A high-efficiency fermentation equipment for producing organic fertilizer

By using magnetic and electric telescopic rod technology in the fermenter, the stirring shaft can rotate when the dual-axis motor is not working, and using the turbine fan blade as the power source, the problem of high energy consumption of the fermenter drive system is solved and the resources are improved Utilization and stirring effect.

CN115010528BActive Publication Date: 2025-01-10HUNAN LVYUAN ECOLOGICAL AGRI CO LTD
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Patent Information

Application Number
CN202210840633.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-07-18
Publication Date
2025-01-10
Estimated Expiration
2042-07-18

AI Technical Summary

Technical Problem

The driving system that requires continuous working during use of existing fermenters leads to high energy consumption, increasing economic costs, and affecting the promotion and use of fermenters.

Method used

Using a dual-axis motor fixed to the fermentation cylinder, the mixing shaft can rotate when the dual-axis motor is not working through magnetic force and electric telescopic rods, reducing the working loss of the dual-axis motor, and using the turbine blade as a supplementary power source to improve Resource utilization rate.

Benefits of technology

It reduces energy consumption, improves the resource utilization rate and stirring effect of the device, and makes the use of fermentor more economical and practical.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a high-efficiency fermentation device for producing organic fertilizer, comprising a double-shaft motor fixed on a fermentation cylinder, a driving box being arranged above the double-shaft motor, a rotating assembly being arranged in the driving box, a stirring shaft passing through the side wall of the driving box being connected to the rotating assembly, and a limit position assembly being connected to the inner bottom of the driving box. In the present invention, a staff member can start the electric telescopic rod through a controller, and with the assistance of a first strong magnetic block and a second strong magnetic block, and with the assistance of a copper coil, a connecting guide, a first wire and a second wire, the rotating block can be further rotated continuously under the action of magnetic force, so that the stirring shaft can be rotated accordingly, so that when the double-shaft motor is not working, the stirring shaft can also be rotated, thereby reducing the working loss of the double-shaft motor, further reducing the energy consumption, thereby improving the resource utilization rate of the device, and indirectly improving the practicality of the device.
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Description

Technical Field

[0001] The present invention relates to the technical field of fermentation equipment components, and more specifically, to a fermentation equipment for producing high-efficiency organic fertilizers. Background Art

[0002] Organic fertilizer mainly comes from plants and animals. It is a carbon-containing material that is applied to the soil to provide plant nutrition as its main function. It is processed from biomass, animal and plant waste, and plant residues, eliminating toxic and harmful substances. It is rich in a large number of beneficial substances, including: a variety of organic acids, peptides, and rich nutrients including nitrogen, phosphorus, and potassium. The overall structure of the organic fertilizer fermentation tank is cylindrical, mainly composed of a fermentation silo, a main shaft transmission system, a hydraulic power part, a feeding and lifting system, a high-pressure air supply system, a deodorization system, an automatic control system, etc. The organic fertilizer fermentation tank uses organic matter, residual protein, microorganisms, etc. in livestock and poultry manure, and gives a certain temperature, humidity and filling There is enough oxygen, and the microorganisms use the organic matter and protein in the feces as food and reproduce rapidly; then they will consume the organic matter, protein and oxygen, metabolize to produce ammonia, CO2 and water vapor, and release a large amount of heat, which will increase the temperature in the organic fertilizer fermentation tank, promote the growth and metabolism of microorganisms at 45℃~60℃, and kill harmful substances in the feces when the temperature is above 60℃. At the same time, the temperature, humidity and pH value for the survival of beneficial bacteria are balanced to meet the living conditions of beneficial bacteria, so as to achieve its harmlessness, thereby obtaining environmentally friendly organic fertilizer, solving the problem of environmental pollution caused by feces and corpses, and high-temperature aerobic fermentation can also harmlessly treat them into organic fertilizer, turning waste into treasure.

[0003] Ensure sustainable development of large-scale farms

[0004] In actual use, the fermentation tank, as a device for making organic fertilizer, has good sealing and convenience, and is therefore loved by consumers. However, the following problems may occur when the fermentation tank is in use. When the fermentation tank is in use, the drive system needs to work continuously to ensure that the stirring shaft in the fermentation tank continuously rotates, and further the materials in the fermentation tank can be fully stirred and mixed. However, due to the continuous operation of the drive system, the energy required by the drive system is relatively large, which further leads to a relatively high economic cost of the fermentation tank, thereby affecting the promotion and use of the fermentation tank.

[0005] Therefore, we proposed a high-efficiency fermentation equipment for organic fertilizer production to solve the above problems. Summary of the invention

[0006] In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides a high-efficiency fermentation device for producing organic fertilizers to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above object, the present invention provides the following technical solution: A high-efficiency fermentation device for producing organic fertilizers, comprising a double-shaft motor fixed on a fermentation cylinder, a drive box is provided above the double-shaft motor, and a rotating assembly is provided in the drive box;

[0008] The rotating assembly is connected to a stirring shaft passing through the side wall of the driving box, the inner bottom of the driving box is connected to a limiting assembly, and the limiting assembly is connected to a sensing assembly;

[0009] The limit assembly is connected to a conducting assembly, and the side wall of the driving box is connected to a connecting assembly connected to the dual-axis motor, and the connecting assembly is located on one side of the conducting assembly;

[0010] A conveying box is provided below the dual-axis motor, a rotating assembly connected to the dual-axis motor is connected to the conveying box, and a supply assembly connected to an external air source is connected to the conveying box;

[0011] The stirring shaft is provided with a conveying component, and the conveying component is located inside the fermentation cylinder.

[0012] In the device, the staff can start the electric telescopic rod through the controller, and with the assistance of the first strong magnetic block and the second strong magnetic block, and with the assistance of the copper coil, the connecting guide, the first wire and the second wire, the rotating block can be continuously rotated under the action of magnetic force, so that the stirring shaft can rotate accordingly. Therefore, when the dual-axis motor is not working, the stirring shaft can also be rotated, thereby reducing the working loss of the dual-axis motor, further reducing energy consumption, thereby improving the resource utilization of the device, and indirectly improving the practicability of the device.

[0013] In a preferred embodiment, the rotating assembly includes a first rotating shaft fixedly connected to the first driving shaft of the dual-axis motor, and the upper end of the first rotating shaft passes through the side wall of the driving box and extends into the interior thereof, the top end of the first rotating shaft is fixedly connected to a rotating block, a plurality of iron rods are passed through the rotating block, and one end of the plurality of iron rods is fixedly connected to a first strong magnetic block.

[0014] In a preferred embodiment, the limiting assembly includes two support seats fixedly connected to the bottom of the driving box, the upper ends of the two support seats are fixedly connected to limiting rings, and a transverse cylinder is provided between the two limiting rings.

[0015] In a preferred embodiment, the induction component includes a copper coil wound on a horizontal cylinder, to which a connecting guide is fixedly connected, and one end of the connecting guide is fixedly connected to a first connector connected to the horizontal cylinder. It is particularly noteworthy that the first connector and the second connector are both made of conductive materials.

[0016] In a preferred embodiment, the conductive component includes two second connectors fixedly connected to the transverse cylinder, one of the second connectors is fixedly connected to a first wire connected to the first connector, and both of the second connectors are connected to a second wire connected to the copper coil.

[0017] In a preferred embodiment, the connecting assembly includes an electric telescopic rod fixedly connected to the side wall of the drive box, one end of the electric telescopic rod is fixedly connected to a guide plate, two guide pillars are provided on one side of the guide plate, and the side wall of the guide plate is connected to one of the guide pillars, and a second strong magnetic block is fixedly connected to the inner bottom of the drive box.

[0018] In a preferred embodiment, the second strong magnetic block is located on one side of one of the limit rings, the two guide pillars are respectively connected to the dual-axis motor through wires, and the two guide pillars are respectively located on one side of two second connectors.

[0019] In a preferred embodiment, the rotating assembly includes a second rotating shaft arranged in a conveying box, the second rotating shaft is connected to the second driving shaft of the dual-axis motor, turbine fan blades are coaxially fixedly connected to the side wall of the second rotating shaft, two vertical rods are fixedly connected to the conveying box and are respectively connected to the drive box, and a conveying head is connected to the output end of the conveying box.

[0020] The supply assembly includes a diverter ring fixedly connected to the side wall of the delivery box, a plurality of nozzles respectively connected to the diverter rings are connected to the side wall of the delivery box, and an input end of the diverter ring is connected to an air inlet head connected to an external air source.

[0021] During actual use, the turbine blades can serve as a supplementary power source to provide power for the device, thereby further saving resources used by the device and improving the practicality of the device. The air supply system is part of the fermentation system, which is a prior art and will not be elaborated on here.

[0022] In a preferred embodiment, the conveying assembly includes a feed chamber arranged on a stirring shaft, the stirring shaft is provided with a plurality of discharge ports connected to the feed chamber, a plurality of rotating blades are fixedly connected to the side wall of the stirring shaft, the plurality of rotating blades are respectively located on one side of the discharge port, and a spiral blade is coaxially fixedly connected to the side wall of the stirring shaft.

[0023] The stirring shaft is a component in the prior art, so a plurality of stirring blades are provided on the stirring shaft, so as to achieve the purpose of stirring the materials, so that the device can be used normally. At the same time, the spiral blades can make the materials at the bottom move upward continuously, thereby improving the mixing effect of the device, and further making the materials stirred more evenly, indirectly improving the practicability of the device.

[0024] Technical effects and advantages of the present invention:

[0025] 1. In this device, the staff can start the double-axis motor through the controller, so that the material can be stirred, and the spiral blades on the stirring shaft will rotate accordingly, so that the material at the bottom can be transported upward, and the rotating blades will also rotate at this time, so that the material at the bottom of the fermentation tank can be continuously transported upward, and the material at the bottom can be further mixed, thereby improving the stirring effect of the fermentation tank, and further making the material stirred more evenly, indirectly improving the practicability of the device.

[0026] 2. In the present device, when the dual-axis motor stops working, the staff can start the electric telescopic rod through the controller, and further connect one of the guide pillars to one of the second connectors. With the assistance of the first strong magnetic block and the second strong magnetic block, and with the assistance of the copper coil, the connecting guide, the first wire and the second wire, the rotating block can continuously do work under the action of magnetic force, so that the rotating block can continuously rotate, so that the stirring shaft can rotate accordingly. Therefore, when the dual-axis motor is not working, the stirring shaft can also rotate, thereby reducing the working loss of the dual-axis motor, further reducing energy consumption, thereby improving the resource utilization rate of the device, and indirectly improving the practicability of the device.

[0027] 3. In this device, when the external air supply system is working, the gas can enter the diverter ring, and when the gas enters the diverter ring, the gas can be ejected from the nozzle, further allowing the turbine blades to rotate, and further allowing the stirring shaft to rotate. The turbine blades serve as a supplementary power source, further enabling the resource utilization of the device to be improved, thereby enabling the stirring shaft to rotate more smoothly, further enabling the device to save resources, thereby improving the resource utilization of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a structural schematic diagram of the present invention;

[0029] Figure 2 It is a schematic diagram of the structure of the present invention from a first viewing angle;

[0030] Figure 3 It is a schematic diagram of the structure of the second viewing angle of the present invention;

[0031] Figure 4 It is a partial cross-sectional structural schematic diagram of the present invention;

[0032] Figure 5 for Figure 4 A schematic diagram of a side view connection structure;

[0033] Figure 6 It is a schematic diagram of a first partial connection structure of the present invention;

[0034] Figure 7 It is a schematic diagram of a second partial connection structure of the present invention;

[0035] Figure 8 It is a schematic diagram of a third partial connection structure of the present invention;

[0036] Fig. 9 is a schematic diagram of a fourth partial connection structure of the present invention;

[0037] Fig.10 It is a schematic diagram of the fifth partial connection structure of the present invention.

[0038] The accompanying drawings are marked as: 1 double-axis motor, 2 drive box, 3 stirring shaft, 4 conveying box, 5 first rotating shaft, 6 rotating block, 7 iron rod, 8 first strong magnetic block, 9 support seat, 10 limit ring, 11 horizontal cylinder, 12 copper coil, 13 connecting guide, 14 first connecting head, 15 second connecting head, 16 first wire, 17 second wire, 18 electric telescopic rod, 19 guide column, 20 guide plate, 21 second strong magnetic block, 22 vertical rod, 23 second rotating shaft, 24 turbine fan blade, 25 conveying head, 26 diverter ring, 27 nozzle, 28 air inlet head, 29 feeding chamber, 30 discharge port, 31 rotating blade, 32 spiral blade. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] Reference Figure 1-10 A high-efficiency fermentation equipment for producing organic fertilizers includes a dual-axis motor 1, wherein the dual-axis motor 1 is on a fermentation tank, and the fermentation tank can process various feces, livestock and poultry carcasses, kitchen waste, domestic sewage sludge, etc. As long as the moisture content of the organic waste is not less than 70%, it can be directly put into the tank without adding any auxiliary materials. The equipment can adapt to the processing and production of organic fertilizers in high humidity and high cold in different regions. It adopts a vertical closed tank structure to reduce the installation space. The device uses the aerobic fermentation principle of aerobic microorganisms to enable microorganisms to make full use of organic matter, residual protein, etc. in livestock and poultry feces and carcasses. Under certain temperature, humidity and oxygen-sufficient environmental conditions, the microorganisms reproduce rapidly to achieve the purpose of harmless treatment of livestock and poultry waste. The dual-axis motor 1 is fixed to the bottom of the fermentation tank 1 through a mounting bracket, thereby meeting the normal use of the dual-axis motor 1.

[0041] A driving box 2 is provided above the dual-axis motor 1, and the driving box 2 is also at the bottom of the fermentation tank 1, and a first rotating shaft 5 is provided in the driving box 2, and the first rotating shaft 5 is connected to the first driving shaft of the dual-axis motor 1. When the dual-axis motor 1 is working, the first rotating shaft 5 rotates accordingly, and at the same time, a rotating block 6 is connected to the top of the first rotating shaft 5, and the rotating block 6 is made of iron. At the same time, a plurality of iron rods 7 are penetrated through the rotating block 6, and one end of the plurality of iron rods 7 is fixedly connected to a first strong magnetic block 8.

[0042] At the same time, two support seats 9 are connected to the inner bottom of the drive box 2, and the two support seats 9 are fixedly connected to the limiting rings 10, and the two limiting rings 10 are fixedly connected to the same transverse cylinder 11, and the transverse cylinder 11, the support seats 9 and the limiting rings 10 are all made of insulating materials. At the same time, the transverse cylinder 11 is on one side of the multiple first strong magnetic blocks 8, and it is particularly noteworthy that the sizes of the transverse cylinder 11 and the first strong magnetic block 8 are both of appropriate sizes, thereby avoiding the situation where the transverse cylinder 11 and the first strong magnetic block 8 are too small and the device cannot be used.

[0043] At the same time, a copper coil 12 is wound on the horizontal cylinder 11, and the copper coil 12 is between the two limit rings 10, and a connecting guide 13 is fixedly connected to the horizontal cylinder 11 by screws, and the connecting guide 13 is made of copper. At the same time, the other end of the connecting guide 13 is installed on the horizontal cylinder 11 through a first connecting head 14, and the connecting piece 13 is above the copper coil 12.

[0044] Two second connectors 15 are fixedly connected to the horizontal cylinder 11. It is particularly noteworthy that the two second connectors 15 and the first connector 14 are all made of conductive materials. At the same time, the two second connectors 15 are fixedly connected with second wires 17 respectively connected to the copper coils 12, and the first connector 14 is connected to one of the second connectors 15 through the first wire 16.

[0045] At the same time, an electric telescopic rod 18 is fixedly connected to the side wall of the driving box 2, and the electric telescopic rod 18 is connected to the controller. The staff can start the electric telescopic rod 18 through the controller. At the same time, the output end of the electric telescopic rod 18 is connected to a guide plate 20, and two guide columns 19 are provided on one side of the guide plate 20, and the two guide columns 19 are respectively located on one side of the two second connectors 15. At the same time, the guide plate 20 is connected to one of the guide columns 19, and the two guide columns 19 are respectively in contact with the two second connectors 15, and with the assistance of the electric telescopic rod 18, one of the guide columns 19 may not be in contact with the second connector 15, so that the device here will not be started.

[0046] At the same time, a second strong magnetic block 21 is fixedly connected to the inner bottom of the driving box 2, wherein the second strong magnetic block 21 is located on one side of the first strong magnetic block 8, which can further enable the first strong magnetic block 8 and the second strong magnetic block 21 to assist each other, thereby enabling the first strong magnetic block 8 to rotate, so that the material can be stirred.

[0047] At the same time, two vertical rods 22 are fixedly connected to the lower end of the driving box 2, and the lower ends of the two vertical rods 22 are fixedly connected to the same conveying box 4, and a second rotating shaft 23 is penetrated by the conveying box 4, and one end of the second rotating shaft 23 is connected to the second driving shaft of the dual-axis motor 1, and a turbine fan blade 24 is coaxially fixedly connected to the side wall of the second rotating shaft 23, and a conveying head 25 is connected to the output end of the conveying box 4, and the conveying head 25 can discharge the gas normally.

[0048] At the same time, a diverter ring 26 is coaxially fixedly connected to the outer wall of the conveying box 4, and a plurality of nozzles 27 are connected to the output end of the diverter ring 26, wherein the output ends of the plurality of nozzles 27 pass through the side wall of the conveying box 4 and extend into the interior thereof, and it is particularly noteworthy that the nozzles 27 are discharged in an inclined direction, and the output ends of the nozzles 27 are aligned with the back of the turbine blades 24, so that the turbine blades 24 can rotate normally.

[0049] At the same time, the air inlet end of the diverter ring 26 is fixedly connected to an air inlet head 28, and the air inlet head 28 is connected to the air supply system of the external fermentation tank, so that the gas can be blown to the turbine blades 24 normally. At the same time, the delivery head 25 is connected to a delivery pipe extending into the fermentation tank, so as to prevent the gas from being discharged to the outside, further changing the external environment.

[0050] At the same time, the upper end of the rotating block 6 is fixedly connected to the stirring shaft 3, and the side wall of the stirring shaft 3 is fixedly connected to the stirring blade, and the stirring blade is a prior art and is not shown in the figure. At the same time, a feeding chamber 29 is provided on the stirring shaft 3, and a plurality of discharge ports 30 are provided on the side wall of the stirring shaft 3, and the discharge ports 30 are connected to the feeding chamber 29. At the same time, a plurality of rotating blades 31 are coaxially fixedly connected to the side wall of the stirring shaft 3, and the rotating blades 31 are on one side of the discharge port 30, which can further stir the material at the bottom of the fermentation tank. At the same time, a spiral blade 32 is coaxially fixedly connected to the side wall of the stirring shaft 3, and the spiral blade 32 can gradually transport the material from the bottom of the fermentation tank to the top of the fermentation tank, so that the material can enter the feeding chamber 29, further improving the mixing effect of the device.

[0051] In the present invention, the staff can start the dual-axis motor 1 through the controller, so that the rotating block 6 can rotate accordingly, and further the stirring shaft 3 can be rotated. When the stirring shaft 3 rotates, the stirring blades on the stirring shaft 3 can rotate accordingly, so that the material can be stirred. At the same time, the spiral blades 32 on the stirring shaft 3 rotate accordingly, so that the material at the bottom can be transported upward. When the material is transported to the top, a part of the material will enter the feed chamber 29, and the material will be discharged from the discharge port 30 on the feed chamber 29. At this time, the rotating blades 31 will also rotate accordingly, so that the material in the feed chamber 29 can be discharged to the outside, and the material can be further stirred more evenly.

[0052] When the dual-axis motor 1 stops working, the staff can start the electric telescopic rod 18 through the controller. When the electric telescopic rod 18 is working, the guide plate 20 can be moved, and further, one of the guide pillars 19 can be connected to one of the second connectors 15. At this time, since the driving shaft of the dual-axis motor 1 has a certain inertia, the rotating block 6 can rotate accordingly. With the assistance of the first strong magnetic block 8 and the second strong magnetic block 21, and with the assistance of the copper coil 12, the connecting guide 13, the first wire 16 and the second wire 17, the rotating block 6 can be continuously rotated, so that the stirring shaft 3 can be rotated accordingly, and further, the material can be slowly mixed.

[0053] At the same time, when the external air supply system is working, the gas can enter the diverter ring 26. When the gas enters the diverter ring 26, the gas can be ejected from the nozzle 27, and further the turbine blades 24 can rotate accordingly, so that the driving shaft of the dual-axis motor 1 can also rotate accordingly, so that the stirring shaft 3 can rotate more smoothly, and further the device can be used normally.

[0054] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0055] Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other;

[0056] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A high-efficiency fermentation device for producing organic fertilizers, comprising a double-shaft motor (1) fixed on a fermentation cylinder, characterized in that: A driving box (2) is provided above the dual-axis motor (1), and a rotating assembly is provided in the driving box (2); The rotating assembly is connected to a stirring shaft (3) passing through the side wall of the driving box (2); the inner bottom of the driving box (2) is connected to a limiting assembly, and the limiting assembly is connected to a sensing assembly; The limit assembly is connected to a conducting assembly, and the side wall of the drive box (2) is connected to a connecting assembly connected to the dual-axis motor (1), and the connecting assembly is located on one side of the conducting assembly; A conveying box (4) is provided below the dual-axis motor (1), a rotating assembly connected to the dual-axis motor (1) is connected to the conveying box (4), and a supply assembly connected to an external air source is connected to the conveying box (4); The stirring shaft (3) is provided with a conveying component, and the conveying component is located inside the fermentation cylinder; The rotating assembly comprises a first rotating shaft (5) fixedly connected to the first driving shaft of the dual-shaft motor (1), and the upper end of the first rotating shaft (5) passes through the side wall of the driving box (2) and extends into the interior thereof, the top end of the first rotating shaft (5) is fixedly connected to a rotating block (6), and the upper end of the rotating block (6) is fixedly connected to the stirring shaft (3); The rotating assembly comprises a second rotating shaft (23) arranged in a conveying box (4), the second rotating shaft (23) being connected to a second driving shaft of a dual-shaft motor (1), a turbine blade (24) being coaxially fixedly connected to a side wall of the second rotating shaft (23), two vertical rods (22) respectively connected to the driving box (2) being fixedly connected to the conveying box (4), a conveying head (25) being connected to an output end of the conveying box (4), and a conveying pipe (25) being connected to the conveying head (25) extending into the fermentation tank; The supply assembly comprises a diverter ring (26) fixedly connected to the side wall of the conveying box (4); a plurality of nozzles (27) respectively connected to the diverter ring (26) are connected to the side wall of the conveying box (4); and an input end of the diverter ring (26) is connected to an air inlet head (28) connected to an external air source.

Citation Information

Patent Citations

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