Material sorting method, device, equipment and storage medium

Abstract

The present application discloses a material sorting method, device, equipment and storage medium, which relates to the technical field of production assembly lines, including: obtaining the corresponding bill of materials on the current tooling board uploaded by the user end; controlling the signal indicator light of the corresponding material storage position on the material rack to perform a lighting operation according to the bill of materials, so that the user end can sort out the target material recorded on the bill of materials from the material storage position according to the lighting signal on the material storage position, and upload the target material information corresponding to the collected target material to the information management system; judging whether the target material required by the current tooling board has been sorted based on the target material information and the bill of materials; if the target material required by the current tooling board has been sorted, controlling the signal indicator light in the lighting state on the material storage position storing the target material to perform a light-off operation, and updating the storage position material information corresponding to the material storage position. The present application realizes centralized sorting operations during assembly line production, thereby improving production efficiency.

Description

Technical Field

[0001] The present invention relates to the technical field of production lines, and in particular to a material sorting method, device, equipment and storage medium. Background Art

[0002] Currently, during the assembly process of SV (Server), assemblers need to frequently scan codes to enter the component SN (Serial Number) and the station passing information of the assembly station into MES (Manufacturing Execution System), so that when there is a problem with the product on the client side, the information about the components used in the product and the station passing information during the assembly process can be queried in the MES system. During the assembly process, assemblers not only need to perform assembly work, but also need to frequently operate the barcode scanner to enter the component information and station passing information into the MES system, which reduces production efficiency. Summary of the invention

[0003] In view of this, the purpose of the present invention is to provide a material sorting method, device, equipment and storage medium, which can improve production efficiency. The specific scheme is as follows:

[0004] In a first aspect, the present application discloses a material sorting method, comprising:

[0005] Get the corresponding bill of materials on the current tooling board uploaded by the user;

[0006] According to the material list, the signal indicator light of the corresponding material storage position on the material rack is controlled to perform a lighting operation, so that the user end can sort out the target material recorded in the material list from the material storage position according to the lighting signal on the material storage position, and upload the target material information corresponding to the collected target material to the information management system;

[0007] Determine whether the target material currently required by the tooling board has been sorted based on the target material information and the bill of materials;

[0008] If the target material currently required by the tooling plate has been sorted, the signal indicator light in the material storage location storing the target material is controlled to turn off the light, and the storage location material information corresponding to the material storage location is updated.

[0009] Optionally, obtaining a corresponding bill of materials on the current tooling board uploaded by the user terminal includes:

[0010] Obtain a bill of materials corresponding to the coding information on the current tooling board obtained by scanning the coding information on the current tooling board by a user end using a handheld barcode scanner.

[0011] Optionally, the bill of materials corresponding to the coded information on the current tooling board obtained by scanning the coded information on the current tooling board with a handheld barcode scanner includes:

[0012] The coding information on the current tooling board is collected by a handheld barcode scanner, and the coding information is decoded to obtain the bill of materials corresponding to the coding information on the current tooling board.

[0013] Optionally, controlling the signal indicator lights of corresponding material storage locations on the material rack to light up according to the material list includes:

[0014] A corresponding lighting control instruction is generated according to the material list, and the lighting control instruction is sent to a corresponding material storage location on the material rack to control the signal indicator light of the material storage location to perform a lighting operation.

[0015] Optionally, judging whether the target material currently required by the tooling board has been sorted based on the target material information and the bill of materials includes:

[0016] Matching the acquired target material information with the material information in the bill of materials to obtain a corresponding matching result;

[0017] Based on the matching result, it is determined whether the target material currently required by the tooling plate has been sorted.

[0018] Optionally, judging whether the target material required by the current tooling plate has been sorted based on the matching result includes:

[0019] If the matching result indicates that the acquired target material information is consistent with the material information in the bill of materials, it is determined that the sorting of the target material required for the tooling plate has been completed;

[0020] If the matching result indicates that the acquired target material information is inconsistent with the material information in the bill of materials, it is determined that the sorting of the target material required for the tooling plate has not been completed, and a corresponding warning message is generated so that the user terminal can continue to perform the operation of sorting the target material recorded in the bill of materials from the material storage location according to the warning message.

[0021] Optionally, the step of controlling the signal indicator light in the material storage location storing the target material to perform a light-off operation includes:

[0022] A light-off control instruction is generated, and the light-off control instruction is sent to a material storage location storing the target material to control the signal indicator light in the material storage location that is in a lighted state to perform a light-off operation.

[0023] In a second aspect, the present application discloses a material sorting device, comprising:

[0024] The list acquisition module is used to obtain the corresponding material list on the current tooling board uploaded by the user;

[0025] The first control module is used to control the signal indicator light of the corresponding material storage position on the material rack to perform a lighting operation according to the material list, so that the user end can sort out the target material recorded in the material list from the material storage position according to the lighting signal on the material storage position, and upload the target material information corresponding to the collected target material to the information management system;

[0026] A sorting judgment module, used for judging whether the target material required by the current tooling board has been sorted based on the target material information and the material list;

[0027] The second control module is used to control the signal indicator light in the material storage location storing the target material to turn off the light when the target material required by the current tooling plate has been sorted, and to update the storage location material information corresponding to the material storage location.

[0028] In a third aspect, the present application discloses an electronic device, comprising:

[0029] Memory, used to store computer programs;

[0030] A processor is used to execute the computer program to implement the steps of the material sorting method disclosed above.

[0031] In a fourth aspect, the present application discloses a computer-readable storage medium for storing a computer program; wherein, when the computer program is executed by a processor, the steps of the material sorting method disclosed above are implemented.

[0032] It can be seen that the present application provides a material sorting method, including: obtaining a corresponding material list on the current tooling board uploaded by the user end; controlling the signal indicator light of the corresponding material storage position on the material rack to perform a lighting operation according to the material list, so that the user end sorts out the target material recorded on the material list from the material storage position according to the lighting signal on the material storage position, and uploads the target material information corresponding to the target material collected to the information management system; judging whether the target material required by the current tooling board has been sorted based on the target material information and the material list; if the target material required by the current tooling board has been sorted, controlling the signal indicator light in the lighting state on the material storage position storing the target material to perform a lighting operation, and updating the storage position material information corresponding to the material storage position. It can be seen that the present application controls the signal indicator light of the corresponding material storage position on the material rack to perform the lighting operation according to the corresponding material list on the current tooling board, so that the user end can sort out the target material recorded on the material list from the material storage position according to the lighting signal on the material storage position, and then judge whether the target material required by the current tooling board has been sorted based on the target material information and material list corresponding to the target material uploaded by the user end. If the sorting has been completed, the signal indicator light in the material storage position storing the target material is controlled to perform the lighting operation, and the storage position material information corresponding to the material storage position is updated. In other words, the present application realizes centralized sorting operations in the assembly line production process, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0034] Figure 1 This is a flow chart of a material sorting method disclosed in this application;

[0035] Figure 2 This is a schematic diagram of a material rack disclosed in this application;

[0036] Figure 3 A material preparation flow chart disclosed in this application;

[0037] Figure 4 A specific material sorting flow chart disclosed in this application;

[0038] Figure 5 A specific material assembly flow chart disclosed in this application;

[0039] Figure 6 A flow chart of a specific material sorting method disclosed in this application;

[0040] Figure 7 A schematic diagram of a line structure disclosed in this application;

[0041] Figure 8 This is a schematic diagram of the structure of a material sorting device disclosed in this application;

[0042] Fig. 9 This is a structural diagram of an electronic device disclosed in this application. DETAILED DESCRIPTION

[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0044] Currently, during the server assembly process, assemblers not only need to perform assembly work, but also need to frequently operate a barcode scanner to enter component information and station information into the MES system, which reduces production efficiency. To this end, this application provides a material sorting solution that can improve production efficiency.

[0045] The embodiment of the present invention discloses a material sorting method, see Figure 1 As shown, the method includes:

[0046] Step S11: Obtain the corresponding bill of materials on the current tooling board uploaded by the user;

[0047] In this embodiment, the corresponding bill of materials on the current tooling board uploaded by the user end is obtained, that is, the user end scans the QR code on the current tooling board to upload the corresponding bill of materials on the tooling board to the EMS system, and an RFID (Radio Frequency Identification) card is set on the tooling board, and the bill of materials required for assembling the target product is stored through the QR code. For example, an RFID card is set at the bottom of the tooling board, and an SN two-dimensional barcode is set at the top, and a one-to-one association is made, so the user end can scan and identify the SN two-dimensional barcode to upload the corresponding bill of materials on the current tooling board. Among them, BOM (Bill Of Material) contains all the material information that needs to be assembled when producing a product, and the material information may include but is not limited to material description, usage multiple, PN information in the PN (Part Number) barcode, SN information in the SN barcode, etc., wherein the PN barcode is used to determine the type of material, and the information in the PN barcode of the same material is the same. The SN barcode is used for traceability, and each material has a unique SN barcode. It should be pointed out that a material can have both a PN barcode and a SN barcode, but an order has only one BOM.

[0048] In a specific implementation, the obtaining of the bill of materials corresponding to the current tooling board uploaded by the user end may include: obtaining the bill of materials corresponding to the coded information on the current tooling board obtained by the user end scanning the coded information on the current tooling board with a handheld barcode scanner. It is understandable that the sorting operator collects the coded information on the current tooling board with a handheld barcode scanner and decodes the coded information to obtain the bill of materials corresponding to the coded information on the current tooling board.

[0049] For example, when an order is placed, in the sorting line part of the production line, the sorting operator can scan the coding information on the tooling board corresponding to the current order, for example, scan the SN two-dimensional barcode set on the current tooling board to obtain the bill of materials corresponding to the SN two-dimensional barcode on the current tooling board. That is to say, when the SN two-dimensional barcode is scanned by a handheld scanner, the SN two-dimensional barcode is decoded at the same time to obtain the corresponding bill of materials on the current tooling board, and the bill of materials will be uploaded at the same time.

[0050] Step S12: Control the signal indicator light of the corresponding material storage location on the material rack to light up according to the material list, so that the user end can sort out the target material recorded on the material list from the material storage location according to the light signal on the material storage location, and upload the target material information corresponding to the target material collected to the information management system.

[0051] It should be noted that, for example, Figure 2 As shown, each material storage location on the material rack is provided with a corresponding material storage location QR code, and a material storage location signal indicator light is installed on each of the material storage locations. Figure 3 As shown, when an order is placed, the warehouse staff prepares materials to each of the material storage locations on the material rack according to the order, and the warehouse staff scans the PN barcode on the material, and scans the storage location QR code on the material storage location for storing the material to upload the material information corresponding to the material stored in the material storage location to the MES system, and the MES system records the material information of each of the material storage locations on the material rack. For example, the MES system records the material PN barcode corresponding to the material stored in each of the material storage locations and the quantity of materials in the material storage location. That is to say, each material storage location on the material rack stores materials of the same material type, and the system records the material PN barcode of the material storage location and the quantity of materials stored in the material storage location.

[0052] In this embodiment, after obtaining the corresponding bill of materials on the current tooling board uploaded by the user end, the signal indicator light of the corresponding material storage position on the material rack is controlled to perform a lighting operation according to the bill of materials, so that the user end can sort out the target material recorded in the bill of materials from the material storage position according to the lighting signal on the material storage position, and upload the target material information corresponding to the collected target material to the information management system. Specifically, a corresponding lighting control instruction is generated according to the bill of materials, and the lighting control instruction is sent to the corresponding material storage position on the material rack to control the signal indicator light of the material storage position to perform a lighting operation. That is to say, the sorting operator scans the QR code on the current tooling board to upload the material list on the tooling board, and then the background server generates a lighting control instruction based on the material list, and sends the control instruction to the corresponding material storage position of the material rack to control the signal indicator light of the material storage position to perform the lighting operation, and then the sorting operator goes to the material storage position to take out the target material according to the lighting signal on the material storage position. When taking out the target material, scan the QR code on the target material to upload the target material information corresponding to the target material to the information management system, and then put the target material on the tooling board, or put the target material into the material box.

[0053] Step S13: Based on the target material information and the bill of materials, determine whether the target material currently required for the tooling plate has been sorted.

[0054] In this embodiment, after the sorting operator picks up the target material from the material storage location according to the light signal on the material storage location, and scans the QR code on the target material to upload the target material information to the information management system, it is then determined whether the target material required by the current tooling board has been sorted based on the acquired target material information and the material list. It is understandable that the backend server confirms whether the sorting operator has sorted the relevant materials in the material list according to the material list and the target material information scanned and uploaded by the sorting operator.

[0055] Step S14: If the target material required by the current tooling plate has been sorted, the signal indicator light on the material storage location storing the target material is controlled to turn off the light, and the storage location material information corresponding to the material storage location is updated.

[0056] In this embodiment, if the target material required by the current tooling board has been sorted, the signal indicator light in the material storage location storing the target material is controlled to perform a light-off operation, and the storage location material information corresponding to the material storage location is updated. Specifically, a light-off control instruction is generated, and the light-off control instruction is sent to the material storage location storing the target material to control the signal indicator light in the material storage location to perform a light-off operation. In other words, the sorting operator sorts the target material from the lighted material storage location, scans the target material to upload the target material information to the information management system, and then the system determines whether it is necessary to generate a light-off control instruction to control the signal indicator light on the material storage location to turn off according to the material list and the target material information. That is, if a target material on the material list has been sorted, the signal indicator light in the material storage location storing the target material will turn off, and the storage location material information corresponding to the material storage location in the information management system will be updated.

[0057] For example, Figure 4 As shown, when an order is placed, the sorting operator scans the QR code on the tooling board to upload the corresponding material list to the information management system. The information management system generates corresponding control instructions based on the material information that needs to be sorted on the material list to control the signal indicator light on the material storage location. Then the sorting operator sorts the target material from the material storage location with the signal indicator light on, and scans the QN barcode of the target material, and then places the target material on the tooling board or in the material box. When the system receives the target material information uploaded by the sorting operator by scanning the QN barcode of the target material, it updates the material quantity on the material storage location, and confirms whether all the target materials currently required have been sorted according to the material list. If all the target materials currently required have been sorted, that is, after the material preparation is completed, the tooling board is controlled to enter the assembly operation, as shown in FIG. Figure 5As shown, the tooling board passes through the double-speed chain from the sorting line to the assembly line. The assembly operator at the assembly station uses the materials on the tooling board to perform assembly operations. If the current assembly operator completes the current assembly work, he presses the tooling board release button to enter the next assembly process. The sensor installed on each assembly station senses the tooling board, and the station passing information of the tooling board has been uploaded to the system. The station is recorded according to the maintenance information, and then the system determines whether the current tooling board has completed all the assembly stations according to the pre-set stations. If so, it indicates that the current assembly is completed. If the current tooling board has not completed all the set assembly stations, the tooling board is controlled to enter the assembly station of the next assembly operator. Among them, the maintenance station information, operator information and operation content information are saved in advance in the system.

[0058] It can be seen that in the embodiment of the present application, the signal indicator light of the corresponding material storage position on the material rack is controlled to perform a lighting operation according to the corresponding material list on the current tooling board, so that the user end can sort out the target material recorded in the material list from the material storage position according to the lighting signal on the material storage position, and then judge whether the target material required by the current tooling board has been sorted based on the target material information and material list corresponding to the target material uploaded by the user end. If the sorting has been completed, the signal indicator light in the material storage position storing the target material is controlled to perform a light-off operation, and the storage position material information corresponding to the material storage position is updated. In other words, the present application realizes centralized sorting operations in the assembly line production process, thereby improving production efficiency.

[0059] See also Figure 6 As shown, the embodiment of the present invention discloses a specific material sorting method. Compared with the previous embodiment, this embodiment further illustrates and optimizes the technical solution.

[0060] Step S21: Obtain the corresponding bill of materials on the current tooling board uploaded by the user.

[0061] Step S22: Control the signal indicator light of the corresponding material storage location on the material rack to light up according to the material list, so that the user end can sort out the target material recorded on the material list from the material storage location according to the light signal on the material storage location, and upload the target material information corresponding to the target material collected to the information management system.

[0062] Step S23: Match the acquired target material information with the material information in the bill of materials to obtain a corresponding matching result.

[0063] In this embodiment, the acquired target material information is matched with the material information in the bill of materials to obtain a corresponding matching result. It can be understood that the sorting operator sorts the target material from the material storage location where the signal indicator light is on, and then scans the target material to upload the target material information corresponding to the target material, and then matches the acquired target material information with the material information in the bill of materials to confirm whether the target material information on the target material scanned by the sorting operator is consistent with the material information in the bill of materials.

[0064] Step S24: judging whether the target material required by the current tooling plate has been sorted based on the matching result.

[0065] In this embodiment, it is determined based on the matching result whether the target material currently required by the tooling plate has been sorted, that is, it is checked whether the sorting operator has completed the sorting of all target materials in the material list.

[0066] Step S25: If the matching result indicates that the acquired target material information is consistent with the material information in the bill of materials, it is determined that the sorting of the target material required for the tooling plate has been completed.

[0067] In this embodiment, when matching the acquired target material information with the material information in the bill of materials, if the acquired target material information is consistent with the material information in the bill of materials, it is determined that the sorting of the target material required for the tooling board has been completed. In other words, the sorting operator has sorted out all the target materials required for the tooling board from the current material storage location.

[0068] Step S26: When the target material required by the current tooling plate has been sorted, the signal indicator light on the material storage location storing the target material is controlled to turn off the light, and the storage location material information corresponding to the material storage location is updated.

[0069] Step S27: If the matching result indicates that the acquired target material information is inconsistent with the material information in the bill of materials, it is determined that the sorting of the target material required for the tooling plate has not been completed, and a corresponding warning message is generated so that the user terminal can continue to perform the operation of sorting the target material recorded in the bill of materials from the material storage location according to the warning message.

[0070] In this embodiment, when the acquired target material information is matched with the material information in the bill of materials, it is determined that the sorting of the target material required for the tooling plate has not been completed, and corresponding warning information is generated so that the user terminal can continue to perform the operation of sorting the target material recorded in the bill of materials from the material storage location according to the warning information.

[0071] For the specific contents of the above steps S21 to S22 and step S26, reference may be made to the corresponding contents disclosed in the above embodiments, which will not be repeated here.

[0072] It can be seen that in the embodiment of the present application, the signal indicator light of the corresponding material storage position on the material rack is controlled to perform a lighting operation according to the corresponding material list on the current tooling board, so that the user end can sort out the target material recorded in the material list from the material storage position according to the lighting signal on the material storage position, and then judge whether the target material required by the current tooling board has been sorted based on the target material information and material list corresponding to the target material uploaded by the user end. If the sorting has been completed, the signal indicator light in the material storage position storing the target material is controlled to perform a light-off operation, and the storage position material information corresponding to the material storage position is updated. In other words, the present application realizes centralized sorting operations in the assembly line production process, thereby improving production efficiency.

[0073] For example, Figure 7 As shown, when an order is placed, the material preparation staff of the warehouse prepares materials according to the order, and puts different types of materials into the material storage locations for storing different types of materials on the sorting rack, and scans the PN barcode on the material and the storage location QR code on the material storage location to upload the material information corresponding to the material stored in the material storage location to the MES system. The MES system records the material information of each material storage location on the rack, that is, the rack storage location is set with a QR code. After the work order is placed, the sorting operator puts the material on the specific storage location of the rack according to the work order requirements, and uploads the PN information and quantity information to the MES system by scanning the PDA and manually inputting. That is, the MES system will record the material quantity and material type of each material storage location on the rack according to the material information scanned and uploaded by the material preparation staff.

[0074] In the sorting line body part, sorting operators, such as sorting operator A and sorting operator B, scan the QR code of the tooling board passing through their own sorting station at their respective sorting stations to upload the corresponding material list on the tooling board, and then control the signal indicator light of the corresponding material storage position on the material rack to perform the lighting operation according to the material list, so that the sorting operator can sort out the target material recorded in the material list from the material storage position according to the lighting signal on the material storage position, and upload the target material information corresponding to the target material collected to the MES system. The corresponding sorting sensor set on the line body is used to sense the RFID card on the tooling board to determine the passing station of the tooling board, and then upload the passing station information to the system, and confirm whether the current material sorting is completed by matching and comparing the material information corresponding to the target material scanned by the sorting operator with the material information recorded on the material list. If the material sorting is completed, the tooling board is controlled to enter the assembly line for assembly work, and the assembly workers at each assembly station perform the corresponding assembly work. That is to say, after the work order is placed, the tooling board SN is scanned, and the light of the material storage location that needs to be sorted is on, instructing the sorting personnel to sort the required materials at the storage location. Among them, after the specified number of materials in the storage location is bound to the tooling board SN number by scanning and placed in the material box (or chassis tooling board), the light on the material rack goes out and the material quantity information of the storage location is updated at the same time. After all the lights on the material rack go out, the sorting operator presses the release button, and the tooling board enters the next station for operation. A sensor is set at the end of the line. After sensing the tooling board and confirming that the material sorting is completed, the tooling board automatically enters the next station. Otherwise, the light will be on to alarm. After the tooling board enters the assembly station, the sensor senses the RFID and uploads the information of the product passing through the current assembly station to the MES system. The assembly operator takes the material out of the material box and installs it in the chassis. After the work at this station is completed, the assembly operator presses the button to enter the next assembly station. For example, corresponding sensors are set at station A and station B. Station A and station B have assembly operator A and assembly operator B respectively. The tooling board is sensed by the sensor to determine whether the current tooling board has passed all the set stations. If it has passed all the set stations, it means that the assembly work of the current product is completed. The light system designed on the material rack of this application can reduce the time for personnel to find materials and improve production efficiency. It can reduce the demand for barcode scanners and computers. At the front end of the line, there are sorting operators who are specifically responsible for loading materials, and at the back end of the line, there are assemblers who are specifically responsible for assembly and do not need to scan codes to pass stations, so as to concentrate operations and improve production efficiency.

[0075] Correspondingly, the present application also discloses a material sorting device, see Figure 8 As shown, the device comprises:

[0076] The list acquisition module 11 is used to obtain the corresponding material list on the current tooling board uploaded by the user;

[0077] The first control module 12 is used to control the signal indicator light of the corresponding material storage position on the material rack to perform a lighting operation according to the material list, so that the user end can sort out the target material recorded in the material list from the material storage position according to the lighting signal on the material storage position, and upload the target material information corresponding to the collected target material to the information management system;

[0078] A sorting judgment module 13 is used to judge whether the target material required by the current tooling board has been sorted based on the target material information and the material list;

[0079] The second control module 14 is used to control the signal indicator light in the material storage location storing the target material to turn off the light when the target material required by the current tooling plate has been sorted, and to update the storage location material information corresponding to the material storage location.

[0080] As can be seen from the above, in the embodiment of the present application, the signal indicator light of the corresponding material storage position on the material rack is controlled to perform a lighting operation according to the corresponding material list on the current tooling board, so that the user end can sort out the target material recorded in the material list from the material storage position according to the lighting signal on the material storage position, and then judge whether the target material required by the current tooling board has been sorted based on the target material information and material list corresponding to the target material uploaded by the user end. If the sorting has been completed, the signal indicator light in the material storage position storing the target material is controlled to perform a light-off operation, and the storage position material information corresponding to the material storage position is updated. In other words, the present application realizes centralized sorting operations in the assembly line production process, thereby improving production efficiency.

[0081] In some specific embodiments, the list acquisition module 11 may specifically include:

[0082] The first acquisition unit is used to obtain a bill of materials corresponding to the coding information on the current tooling board obtained by a user terminal scanning the coding information on the current tooling board with a handheld barcode scanner.

[0083] In some specific embodiments, the first control module 12 may specifically include:

[0084] A first instruction generating unit, used for generating a corresponding lighting control instruction according to the bill of materials;

[0085] The first instruction sending unit is used to send the lighting control instruction to the corresponding material storage position on the material rack to control the signal indicator light of the material storage position to perform a lighting operation.

[0086] In some specific embodiments, the sorting judgment module 13 may specifically include:

[0087] An information matching unit, used to match the acquired target material information with the material information in the bill of materials to obtain a corresponding matching result;

[0088] A sorting judgment unit is used to judge whether the target material required by the current tooling plate has been sorted based on the matching result.

[0089] In some specific embodiments, the sorting judgment unit may specifically include:

[0090] A first determination unit, configured to determine that sorting of the target material required for the tooling plate has been completed when the matching result indicates that the acquired target material information is consistent with the material information in the bill of materials;

[0091] The second determination unit is configured to determine that the sorting of the target material required for the tooling plate has not been completed and to generate corresponding warning information when the matching result indicates that the acquired target material information is inconsistent with the material information in the bill of materials, so that the user terminal can continue to perform the operation of sorting the target material recorded in the bill of materials from the material storage location according to the warning information.

[0092] In some specific embodiments, the second control module 14 may specifically include:

[0093] A second instruction generating unit, used for generating a light off control instruction;

[0094] The second instruction sending unit is used to send the light-off control instruction to the material storage location storing the target material to control the signal indicator light in the light-on state on the material storage location to perform a light-off operation.

[0095] Furthermore, an embodiment of the present application also provides an electronic device. Fig. 9 This is a structural diagram of an electronic device 20 according to an exemplary embodiment. The content in the diagram cannot be regarded as any limitation on the scope of use of the present application.

[0096] Fig. 9 A schematic diagram of the structure of an electronic device 20 provided in an embodiment of the present application. The electronic device 20 may specifically include: at least one processor 21, at least one memory 22, a power supply 23, a communication interface 24, an input / output interface 25, and a communication bus 26. The memory 22 is used to store a computer program, which is loaded and executed by the processor 21 to implement the relevant steps in the material sorting method disclosed in any of the aforementioned embodiments. In addition, the electronic device 20 in this embodiment may specifically be an electronic computer.

[0097] In this embodiment, the power supply 23 is used to provide working voltage for each hardware device on the electronic device 20; the communication interface 24 can create a data transmission channel between the electronic device 20 and the external device, and the communication protocol it follows is any communication protocol that can be applied to the technical solution of the present application, and is not specifically limited here; the input and output interface 25 is used to obtain external input data or output data to the outside world, and its specific interface type can be selected according to specific application needs and is not specifically limited here.

[0098] In addition, the memory 22, as a carrier for storing resources, can be a read-only memory, a random access memory, a disk or an optical disk, etc. The resources stored thereon can include an operating system 221, a computer program 222, etc., and the storage method can be temporary storage or permanent storage.

[0099] The operating system 221 is used to manage and control the hardware devices and computer programs 222 on the electronic device 20, and can be Windows Server, Netware, Unix, Linux, etc. In addition to computer programs that can be used to complete the material sorting method performed by the electronic device 20 disclosed in any of the aforementioned embodiments, the computer program 222 can further include computer programs that can be used to complete other specific tasks.

[0100] Furthermore, an embodiment of the present application also discloses a computer-readable storage medium, in which a computer program is stored. When the computer program is loaded and executed by a processor, the steps of the material sorting method disclosed in any of the aforementioned embodiments are implemented.

[0101] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.

[0102] Finally, it should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

[0103] The material sorting method, device, equipment and storage medium provided by the present invention are introduced in detail above. Specific examples are used in this article to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core idea; at the same time, for general technical personnel in this field, according to the idea of ​​the present invention, there will be changes in the specific implementation method and application scope. In summary, the content of this specification should not be understood as a limitation on the present invention.

Claims

1. A material sorting method, characterized in that: include: Obtain the bill of materials corresponding to the coded information on the current tooling board obtained by scanning the coded information on the current tooling board by a handheld barcode scanner on the user end; the current tooling board is a tooling board that is set with an RFID card, and stores the bill of materials required for assembling the target product through the coded information; the bill of materials includes the part number information in the part number barcode and the serial number information in the serial number barcode; the part number barcode is used to determine the type of material, and the information in the part number barcode of the same material is the same; the serial number barcode is used for traceability, and each material has a unique serial number barcode; a material has both the part number barcode and the serial number barcode, and an order has only one bill of materials; the corresponding sorting sensor set on the line is used to sense the RFID card on the tooling board to determine the station passing information of the tooling board; Generate corresponding lighting control instructions according to the bill of materials, send the lighting control instructions to the corresponding material storage positions on the material rack to control the signal indicator lights of the corresponding material storage positions on the material rack to perform lighting operations, so that the user end can sort out the target materials recorded in the bill of materials from the material storage positions according to the lighting signals on the material storage positions, place the target materials on the tooling board or in the material box, and upload the target material information corresponding to the target materials collected to the information management system, and update the material quantity on the material storage positions; each material storage position on the material rack is respectively provided with a corresponding material storage position QR code, and the signal indicator lights are respectively installed on each of the material storage positions; when an order is placed, the warehouse staff scans the part number barcode on the material, and scans the storage position QR code on the material storage position for storing the material to upload the material information corresponding to the material stored in the material storage position to the information management system; the information management system records the material part number barcode of the material storage position and the material quantity stored in the material storage position; Matching the acquired target material information with the material information in the bill of materials to obtain a corresponding matching result; If the matching result shows that the target material information obtained is consistent with the material information in the bill of materials, it is determined that the sorting of the target material required for the tooling board has been completed, a light-off control instruction is generated, and the light-off control instruction is sent to the material storage location where the target material is stored, so as to control the signal indicator light in the material storage location where the target material is stored to perform the light-off operation, and update the storage location material information corresponding to the material storage location, so as to control the tooling board to enter the assembly operation; the tooling board reaches the assembly line from the sorting line part through the double-speed chain, and the assembly operator at the assembly station uses the material on the tooling board to perform the assembly operation , if the current assembly operator completes the current assembly work, he presses the release button of the tooling board to enter the next assembly process, and the sorting sensor installed on the line of each assembly station senses the RFID card on the tooling board, and uploads the station passing information of the tooling board to the information management system; it is judged whether the current tooling board has completed all the assembly stations according to the pre-set stations. If so, it indicates that the current assembly is completed. If the current tooling board has not completed all the set assembly stations, the tooling board is controlled to enter the assembly station of the next assembly operator; wherein, the maintenance station information, operator information and operation content information are saved in advance in the information management system; If the matching result indicates that the acquired target material information is inconsistent with the material information in the bill of materials, it is determined that the sorting of the target material required for the tooling plate is not completed at present, and a corresponding warning message is generated so that the user terminal can continue to perform the operation of sorting the target material recorded in the bill of materials from the material storage location according to the warning message; Among them, the material list corresponding to the coded information on the current tooling board obtained by scanning the coded information on the current tooling board with a handheld barcode scanner includes: collecting the coded information on the current tooling board with a handheld barcode scanner, and decoding the coded information to obtain the material list corresponding to the coded information on the current tooling board.

2. A material sorting device, characterized in that: include: The list acquisition module is used to obtain the corresponding material list on the current tooling board uploaded by the user; The list acquisition module includes: a first acquisition unit, which is used to obtain the bill of materials corresponding to the coded information on the current tooling board obtained by scanning the coded information on the current tooling board by a handheld barcode scanner; the current tooling board is a tooling board that is set with an RFID card, and stores the bill of materials required for assembling the target product through the coded information; the bill of materials includes the part number information in the part number barcode and the serial number information in the serial number barcode; the part number barcode is used to determine the type of material, and the information in the part number barcode of the same material is the same; the serial number barcode is used for traceability, and each material has a unique serial number barcode; a material has both the part number barcode and the serial number barcode, and an order has only one bill of materials; the corresponding sorting sensor set on the line body is used to sense the RFID card on the tooling board to determine the station passing information of the tooling board; The first control module is used to control the signal indicator light of the corresponding material storage position on the material rack to perform a lighting operation according to the material list, so that the user end can sort out the target material recorded in the material list from the material storage position according to the lighting signal on the material storage position, and upload the target material information corresponding to the target material collected to the information management system; the first control module includes: a first instruction generating unit, which is used to generate a corresponding lighting control instruction according to the material list; a first instruction sending unit, which is used to send the lighting control instruction to the corresponding material storage position on the material rack to control the signal indicator light of the material storage position to perform a lighting operation, so that the user end can sort out the target material recorded in the material list from the material storage position according to the lighting signal on the material storage position Pick out the target material recorded on the material list, place the target material on the tooling board or in the material box, and upload the target material information corresponding to the target material collected to the information management system, and update the material quantity on the material storage location; each material storage location on the material rack is respectively provided with a corresponding material storage location QR code, and the signal indicator light is respectively installed on each material storage location; when an order is placed, the warehouse staff scans the part number barcode on the material, and scans the storage location QR code on the material storage location used to store the material to upload the material information corresponding to the material stored in the material storage location to the information management system; the information management system records the material part number barcode of the material storage location and the material quantity stored in the material storage location; A sorting judgment module is used to judge whether the target material currently required by the tooling board has been sorted based on the target material information and the bill of materials; the sorting judgment module includes: an information matching unit, which is used to match the acquired target material information with the material information in the bill of materials to obtain a corresponding matching result; a first judgment unit, which is used to judge that the sorting of the target material currently required by the tooling board has been completed when the matching result shows that the acquired target material information is consistent with the material information in the bill of materials; a second judgment unit, which is used to judge that the sorting of the target material currently required by the tooling board has not been completed when the matching result shows that the acquired target material information is inconsistent with the material information in the bill of materials, and generate corresponding warning information so that the user terminal can continue to perform the operation of sorting out the target material recorded in the bill of materials from the material storage location according to the warning information; The second control module is used to control the signal indicator light in the material storage location storing the target material to perform a light-off operation when the target material required by the current tooling board has been sorted, and update the storage location material information corresponding to the material storage location; the second control module includes: a second instruction generating unit, used to generate a light-off control instruction; a second instruction sending unit, used to send the light-off control instruction to the material storage location storing the target material to control the signal indicator light in the material storage location to perform a light-off operation, and update the storage location material information corresponding to the material storage location, and control the tooling board to enter the assembly operation; the tooling board reaches the assembly line part from the sorting line part through the double-speed chain, and the assembly The assembly operator at the workstation uses the materials on the tooling board to perform assembly work. If the current assembly operator completes the current assembly work, he presses the tooling board release button to enter the next assembly process. The sorting sensor installed on the line of each assembly station senses the RFID card on the tooling board, and uploads the passing station information of the tooling board to the information management system; it is judged whether the current tooling board has completed all the assembly stations according to the pre-set stations. If so, it indicates that the current assembly is completed. If the current tooling board has not completed all the set assembly stations, the tooling board is controlled to enter the assembly station of the next assembly operator; wherein, the maintenance station information, operator information and operation content information are saved in advance in the information management system; Among them, the first acquisition unit is specifically used to: collect the coding information on the current tooling board through a handheld barcode scanner, and decode the coding information to obtain the bill of materials corresponding to the coding information on the current tooling board.

3. An electronic device, characterized in that: include: Memory, used to store computer programs; A processor, configured to execute the computer program to implement the steps of the material sorting method as claimed in claim 1.

4. A computer-readable storage medium, characterized in that: Used to store computer programs; wherein, when the computer program is executed by a processor, the steps of the material sorting method as claimed in claim 1 are implemented.

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