A special ceramic stirring processing device and processing method

Abstract

The present invention belongs to the field of ceramics, specifically a special ceramic stirring processing device and a processing method, comprising a fixed base, a support rod is welded and fixed on the top surface of the fixed base, a device shell is welded and fixed on the top of the support rod, a feed pipe is bolted to the top side end surface of the device shell, a reciprocating variable speed stirring mechanism is installed in the device shell, a mounting plate is welded and fixed on the inner top surface of the device shell, a grinding wheel is rotatably connected to the mounting plate, a sampling mechanism is installed on the bottom of the device shell, and a discharge pipe is bolted to the bottom of the device shell, which solves the problem that the stirring mechanism of the existing mixing and stirring device cannot quickly and efficiently evenly stir and mix viscous raw materials and ingredients, thereby affecting the fineness of special ceramics during processing, and further affecting the quality of special ceramics.

Description

Technical Field

[0001] The invention relates to the field of ceramics, and in particular to a special ceramic stirring processing device and a processing method. Background Art

[0002] Special ceramics, also known as fine ceramics, can be roughly divided into two categories according to their application functions: high-strength, high-temperature resistant and composite structural ceramics and electrical and electronic functional ceramics. Specially formulated inorganic materials are added to the ceramic blanks, and they are sintered at a high temperature of about 1360 degrees to obtain stable and reliable anti-static properties, becoming a new type of special ceramics. In the process of processing special ceramics, in addition to traditional clay and porcelain sand, the raw materials for its production also need to add inorganic materials in different proportions. In order to ensure the uniform shape of the ceramic materials after production, it is usually necessary to use a mixing and stirring device to mix the raw materials before the preparation of the ceramic blanks. However, some mixing and stirring devices have some problems when used:

[0003] Since some raw materials and ingredients used in the preparation of special ceramics have a certain viscosity, the stirring mechanisms used in conventional mixing and stirring devices are mostly fixed-point, directional and constant-speed rotation. The fixed-point, directional and constant-speed stirring rotation cannot quickly and efficiently mix the viscous raw materials and ingredients evenly, which will affect the fineness of the special ceramics during processing, and further affect the quality of the special ceramics. It has poor practicality and low work efficiency. At the same time, during the operation of the conventional mixing and stirring device, the staff cannot quickly and intuitively understand the mixing degree of the mixed raw materials. Therefore, the staff cannot accurately control the mixing time, and thus cannot effectively improve the work efficiency, and thus cannot ensure the stability and convenience of the raw material mixing preparation work. Therefore, it is necessary to provide a special ceramic stirring processing device and processing method to meet the needs of users. Summary of the invention

[0004] In view of the problems existing in the existing special ceramic stirring processing device, the present invention is proposed.

[0005] To solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions: a special ceramic stirring processing device, comprising a fixed base, a support rod is welded and fixed on the top surface of the fixed base, a device shell is welded and fixed on the top of the support rod, a feed pipe is bolted to the top side end surface of the device shell, a reciprocating variable speed stirring mechanism is installed in the device shell, a mounting plate is welded and fixed on the inner top surface of the device shell, a grinding wheel is rotatably connected to the mounting plate, a sampling mechanism is installed at the bottom of the device shell, a discharge pipe is bolted to the bottom of the device shell, and a solenoid valve is bolted to the discharge pipe.

[0006] As a preferred embodiment of a special ceramic stirring processing device described in the present invention, the reciprocating variable speed stirring mechanism includes a fixed frame, the fixed frame is welded and fixed to the device housing, a servo motor is welded and fixed to the top surface of the device housing, a first half gear and a connecting frame are welded and fixed to the output shaft of the servo motor, a second half gear is welded and fixed in the connecting frame, a first circular gear is meshed and connected to the second half gear, the first circular gear is welded and fixed to the top of the fixed shaft, the fixed shaft is rotatably connected to the device housing, and a filter frame is welded and fixed to the bottom end of the fixed shaft.

[0007] As a preferred solution of a special ceramic stirring processing device described in the present invention, wherein: the diameter of the first half gear is smaller than the diameter of the second half gear, the central axis of the first circular gear and the central axis of the device housing are located on the same vertical center line, and the side end face of the filter frame is in contact with the inner wall of the device housing.

[0008] As a preferred scheme of a special ceramic stirring processing device described in the present invention, wherein: the filter frame is rotatably connected in the device casing, a stirring rod is rotatably connected to the bottom end face of the filter frame, a second circular gear is welded and fixed on the stirring rod, an internal gear is meshingly connected to the second circular gear, the internal gear is welded and fixed in the device casing, a telescopic sleeve is welded and fixed on the top end face of the internal gear, a fixed spring is welded and fixed inside the telescopic sleeve, a lower top block is welded and fixed on the top of the telescopic sleeve, and an upper top block is welded and fixed on the bottom end face of the filter frame.

[0009] As a preferred scheme of a special ceramic stirring processing device described in the present invention, wherein: the stirring rod is distributed at equal angles on the bottom end surface of the filter frame, the telescopic sleeve rod is distributed at equal angles on the top end surface of the internal gear, the lower top block is semi-spherical, the shape and size of the lower top block are the same as the shape and size of the upper top block, the upper top blocks are symmetrically distributed on both sides of the bottom end of the filter frame, the filter frame is in contact with the bottom end surface of the grinding wheel, and the grinding wheel is distributed at equal angles on the filter frame.

[0010] As a preferred solution of a special ceramic stirring processing device described in the present invention, the sampling mechanism includes a reset spring, the top end of the reset spring is welded and fixed on the bottom end surface of the device housing, a connecting plate is welded and fixed to the bottom end of the reset spring, a connecting push rod is welded and fixed on the connecting plate, a protective cover plate is welded and fixed to the top end of the connecting push rod, the connecting push rod is limitedly slidably connected in the sampling barrel, and the sampling barrel bolt is installed on the bottom end surface of the device housing.

[0011] As a preferred solution of a special ceramic stirring processing device described in the present invention, wherein: the reset spring and the connecting push rod are evenly distributed on the connecting plate, the connecting push rod corresponds to the protective cover plate and the sampling barrel respectively, the connecting push rod is fixed at the center of the protective cover plate, the diameter of the sampling barrel is smaller than the diameter of the protective cover plate, the length of the sampling barrel is smaller than the length of the connecting push rod, and the internal space diameter of the connecting plate is larger than the diameter of the discharge pipe.

[0012] As a preferred solution of the special ceramic stirring processing device described in the present invention, a limiting plate is welded and fixed on the top surface of the fixed base, a magnetic plate is screwed to the limiting plate and the collecting box, a partition plate is screwed inside the collecting box, and a fixed handle is welded and fixed to the collecting box.

[0013] As a preferred solution of a special ceramic stirring processing device described in the present invention, wherein: the limit plates are symmetrically distributed on both sides of the collecting box, the distance between the limit plates on both sides is greater than the width of the collecting box, the limit plates are overall in an "L" shape, the partition plate is fixed in the middle part of the interior of the collecting box, and the cross-section of the partition plate is in an "X" shape.

[0014] Another technical solution provided by the present invention is to provide a processing method of a special ceramic stirring processing device, comprising the following steps:

[0015] S1: conveying raw materials and ingredients; the raw materials and ingredients required for use can be conveyed into the device housing through the feed pipe;

[0016] S2: Mixing and stirring: The reciprocating variable speed stirring mechanism can be used to quickly and efficiently stir various raw materials and ingredients evenly, effectively improving the stirring effect and mixing rate, thereby effectively avoiding the uneven mixing caused by the sticking of raw materials and ingredients;

[0017] S3: Grinding process: While the reciprocating variable speed stirring mechanism is working, the grinding wheels can be combined to efficiently grind the raw materials or ingredients with larger particles after filtration, which can effectively avoid uneven mixing of raw materials with larger particles with other raw materials, thereby further improving the mixing uniformity and efficiency;

[0018] S4: Sampling: The sampling mechanism can be used to quickly and stably perform multi-point sampling on the mixed raw materials, so that the mixing degree of the raw materials can be conveniently and efficiently compared and tested to ensure the accuracy of the test results. At the same time, the mixing degree of the raw materials can be quickly and accurately understood, thereby ensuring the stability of the preparation of special ceramic raw materials;

[0019] S5: Collection and testing; the collection box can be divided into multiple separated spaces by partition plates. Therefore, during the operation of the sampling mechanism, the raw materials sampled at different points can fall stably into the various separated spaces in the collection box. The staff can then take the raw materials to the testing equipment for testing and analysis. When the mixing degree is unqualified, the staff only needs to open the reciprocating variable speed stirring mechanism again to continue the stirring and mixing work. Similarly, when the mixing degree is qualified, the staff only needs to control the opening of the solenoid valve on the discharge pipe to discharge the mixed raw materials stably.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. A reciprocating variable speed stirring mechanism is provided, and a servo motor can be used to drive the first half gear and the second half gear to rotate in the same direction at the same time, and the first circular gear can be driven to perform stable reciprocating variable speed rotation by the alternating meshing action of the first half gear with a small diameter and the second half gear with a large diameter, and the filter rack at the bottom of the fixed shaft can drive each stirring rod to perform stable reciprocating variable speed circular rotation, and at the same time, the meshing between the second circular gear and the internal gear can drive each stirring rod to revolve and rotate at the same time, so that various raw materials and ingredients can be quickly and efficiently uniformly stirred, effectively improving the stirring effect and mixing rate, thereby effectively avoiding the uneven mixing caused by the mutual adhesion between the raw materials and the ingredients, and improving the working efficiency of the device.

[0022] 2. A grinding wheel, a lower top block and an upper top block are provided, and the filter frame can be used to stably filter the conveyed raw materials, and during the reciprocating speed-changing rotation of the filter frame, the intermittent pushing of the lower top block and the upper top block can be used to intermittently knock the filter frame, which can further improve the filtration rate and effectively avoid the clogging of the filter frame. At the same time, combined with each grinding wheel, raw materials with larger particles can be efficiently ground, and the problem of uneven mixing of raw materials with larger particles and other raw materials can be effectively avoided, thereby further improving the mixing uniformity and efficiency, and increasing the efficiency and stability of the device.

[0023] 3. A sampling mechanism is provided, which utilizes the cooperation of the reset spring and the connecting plate to push the protective cover plate on the connecting push rod to perform stable up and down reciprocating motion, and then can perform fast and stable multi-point sampling of the mixed raw materials through the sampling tube, so that the mixing degree of the raw materials can be conveniently and efficiently compared and tested to ensure the accuracy of the test results. At the same time, the mixing degree of the raw materials can be quickly and accurately understood, thereby ensuring the stability of the preparation of special ceramic raw materials.

[0024] 4. A limit plate and a collection box are provided. The collection box can be divided into a plurality of separation spaces by the partition plate. Therefore, during the operation of the sampling mechanism, the raw materials sampled at different points can stably fall into the various separation spaces in the collection box, thereby ensuring the convenience and efficiency of subsequent raw material retrieval. The cooperation of the limit plate and the magnetic plate can ensure the stability of the placement state of the collection box, thereby ensuring the stability of subsequent collection work, thereby increasing the diversity and convenience of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the present invention will be described in detail below in combination with the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0026] Figure 1 It is a schematic diagram of the overall three-dimensional structure of a special ceramic stirring processing device of the present invention;

[0027] Figure 2 It is a schematic diagram of the three-dimensional structure of a partition plate of a special ceramic stirring processing device of the present invention;

[0028] Figure 3 It is a schematic diagram of the three-dimensional structure of a filter frame of a special ceramic stirring processing device of the present invention;

[0029] Figure 4 This is a schematic diagram of the overall main structure of a special ceramic stirring processing device of the present invention;

[0030] Figure 5 The invention is a special ceramic stirring processing device Figure 4 Schematic diagram of the structure at A in the middle;

[0031] Figure 6 It is a schematic diagram of a fixing spring structure of a special ceramic stirring processing device of the present invention;

[0032] Figure 7 It is a schematic diagram of the top view of the second half gear of a special ceramic stirring processing device of the present invention;

[0033] Figure 8 It is a schematic diagram of the top view of the internal gear structure of a special ceramic stirring processing device of the present invention;

[0034] Fig. 9 It is a schematic diagram of the top view of the grinding wheel of a special ceramic stirring processing device of the present invention;

[0035] Fig.10 This is a schematic diagram of a connecting push rod structure of a special ceramic stirring processing device of the present invention;

[0036] Fig.11 The present invention is a schematic diagram of a top view of a connecting plate of a special ceramic stirring processing device.

[0037] Numbers in the figure: 1, fixed base; 2, support rod; 3, device housing; 4, feed pipe; 5, reciprocating variable speed stirring mechanism; 501, fixed frame; 502, servo motor; 503, first half gear; 504, connecting frame; 505, second half gear; 506, first circular gear; 507, fixed shaft; 508, filter frame; 509, stirring rod; 510, second circular gear; 511, internal gear; 6, Mounting plate; 7. Grinding wheel; 8. Telescopic sleeve; 9. Fixed spring; 10. Lower top block; 11. Upper top block; 12. Sampling mechanism; 1201. Reset spring; 1202. Connecting plate; 1203. Connecting push rod; 1204. Protective cover; 1205. Sampling tube; 13. Discharge pipe; 14. Solenoid valve; 15. Limit plate; 16. Magnetic plate; 17. Collection box; 18. Partition plate; 19. Fixed handle. DETAILED DESCRIPTION

[0038] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0039] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0040] Secondly, the present invention is described in detail with reference to schematic diagrams. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0041] Example

[0042] In order to make the objectives, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.

[0043] like Figure 1-11As shown, a special ceramic stirring processing device includes a fixed base 1, a support rod 2 is welded and fixed on the top surface of the fixed base 1, a device shell 3 is welded and fixed on the top of the support rod 2, a feed pipe 4 is bolted to the top side end surface of the device shell 3, a reciprocating variable speed stirring mechanism 5 is installed in the device shell 3, a mounting plate 6 is welded and fixed on the inner top surface of the device shell 3, a grinding wheel 7 is rotatably connected to the mounting plate 6, a sampling mechanism 12 is installed at the bottom of the device shell 3, a discharge pipe 13 is bolted to the bottom of the device shell 3, and a solenoid valve 14 is bolted to the discharge pipe 13.

[0044] By utilizing the cooperation of the reciprocating variable speed stirring mechanism 5 and the grinding wheel 7, while efficiently grinding the raw materials with larger particles, it is possible to quickly and efficiently stir various raw materials and ingredients evenly, effectively improving the stirring effect and mixing rate, thereby effectively avoiding the uneven mixing caused by the mutual adhesion between the raw materials and the ingredients, and improving the working efficiency of the device. At the same time, the sampling mechanism 12 can be used to perform fast and stable multi-point sampling of the mixed raw materials, so that the mixing degree of the raw materials can be conveniently and efficiently compared and detected, ensuring the accuracy of the test results, and at the same time, the mixing degree of the raw materials can be quickly and accurately understood, thereby ensuring the stability of the preparation of special ceramic raw materials.

[0045] In this example, the reciprocating variable speed stirring mechanism 5 includes a fixed frame 501, which is welded and fixed to the device housing 3. A servo motor 502 is welded and fixed to the top surface of the device housing 3. A first half gear 503 and a connecting frame 504 are welded and fixed to the output shaft of the servo motor 502. A second half gear 505 is welded and fixed in the connecting frame 504. A first circular gear 506 is meshed and connected to the second half gear 505. The first circular gear 506 is welded and fixed to the top of a fixed shaft 507. The fixed shaft 507 is rotatably connected to the device housing 3. A filter frame 508 is welded and fixed to the bottom end of the fixed shaft 507.

[0046] The diameter of the first half gear 503 is smaller than that of the second half gear 505 . The central axis of the first circular gear 506 and the central axis of the device housing 3 are located on the same vertical center line. The side end surface of the filter frame 508 is in contact with the inner wall of the device housing 3 .

[0047] The filter frame 508 is ensured to rotate stably in the device housing 3, thereby ensuring the stability of subsequent filtering work, and increasing the diversity and stability of the device.

[0048] In this example, the filter frame 508 is rotatably connected in the device housing 3, and a stirring rod 509 is rotatably connected to the bottom end surface of the filter frame 508. A second circular gear 510 is welded and fixed to the stirring rod 509, and an internal gear 511 is meshingly connected to the second circular gear 510. The internal gear 511 is welded and fixed in the device housing 3, and a telescopic sleeve 8 is welded and fixed on the top end surface of the internal gear 511. A fixing spring 9 is welded and fixed inside the telescopic sleeve 8, a lower top block 10 is welded and fixed to the top of the telescopic sleeve 8, and an upper top block 11 is welded and fixed to the bottom end surface of the filter frame 508.

[0049] The stirring rod 509 is distributed at equal angles on the bottom surface of the filter frame 508, the telescopic sleeve rod 8 is distributed at equal angles on the top surface of the internal gear 511, the lower top block 10 is semi-spherical, and the shape and size of the lower top block 10 are the same as the shape and size of the upper top block 11, and the upper top block 11 is symmetrically distributed on both sides of the bottom end of the filter frame 508. The filter frame 508 fits the bottom end surface of the grinding wheel 7, and the grinding wheel 7 is distributed at equal angles on the filter frame 508. The grinding wheels 7 can be used to quickly and stably grind the raw materials on the filter frame 508, thereby ensuring the convenience and stability of subsequent stirring and mixing work, thereby further improving the mixing rate.

[0050] In this example, the sampling mechanism 12 includes a reset spring 1201, the top end of the reset spring 1201 is welded and fixed on the bottom end surface of the device housing 3, the bottom end of the reset spring 1201 is welded and fixed with a connecting plate 1202, the connecting plate 1202 is welded and fixed with a connecting push rod 1203, the top end of the connecting push rod 1203 is welded and fixed with a protective cover plate 1204, the connecting push rod 1203 is limitedly slidably connected in the sampling tube 1205, and the sampling tube 1205 is bolted to the bottom end surface of the device housing 3.

[0051] The return spring 1201 and the connecting push rod 1203 are evenly distributed on the connecting plate 1202. The connecting push rod 1203 corresponds to the protective cover 1204 and the sampling barrel 1205 one by one. The connecting push rod 1203 is fixed at the center of the protective cover 1204. The diameter of the sampling barrel 1205 is smaller than the diameter of the protective cover 1204. The length of the sampling barrel 1205 is smaller than the length of the connecting push rod 1203. The internal space diameter of the connecting plate 1202 is larger than the diameter of the discharge pipe 13.

[0052] The adverse effects of the connecting plate 1202 on the discharge pipe 13 can be effectively avoided, thereby ensuring the stability and safety of the subsequent up and down reciprocating motion of the connecting plate 1202, thereby ensuring the convenience and efficiency of the subsequent sampling work.

[0053] In this example, a limiting plate 15 is welded and fixed on the top surface of the fixed base 1, a magnetic plate 16 is screwed to the limiting plate 15 and the collecting box 17, a partition plate 18 is screwed inside the collecting box 17, and a fixed handle 19 is welded and fixed to the collecting box 17.

[0054] The limiting plates 15 are symmetrically distributed on both sides of the collecting box 17. The distance between the limiting plates 15 on both sides is greater than the width of the collecting box 17. The limiting plates 15 are overall "L" shaped. The partition plate 18 is fixed in the middle part of the collecting box 17, and the cross section of the partition plate 18 is "X" shaped.

[0055] The collecting box 17 can be divided into a plurality of separated spaces by the partition plate 18. Therefore, during the operation of the sampling mechanism 12, the raw materials sampled at different points can stably fall into the various separated spaces in the collecting box 17, thereby ensuring the convenience and efficiency of the subsequent raw material retrieval work.

[0056] In order to better demonstrate the specific processing method of the special ceramic stirring processing device, a processing method of the special ceramic stirring processing device provided in this embodiment includes the following steps:

[0057] S1: conveying raw materials and ingredients; the raw materials and ingredients to be used can be conveyed into the device housing 3 through the feed pipe 4;

[0058] S2: Mixing and stirring; the reciprocating variable speed stirring mechanism 5 can be used to quickly and efficiently stir various raw materials and ingredients, effectively improving the stirring effect and mixing rate, thereby effectively avoiding the uneven mixing caused by the mutual adhesion between the raw materials and the ingredients;

[0059] S3: grinding process; while the reciprocating variable speed stirring mechanism 5 is working, the grinding wheels 7 can be combined to efficiently grind the raw materials or ingredients with larger particles after filtration, which can effectively avoid uneven mixing of the raw materials with larger particles with other raw materials, thereby further improving the mixing uniformity and efficiency;

[0060] S4: Sampling; the sampling mechanism 12 can be used to perform fast and stable multi-point sampling of the mixed raw materials, so that the mixing degree of the raw materials can be conveniently and efficiently compared and tested, ensuring the accuracy of the test results, and at the same time, the mixing degree of the raw materials can be quickly and accurately understood, thereby ensuring the stability of the preparation of special ceramic raw materials;

[0061] S5: Collection and testing; the collection box 17 can be divided into a plurality of separated spaces by the partition plate 18. Therefore, during the operation of the sampling mechanism 12, the raw materials sampled at different points can stably fall into the various separated spaces in the collection box 17. The staff can then take the raw materials to the testing equipment for testing and analysis. When the mixing degree is unqualified, the staff only needs to open the reciprocating variable speed stirring mechanism 5 again to continue the stirring and mixing work. Similarly, after the mixing degree is qualified, the staff only needs to control the opening of the solenoid valve 14 on the discharge pipe 13 to stably discharge the mixed raw materials.

[0062] It should be noted that the present invention is a special ceramic stirring processing device. First, the staff can transport the raw materials and ingredients to be used into the device housing 3 through the feed pipe 4. Then the staff can control the servo motor 502 on the fixed frame 501 to start. At this time, the servo motor 502 can drive the first half gear 503 and the connecting frame 504 to rotate simultaneously through its output shaft, and then can drive the second half gear 505 in the connecting frame 504 to rotate simultaneously. At this time, under the simultaneous rotation of the first half gear 503 and the second half gear 505, it can alternately mesh with the first circular gear 506. Since the second half gear 505 is an internal gear, it can drive the first circular gear 506 to rotate stably under the alternating meshing of the first half gear 503 and the second half gear 505. The diameter of the first half gear 503 is greater than the diameter of the first half gear 503, so the meshing speed of the first circular gear 506 driven by the first half gear 503 is less than the meshing speed of the first circular gear 506 driven by the second half gear 505. At this time, the first circular gear 506 can drive the various stirring rods 509 at the bottom of the filter frame 508 to perform stable reciprocating speed-changing rotation through the fixed shaft 507, and while each stirring rod 509 is revolving, each stirring rod 509 can perform stable meshing rotation on the internal gear 511 through the corresponding second circular gear 510. At this time, each stirring rod 509 can rotate on itself while performing reciprocating speed-changing revolution, thereby being able to quickly and efficiently evenly stir various raw materials and ingredients, effectively improving the stirring effect and mixing rate, thereby effectively avoiding the raw materials and ingredients from sticking to each other and causing uneven mixing.

[0063] And during the feeding process of the feed pipe 4, the conveyed raw materials can be stably filtered under the action of the filter frame 508, and during the reciprocating speed-changing rotation of the filter frame 508, the filter frame 508 can drive the upper top block 11 on its bottom end surface to intermittently contact the lower top block 10 on the internal gear 511, and the mutual pushing action of the lower top block 10 and the upper top block 11, combined with the fixed spring 9 in the telescopic sleeve 8, can drive the lower top block 10 to perform stable intermittent knocking on the filter frame 508, which can further improve the filtration rate and effectively avoid the blockage of the filter frame 508 during operation. At the same time, during the reciprocating speed-changing rotation of the filter frame 508, combined with each grinding wheel 7, the raw materials with larger particles filtered by the filter frame 508 can be efficiently ground, thereby effectively avoiding the problem of uneven mixing of raw materials with larger particles with other raw materials, thereby further improving the mixing uniformity and efficiency.

[0064] After the mixing work is completed, the staff can push the connecting plate 1202 upwards. At this time, the connecting plate 1202 can push the protective cover 1204 upwards through the connecting push rods 1203 and separate from the sampling tube 1205. At this time, under the action of each sampling tube 1205, the mixed raw materials can be quickly and stably sampled at multiple points, and the raw materials can automatically and stably fall into the collection box 17 through the gaps on each sampling tube 1205 and the connecting plate 1202. Since the partition plate 18 can divide the collection box 17 into multiple separation spaces, during the operation of the sampling mechanism 12, the raw materials sampled at different points can stably fall into each separation space in the collection box 17. Then, the staff only needs to use the fixed handle 19 to conveniently and stably pick up the collection box 17, so that the mixing degree of the raw materials can be conveniently and efficiently compared and tested, ensuring the accuracy of the test results, and at the same time, the mixing degree of the raw materials can be quickly and accurately understood.

[0065] When the mixing degree is unsatisfactory, the staff only needs to turn on the servo motor 502 again to continue the stirring and mixing work. Similarly, after the mixing degree is qualified, the staff only needs to control the solenoid valve 14 on the discharge pipe 13 to discharge the mixed raw materials stably, thereby ensuring the stability and convenience of the subsequent preparation of special ceramics. After the use of the collection box 17 is over, the collection box 17 can be placed again in the limit plates 15 on both sides of the fixed base 1. At this time, the limit plates 15 on both sides combined with the corresponding magnetic plates 16 can be conveniently and stably adsorbed and fixed with the magnetic plates 16 on the collection box 17, thereby ensuring the convenience and stability of the subsequent positioning and placement of the collection box 17, thereby ensuring the stability of the subsequent collection work.

[0066] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced by equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A special ceramic stirring processing device, comprising a fixed base (1) and a limit plate (15), characterized in that: A support rod (2) is welded and fixed on the top surface of the fixed base (1), a device housing (3) is welded and fixed on the top of the support rod (2), a feed pipe (4) is bolted to the top side end surface of the device housing (3), a reciprocating variable speed stirring mechanism (5) is installed in the device housing (3), a mounting plate (6) is welded and fixed on the inner top surface of the device housing (3), a grinding wheel (7) is rotatably connected to the mounting plate (6), a sampling mechanism (12) is installed at the bottom of the device housing (3), a discharge pipe (13) is bolted to the bottom of the device housing (3), and a solenoid valve (14) is bolted to the discharge pipe (13); The reciprocating variable speed stirring mechanism (5) comprises a fixing frame (501), the fixing frame (501) is welded and fixed on the device housing (3), a servo motor (502) is welded and fixed on the top surface of the device housing (3), a first half gear (503) and a connecting frame (504) are welded and fixed on the output shaft of the servo motor (502), a second half gear (505) is welded and fixed in the connecting frame (504), a first circular gear (506) is meshedly connected to the second half gear (505), the first circular gear (506) is welded and fixed to the top of a fixing shaft (507), the fixing shaft (507) is rotatably connected to the device housing (3), and a filter frame (508) is welded and fixed to the bottom end of the fixing shaft (507); A limit plate (15) is welded and fixed on the top surface of the fixed base (1), a magnetic plate (16) is screwed to the limit plate (15) and the collection box (17), a partition plate (18) is screwed inside the collection box (17), and a fixed handle (19) is welded and fixed to the collection box (17).

2. A special ceramic stirring processing device according to claim 1, characterized in that: The diameter of the first half gear (503) is smaller than the diameter of the second half gear (505), the central axis of the first circular gear (506) and the central axis of the device housing (3) are located on the same vertical center line, and the side end surface of the filter frame (508) is in contact with the inner wall of the device housing (3).

3. A special ceramic stirring processing device according to claim 1, characterized in that: The filter frame (508) is rotatably connected in the device housing (3); a stirring rod (509) is rotatably connected to the bottom end surface of the filter frame (508); a second circular gear (510) is welded and fixed to the stirring rod (509); an internal gear (511) is meshingly connected to the second circular gear (510); the internal gear (511) is welded and fixed in the device housing (3); a telescopic sleeve rod (8) is welded and fixed to the top end surface of the internal gear (511); a fixing spring (9) is welded and fixed inside the telescopic sleeve rod (8); a lower top block (10) is welded and fixed to the top of the telescopic sleeve rod (8); and an upper top block (11) is welded and fixed to the bottom end surface of the filter frame (508).

4. A special ceramic stirring processing device according to claim 3, characterized in that: The stirring rod (509) is distributed at equal angles on the bottom end surface of the filter frame (508); the telescopic sleeve rod (8) is distributed at equal angles on the top end surface of the internal gear (511); the lower top block (10) is semi-spherical; the shape and size of the lower top block (10) are the same as those of the upper top block (11); the upper top block (11) is symmetrically distributed on both sides of the bottom end of the filter frame (508); the filter frame (508) is in contact with the bottom end surface of the grinding wheel (7); and the grinding wheel (7) is distributed at equal angles on the filter frame (508).

5. A special ceramic stirring processing device according to claim 1, characterized in that: The sampling mechanism (12) comprises a reset spring (1201), the top end of the reset spring (1201) is welded and fixed to the bottom end surface of the device housing (3), a connecting plate (1202) is welded and fixed to the bottom end of the reset spring (1201), a connecting push rod (1203) is welded and fixed to the connecting plate (1202), a protective cover plate (1204) is welded and fixed to the top end of the connecting push rod (1203), the connecting push rod (1203) is limitedly slidably connected in a sampling barrel (1205), and the sampling barrel (1205) is bolted to the bottom end surface of the device housing (3).

6. A special ceramic stirring processing device according to claim 5, characterized in that: The return spring (1201) and the connecting push rod (1203) are evenly distributed on the connecting plate (1202); the connecting push rod (1203) corresponds to the protective cover (1204) and the sampling tube (1205) respectively; the connecting push rod (1203) is fixed at the center of the protective cover (1204); the diameter of the sampling tube (1205) is smaller than the diameter of the protective cover (1204); the length of the sampling tube (1205) is smaller than the length of the connecting push rod (1203); and the diameter of the internal space of the connecting plate (1202) is larger than the diameter of the discharge pipe (13).

7. A special ceramic stirring processing device according to claim 6, characterized in that: The limiting plates (15) are symmetrically distributed on both sides of the collection box (17); the distance between the limiting plates (15) on both sides is greater than the width of the collection box (17); the limiting plates (15) are in an "L" shape as a whole; the partition plate (18) is fixed to the middle part of the collection box (17); the cross section of the partition plate (18) is in an "X" shape.

8. A processing method of the special ceramic stirring processing device according to claims 1-7, characterized in that: The steps include: S1: conveying raw materials and ingredients; the raw materials and ingredients required for use can be conveyed into the device housing (3) through the feed pipe (4); S2: Mixing and stirring; the reciprocating variable speed stirring mechanism (5) can be used to quickly and efficiently stir various raw materials and ingredients evenly, effectively improving the stirring effect and mixing rate, thereby effectively avoiding the raw materials and ingredients from sticking to each other and causing uneven mixing; S3: grinding process; while the reciprocating variable speed stirring mechanism (5) is working, the raw materials or ingredients with larger particles after filtration can be efficiently ground in combination with the grinding wheels (7), which can effectively avoid uneven mixing of the raw materials with larger particles with other raw materials, thereby further improving the mixing uniformity and efficiency; S4: Sampling; the sampling mechanism (12) can be used to perform fast and stable multi-point sampling of the mixed raw materials, so that the mixing degree of the raw materials can be conveniently and efficiently compared and tested, ensuring the accuracy of the test results, and at the same time, the mixing degree of the raw materials can be quickly and accurately understood, thereby ensuring the stability of the preparation of special ceramic raw materials; S5: Collection and testing; the collection box (17) can be divided into a plurality of partitioned spaces by a partition plate (18), so that during the operation of the sampling mechanism (12), the raw materials sampled at different points can stably fall into the various partitioned spaces in the collection box (17), and then the staff can take the raw materials to the testing equipment for testing and analysis. When the mixing degree is unqualified, the staff only needs to open the reciprocating variable speed stirring mechanism (5) again to continue the stirring and mixing work. Similarly, when the mixing degree is qualified, the staff only needs to control the opening of the solenoid valve (14) on the discharge pipe (13) to stably discharge the mixed raw materials.

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