A heat energy recovery device and method based on automatic control electric valve
By using the thermal energy recycling device of the automatic control of the electric valve in the steam boiler thermal energy recycling system, spray solutions that dissolve the scale, and recycle the aqueous solution, solve the problem of decreased thermal exchange efficiency caused by scale accumulation, and achieve efficient heat recovery and device cleaning.
Patent Information
- Application Number
- CN202210690971.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-06-17
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2042-06-17
AI Technical Summary
The existing steam boiler thermal energy recovery system has reduced heat exchange efficiency due to accumulation of scale, and the cleaning solution is inconvenient for recycling, which affects the practicality of the device.
The thermal energy recycling device based on automatic control electric valve is used, the solution is sprayed by spraying the solubility of the scale, and the aqueous solution is recycled during the spraying process to remove the scale on the surface of the thermal switching water pipe, and the brush is cleaned after spraying.
Effectively solve the problem of decreased thermal exchange efficiency caused by the accumulation of scale, realize the recovery of the aqueous solution and the cleaning of the heat exchange water pipe, and improve the practicality and heat recovery efficiency of the device.
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Figure CN115031553B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of heat recovery, and relates to a heat energy recovery device, in particular to a heat energy recovery device and method based on an automatic control electric valve. Background Art
[0002] Steam boiler is a kind of energy conversion equipment. The energy input to the boiler is in the form of chemical energy in the fuel, electrical energy, thermal energy of high-temperature flue gas, etc., and after conversion by the boiler, steam with a certain amount of thermal energy is output. At present, energy utilization still has the main problems of low utilization efficiency, poor economic benefits, and great pressure on the ecological environment. Waste heat resources belong to secondary energy. The gas temperature generated in the heating furnace is generally around 120℃~350℃. There is a lot of heat in the water vapor generated by the combustion of the steam boiler. Recycling the huge amount of heat can achieve the effect of saving energy. If the heat cannot be effectively utilized, it will lead to a lot of heat waste.
[0003] After searching, for example, a Chinese patent document discloses a heat recovery system for a steam boiler [Application number: CN202122007543.4; Publication number: CN215863348U]. This heat recovery system for a steam boiler includes a steam boiler and a flue gas pipe, wherein the upper left end of the steam boiler is connected to the flue gas pipe, the upper end of the flue gas pipe is connected to a heat recovery box, the upper right end of the heat recovery box is connected to a delivery pipe, the right end of the delivery pipe is connected to a heat exchange box, the upper end of the heat exchange box is connected to a hot water outlet, and the bottom of the heat exchange box is connected to a cold water input pipe.
[0004] The recovery system disclosed in the patent performs heat exchange in a heat exchange box and performs heat exchange in a closed water tank, so the effect is better. However, during the long-term heat exchange work, the water vapor impacts the heat exchange pipe for a long time, and the minerals carried in the water vapor will adhere to the surface of the heat exchange pipe, forming a large area of scale over a long period of time. The equipment cannot clean the scale on the surface of the water pipe, which affects the direct contact of the water vapor with the surface of the heat exchange pipe, resulting in a decrease in the efficiency of heat exchange and a decrease in the practicality of the entire device. Summary of the invention
[0005] The purpose of the present invention is to address the above-mentioned problems in the existing technology and to propose a heat energy recovery device and method based on an automatic control electric valve. The heat energy recovery device and method based on the automatic control electric valve can not only spray a scale-dissolving solution on the heat exchange water pipe in the steam pipe body, but also recover the sprayed aqueous solution while spraying, and can also clean the surface of the heat exchange water pipe after spraying.
[0006] The purpose of the present invention can be achieved by the following technical solutions:
[0007] A heat energy recovery device based on an automatic control electric valve comprises a steam pipe body, a water inlet pipe is connected to the upper right side of the steam pipe body, a heat exchange water pipe is fixed on the inner cavity wall of the steam pipe body, the water inlet pipe is connected to the heat exchange water pipe, a water storage tank is arranged on the right side of the steam pipe body, a water pump is fixed on the top of the water storage tank, the water inlet pipe is connected to the upper side of the water pump output end, a second water outlet pipe is connected to the right side of the water storage tank, an electric valve is fixed on the surface of the second water outlet pipe, the heat exchange water pipe passes through the lower part of the steam pipe body and is connected to the water storage tank, an upper opening is provided above the left side surface of the steam pipe body, a lower opening is provided below the left side surface of the steam pipe body, a second hydraulic rod is fixed on the upper and lower sides of the left side outer surface of the steam pipe body, a connecting piece is fixed to the output shaft of the second hydraulic rod, a third slot is provided on one side of the output shaft of the second hydraulic rod, and the third slot is provided on the steam pipe body On the outer surface of the main body, an upper extending plate is fixed on the right side of the upper connecting piece, and a lower extending plate is fixed on the right side of the lower connecting piece. A first support block is arranged on both the front and rear sides of the steam pipe body, a first hydraulic rod is fixed on the top of the first support block, and a second support block is fixed on the output end of the first hydraulic rod, a third support block is fixed on the upper side of the second support block, a third chassis is fixed on the top of the third support block, and a rolling brush mechanism is arranged in the inner cavity of the third chassis, a first chassis is fixed above the left outer surface of the steam pipe body, a spraying mechanism is arranged in the inner cavity of the first chassis, a first slot is opened on the right side of the first chassis, a second chassis is fixed below the left outer surface of the steam pipe body, a second slot is opened on the right side of the second chassis, a power mechanism is arranged on the top of the second chassis, and a recovery mechanism is arranged in the inner cavity of the second chassis, the first slot is connected to the upper opening, and the second slot is connected to the lower opening.
[0008] A control panel is fixed above the front surface of the water storage tank, a temperature module is fixed on the surface of the lower outlet of the heat exchange water pipe, and the control panel and the temperature module are electrically connected.
[0009] With the above structure, the staff can use the control panel to set the temperature valve point to achieve the purpose of controlling the water temperature.
[0010] The lower side of the water pump output end is connected with a water return pipe, and the water return pipe is connected to the inner cavity of the water storage tank.
[0011] By adopting the above structure, the water in the water storage tank can re-enter the heat exchange water pipe and recover the heat energy.
[0012] The power mechanism includes a support column, which is fixed to the top of the second chassis, a first motor is fixed to the top of the support column, an active bevel gear is fixed to the output shaft of the first motor, a driven bevel gear is meshed on the surface of the active bevel gear, a power roller passes through the inner cavity of the driven bevel gear, the power roller passes through the bottom of the first chassis and the top of the second chassis, the bottom of the power roller is rotatably connected to the bottom of the inner cavity of the second chassis, and the top of the power roller is rotatably connected to the top of the inner cavity of the first chassis.
[0013] The above structure is adopted to provide reciprocating power to the spraying mechanism and the recovery mechanism.
[0014] The spraying mechanism includes an external solution hose, and the right side of the external solution hose is connected to a tube reel body, and the tube reel body is fixed on the top of the first chassis. The external solution hose runs through the output end of the tube reel body, and a first slide groove is fixed to the bottom of the left side of the inner cavity of the first chassis, and a first slider is slidably connected to the surface of the first slide groove, and a first rack is fixed above the outer surface of the front side of the first slider, and a first gear is meshed on the surface of the first rack, and the inner cavity of the first gear is fixed on the surface of the power roller, and a metal ring tube is fixed to the right side of the first rack, and the metal ring tube is connected to the external solution hose, and a plurality of spray heads are fixed to the bottom of the metal ring tube, and the outer diameter of the metal ring tube is equal to the inner diameter of the heat exchange water pipe.
[0015] With the above structure, the surface of the heat exchange water pipe is sprayed with a descaling solution and clean water for cleaning.
[0016] The recovery mechanism includes a second slide groove, which is fixed at the bottom of the inner cavity of the second chassis, a second slider is slidably connected to the surface of the second slide groove, a second rack is fixed above the outer surface of the front side of the second slider, a second gear is meshed with the surface of the second rack, the inner cavity of the second gear is fixed to the power roller, a recovery box is fixed to the right side of the second slider, a waste water pipe is connected to the lower left side of the recovery box, a pipe groove is opened at the bottom of the second chassis, and the waste water pipe slides in the inner cavity of the pipe groove.
[0017] With the above structure, the aqueous solution sprayed by the spraying mechanism is recovered.
[0018] The outer diameter of the recovery box is smaller than the inner diameter of the steam pipe body, and the outer diameter of the recovery box is larger than the inner diameter of the heat exchange water pipe.
[0019] With the above structure, the recovery box can receive more aqueous solution.
[0020] The roller brush mechanism includes a first connecting block, the top of which is fixed to the third chassis, a second motor is fixed to the lower side of the first connecting block, a screw is fixed to the output shaft of the second motor, a threaded sleeve is meshed on the surface of the screw, a telescopic rod is fixed to the rear surface of the threaded sleeve, the top of the telescopic rod is fixed to the bottom of the third chassis, a shell is fixed to the lower side of the threaded sleeve, a third motor is fixed to the inner cavity of the shell, the second connecting block is fixed to the output shaft of the third motor, connecting rods are fixed around the second connecting block, and a brush rod is fixed to the other end of the connecting rod.
[0021] The above structure is adopted to clean the surface of the heat exchange water pipe with a roller brush.
[0022] The outer diameter of the brush rod is equal to the inner diameter of the heat exchange water pipe, and a flexible brush is fixed on the surface of the brush rod.
[0023] With the above structure, the brush rod fits the heat exchange water pipe, making the washing more comprehensive.
[0024] A method for using a heat energy recovery device based on an automatic control electric valve, the method comprising the following steps:
[0025] S1. When in use, turn on the water pump to extract external water through the water pump, and the external water enters the inner cavity of the heat exchange water pipe in the steam pipe body through the water inlet pipe. Then the staff sets the water temperature valve point through the control panel outside the water storage tank to control the temperature of the water in the heat exchange water pipe when it enters the water storage tank. When the water temperature reaches the appropriate temperature, the temperature module opens the electric valve to allow the water in the heat exchange water pipe to enter the water storage tank. If the water in the water storage tank is used, the electric valve on the second water outlet pipe is opened, and the water in the water storage tank can also enter the heat exchange water pipe through the water inlet pipe through the return pipe to re-circulate and heat;
[0026] S2. When water vapor impacts the heat exchange water pipe for a long time, a certain amount of scale will be generated on the surface of the heat exchange water pipe, which will affect the use of the heat exchange water pipe and cause the heat exchange efficiency to decrease. The staff uses the second hydraulic rod to drive the connecting piece to move, and moves the upper extension plate downward, and moves the lower extension plate upward, opens the corresponding upper opening and lower opening, and makes the second slot of the second chassis communicate with the lower opening, and makes the first slot of the first chassis communicate with the upper opening. The staff can use the power mechanism to provide power to the spraying mechanism and the recovery mechanism, turns on the first motor in the power mechanism, and the first motor drives the active bevel gear and the driven bevel gear to rotate, and the power roller located in the inner cavity of the driven bevel gear drives the first gear and the second gear to rotate, and the first rack meshing with the first gear moves, and the first slider and the first slide groove are connected. Under the limit, the metal ring tube is driven to move into the inner cavity of the steam pipe body, and under the action of the tube reel body, the external solution hose is released to a corresponding length, and the metal ring tube is above the heat exchange water pipe, at this time, the external aqueous solution is transmitted, and the external aqueous solution reaches the metal ring tube through the external solution hose, and finally, under the action of the spray head, the aqueous solution is sprayed on the heat exchange water pipe, and at the same time, the second rack meshing with the second gear also moves, and under the restriction of the second slide groove and the second slider, the second rack drives the recovery box to move into the inner cavity of the steam pipe body, and the recovery box receives the aqueous solution sprayed by the spraying mechanism and the scale dissolved by the aqueous solution, and uses the waste water pipe to discharge the waste water solution, and after the spraying mechanism has worked for a period of time, the spraying mechanism and the recovery mechanism are similarly recovered by the power mechanism;
[0027] S3. After the spraying mechanism and the recovery mechanism have finished working, the roller brush mechanism is used to clean the stubborn stains on the surface of the heat exchange water pipe, the second motor in the third chassis is turned on, the screw is driven to rotate by the operation of the second motor, and the threaded sleeve limited by the telescopic rod begins to move downward, and at the same time, the first hydraulic rod on the first support block is used to lower the output end of the first hydraulic rod, so that the height of the roller brush mechanism is reduced. Under the joint action of the first hydraulic rod and the screw, the brush rod reaches the specified position, and the third motor is turned on. Under the action of the third motor, the second connecting block connected to the third motor rotates, and drives the connecting rod and the brush rod to rotate, so as to clean the surface of the heat exchange water pipe. At this time, the forward and reverse rotation of the second motor can be controlled to control the up and down movement of the brush rod. After cleaning, the second motor and the first hydraulic rod are used to reset the roller brush mechanism;
[0028] S4. After the roller brush mechanism works, the power mechanism is turned on again, so that the metal ring tube and the recovery box on the spraying mechanism and the recovery mechanism enter the inner cavity of the steam pipe body again. At this time, clean water without chemical substances is sprayed through the external solution hose in the spraying mechanism to flush the heat exchange water pipe again, so that the scale and stubborn stains on the surface of the heat exchange water pipe are cleaned again. After the cleaning is completed, the metal ring tube and the recovery box on the spraying mechanism and the recovery mechanism are retracted through the power mechanism, and the upper and lower openings of the steam pipe body are closed by the second hydraulic rod. Then, the steam pipe body can continue to be used, and heat recovery can also be performed at the same time.
[0029] Compared with the prior art, the heat energy recovery device and method based on the automatic control electric valve has the following advantages:
[0030] 1. The present invention can not only spray the scale-dissolving solution on the heat exchange water pipe in the steam pipe body to dissolve the scale on the surface of the heat exchange water pipe, but also recover the sprayed aqueous solution while spraying to prevent the aqueous solution from entering the steam boiler along the steam pipe body. After spraying, the surface of the heat exchange water pipe can be cleaned to remove stubborn stains other than scale, thereby solving the problem that the heat exchange efficiency of the current steam boiler is affected by scale generated on the surface of the heat exchange pipe during heat recovery during heat exchange, and the cleaning solution is not easy to recover during the scale cleaning process.
[0031] 2. The present invention facilitates spraying descaling solution and clean water for cleaning on the surface of the heat exchange water pipe, transporting external aqueous solution through an external solution hose, and completing reciprocating motion with the help of a power mechanism.
[0032] 3. The present invention facilitates the recovery of the aqueous solution sprayed by the spraying mechanism, and prevents the aqueous solution from entering the combustion device through the steam pipe body over a large area, thereby causing certain impacts on the combustion device. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0034] Figure 2 It is a schematic diagram of the three-dimensional structure from the rear viewing angle of the present invention.
[0035] Figure 3 It is a schematic diagram of a local three-dimensional structure in the present invention.
[0036] Figure 4 It is a schematic diagram of a local three-dimensional structure in the present invention.
[0037] Figure 5 It is a schematic diagram of a partial three-dimensional cross-sectional structure of the present invention.
[0038] Figure 6 It is a schematic diagram of a local three-dimensional structure in the present invention.
[0039] Figure 7 It is a schematic diagram of a partial three-dimensional cross-sectional structure of the present invention.
[0040] Figure 8 It is a schematic diagram of a partial three-dimensional cross-sectional structure of the present invention.
[0041] Fig. 9 It is a schematic diagram of a local three-dimensional structure in the present invention.
[0042] Fig.10 It is a schematic diagram of a partial three-dimensional cross-sectional structure of the present invention.
[0043] In the figure, 1, steam pipe body; 2, water inlet pipe; 3, second support block; 4, first hydraulic rod; 5, water pump; 6, electric valve; 7, water storage tank; 8, second water outlet pipe; 9, control panel; 10, heat exchange water pipe; 11, temperature module; 12, lower opening; 13, upper opening; 14, lower extension plate; 15, upper extension plate; 16, first support block; 17, third support block; 18, third chassis; 19, roller brush mechanism; 1901, first connecting block; 1902, second motor; 1903, screw rod; 1904, threaded sleeve; 1905, third motor; 1906, second connecting block; 1907, connecting rod; 1908, brush rod; 1909, housing; 1910, telescopic rod; 20, first chassis; 21, first slot; 22, spraying mechanism; 2201, external solution hose; 2202, first slider; 2203, hose reel body; 2204, first rack; 2205, first slide; 2206, first gear; 2207, metal ring tube; 2208, spray head; 23, power mechanism; 2301, first motor; 2302, active bevel gear; 2303, driven bevel gear; 2304, power roller; 2305, support column; 24, second chassis; 25, second slot; 26, recovery mechanism; 2601, second slide; 2602, second slider; 2603, second rack; 2604, second gear; 2605, waste water pipe; 2606, recovery box; 2607, pipe slot; 27, third slot; 28, connector; 29, second hydraulic rod; 30, return water pipe. DETAILED DESCRIPTION
[0044] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
[0045] like Figure 1-Figure 10As shown, the heat energy recovery device based on the automatic control electric valve includes a steam pipe body 1, a water inlet pipe 2 is connected to the upper right side of the steam pipe body 1, a heat exchange water pipe 10 is fixed on the inner cavity wall of the steam pipe body 1, the water inlet pipe 2 is connected to the heat exchange water pipe 10, a water storage tank 7 is arranged on the right side of the steam pipe body 1, a water pump 5 is fixed on the top of the water storage tank 7, the water inlet pipe 2 is connected to the upper side of the output end of the water pump 5, the right side of the water pump 5 is connected to an external water source, a second water outlet pipe 8 is connected to the right side of the water storage tank 7, an electric valve 6 is fixed on the surface of the second water outlet pipe 8, the heat exchange water pipe 10 passes through the bottom of the steam pipe body 1 and is connected to the water storage tank 7, and an upper opening 1 is opened above the left side surface of the steam pipe body 1 3. A lower opening 12 is provided below the left side surface of the steam pipe body 1. A second hydraulic rod 29 is fixed above and below the left side outer surface of the steam pipe body 1. A connecting piece 28 is fixed to the output shaft of the second hydraulic rod 29. A third slot 27 is provided on one side of the output shaft of the second hydraulic rod 29. The third slot 27 is provided on the outer surface of the steam pipe body 1. An upper extension plate 15 is fixed to the right side of the upper connecting piece 28. A lower extension plate 14 is fixed to the right side of the lower connecting piece 28. The lower extension plate 14 and the upper extension plate 15 are slidably connected in the interlayer of the steam pipe body 1. A first support block 16 is provided on both the front and rear sides of the steam pipe body 1. A first hydraulic rod 4 is fixed to the top of the first support block 16. The output end of the first hydraulic rod 4 A second support block 3 is fixed, a third support block 17 is fixed on the upper side of the second support block 3, a third chassis 18 is fixed on the top of the third support block 17, a rolling brush mechanism 19 is provided in the inner cavity of the third chassis 18, a first chassis 20 is fixed above the left outer surface of the steam pipe body 1, a spraying mechanism 22 is provided in the inner cavity of the first chassis 20, a first slot 21 is provided on the right side of the first chassis 20, a second chassis 24 is fixed below the left outer surface of the steam pipe body 1, a second slot 25 is provided on the right side of the second chassis 24, a power mechanism 23 is provided on the top of the second chassis 24, a recovery mechanism 26 is provided in the inner cavity of the second chassis 24, the first slot 21 is connected to the upper opening 13, and the second slot 25 is connected to the upper opening 14. The electric valve 6 is also fixed to the surface of the outlet of the heat exchange water pipe 10, which leads to the lower opening 12. The present invention can not only spray the scale-dissolving solution on the heat exchange water pipe 10 in the steam pipe body 1 to dissolve the scale on the surface of the heat exchange water pipe 10, but also recover the sprayed aqueous solution during spraying to prevent the aqueous solution from entering the steam boiler along the steam pipe body 1. After spraying, the surface of the heat exchange water pipe 10 can be cleaned to remove stubborn stains other than scale, thereby solving the problem that the heat exchange efficiency of the current steam boiler is affected by scale generated on the surface of the heat exchange pipe during heat recovery during heat exchange, and the cleaning solution is not easy to recover during the scale cleaning process.
[0046] A control panel 9 is fixed above the front surface of the water tank 7, and a temperature module 11 is fixed on the surface of the lower outlet of the heat exchange water pipe 10. The control panel 9 and the temperature module 11 are electrically connected. In this embodiment, by setting the control panel 9 and the temperature module 11, it is convenient to control the water temperature in the water tank 7. The staff can use the control panel 9 to set the temperature valve point, and control the electric valve 6 at the outlet of the heat exchange water pipe 10 through the temperature module 11 to control the time that water stays in the heat exchange water pipe 10, so as to obtain a longer heating time, thereby achieving the purpose of controlling the water temperature.
[0047] The lower side of the output end of the water pump 5 is connected to a return pipe 30, which is connected to the inner cavity of the water tank 7. The electric valve 6 is also fixed to the surface of the return pipe 30. In this embodiment, by setting the return pipe 30, the water in the water tank 7 can be repeatedly heated to maintain the water temperature. Turning on the water pump 5 and the corresponding electric valve 6 at the same time can allow the water in the water tank 7 to pass through the return pipe 30 and the water inlet pipe 2, re-enter the heat exchange water pipe 10 and recover heat energy.
[0048] The power mechanism 23 includes a support column 2305, which is fixed to the top of the second chassis 24. A first motor 2301 is fixed to the top of the support column 2305. An active bevel gear 2302 is fixed to the output shaft of the first motor 2301. A driven bevel gear 2303 is meshed on the surface of the active bevel gear 2302. A power roller 2304 runs through the inner cavity of the driven bevel gear 2303. The power roller 2304 runs through the bottom of the first chassis 20 and the top of the second chassis 24. In this embodiment, By arranging the first motor 2301, the active bevel gear 2302, the driven bevel gear 2303, the power roller 2304 and the support column 2305, it is convenient to provide reciprocating power to the spraying mechanism 22 and the recovery mechanism 26. When the first motor 2301 is turned on, the active bevel gear 2302 and the driven bevel gear 2303 are driven to rotate, and the driven bevel gear 2303 causes the power roller 2304 to rotate, thereby providing power to the spraying mechanism 22 and the recovery mechanism 26.
[0049] The bottom of the power roller 2304 is rotatably connected to the bottom of the inner cavity of the second chassis 24, and the top of the power roller 2304 is rotatably connected to the top of the inner cavity of the first chassis 20. In this embodiment, by setting the fixed position of the power roller 2304, it is convenient to provide stable support for the power roller 2304 to maintain the rotation of the power roller 2304.
[0050] The spraying mechanism 22 includes an external solution hose 2201, the right side of the external solution hose 2201 is connected to a hose reel body 2203, the hose reel body 2203 is fixed to the top of the first chassis 20, the external solution hose 2201 runs through the output end of the hose reel body 2203, a first slide 2205 is fixed to the bottom of the left side of the inner cavity of the first chassis 20, the surface of the first slide 2205 is slidably connected to the first slider 2202, a first rack 2204 is fixed above the outer surface of the front side of the first slider 2202, the surface of the first rack 2204 is meshed with a first gear 2206, and the inner cavity of the first gear 2206 is fixed at On the surface of the power roller 2304, a metal ring tube 2207 is fixed to the right side of the first rack 2204, and the metal ring tube 2207 is connected to the external solution hose 2201. In this embodiment, by arranging the external solution hose 2201, the first slider 2202, the hose reel body 2203, the first rack 2204, the first slide groove 2205, the first gear 2206 and the metal ring tube 2207, it is convenient to spray the descaling solution and the clean water used for cleaning on the surface of the heat exchange water pipe 10, and the external solution solution is transported through the external solution hose 2201, and with the help of the power mechanism 23, the reciprocating motion can be completed.
[0051] A plurality of spray heads 2208 are fixed to the bottom of the metal ring tube 2207. The outer diameter of the metal ring tube 2207 is equal to the inner diameter of the heat exchange water pipe 10. In this embodiment, by setting the diameter of the spray head 2208 and the metal ring tube 2207, the spray coverage of the heat exchange water pipe 10 is more comprehensive. The spray head 2208 can make the aqueous solution in the metal ring tube 2207 spray more concentratedly, avoiding excessive aqueous solution from being sprayed into the inner cavity of the steam pipe body 1.
[0052] The recovery mechanism 26 includes a second slide 2601, which is fixed to the bottom of the inner cavity of the second chassis 24, and the surface of the second slide 2601 is slidably connected to the second slider 2602, and a second rack 2603 is fixed above the outer surface of the front side of the second slider 2602, and a second gear 2604 is meshed on the surface of the second rack 2603, and the inner cavity of the second gear 2604 is fixed to the power roller 2304, and a recovery box 2606 is fixed to the right side of the second slider 2602, and the lower part of the left side of the recovery box 2606 is connected to Wastewater pipe 2605, a pipe groove 2607 is provided at the bottom of the second chassis 24, and the wastewater pipe 2605 slides in the inner cavity of the pipe groove 2607. In this embodiment, by arranging the second slide groove 2601, the second slider 2602, the second rack 2603, the second gear 2604, the wastewater pipe 2605, the recovery box 2606 and the pipe groove 2607, it is convenient to recover the aqueous solution sprayed by the spraying mechanism 22, and avoid the aqueous solution from entering the combustion device through the steam pipe body 1 over a large area, which will bring certain influence to the combustion device.
[0053] The outer diameter of the recovery box 2606 is smaller than the inner diameter of the steam pipe body 1, and the outer diameter of the recovery box 2606 is larger than the inner diameter of the heat exchange water pipe 10. In this embodiment, by setting the outer diameter of the recovery box 2606, the recovery box 2606 can receive more aqueous solution, thereby avoiding excessive aqueous solution flowing into the combustion device due to the small outer diameter of the recovery box 2606, and avoiding the recovery box 2606 being easily collided with the inner wall of the steam pipe body 1 due to the large diameter of the recovery box 2606, thereby reducing the service life.
[0054] The roller brush mechanism 19 includes a first connecting block 1901, the top of the first connecting block 1901 is fixed to the third chassis 18, the lower side of the first connecting block 1901 is fixed with a second motor 1902, the output shaft of the second motor 1902 is fixed with a screw 1903, the surface of the screw 1903 is meshed with a threaded sleeve 1904, the rear surface of the threaded sleeve 1904 is fixed with a telescopic rod 1910, the top of the telescopic rod 1910 is fixed to the bottom of the third chassis 18, the lower side of the threaded sleeve 1904 is fixed with a shell 1909, the inner cavity of the shell 1909 is fixed with a third motor 1905, the output shaft of the third motor 1905 is fixed with a second connecting block 1906, the surrounding of the second connecting block 1906 is fixed with connecting rods 1907, and the other side of the connecting rod 1907 is fixed with a screw thread. A brush rod 1908 is fixed at one end. In the present embodiment, by arranging a first connecting block 1901, a second motor 1902, a screw 1903, a threaded sleeve 1904, a third motor 1905, a second connecting block 1906, a connecting rod 1907, a brush rod 1908 and a telescopic rod 1910, it is convenient to perform rolling brush cleaning on the surface of the heat exchange water pipe 10, thereby improving the working efficiency of the heat exchange water pipe 10. When the second motor 1902 is turned on, the screw 1903 is driven to rotate through the operation of the second motor 1902, and the threaded sleeve 1904 engaged with the screw 1903 can move downward. When the brush rod 1908 reaches the specified position, the third motor 1905 is turned on to drive the brush rod 1908 to rotate, thereby cleaning the heat exchange water pipe 10.
[0055] The outer diameter of the brush rod 1908 is equal to the inner diameter of the heat exchange water pipe 10, and a flexible brush is fixed on the surface of the brush rod 1908. In this embodiment, by setting the outer diameter of the brush rod 1908 and the flexible brush, the brush rod 1908 is convenient to fit the heat exchange water pipe 10, making the cleaning more comprehensive, and the surface of the brush rod 1908 is provided with a flexible brush, which enhances the cleaning function of the brush rod 1908.
[0056] A method for using a heat energy recovery device based on an automatic control electric valve, the method comprising the following steps:
[0057] S1. This device adopts the heat exchange principle to perform heat exchange on the water vapor in the steam pipe body 1. When in use, turn on the water pump 5, extract the external water through the water pump 5, and the external water enters the inner cavity of the heat exchange water pipe 10 in the steam pipe body 1 through the water inlet pipe 2. Then the staff sets the water temperature valve point through the control panel 9 on the outside of the water storage tank 7 to control the temperature of the water in the heat exchange water pipe 10 when it enters the water storage tank 7. When the water temperature reaches the appropriate temperature, the temperature module 11 opens the electric valve 6 to allow the water in the heat exchange water pipe 10 to enter the water storage tank 7. If the water in the water storage tank 7 is used, the electric valve 6 on the second water outlet pipe 8 is opened, and the water in the water storage tank 7 can also enter the heat exchange water pipe 10 through the water inlet pipe 2 through the return pipe 30 to be recirculated and heated;
[0058] S2. When water vapor impacts the heat exchange water pipe 10 for a long time, a certain amount of scale will be generated on the surface of the heat exchange water pipe 10, which will affect the use of the heat exchange water pipe 10 and reduce the efficiency of heat exchange. The staff uses the second hydraulic rod 29 to drive the connecting piece 28 to move, and moves the upper extension plate 15 downward, and moves the lower extension plate 14 upward, opens the corresponding upper opening 13 and lower opening 12, and makes the second slot 25 of the second chassis 24 communicate with the lower opening 12, and makes the first slot 21 of the first chassis 20 communicate with the upper opening 13. The operator can use the power mechanism 23 to provide power to the spraying mechanism 22 and the recovery mechanism 26, turn on the first motor 2301 in the power mechanism 23, the first motor 2301 drives the active bevel gear 2302 and the driven bevel gear 2303 to rotate, and the power roller 2304 located in the inner cavity of the driven bevel gear 2303 drives the first gear 2206 and the second gear 2604 to rotate, the first rack 2204 meshing with the first gear 2206 moves, and the first slider 2202 and the first slide groove are connected. Under the limit of 2205, the metal ring tube 2207 is driven to move into the inner cavity of the steam pipe body 1, and under the action of the pipe reel body 2203, the external solution hose 2201 is released to a corresponding length, and the metal ring tube 2207 is above the heat exchange water pipe 10, at this time, the external aqueous solution is transmitted, and the external aqueous solution passes through the external solution hose 2201 to the metal ring tube 2207, and finally, under the action of the spray head 2208, the aqueous solution is sprayed on the heat exchange water pipe 10, and at the same time, the second gear 2604 is connected to the heat exchange water pipe 10. The meshed second rack 2603 also moves, and under the restriction of the second slide groove 2601 and the second slider 2602, the second rack 2603 drives the recovery box 2606 to move into the inner cavity of the steam pipe body 1, and the recovery box 2606 receives the aqueous solution sprayed by the spraying mechanism 22 and the scale dissolved by the aqueous solution, and uses the waste water pipe 2605 to discharge the waste water solution. After the spraying mechanism 22 works for a period of time, the spraying mechanism 22 and the recovery mechanism 26 are similarly recovered by the power mechanism 23;
[0059] S3. After the spraying mechanism 22 and the recovery mechanism 26 have finished working, the roller brush mechanism 19 is used to clean the stubborn stains on the surface of the heat exchange water pipe 10. The second motor 1902 in the third case 18 is turned on. The screw 1903 is driven to rotate by the second motor 1902, and the threaded sleeve 1904 restricted by the telescopic rod 1910 starts to move downward. At the same time, the first hydraulic rod 4 on the first support block 16 is used to lower the output end of the first hydraulic rod 4, so that the height of the roller brush mechanism 19 is reduced. 1903, the brush rod 1908 reaches the specified position and turns on the third motor 1905. Under the action of the third motor 1905, the second connecting block 1906 connected to the third motor 1905 rotates, and drives the connecting rod 1907 and the brush rod 1908 to rotate, so as to clean the surface of the heat exchange water pipe 10. At this time, the forward and reverse rotation of the second motor 1902 can be controlled to control the up and down movement of the brush rod 1908. After cleaning, the second motor 1902 and the first hydraulic rod 4 are used to reset the roller brush mechanism 19;
[0060] S4. After the roller brush mechanism 19 works, the power mechanism 23 is turned on again, so that the metal ring tube 2207 and the recovery box 2606 on the spraying mechanism 22 and the recovery mechanism 26 enter the inner cavity of the steam pipe body 1 again. At this time, clean water without chemical substances is sprayed through the external solution hose 2201 in the spraying mechanism 22 to flush the heat exchange water pipe 10 again, so that the scale and stubborn stains on the surface of the heat exchange water pipe 10 are cleaned again. After the cleaning is completed, the metal ring tube 2207 and the recovery box 2606 on the spraying mechanism 22 and the recovery mechanism 26 are retracted through the power mechanism 23, and the second hydraulic rod 29 is used to make the upper plate 15 and the lower plate 14 close the upper opening 13 and the lower opening 12 of the steam pipe body 1, so that the steam pipe body 1 can continue to be used, and heat recovery can also be performed at the same time.
[0061] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
Claims
1. A heat recovery device based on an automatic control electric valve, comprising a steam pipeline body (1), characterized in that: The upper right side of the steam pipe body (1) is connected to a water inlet pipe (2). A heat exchange water pipe (10) is fixed on the inner cavity wall of the steam pipe body (1). The water inlet pipe (2) is connected to the heat exchange water pipe (10). A water storage tank (7) is provided on the right side of the steam pipe body (1). A water pump (5) is fixed on the top of the water storage tank (7). The water inlet pipe (2) is connected to the upper side of the output end of the water pump (5). The right side of the water storage tank (7) is connected to a second water outlet pipe (8). An electric valve (6) is fixed on the surface of the second water outlet pipe (8). The heat exchange water pipe (10) runs through the steam pipe body (1). 1) is connected to a water storage tank (7) at the bottom, an upper opening (13) is provided above the left side surface of the steam pipe body (1), a lower opening (12) is provided below the left side surface of the steam pipe body (1), a second hydraulic rod (29) is fixed above and below the left side outer surface of the steam pipe body (1), a connecting piece (28) is fixed to the output shaft of the second hydraulic rod (29), a third slot (27) is provided on one side of the output shaft of the second hydraulic rod (29), the third slot (27) is provided on the outer surface of the steam pipe body (1), an upper extension plate is fixed to the right side of the connecting piece (28) on the upper side (15), a downward extension plate (14) is fixed to the right side of the lower connecting member (28), first support blocks (16) are provided on both the front and rear sides of the steam pipe body (1), a first hydraulic rod (4) is fixed to the top of the first support block (16), a second support block (3) is fixed to the output end of the first hydraulic rod (4), a third support block (17) is fixed to the upper side of the second support block (3), a third chassis (18) is fixed to the top of the third support block (17), a rolling brush mechanism (19) is provided in the inner cavity of the third chassis (18), and a first hydraulic rod (4) is fixed to the top of the left outer surface of the steam pipe body (1). A first casing (20) is provided, the inner cavity of the first casing (20) is provided with a spraying mechanism (22), the right side of the first casing (20) is provided with a first slot (21), a second casing (24) is fixed below the left outer surface of the steam pipe body (1), the right side of the second casing (24) is provided with a second slot (25), the top of the second casing (24) is provided with a power mechanism (23), the inner cavity of the second casing (24) is provided with a recovery mechanism (26), the first slot (21) is connected to the upper opening (13), and the second slot (25) is connected to the lower opening (12).
2. A heat energy recovery device based on an automatic control electric valve according to claim 1, characterized in that: A control panel (9) is fixed above the front surface of the water storage tank (7), a temperature module (11) is fixed to the surface of the lower outlet of the heat exchange water pipe (10), and the control panel (9) and the temperature module (11) are electrically connected.
3. A heat energy recovery device based on an automatic control electric valve according to claim 1, characterized in that: The lower side of the output end of the water pump (5) is connected to a water return pipe (30), and the water return pipe (30) is connected to the inner cavity of the water storage tank (7).
4. A heat energy recovery device based on an automatic control electric valve according to claim 1, characterized in that: The power mechanism (23) comprises a support column (2305), wherein the support column (2305) is fixed to the top of the second chassis (24), a first motor (2301) is fixed to the top of the support column (2305), an active bevel gear (2302) is fixed to the output shaft of the first motor (2301), a driven bevel gear (2303) is meshed on the surface of the active bevel gear (2302), a power roller (2304) passes through the inner cavity of the driven bevel gear (2303), the power roller (2304) passes through the bottom of the first chassis (20) and the top of the second chassis (24), the bottom of the power roller (2304) is rotatably connected to the bottom of the inner cavity of the second chassis (24), and the top of the power roller (2304) is rotatably connected to the top of the inner cavity of the first chassis (20).
5. The heat energy recovery device based on automatic control electric valve according to claim 1 is characterized in that: The spraying mechanism (22) comprises an external solution hose (2201), the right side of the external solution hose (2201) is connected to a tube reel body (2203), the tube reel body (2203) is fixed to the top of the first chassis (20), the external solution hose (2201) passes through the output end of the tube reel body (2203), a first slide groove (2205) is fixed to the bottom of the left side of the inner cavity of the first chassis (20), a first slider (2202) is slidably connected to the surface of the first slide groove (2205), and the front surface of the first slider (2202) is A first rack (2204) is fixed above the surface, a first gear (2206) is meshed on the surface of the first rack (2204), an inner cavity of the first gear (2206) is fixed on the surface of the power roller (2304), a metal ring tube (2207) is fixed on the right side of the first rack (2204), the metal ring tube (2207) is connected to the external solution hose (2201), a plurality of spray heads (2208) are fixed at the bottom of the metal ring tube (2207), and the outer diameter of the metal ring tube (2207) is equal to the inner diameter of the heat exchange water pipe (10).
6. A heat energy recovery device based on automatic control electric valve according to claim 5, characterized in that: The recovery mechanism (26) comprises a second slide groove (2601), the second slide groove (2601) is fixed to the bottom of the inner cavity of the second chassis (24), the surface of the second slide groove (2601) is slidably connected to the second slider (2602), a second rack (2603) is fixed above the front outer surface of the second slider (2602), the surface of the second rack (2603) is meshed with a second gear (2604), the inner cavity of the second gear (2604) is fixed to the surface of the power roller (2304), a recovery box (2606) is fixed to the right side of the second slider (2602), the lower part of the left side of the recovery box (2606) is connected to a waste water pipe (2605), and a pipe groove (2607) is provided at the bottom of the second chassis (24), and the waste water pipe (2605) slides in the inner cavity of the pipe groove (2607).
7. A heat energy recovery device based on automatic control electric valve according to claim 6, characterized in that: The outer diameter of the recovery box (2606) is smaller than the inner diameter of the steam pipe body (1), and the outer diameter of the recovery box (2606) is larger than the inner diameter of the heat exchange water pipe (10).
8. The heat energy recovery device based on automatic control electric valve according to claim 1 is characterized in that: The roller brush mechanism (19) comprises a first connecting block (1901), the top of the first connecting block (1901) is fixed to the third chassis (18), a second motor (1902) is fixed to the lower side of the first connecting block (1901), a screw rod (1903) is fixed to the output shaft of the second motor (1902), a threaded sleeve (1904) is meshed on the surface of the screw rod (1903), a telescopic rod (1910) is fixed to the rear surface of the threaded sleeve (1904), and The top of the telescopic rod (1910) is fixed to the bottom of the third chassis (18), the lower side of the threaded sleeve (1904) is fixed with a housing (1909), the inner cavity of the housing (1909) is fixed with a third motor (1905), the output shaft of the third motor (1905) is fixed with a second connecting block (1906), the second connecting block (1906) is fixed with connecting rods (1907) around its periphery, and the other end of the connecting rod (1907) is fixed with a brush rod (1908).
9. A heat energy recovery device based on automatic control electric valve according to claim 8, characterized in that: The outer diameter of the brush rod (1908) is equal to the inner diameter of the heat exchange water pipe (10), and a flexible brush is fixed on the surface of the brush rod (1908).
10. A method for using the heat energy recovery device based on the automatic control electric valve according to any one of claims 1 to 9, characterized in that: The method of use includes the following steps: S1. When in use, the water pump (5) is turned on, and external water is extracted through the action of the water pump (5), and the external water enters the inner cavity of the heat exchange water pipe (10) in the steam pipe body (1) through the water inlet pipe (2). Then, the staff sets the water temperature valve point through the control panel (9) outside the water storage tank (7) to control the temperature of the water in the heat exchange water pipe (10) when entering the water storage tank (7). When the water temperature reaches a suitable temperature, the temperature module (11) opens the electric valve (6) to allow the water in the heat exchange water pipe (10) to enter the water storage tank (7). If the water in the water storage tank (7) is to be used, the electric valve (6) on the second water outlet pipe (8) is opened, and the water in the water storage tank (7) is allowed to enter the heat exchange water pipe (10) through the water return pipe (30) through the water inlet pipe (2) to be recirculated and heated; S2. When water vapor impacts the heat exchange water pipe (10) for a long time, a certain amount of scale will be generated on the surface of the heat exchange water pipe (10), which will affect the use of the heat exchange water pipe (10) and cause the heat exchange efficiency to decrease. The staff uses the second hydraulic rod (29) to drive the connecting member (28) to move, and moves the upper extension plate (15) downward, moves the lower extension plate (14) upward, opens the corresponding upper opening (13) and lower opening (12), makes the second slot (25) of the second chassis (24) communicate with the lower opening (12), and makes the first slot (21) of the first chassis (20) communicate with the upper opening (13). The staff uses the power mechanism (23) to provide power to the spraying mechanism (22) and the recovery mechanism (26), turns on the first motor (2301) in the power mechanism (23), and the first motor (2301) drives the active bevel gear (2302) and the driven bevel gear (2303) to rotate, and the power roller (2304) located in the inner cavity of the driven bevel gear (2303) drives the first gear (2206) and the second gear (2604) to rotate, and the first rack (2204) meshing with the first gear (2206) moves, and the first slider (2202) and the second slider (2203) are rotated. Under the limit of the first slide groove (2205), the metal ring tube (2207) is driven to move into the inner cavity of the steam pipe body (1), and under the action of the tube reel body (2203), the external solution hose (2201) is released to a corresponding length, and the metal ring tube (2207) is located above the heat exchange water pipe (10), so that the external aqueous solution is transmitted, and the external aqueous solution reaches the metal ring tube (2207) through the external solution hose (2201), and finally, under the action of the spray head (2208), the aqueous solution is sprayed on the heat exchange water pipe (10), and at the same time, the second gear (2604) is connected to the heat exchange water pipe (10). ) also moves, and under the restriction of the second slide groove (2601) and the second slider (2602), the second rack (2603) drives the recovery box (2606) to move into the inner cavity of the steam pipe body (1), and the recovery box (2606) receives the aqueous solution sprayed by the spraying mechanism (22) and the scale dissolved by the aqueous solution, and uses the waste water pipe (2605) to discharge the waste water solution. After the spraying mechanism (22) works for a period of time, the spraying mechanism (22) and the recovery mechanism (26) are recovered by the power mechanism (23) in the same way; S3. After the spraying mechanism (22) and the recovery mechanism (26) have finished working, the roller brush mechanism (19) is used to clean the stubborn stains on the surface of the heat exchange water pipe (10), and the second motor (1902) in the third chassis (18) is turned on. The screw rod (1903) is driven to rotate by the operation of the second motor (1902), and the threaded sleeve (1904) restricted by the telescopic rod (1910) begins to move downward. At the same time, the first hydraulic rod (4) on the first support block (16) is used to lower the output end of the first hydraulic rod (4), so that the height of the roller brush mechanism (19) is reduced. Under the joint action of the screw rod (1903), the brush rod (1908) reaches the specified position and turns on the third motor (1905). Under the action of the third motor (1905), the second connecting block (1906) connected to the third motor (1905) rotates, and drives the connecting rod (1907) and the brush rod (1908) to rotate, so as to clean the surface of the heat exchange water pipe (10). At this time, the forward and reverse rotation of the second motor (1902) is controlled to control the up and down movement of the brush rod (1908). After cleaning, the second motor (1902) and the first hydraulic rod (4) are used to reset the roller brush mechanism (19); S4. After the roller brush mechanism (19) has started working, the power mechanism (23) is turned on again, so that the metal ring tube (2207) and the recovery box (2606) on the spraying mechanism (22) and the recovery mechanism (26) enter the inner cavity of the steam pipe body (1) again. At this time, the external solution hose (2201) in the spraying mechanism (22) sprays clean water without chemical substances to flush the heat exchange water pipe (10) again, so that the scale and stubborn stains on the surface of the heat exchange water pipe (10) are cleaned again. After the cleaning is completed, the metal ring tube (2207) and the recovery box (2606) on the spraying mechanism (22) and the recovery mechanism (26) are retracted by the power mechanism (23), and the upper extension plate (15) and the lower extension plate (14) are used to close the upper opening (13) and the lower opening (12) of the steam pipe body (1), so that the steam pipe body (1) continues to be used and heat is recovered at the same time.
Citation Information
Patent Citations
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