provided with baffle and the surface of rack and baffle is provided with vacuum pump, the side of the vacuum pump is provided with motor and upper portion is provided with air inlet pipe and exhaust pipe, the upper portion of the vacuum pump is provided with branch pipe and the side of branch pipe is provided with flexible hose, the upper portion of the flexible hose is provided with filter device.The side of the rack is provided with vacuum tank and the side of vacuum tank is provided with connecting flange, the side of connecting flange is connected with main pipeline and the side of main pipeline is provided with connecting pipe, the side of connecting pipe is connected with filter device, this kind of setting can filter particulate impurities in the process of vacuumizing, to avoid the occurrence of blockage, vacuum pump can be set four groups, six groups and eight groups, according to need setting, the side of the rack is provided with control box, and the series connection between several groups of vacuum pumps is set by control box.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of vacuum control systems, and more particularly to an intelligent numerical control vacuum control system. BACKGROUND

[0002] A vacuum pump refers to a device or equipment that uses mechanical, physical, chemical or physical-chemical methods to pump a container to obtain a vacuum. In a broad sense, a vacuum pump is a device that improves, generates and maintains a vacuum in a closed space. According to the working principle of the vacuum pump, the vacuum pump can be basically divided into two types, namely, a gas trapping pump and a gas transmission pump. It is widely used in metallurgy, chemical industry, food, electronic coating and other industries.

[0003] At present, the existing vacuum pumping system mostly uses independent vacuum pumps for operation, and the vacuum pumping pressure is limited, so multiple vacuum pumps are needed to cooperate. Therefore, a new technical solution is needed to solve the problem. SUMMARY

[0004] The purpose of the present application is to provide an intelligent numerical control vacuum control system, which solves the problem that the existing vacuum pumping system mostly uses independent vacuum pumps for operation, and the vacuum pumping pressure is limited, so multiple vacuum pumps are needed to cooperate.

[0005] To achieve the above purpose, the present application provides the following technical scheme: an intelligent numerical control vacuum control system, comprising: a placing rack, the inside of the placing rack is provided with a partition plate, and the surfaces of the placing rack and the partition plate are provided with vacuum pumps, the side surface of the vacuum pump is provided with a motor, and the upper part is provided with an air inlet pipe and an air outlet pipe, the upper part of the vacuum pump is provided with a branch pipe, and the side surface of the branch pipe is provided with an extension hose, the upper part of the extension hose is provided with a filter device, and the side surface of the filter device is provided with a connecting pipe, the side surface of the placing rack is provided with a control box, and the side surface of the control box is provided with a vacuum tank, the side surface of the vacuum tank is provided with a connecting flange, and the side surface of the connecting flange is provided with a main pipeline, the connecting pipe and the main pipeline are connected, the vacuum pump is provided with a plurality of groups, and a vacuum control system is formed between the branch pipe, the extension hose, the connecting pipe and the vacuum tank, and the side surface of the vacuum tank is provided with a discharge port.

[0006] As a preferred embodiment of the present application, the lower part of the vacuum pump is provided with a shock-absorbing base, and the shock-absorbing base is fixedly connected between the vacuum pump through bolts.

[0007] As a preferred embodiment of the present application, the upper part of the vacuum tank is provided with a cover, and the cover and the vacuum tank are mutually embedded, the top of the cover is provided with a hanging ear, and the hanging ear is fixedly connected between the cover through bolts.

[0008] As a preferred embodiment of the present invention, a warning light is provided on the top of the control box and is connected to the internal circuit of the control box via a wire.

[0009] As a preferred embodiment of the present invention, the bottom of the vacuum tank is provided with a foot and the foot is arranged in an I-shaped structure. The foot is welded to the vacuum tank and fixed to the ground by bolts.

[0010] As a preferred embodiment of the present invention, a protective cover is provided on the side of the vacuum pump and the protective cover is arranged in a mesh structure.

[0011] As a preferred embodiment of the present invention, a dustproof net is provided on the upper portion of the vacuum pump and the dustproof net is fixedly connected to the vacuum pump via bolts.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] The present invention is provided with a partition inside the placement rack and two groups of vacuum pumps are provided inside the placement rack, an air inlet pipe and an exhaust pipe are provided on the upper part of the vacuum pump and a branch pipe is connected to the side, a vacuum tank is provided on the side of the placement rack and a connecting flange is provided on the side of the vacuum tank, the side of the connecting flange is connected to the main pipeline and the side of the main pipeline is provided with a connecting pipe, and the side of the connecting pipe is connected to a filtering device, such an arrangement can filter particulate impurities in the vacuuming process to avoid blockage, and the vacuum pump can be set in four groups, six groups and eight groups according to needs, and a control box is provided on the side of the placement rack. The series relationship between several groups of vacuum pumps is set through the control box, and the vacuum pump is started to vacuum in the control box after the pressure is confirmed. The arrangement of multiple groups of vacuum pumps has faster vacuuming efficiency and greater pressure, which can effectively ensure the working life of the vacuum pump. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0015] Figure 2 This is a side structural diagram of the present invention;

[0016] Figure 3 It is a schematic diagram of the top structure of the present invention.

[0017] In the figure: 1. Placement rack; 2. Shock-absorbing base; 3. Vacuum pump; 4. Telescopic hose; 5. Branch pipe; 6. Filter device; 7. Main pipeline; 8. Inlet pipe; 9. Exhaust pipe; 10. Vacuum tank; 11. Discharge outlet; 12. Cover; 13. Hanging ear; 14. Anchor; 15. Control box; 16. Warning light; 17. Partition; 18. Motor; 19. Protective cover; 20. Connecting flange; 21. Connecting pipe; 22. Dust net. DETAILED DESCRIPTION

[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] See also Figure 1-Figure 3 The present invention provides a technical solution: an intelligent CNC vacuum control system, comprising: a placement rack 1, a partition 17 is provided inside the placement rack 1, and a vacuum pump 3 is provided on the surface of the placement rack 1 and the partition 17, a motor 18 is provided on the side of the vacuum pump 3, and an air inlet pipe 8 and an exhaust pipe 9 are provided on the upper part, a branch pipe 5 is provided on the upper part of the vacuum pump 3, and a telescopic hose 4 is provided on the side of the branch pipe 5, a filter device 6 is provided on the upper part of the telescopic hose 4, and a connecting pipe 21 is provided on the side of the filter device 6, a control box 15 is provided on the side of the placement rack 1, and a vacuum tank 10 is provided on the side of the control box 15, a connecting flange 20 is provided on the side of the vacuum tank 10, and a main pipeline 7 is provided on the side of the connecting flange 20, the connecting pipe 21 is connected to the main pipeline 7, the vacuum pump 3 is provided with several groups, and a vacuum control system is formed between the branch pipe 5, the telescopic hose 4, the connecting pipe 21 and the main pipeline 7 and the vacuum tank 10, the vacuum tank 10 The side of the rack is provided with an exhaust port 11, a partition 17 is provided inside the rack 1 and two groups of vacuum pumps 3 are provided inside the rack 1, an air inlet pipe 8 and an exhaust pipe 9 are provided on the upper part of the vacuum pump 3 and a branch pipe 5 is connected to the side, a vacuum tank 10 is provided on the side of the rack 1 and a connecting flange 20 is provided on the side of the vacuum tank 10, the side of the connecting flange 20 is connected to the main pipeline 7 and the side of the main pipeline 7 is provided with a connecting pipe 21, and the side of the connecting pipe 21 is connected to a filter device 6. This arrangement can filter particulate impurities in the vacuuming process to avoid blockage. The vacuum pump 3 can be set in four, six and eight groups according to needs. A control box 15 is provided on the side of the rack 1. The series relationship between several groups of vacuum pumps 3 is set by the control box 15. After confirming the pressure, the control box 15 starts vacuuming for the vacuum pump 3. The arrangement of multiple groups of vacuum pumps 3 has faster vacuuming efficiency and greater pressure, which can effectively ensure the working life of the vacuum pump 3.

[0020] Further improvements, such as Figure 1 As shown: a shock-absorbing base 2 is provided at the lower part of the vacuum pump 3 and the shock-absorbing base 2 is fixedly connected to the vacuum pump 3 by bolts. This arrangement ensures the stability of the vacuum pump 3 during operation.

[0021] Further improvements, such as Figure 1As shown: the upper portion of the vacuum tank 10 is provided with a cover 12 and the cover 12 is embedded with the vacuum tank 10, the top of the cover 12 is provided with a hanging ear 13 and the hanging ear 13 is fixedly connected with the cover 12 through bolts, which guarantees the sealing of the vacuum tank 10 and facilitates the hoisting of the cover 12.

[0022] Further improved, as Figure 1 As shown: the top of the control box 15 is provided with a warning light 16 and the warning light 16 is connected with the internal circuit of the control box 15 through wires, which sends out an alarm in time when the equipment fails to run and reminds the external personnel.

[0023] Further improved, as Figure 1 As shown: the bottom of the vacuum tank 10 is provided with a footing 14 and the footing 14 is provided in an I-shaped structure, the footing 14 is welded with the vacuum tank 10 and is fixedly connected with the ground through bolts, which guarantees the stability of the installation of the vacuum tank 10.

[0024] Further improved, as Figure 2 As shown: the side of the vacuum pump 3 is provided with a protective cover plate 19 and the protective cover plate 19 is provided in a mesh structure, which increases the safety of the use of the vacuum pump 3 and avoids external collision.

[0025] Further improved, as Figure 3 As shown: the upper portion of the vacuum pump 3 is provided with a dust screen 22 and the dust screen 22 is fixedly connected with the vacuum pump 3 through bolts, which reduces the entry of dust.

[0026] The inside of the rack 1 is provided with a partition plate 17 and the inside of the rack 1 is provided with two groups of vacuum pumps 3, the upper portion of the vacuum pump 3 is provided with an air inlet pipe 8 and an air outlet pipe 9 and is connected with a branch pipe 5 on the side, the side of the rack 1 is provided with a vacuum tank 10 and the side of the vacuum tank 10 is provided with a connecting flange 20, the side of the connecting flange 20 is connected with a main pipeline 7 and the side of the main pipeline 7 is provided with a connecting pipe 21, the side of the connecting pipe 21 is connected with a filtering device 6, which can filter the particulate impurities in the vacuumizing process, thereby avoiding blockage, the vacuum pump 3 can be provided with four groups, six groups and eight groups, which is set according to the need, the side of the rack 1 is provided with a control box 15, the series connection relationship between a plurality of groups of vacuum pumps 3 is set through the control box 15, the vacuum pump 3 is started to vacuumize after confirming the pressure in the control box 15, the vacuumizing efficiency of the plurality of groups of vacuum pumps 3 is faster and the pressure is larger, which can effectively guarantee the service life of the vacuum pump 3.

[0027] Finally, it should be noted that the above only describes the preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art will appreciate that the technical solutions described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalent ones. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. An intelligent CNC vacuum control system, characterized by: include: A placing rack (1), wherein a partition (17) is provided inside the placing rack (1) and a vacuum pump (3) is provided on the surface of the placing rack (1) and the partition (17), a motor (18) is provided on the side of the vacuum pump (3) and an air inlet pipe (8) and an exhaust pipe (9) are provided on the upper part, a branch pipe (5) is provided on the upper part of the vacuum pump (3) and a telescopic hose (4) is provided on the side of the branch pipe (5), a filter device (6) is provided on the upper part of the telescopic hose (4) and a connecting pipe (21) is provided on the side of the filter device (6), a control box (15) is provided on the side of the placing rack (1) and a vacuum tank (10) is provided on the side of the control box (15), a connecting flange (20) is provided on the side of the vacuum tank (10) and a main pipeline (7) is provided on the side of the connecting flange (20), and the connecting pipe (21) is provided on the side of the vacuum tank (10). ) is connected to the main pipeline (7), the vacuum pump (3) is provided with several groups and a vacuum control system is formed between the branch pipe (5), the telescopic hose (4), the connecting pipe (21) and the main pipeline (7) and the vacuum tank (10), the side of the vacuum tank (10) is provided with an exhaust port (11), the upper part of the vacuum tank (10) is provided with a cover body (12), and the cover body (12) and the vacuum tank (10) are interlocked, the top of the cover body (12) is provided with a hanging ear (13), and the hanging ear (13) is fixedly connected to the cover body (12) by bolts, the side of the vacuum pump (3) is provided with a protective cover plate (19), and the protective cover plate (19) is arranged in a mesh structure, the upper part of the vacuum pump (3) is provided with a dustproof net (22), and the dustproof net (22) is fixedly connected to the vacuum pump (3) by bolts.

2. The intelligent CNC vacuum control system according to claim 1, characterized in that: A shock-absorbing base (2) is provided at the lower portion of the vacuum pump (3), and the shock-absorbing base (2) is fixedly connected to the vacuum pump (3) via bolts.

3. The intelligent CNC vacuum control system according to claim 1, characterized in that: A warning light (16) is provided on the top of the control box (15), and the warning light (16) is connected to the internal circuit of the control box (15) through a wire.

4. The intelligent numerical control vacuum control system according to claim 1, characterized in that: The bottom of the vacuum tank (10) is provided with a foot (14), and the foot (14) is arranged in an I-shaped structure. The foot (14) is fixed to the vacuum tank (10) by welding and is fixedly connected to the ground by bolts.

Citation Information

Patent Citations

  • A smart numerical control vacuum control system

    CN218862814U