An all-in-one machine for 5G and new energy vehicle inductor assembly and inspection

Abstract

The present invention discloses a 5G and new energy automobile inductor assembly and inspection integrated machine, including a loading assembly mechanism, wherein the loading assembly device includes a fixed disk, a turntable, a loading device and a unloading device arranged on a first frame; a tray transmission mechanism, wherein the tray transmission mechanism is arranged on a second frame; and a pressing mechanism, wherein the pressing mechanism is set at one end of the tray transmission mechanism away from the unloading device. The present invention is provided with a turntable, and the turntable drives the magnetic core fixing seat, so that the magnetic core fixing seat passes through the first magnetic core loading module, the guide sheet loading module and the second magnetic core loading module to realize the installation of the first magnetic core, the guide sheet and the second magnetic core, and then the assembled magnetic core module is reversed to the tray transmission mechanism through the unloading device, and the magnetic core module is sent into the pressing mechanism through the tray transmission mechanism, and the pressing assembly presses the magnetic core module, thereby realizing the automatic assembly and pressing of the magnetic core module, and greatly improving the production efficiency.

Description

Technical Field

[0001] The present invention relates to processing equipment, and in particular to an all-in-one machine for assembling and inspecting inductors for 5G and new energy vehicles. Background Art

[0002] In daily production, the core body is usually divided into an upper core and a lower core, with a guide plate between the upper and lower cores. Daily assembly requires workers to place the guide plate in the lower core, then place the guide plate, and then drip glue on the surface of the guide plate for bonding, and then press the upper core on the guide plate, and put the assembled core body into a press machine for pressing and fixing. This process is cumbersome, the manual assembly efficiency is low, and the process is complicated, making it difficult to ensure that each step of processing achieves processing accuracy. Summary of the invention

[0003] The technical problem to be solved by the present invention is to provide an all-in-one machine for 5G and new energy vehicle inductor assembly and inspection.

[0004] A 5G and new energy vehicle inductor assembly and inspection all-in-one machine comprises a first frame and a second frame, and also comprises a loading assembly mechanism, wherein the loading assembly device comprises a fixed disk, a turntable, a loading device and a unloading device arranged on the first frame, wherein the fixed disk is arranged above the turntable, and a magnetic core fixing seat is arranged at the edge of the turntable, wherein the loading device comprises a first magnetic core loading module, a guide plate loading module and a second magnetic core loading module, wherein the first magnetic core loading module, the guide plate loading module and the second magnetic core loading module are arranged around the turntable in sequence, and the unloading device is arranged on one side of the second magnetic core loading module; a tray transmission mechanism, wherein the tray transmission mechanism is arranged on the second frame, and one end of the tray transmission mechanism extends to the lower end of the unloading device.

[0005] Preferably, the pallet transmission mechanism comprises a pallet clip and a pallet guide rail, the pallet clip is mounted in the middle of the pallet guide rail, one end of the pallet guide rail is arranged at the lower end of the unloading device, and the other end of the pallet guide rail is provided with a pressing mechanism.

[0006] By adopting the above mechanism, the empty pallets are uniformly placed in the pallet clip by setting up a pallet clip, and then the empty pallet is lowered from the bottom of the pallet clip onto the lowered pallet guide rail, and the pallet can move back and forth between the unloading device and the pressing mechanism along the pallet guide rail.

[0007] Preferably, a pallet platform is provided on the pallet transmission mechanism, and the pallet platform is provided with a platform bracket, a platform plate, a platform lifting cylinder and a platform slider. The platform lifting cylinder is fixedly connected above the platform bracket, and a through hole is provided above the platform bracket. The driving rod of the platform lifting cylinder extends from the through hole and is fixedly connected to the platform plate, the platform slider is fixedly connected to the bottom of the platform bracket, and the platform slider is slidably connected to the pallet guide rail.

[0008] By adopting the above mechanism, a pallet platform is set up. When the pallet is taken out from the pallet clip, the pallet platform is under the pallet clip, and the platform lifting cylinder lifts the platform plate to receive the fallen pallet. When the pallet is placed on the platform plate, the platform lifting cylinder resets and descends, and the platform bracket moves along the pallet guide rail to the bottom of the unloading device.

[0009] Preferably, the pallet transmission mechanism further comprises a platform limit block, and the platform limit block is arranged at one end of the pallet guide rail close to the unloading device.

[0010] By adopting the above mechanism and setting the platform limit block, when the pallet platform moves to the platform limit block, it will be pressed tightly by the platform limit block, thereby realizing the positioning of the pallet platform.

[0011] Preferably, the unloading device includes an unloading bracket, an X-axis guide rail, a Y-axis guide rail and a guide rail connector, the unloading bracket is fixedly connected to the first frame, the X-axis guide rail is fixedly connected to the unloading bracket, the direction of the X-axis guide rail is parallel to the direction of the tray transmission mechanism, one end of the guide rail connector is slidably connected to the X-axis guide rail, and the other end of the guide rail connector is fixedly connected to the Y-axis guide rail.

[0012] With the above mechanism, the Y-axis guide rail is slidably connected to the X-axis guide rail through the guide rail connector, but the connection between the two is more stable. The X-axis guide rail is started and the Y-axis guide rail is moved along the X-axis guide rail through the guide rail connector.

[0013] Preferably, the material unloading device also includes a pressing cylinder and a pressing plate, the pressing cylinder is slidably connected to the Y-axis guide rail, the driving rod of the pressing cylinder is embedded in the upper end of the pressing plate, and a protrusion and a spring sleeve are provided on the driving rod of the pressing cylinder, one end of the spring sleeve is pressed against the pressing plate, and the other end of the spring sleeve is pressed against the protrusion.

[0014] By adopting the above mechanism, a spring sleeve is arranged on the driving rod of the downward pressing cylinder. When the driving rod is pressed downward, the spring sleeve will press the protrusion and the downward pressing plate tightly, thereby playing a buffering role and avoiding damage to the magnetic core caused by the instantaneous downward pressure.

[0015] Preferably, the unloading device further comprises a clamping cylinder, a clamping block and a clamping piece, the clamping cylinder is fixedly connected below the lower pressure plate, the clamping blocks are mounted on driving blocks on both sides of the clamping cylinder, and the clamping piece is arranged in the two clamping blocks.

[0016] By adopting the above mechanism, the magnetic core is clamped on both sides of the magnetic core by means of the clamping blocks, and the magnetic core is fastened by means of the pressing of the pressing piece.

[0017] Preferably, the first magnetic core loading module includes a first magnetic core loading rack, a clamp opener, a first tightening assembly, and a first positioning assembly. The first magnetic core loading rack is arranged on the outside of the turntable, the clamp opener is arranged on the fixed disk at a position opposite to the first magnetic core loading rack, the first tightening assembly is arranged on one side of the first magnetic core loading rack, and the first positioning assembly is arranged on the fixed disk at a position opposite to the first tightening assembly.

[0018] When the above mechanism is adopted, before the work starts, the magnetic core fixing seat is in a closed state. When the magnetic core fixing seat rotates with the turntable to the front of the first magnetic core loading rack, the clamp opener clamps the magnetic core fixing seat, and the first magnetic core loading rack places the first magnetic core on the magnetic core fixing seat. Then the turntable continues to rotate. When it rotates to the front end of the first tightening assembly, the first positioning assembly continues to position the first magnetic core. If the position of the first magnetic core deviates, the first magnetic core is tightened by the first tightening assembly to make the position of the first magnetic core meet the requirements.

[0019] Preferably, the guide plate loading module includes a guide plate loading rack and a guide plate clamping assembly. The guide plate loading rack is arranged on one side where the first clamping assembly is moved away from the first magnetic core loading rack, and the guide plate clamping assembly is arranged on the other side of the guide plate loading rack outside the turntable.

[0020] By adopting the above mechanism, when the magnetic core fixing seat moves with the turntable to the front end of the guide plate loading rack, the guide plate loading rack places the guide plate above the first magnetic core. When the magnetic core fixing seat rotates along the turntable and moves to the front end of the guide plate clamping assembly, the guide plate is pressed and fixed.

[0021] Preferably, it also includes a glue dripping component, which includes a glue dripping table, a glue quantity detection component, and a rejection component. The glue dripping table is arranged on the side of the guide plate clamping component outside the turntable away from the guide plate loading rack, the glue quantity detection component is arranged on the side of the glue dripping table outside the turntable away from the guide plate clamping component, and the rejection component is arranged on the side of the glue quantity detection component outside the turntable away from the glue dripping table.

[0022] By adopting the above mechanism, the magnetic core fixing seat moves with the turntable to the front end of the glue dropping table, and the glue dropping table performs glue dropping on the surface of the guide plate. After the glue dropping is completed, the magnetic core fixing seat rotates to the front end of the glue quantity detection component, and the glue quantity detection component detects the glue quantity on the surface of the guide plate. After the detection is completed, the magnetic core fixing seat rotates, and when it rotates to the front end of the rejection component, the magnetic core with unsatisfactory glue quantity on the surface of the guide plate will be rejected.

[0023] Beneficial effect: The present invention arranges a turntable, and drives the magnetic core fixing seat by the turntable, so that the magnetic core fixing seat passes through the first magnetic core loading module, the guide plate loading module and the second magnetic core loading module, thereby realizing the installation of the first magnetic core, the guide plate and the second magnetic core, and then the assembled magnetic core module is returned to the tray transmission mechanism through the unloading device, and the magnetic core module is sent to the pressing mechanism through the tray transmission mechanism, and the pressing assembly presses the magnetic core module, thereby realizing the automatic assembly and pressing of the magnetic core module, and greatly improving the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0025] Figure 1 This is the overall schematic diagram of the 5G and new energy vehicle inductor assembly and inspection all-in-one machine.

[0026] Figure 2 This is a top view of the integrated 5G and new energy vehicle inductor assembly and inspection.

[0027] Figure 3 It is an overall schematic diagram of the unloading device.

[0028] Figure 4 It is an overall schematic diagram of the pallet transmission mechanism.

[0029] In the accompanying drawings: 1, first frame; 2, second frame; 3, loading assembly mechanism; 301, fixed plate; 302, turntable; 303, loading device; 3031, first magnetic core loading module; 3032, guide plate loading module; 3033, second magnetic core loading module; 304, unloading device; 3040, unloading bracket; 3041, X-axis guide rail; 3042, Y-axis guide rail; 3043, guide rail connector; 3044, downward pressure cylinder; 3045, downward pressure plate; 3046, clamping cylinder; 3047, clamping block; 3048, tightening piece; 4, pallet transmission mechanism; 401, pallet clip; 402, pallet guide rail; 403, pallet platform; 4031, platform bracket; 4032, platform plate; 4033, platform lifting cylinder; 4034, platform slider; 4035, platform limit block; 5, pressing mechanism. DETAILED DESCRIPTION

[0030] A 5G and new energy vehicle inductor assembly and inspection integrated machine, including a first frame 1 and a second frame 2, and also including a loading assembly mechanism 3, the loading assembly device includes a fixed plate 301, a rotating plate 302, a loading device 303 and a unloading device 304 arranged on the first frame 1, the fixed plate 301 is arranged above the rotating plate 302, and a magnetic core fixing seat is arranged at the edge of the rotating plate 302, the loading device 303 includes a first magnetic core loading module 3031, a guide plate loading module 3032 and a second magnetic core loading module Module 3033, the first magnetic core loading module 3031, the guide sheet loading module 3032 and the second magnetic core loading module 3033 are sequentially arranged around the turntable 302, and the unloading device 304 is arranged on one side of the second magnetic core loading module 3033; the tray transmission mechanism 4, the tray transmission mechanism 4 is arranged on the second frame 2, and one end of the tray transmission mechanism 4 extends to the lower end of the unloading device 304; the pressing mechanism 5, the pressing mechanism 5 is set at one end of the tray transmission mechanism 4 away from the unloading device 304. The tray transmission mechanism 4 includes a tray clip 401 and a tray guide rail 402, the tray clip 401 is set in the middle of the tray guide rail 402, one end of the tray guide rail 402 is set at the lower end of the unloading device 304, and the other end of the tray guide rail 402 is provided with a pressing mechanism 5. The pallet transmission mechanism 4 is provided with a pallet platform 403, and the pallet platform 403 is provided with a platform bracket 4031, a platform plate 4032, a platform lifting cylinder 4033 and a platform slider 4034. The platform lifting cylinder 4033 is fixedly connected above the platform bracket 4031, and a through hole is provided above the platform bracket 4031. The driving rod of the platform lifting cylinder 4033 extends from the through hole and is fixedly connected to the platform plate 4032. The platform slider 4034 is fixedly connected below the platform bracket 4031, and the platform slider 4034 is slidably connected to the pallet guide rail 402. The pallet transmission mechanism 4 also includes a platform limit block 4035, and the platform limit block 4035 is provided at one end of the pallet guide rail 402 close to the unloading device 304. The unloading device 304 includes an unloading bracket 3040, an X-axis guide rail 3041, a Y-axis guide rail 3042 and a guide rail connector 3043. The unloading bracket 3040 is fixedly connected to the first frame 1, the X-axis guide rail 3041 is fixedly connected to the unloading bracket 3040, the X-axis guide rail 3041 is oriented parallel to the tray transmission mechanism 4, one end of the guide rail connector 3043 is slidably connected to the X-axis guide rail 3041, and the other end of the guide rail connector 3043 is fixedly connected to the Y-axis guide rail 3042.The material removal device 304 further includes a pressing cylinder 3044 and a pressing plate 3045. The pressing cylinder 3044 is slidably connected to the Y-axis guide rail 3042. The driving rod of the pressing cylinder 3044 is embedded in the upper end of the pressing plate 3045. The driving rod of the pressing cylinder 3044 is provided with a bump and a spring sleeve. One end of the spring sleeve is pressed against the pressing plate 3045, and the other end of the spring sleeve is pressed against the bump. The material removal device 304 further includes a clamping cylinder 3046, a clamping block 3047 and a tightening member 3048. The clamping cylinder 3046 is fixedly connected to the bottom of the pressing plate 3045. The clamping blocks 3047 are installed on the driving blocks on both sides of the clamping cylinder 3046. The tightening member 3048 is provided in the two clamping blocks 3047. The first magnetic core loading module 3031 includes a first magnetic core loading frame, a clamp opener, a first pressing assembly, and a first positioning assembly. The first magnetic core loading frame is arranged outside the turntable 302, the clamp opener is arranged on the fixed disk 301 at a position opposite to the first magnetic core loading frame, the first pressing assembly is arranged on one side of the first magnetic core loading frame, and the first positioning assembly is arranged on the fixed disk 301 at a position opposite to the first pressing assembly. The sheet guide loading module 3032 includes a sheet guide loading frame and a sheet guide pressing assembly. The sheet guide loading frame is arranged on one side where the first pressing assembly is transported away from the first magnetic core loading frame, and the sheet guide pressing assembly is arranged on the other side of the sheet guide loading frame outside the turntable 302. It also includes a glue dripping component, which includes a glue dripping table, a glue quantity detection component, and a rejection component. The glue dripping table is arranged on the side of the guide plate pressing component outside the turntable 302 away from the guide plate loading rack, the glue quantity detection component is arranged on the side of the glue dripping table outside the turntable 302 away from the guide plate pressing component, and the rejection component is arranged on the side of the glue quantity detection component outside the turntable 302 away from the glue dripping table.

[0031] Working principle: Figure 1 The present invention sets a turntable 302, and drives the magnetic core fixing seat through the turntable 302, so that the magnetic core fixing seat passes through the first magnetic core loading module 3031, the guide plate loading module 3032 and the second magnetic core loading module 3033, thereby realizing the installation of the first magnetic core, the guide plate and the second magnetic core, and then the assembled magnetic core module is returned to the tray transmission mechanism 4 through the unloading device 304, and the magnetic core module is sent to the pressing mechanism 5 through the tray transmission mechanism 4. The pressing assembly presses the magnetic core module, thereby realizing the automatic assembly and pressing of the magnetic core module. At the same time, the fully automatic intelligent design can simplify the process and greatly improve the production efficiency of the inductor.

[0032] Before the work starts, the magnetic core fixing seat is in a closed state. When the magnetic core fixing seat rotates with the turntable 302 to the front of the first magnetic core loading rack, the clamp opener clamps the magnetic core fixing seat, and the first magnetic core loading rack places the first magnetic core on the magnetic core fixing seat. Then the turntable 302 continues to rotate. When it rotates to the front end of the first tightening assembly, the first positioning assembly continues to position the first magnetic core. If the position of the first magnetic core deviates, the first magnetic core is tightened by the first tightening assembly to ensure that the position of the first magnetic core meets the requirements.

[0033] When the core fixing seat moves to the front end of the guide plate loading rack with the turntable 302, the guide plate loading rack places the guide plate above the first magnetic core. When the core fixing seat rotates along the turntable 302 and moves to the front end of the guide plate clamping assembly, the guide plate is pressed and fixed.

[0034] The magnetic core fixing seat moves with the turntable 302 to the front end of the glue dropping table, and the glue dropping table performs glue dropping on the surface of the guide plate. After the glue dropping is completed, the magnetic core fixing seat rotates to the front end of the glue quantity detection component, and the glue quantity detection component detects the glue quantity on the surface of the guide plate. After the detection is completed, the magnetic core fixing seat rotates, and when it rotates to the front end of the rejection component, the magnetic core with unsatisfactory glue quantity on the surface of the guide plate will be rejected.

[0035] like Figure 3 In the unloading device 304, the Y-axis guide rail 3042 is slidably connected to the X-axis guide rail 3041 through the guide rail connector 3043, and the connection between the two is more stable. The X-axis guide rail 3041 is started, and the Y-axis guide rail 3042 is moved along the X-axis guide rail 3041 by the guide rail connector 3043. By arranging a spring sleeve on the driving rod of the downward pressure cylinder 3044, the spring sleeve will press the convex block and the downward pressure plate 3045 during the downward pressure of the driving rod, thereby playing a buffering role and avoiding the damage of the magnetic core caused by the instantaneous downward pressure. The magnetic core is clamped on both sides of the magnetic core by the clamping block 3047, and the magnetic core is fastened by the tightening of the tightening piece 3048.

[0036] like Figure 4The pallet transport mechanism 4 is provided with a pallet clip 401, and the empty pallets are uniformly placed in the pallet clip 401, and then the empty pallets are lowered from the bottom of the pallet clip 401 onto the lowered pallet guide rail 402, and the pallets can move back and forth between the unloading device 304 and the pressing mechanism 5 along the pallet guide rail 402. By providing a pallet platform 403, when the pallet is taken out of the pallet clip 401, the pallet platform 403 is located below the pallet clip 401, and the platform lifting cylinder 4033 lifts the platform plate 4032 to receive the falling pallet. After the pallet is placed on the platform plate 4032, the platform lifting cylinder 4033 is reset and lowered, and the platform bracket 4031 moves along the pallet guide rail 402 to the bottom of the unloading device 304. The magnetic core is clamped on both sides of the magnetic core by the clamping block 3047, and the magnetic core is fastened by the tightening of the tightening piece 3048. The unloading device 304 places the magnetic core module on the tray, and the tray transmission mechanism 4 transmits the tray to the pressing assembly to press the magnetic core module. When the magnetic core module is pressed, the magnetic core module is sent to the next baking step, thereby completing all the processes.

[0037] Of course, the above only expresses a certain implementation mode of the present invention, and its description is relatively detailed, but it cannot be understood as limiting the scope of the patent of the present invention. For ordinary technicians in this field, it can be understood that these embodiments can be changed, modified, replaced and modified in various ways without departing from the principle and spirit of the present invention. Therefore, the protection scope of the patent of the present invention shall be based on the attached claims.

Claims

1. A 5G and new energy vehicle inductor assembly inspection integrated machine, comprising a first frame and a second frame, characterized in that: Also includes A feeding assembly mechanism, wherein the feeding assembly mechanism comprises a fixed disk, a rotating disk, a feeding device and a feeding device arranged on a first frame, wherein the fixed disk is arranged above the rotating disk, a magnetic core fixing seat is arranged at the edge of the rotating disk, and the feeding device comprises a first magnetic core feeding module, a guide sheet feeding module and a second magnetic core feeding module, wherein the first magnetic core feeding module, the guide sheet feeding module and the second magnetic core feeding module are arranged around the rotating disk in sequence, and the feeding device is arranged on one side of the second magnetic core feeding module; A pallet transmission mechanism, wherein the pallet transmission mechanism is arranged on the second frame, and one end of the pallet transmission mechanism extends to the lower end of the unloading device; A pressing mechanism, wherein the pressing mechanism is mounted on one end of the tray transmission mechanism away from the unloading device; The pallet transmission mechanism comprises a pallet clip and a pallet guide rail, wherein the pallet clip is mounted in the middle of the pallet guide rail, one end of the pallet guide rail is arranged at the lower end of the unloading device, and the other end of the pallet guide rail is provided with a pressing mechanism; The pallet transmission mechanism is provided with a pallet platform, and the pallet platform is provided with a platform bracket, a platform plate, a platform lifting cylinder and a platform slider. The platform lifting cylinder is fixedly connected above the platform bracket, and a through hole is provided above the platform bracket. The driving rod of the platform lifting cylinder extends from the through hole and is fixedly connected to the platform plate. The platform slider is fixedly connected to the bottom of the platform bracket, and the platform slider is slidably connected to the pallet guide rail. The unloading device comprises an unloading bracket, an X-axis guide rail, a Y-axis guide rail and a guide rail connector, wherein the unloading bracket is fixedly connected to the first frame, the X-axis guide rail is fixedly connected to the unloading bracket, the X-axis guide rail is oriented parallel to the tray transmission mechanism, one end of the guide rail connector is slidably connected to the X-axis guide rail, and the other end of the guide rail connector is fixedly connected to the Y-axis guide rail; The feeding device also includes a pressing cylinder and a pressing plate. The pressing cylinder is slidably connected to the Y-axis guide rail. The driving rod of the pressing cylinder is embedded in the upper end of the pressing plate. A protrusion and a spring sleeve are provided on the driving rod of the pressing cylinder. One end of the spring sleeve is pressed against the pressing plate, and the other end of the spring sleeve is pressed against the protrusion.

2. The 5G and new energy vehicle inductor assembly and inspection integrated machine according to claim 1 is characterized in that: The pallet transmission mechanism further comprises a platform limit block, and the platform limit block is arranged at one end of the pallet guide rail close to the unloading device.

3. The 5G and new energy vehicle inductor assembly inspection integrated machine according to claim 1 is characterized in that: The unloading device also includes a clamping cylinder, a clamping block and a clamping piece. The clamping cylinder is fixedly connected below the lower pressure plate, the clamping blocks are installed on the driving blocks on both sides of the clamping cylinder, and the clamping piece is arranged in the two clamping blocks.

4. The 5G and new energy vehicle inductor assembly and inspection integrated machine according to claim 1 is characterized in that: The first magnetic core loading module includes a first magnetic core loading rack, a clamp opener, a first tightening assembly, and a first positioning assembly. The first magnetic core loading rack is arranged on the outside of the turntable, the clamp opener is arranged on the fixed disk at a position opposite to the first magnetic core loading rack, the first tightening assembly is arranged on one side of the first magnetic core loading rack, and the first positioning assembly is arranged on the fixed disk at a position opposite to the first tightening assembly.

5. The 5G and new energy vehicle inductor assembly and inspection integrated machine according to claim 1 is characterized in that: The guide plate loading module includes a guide plate loading frame and a guide plate clamping assembly. The guide plate loading frame is arranged on one side where the first pressing assembly is moved away from the first magnetic core loading frame, and the guide plate clamping assembly is arranged on the other side of the guide plate loading frame outside the turntable.

6. The 5G and new energy vehicle inductor assembly and inspection integrated machine according to claim 1 is characterized in that: It also includes a glue dripping component, which includes a glue dripping table, a glue quantity detection component, and a rejection component. The glue dripping table is arranged on the side of the guide plate clamping component outside the turntable away from the guide plate loading rack, the glue quantity detection component is arranged on the side of the glue dripping table outside the turntable away from the guide plate clamping component, and the rejection component is arranged on the side of the glue quantity detection component outside the turntable away from the glue dripping table.

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