An energy-saving non-oxidizing continuous heating furnace
By using inert gas protection design of heat transfer plates, gas storage tanks and air pumps in the heating furnace, combined with the motor-driven mechanical structure and sensor control, the problems of easy oxidation, energy waste and safety hazards of the heating furnace are solved, and efficient and safe workpiece heating and continuous processing are achieved.
Patent Information
- Application Number
- CN202210813172.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-11
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2042-07-11
AI Technical Summary
Existing heating furnaces are prone to oxidation when heating workpieces, and they have problems such as waste of energy, high maintenance costs, complex structures and safety hazards.
The design of heat transfer plate, gas storage tank and air pump is adopted, and the oxidation reaction is isolated by inert gas, and the continuous heating and preheating of the workpiece is achieved through a motor-driven mechanical structure, and the safety locking cover is controlled in combination with sensors.
It improves heating efficiency, reduces energy consumption, reduces maintenance costs, ensures safety, realizes continuous heating and preheating of workpieces, and avoids oxidation reactions.
Smart Images

Figure CN115127336B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of heating furnaces, and particularly to an energy-saving non-oxidizing continuous heating furnace. Background Art
[0002] Heating furnaces are widely used in many industrial fields such as petroleum, chemical industry, metallurgy, machinery, heat treatment, surface treatment, building materials, electronics, materials, light industry, daily chemicals, and pharmaceuticals. It is mainly a device for heating materials or workpieces to the rolling or forging temperature.
[0003] The defects of existing heating furnaces are as follows:
[0004] 1. Patent document CN102759270A discloses a heating furnace. "The heating furnace includes: a furnace body having a hollow furnace chamber; a groove provided on the inner wall of the top of the furnace body; a heating element provided in the furnace chamber; an internal insulation layer provided before the furnace chamber; an intermediate insulation layer provided before the internal insulation layer; the top of the intermediate insulation layer is embedded in the groove of the furnace body, and its bottom is on the same plane as the bottom of the external insulation layer; an external insulation layer provided before the intermediate insulation layer; a furnace door provided before the external insulation layer. Applying the present invention can effectively save energy, ensure the uniformity of the temperature inside the furnace chamber, and further reduce the damage to the appearance of the furnace door." The heating furnace mainly solves the problem of energy saving. However, when heating workpieces, the workpieces are prone to oxidation, and the oxidation effect is poor.
[0005] 2. Patent document CN105466224A discloses a heating furnace. "It includes a housing, a heating chamber is provided inside the housing, an installation hole is provided on the top of the housing, an electrode rod is provided in the installation hole, a first insulating sleeve is provided between the installation hole and the electrode rod, the upper end of the electrode rod is provided outside the housing, the lower end of the electrode rod is provided in the heating chamber, a graphite rod is connected to the lower end of the electrode rod, a heating element is connected to the lower end of the graphite rod. Among them, a matching connection thread is provided between the electrode rod and the graphite rod, a conical portion is provided at the lower end of the graphite rod, a conical hole is provided on the heating element, and the graphite rod and the heating element are connected by matching the conical portion with the conical hole. Both the conical portion and the conical hole have a smaller diameter at the upper part than at the lower part, and the diameter of the graphite rod is not greater than the diameter of the upper part of the conical portion. This heating furnace can effectively meet the heating requirements of materials, and can effectively reduce the workload of maintenance personnel and avoid increasing the maintenance cost in case of failure of the heating element." The heating furnace reduces the workload of maintenance personnel, but it is more energy-consuming, resulting in a higher heating cost for workpieces.
[0006] 3. Patent document CN105588118A discloses a gas heating furnace, "including a furnace body (1), a furnace door (2), a flue (3), a smoke outlet (4), a housing (5), a combustion chamber (6), a burner (7) and an air inlet (8). The housing (5) includes a side wall (50), an opening (51) and an accommodation space (52). The combustion chamber (6) includes a combustion space (60) and a flared nozzle (61). The high-temperature flue gas generated by combustion is discharged through the flared nozzle (61). The flared nozzle (61) includes a fan-shaped side wall (610), a flared inlet (611), a flared outlet (612) and a conical space (613). The high-temperature flue gas generated by the burner (7) is ejected through the flared outlet (612) after being mixed and burned in the combustion space (60). Compared with the prior art, in the present invention, the heat energy of itself is utilized to form a gas curtain, and this gas curtain can heat the temperature of the air inlet that is about to enter, increasing the thermal utilization rate of the system". The heating furnace mainly solves the problem of the thermal utilization rate of the system, but there is no continuous heating structure for workpieces, so the workpieces need to be added cyclically, which is rather troublesome;
[0007] 4. Patent document CN101664607A discloses a heating furnace structure, "including a heating tank and a heat exchange tank connected below the heating tank. A rich liquid rectification column is arranged on the top surface of the heating tank. A chimney is connected through an elbow on the end flange of the heating tank. The characteristics are: the heat exchange tank is supported by a left support and a right support, and the heating tank is supported by a lean liquid rectification column connected to the heat exchange tank and an extension arm of the right support; and the left support is connected to the left end face of the tank body of the heat exchange tank, and the right support is connected to the inner side of the right end cover flange of the tank body of the heat exchange tank. This structure has the advantages of strong innovation, novel form, reasonable force, simple and practical, etc. It can simplify the structure, greatly reduce the investment and improve the market competitiveness". The heating furnace mainly solves the problem of the complex structure of the traditional heating furnace, but its heating furnace has no protection structure. When the temperature of the furnace body is relatively high, if the cover plate is opened, it is easy to cause scalding and there is a safety hazard. Summary of the Invention
[0008] The purpose of the present invention is to provide an energy-saving non-oxidizing continuous heating furnace to solve the problem of easy oxidation of workpieces proposed in the above background technology.
[0009] To achieve the above purpose, the present invention provides the following technical solution: An energy-saving non-oxidizing continuous heating furnace, including a furnace body, a heating chamber, a tank body, a cover plate and a card slot. A heating chamber is opened inside the furnace body;
[0010] The inner wall of the heating chamber is equipped with a gas burner assembly, the inner wall of the heating chamber is equipped with a heat transfer plate, the inner wall of the heat transfer plate is equipped with a heating block, a gas storage tank is installed at the top of the furnace body, an air pump is installed on the inner top wall of the furnace body, two groups of air pipes are installed on the outer wall of the air pump, one group of air pipes extends into the interior of the gas storage tank, and one end of the other group of air pipes is equipped with an air outlet plate, and the bottom of the air outlet plate is connected to the top of the heating block;
[0011] A groove is provided inside the furnace body.
[0012] Preferably, support feet are installed at the bottom of the furnace body, and a controller is installed on the outer wall of the furnace body.
[0013] Preferably, a first motor is installed on the inner wall of the groove, a reel is installed at the output end of the first motor, and a pulling rope is installed on the outer wall of the reel.
[0014] Preferably, two groups of grooves are provided inside the furnace body. A connecting plate is installed on the inner wall of each group of grooves, a heat insulation plate is installed at the bottom of the connecting plate, a spring is installed at the top of the connecting plate, and the top end of the spring is fixed to the inner wall of the groove. One end of the pulling rope is connected to the top of the connecting plate. A heat transfer fin is installed through the inner wall of one group of heat insulation plates.
[0015] Preferably, a cover plate is installed on the outer wall of the furnace body through a hinge. A transmission column is installed on the outer wall of the cover plate. A second motor is installed at the bottom of the transmission column. A gear is installed at the output end of the second motor.
[0016] Preferably, a toothed plate is installed inside the transmission column, and one end of the toothed plate extends out of the outer wall of the cover plate. An adjusting plate is installed at one end of the toothed plate. A third motor is installed on the inner top wall of the adjusting plate. A screw rod is installed at the output end of the third motor. A telescopic plate is installed on the outer wall of the screw rod.
[0017] Preferably, a card slot is provided on the outer wall of the cover plate. A fixing block is installed on the outer wall of the furnace body. A fourth motor is installed inside the fixing block. A threaded rod is installed at the output end of the fourth motor. A transmission plate is installed on the outer wall of the threaded rod. A push plate is installed on the outer wall of the transmission plate.
[0018] Preferably, an inclined block is installed inside the fixing block. A clamping block is installed on the outer wall of the inclined block. A sensor is installed on the outer wall of the cover plate. A display screen is installed on the outer wall of the cover plate. A workpiece is installed on the inner bottom wall of the furnace body.
[0019] Preferably, the working steps of this heating furnace are as follows:
[0020] S1. The gas burner assembly emits flames, heating the heat transfer plate. The heat transfer plate then transfers heat to the heating block, creating a heat storage heating area. The gas tank stores inert gas. Before heating, an air pump ejects the inert gas from the gas outlet plate through an air pipe, replacing the oxygen-containing air with the inert gas. This structure separates the redox reaction at the flame from the heating area. Furthermore, the inert gas protects the workpiece from oxidation during heating, thereby improving the heating effect.
[0021] S2. During heating, its spring pops the heat insulation plate out of the groove, separating the heating area from the feeding area and the discharging area, so that the heat in the processing area can be quickly accumulated, reducing the heat dissipation. After heating is completed, its No. 1 motor rotates to drive the reel to rotate, and the rotation of the reel winds the pull rope, which pulls the connecting plate to move, and the movement of the connecting plate drives the heat insulation plate to move, so that the heat insulation plate can be retracted into the groove, thereby not affecting the movement of the workpiece. In addition, the heat insulation plate on the feeding side is equipped with a heat transfer plate, so that part of the heat in the heating area is transferred to the workpiece on the feeding side through the heat transfer plate, so that the workpiece can be preheated. When the preheated workpiece enters the processing area for heating again, its heating efficiency is improved, thereby reducing the high-power heating time in the processing area, thereby achieving energy saving;
[0022] S3. When the workpiece in the heating block is heated and the next workpiece needs to be heated, the No. 2 motor rotates to drive the gear to rotate, and the gear rotation drives the toothed plate to move, and the toothed plate moves to move the adjustment plate into the heating block. Then the No. 3 motor rotates to drive the screw to rotate, and the rotation of the screw drives the telescopic plate to move, so that the telescopic plate moves to one side of the workpiece, and then the adjustment plate moves to push the workpiece out of the processing area. Then, this structure is used to push the workpiece in the feeding area into the heating block. This structure allows the heating of the workpiece to be continuous, and there is no need to cyclically open the cover to add the workpiece, which also reduces heat loss.
[0023] S4. When the cover is closed, the fixed block is embedded in the card block, and the sensor detects the temperature of the feeding area of the furnace body in real time and displays it on the display screen. When the temperature rises, the No. 4 motor rotates to drive the threaded rod to rotate, and the rotation of the threaded rod drives the transmission plate to move, and the movement of the transmission plate drives the push plate to move, and the movement of the push plate drives the inclined block to move, and the movement of the inclined block drives the card block to move, and the card block moves and is inserted into the card slot, so that the cover is locked. This locking structure is controlled by the sensor. When the temperature is high, the cover is locked through this structure, thereby avoiding the cover being opened by mistake and causing burns, greatly improving safety.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] 1. The present invention is equipped with a heat transfer plate, a gas storage tank, and an air pump. The gas burner assembly emits flames, which heat the heat transfer plate. The heat transfer plate then transfers heat to the heating block, forming a heat storage heating area. The gas storage tank stores inert gas. Before heating, the air pump ejects the inert gas from the gas outlet plate through an air pipe, replacing the oxygen-containing air with the inert gas, filling the furnace body with the inert gas. This structure isolates the redox reaction at the flame from the heating area. Furthermore, the protection of the inert gas makes it less likely that the workpiece will undergo an oxidation reaction during heating, thereby improving the heating effect.
[0026] 2. The present invention is equipped with a reel, a pull rope and a heat insulation plate. During heating, its spring pops the heat insulation plate out of the groove, thereby isolating the heating area from the feeding area and the discharging area, so that the heat in the processing area can be quickly accumulated, reducing the heat dissipation. After heating is completed, its No. 1 motor rotates to drive the reel to rotate, and the rotation of the reel winds the pull rope, which pulls the connecting plate to move, and the movement of the connecting plate drives the heat insulation plate to move, so that the heat insulation plate can be retracted into the groove, thereby not affecting the movement of the workpiece. In addition, the heat insulation plate on the feeding side is equipped with a heat transfer plate, so that part of the heat in the heating area is transferred to the workpiece on the feeding side through the heat transfer plate, so that the workpiece can be preheated. When the preheated workpiece enters the processing area for heating again, its heating efficiency is improved, thereby reducing the high-power heating time in the processing area, thereby achieving energy saving.
[0027] 3. The present invention is equipped with an adjustment plate, a tooth plate and a screw. When the workpiece in the heating block is heated and the next workpiece needs to be heated, the No. 2 motor rotates to drive the gear to rotate, and the gear rotation drives the tooth plate to move. The tooth plate moves to move the adjustment plate into the heating block. Then the No. 3 motor rotates to drive the screw to rotate, and the rotation of the screw drives the telescopic plate to move, so that the telescopic plate moves to one side of the workpiece. Then the adjustment plate moves to push the workpiece out of the processing area. Then, using this structure, the workpiece in the feeding area is pushed into the heating block. This structure allows the heating of the workpiece to be continuous, and there is no need to cyclically open the cover plate to add the workpiece, which also reduces heat loss.
[0028] 4. The present invention is equipped with sensors, card blocks and inclined blocks. When the cover is closed, the fixed block is embedded in the card block. The sensor detects the temperature of the feeding area of the furnace body in real time and displays it on the display screen. When the temperature rises, the No. 4 motor rotates to drive the threaded rod to rotate, and the rotation of the threaded rod drives the transmission plate to move. The movement of the transmission plate drives the push plate to move, and the movement of the push plate drives the inclined block to move. The movement of the inclined block drives the card block to move, and the card block moves and is inserted into the card slot, so that the cover is locked. This locking structure is controlled by the sensor. When the temperature is high, the cover is locked through this structure, thereby avoiding the cover from being accidentally opened and causing burns, thereby greatly improving safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 Schematic diagram of the overall structure of the present invention;
[0030] Figure 2 Schematic diagram of the front sectional structure of the present invention;
[0031] Figure 3 Schematic diagram of the side view structure of the present invention;
[0032] Figure 4 Schematic diagram of the tank structure of the present invention;
[0033] Figure 5 Schematic diagram of the groove structure of the present invention;
[0034] Figure 6 Schematic diagram of the transmission column structure of the present invention;
[0035] Figure 7 Schematic diagram of the adjusting plate structure of the present invention;
[0036] Figure 8 Schematic diagram of the fixing block structure of the present invention.
[0037] In the figure: 1, furnace body; 2, support feet; 3, controller; 4, heating chamber; 5, gas burner assembly; 6, heat transfer plate; 7, heating block; 8, gas storage tank; 9, air pump; 10, air pipe; 11, air outlet plate; 12, tank; 13, first motor; 14, reel; 15, pull rope; 16, groove; 17, connecting plate; 18, heat insulation plate; 19, spring; 20, heat transfer sheet; 21, cover plate; 22, transmission column; 23, second motor; 24, gear; 25, toothed plate; 26, adjusting plate; 27, third motor; 28, screw rod; 29, telescopic plate; 30, card slot; 31, fixing block; 32, fourth motor; 33, threaded rod; 34, transmission plate; 35, push plate; 36, inclined block; 37, clamping block; 38, sensor; 39, display screen; 40, workpiece. Detailed implementation manners
[0038] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0039] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0040] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "equipped with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0041] Please refer to Figures 1-8 , an embodiment provided by the present invention: an energy-saving non-oxidizing continuous heating furnace, including a furnace body 1, a heating chamber 4, a tank body 12, a cover plate 21 and a card slot 30. Support feet 2 are installed at the bottom of the furnace body 1, and a controller 3 is installed on the outer wall of the furnace body 1. The controller 3 is used to control the operation of the components of the furnace body 1, and the support feet 2 support the furnace body 1;
[0042] A heating chamber 4 is opened inside the furnace body 1. A gas burner assembly 5 is installed on the inner wall of the heating chamber 4, a heat transfer plate 6 is installed on the inner wall of the heating chamber 4, a heating block 7 is installed on the inner wall of the heat transfer plate 6, a gas storage tank 8 is installed on the top of the furnace body 1, an air pump 9 is installed on the inner top wall of the furnace body 1, two groups of air pipes 10 are installed on the outer wall of the air pump 9, and one group of air pipes 10 extends into the interior of the gas storage tank 8. One end of the other group of air pipes 10 is installed with an air outlet plate 11, and the bottom of the air outlet plate 11 is connected to the top of the heating block 7. The gas burner assembly sprays flames, so that the heat transfer plate 6 is heated by the flames. The heat transfer plate 6 transfers heat to the heating block 7, making the heating block 7 a heat storage heating area. Inert gas is stored in the gas storage tank 8. Before heating, the air pump 9 sprays the inert gas through the air pipes 10 from the air outlet plate 11, so that the inert gas replaces the oxygen-containing air, and the inert gas fills the furnace body 1. This structure separates the oxidation-reduction reaction at the flame from the heating area, and through the protection of the inert gas, the workpiece 40 is not easily oxidized during heating, thereby improving the heating effect;
[0043] A trough 12 is provided inside the furnace body 1, and a No. 1 motor 13 is installed on the inner wall of the trough 12. A reel 14 is installed on the output end of the No. 1 motor 13, and a pull rope 15 is installed on the outer wall of the reel 14. Two groups of grooves 16 are provided inside the furnace body 1, and a connecting plate 17 is installed on the inner wall of each group of grooves 16. A heat insulating plate 18 is installed on the bottom of the connecting plate 17, and a spring 19 is installed on the top of the connecting plate 17, and the top of the spring 19 is fixed to the inner wall of the groove 16, and one end of the pull rope 15 is connected to the top of the connecting plate 17. A heat transfer plate 20 is installed through the inner wall of a group of heat insulating plates 18. When heating, the spring 19 pops the heat insulating plate 18 out of the groove 16, so that the heating area is separated from the feeding area and the discharging area, so that the processing area The heat in the area is quickly accumulated, which reduces the heat dissipation. After the heating is completed, the No. 1 motor 13 rotates to drive the reel 14 to rotate. The reel 14 rotates to wind the pull rope 15. The pull rope 15 pulls the connecting plate 17 to move. The movement of the connecting plate 17 drives the heat insulation plate 18 to move, so that the heat insulation plate 18 can be retracted into the groove 16, thereby not affecting the movement of the workpiece 40. The heat insulation plate 18 on the feeding side is installed with a heat transfer plate 20, so that part of the heat in the heating area is transferred to the workpiece 40 on the feeding side through the heat transfer plate 20, so that the workpiece 40 can be preheated. When the preheated workpiece 40 enters the processing area for heating again, its heating efficiency is improved, thereby reducing the high-power heating time in the processing area, thereby achieving energy saving.
[0044] The outer wall of the furnace body 1 is installed with a cover plate 21 through a hinge, and the outer wall of the cover plate 21 is installed with a transmission column 22, and the bottom of the transmission column 22 is installed with a No. 2 motor 23, and the output end of the No. 2 motor 23 is installed with a gear 24, and the inner wall of the transmission column 22 is installed with a tooth plate 25, and one end of the tooth plate 25 extends out of the outer wall of the cover plate 21, and one end of the tooth plate 25 is installed with an adjustment plate 26, and the inner top wall of the adjustment plate 26 is installed with a No. 3 motor 27, and the output end of the No. 3 motor 27 is installed with a screw 28, and the outer wall of the screw 28 is installed with a telescopic plate 29. When heating, its spring 19 pops the heat insulation plate 18 out of the groove 16, so that the heating area is separated from the feeding area and the discharging area, so that the heat in the processing area can be quickly accumulated The heat dissipation is reduced. After the heating is completed, the No. 1 motor 13 rotates to drive the reel 14 to rotate. The reel 14 rotates to wind the pull rope 15. The pull rope 15 pulls the connecting plate 17 to move. The movement of the connecting plate 17 drives the heat insulation plate 18 to move, so that the heat insulation plate 18 can be retracted into the groove 16, thereby not affecting the movement of the workpiece 40. The heat insulation plate 18 on the feeding side is installed with a heat transfer plate 20, so that part of the heat in the heating area is transferred to the workpiece 40 on the feeding side through the heat transfer plate 20, so that the workpiece 40 can be preheated. When the preheated workpiece 40 enters the processing area for heating again, its heating efficiency is improved, thereby reducing the high-power heating time in the processing area, thereby achieving energy saving.
[0045] The outer wall of the cover plate 21 is provided with a card slot 30. The outer wall of the furnace body 1 is installed with a fixing block 31. The inner wall of the fixing block 31 is installed with a fourth motor 32. The output end of the fourth motor 32 is installed with a threaded rod 33. The outer wall of the threaded rod 33 is installed with a transmission plate 34. The outer wall of the transmission plate 34 is installed with a push plate 35. The inner wall of the fixing block 31 is installed with an inclined block 36. The outer wall of the inclined block 36 is installed with a clamping block 37. The outer wall of the cover plate 21 is installed with a sensor 38. The outer wall of the cover plate 21 is installed with a display screen 39. The inner bottom wall of the furnace body 1 is installed with a workpiece 40. When the cover plate 21 is closed, the fixing block 31 is embedded into the clamping block 37. The sensor 38 detects the temperature of the feeding area of the furnace body 1 in real time and displays it on the display screen 39. When the temperature rises, the fourth motor 32 rotates to drive the threaded rod 33 to rotate. The threaded rod 33 rotates to drive the transmission plate 34 to move. The transmission plate 34 moves to drive the push plate 35 to move. The push plate 35 moves to push the inclined block 36 to move. The inclined block 36 moves to drive the clamping block 37 to move. The clamping block 37 moves and inserts into the card slot 30, so that the cover plate 21 is locked. This locking structure is controlled by the sensor 38. When the temperature is relatively high, the cover plate 21 is locked through this structure, thus avoiding the situation that the cover plate 21 is accidentally opened and causing scalding, greatly improving the safety.
[0046] The working steps of this heating furnace are as follows:
[0047] S1. Its gas burner assembly sprays out flames, making the heat transfer plate 6 be baked and heated by the flames. The heat transfer plate 6 transfers the heat to the heating block 7, making the heating block 7 be the regenerative heating area. An inert gas is stored in the gas storage tank 8. Before heating, the air pump 9 sprays the inert gas from the air outlet plate 11 through the air pipe 10, making the inert gas replace the oxygen-containing air and filling the inert gas in the furnace body 1. This structure separates the oxidation-reduction reaction at the flame from the heating area, and through the protection of the inert gas, the workpiece 40 is not prone to oxidation reaction during heating, thus improving the heating effect.
[0048] S2. During heating, its spring 19 pops the heat insulation plate 18 out of the groove 16, separating the heating area from the feeding area and the discharging area, enabling the heat in the processing area to gather quickly and reducing the heat dissipation. After heating, the first motor 13 rotates to drive the reel 14 to rotate. The reel 14 rotates to wind the pull rope 15. The pull rope 15 pulls the connecting plate 17 to move. The connecting plate 17 moves to drive the heat insulation plate 18 to move, enabling the heat insulation plate 18 to retract into the groove 16, thus not affecting the movement of the workpiece 40. And the heat insulation plate 18 on the feeding side is installed with a heat transfer piece 20, enabling part of the heat in the heating area to be transferred to the workpiece 40 on the feeding side through the heat transfer piece 20, so that the workpiece 40 is preheated. When the preheated workpiece 40 enters the processing area for heating, its heating efficiency is improved, and further the high-power heating time in the processing area is reduced, thus achieving energy conservation.
[0049] When the workpiece 40 in the heating block 7 finishes heating and it is necessary to heat the next workpiece 40, the second motor 23 rotates to drive the gear 24 to rotate. The rotation of the gear 24 drives the toothed plate 25 to move. The movement of the toothed plate 25 moves the adjusting plate 26 into the heating block 7. Subsequently, the third motor 27 rotates to drive the screw 28 to rotate. The rotation of the screw 28 drives the telescopic plate 29 to move, causing the telescopic plate 29 to move to one side of the workpiece 40. Subsequently, the adjusting plate 26 moves to push the workpiece 40 out of the processing area. Then, using this structure, the workpiece 40 in the feeding area is pushed into the heating block 7. This structure enables the continuous heating of the workpiece 40, eliminating the need to repeatedly open the cover plate 21 to add the workpiece 40 and reducing heat loss.
[0050] When the cover plate 21 is closed, the fixed block 31 is inserted into the clamping block 37. The sensor 38 continuously detects the temperature in the feeding area of the furnace body 1 and displays it on the display screen 39. When the temperature rises, the fourth motor 32 rotates to drive the threaded rod 33 to rotate. The rotation of the threaded rod 33 drives the transmission plate 34 to move. The movement of the transmission plate 34 drives the push plate 35 to move. The movement of the push plate 35 pushes the inclined block 36 to move. The movement of the inclined block 36 drives the clamping block 37 to move. The movement of the clamping block 37 is inserted into the card slot 30, thereby locking the cover plate 21. This locking structure is controlled by the sensor 38. When the temperature is relatively high, the cover plate 21 is locked through this structure, thus avoiding the situation of accidental opening of the cover plate 21 and causing scalding, greatly improving safety.
[0051] Working principle: The gas burner assembly sprays flames, causing the heat transfer plate 6 to be baked and heated by the flames. The heat transfer plate 6 transfers heat to the heating block 7, making the heating block 7 the regenerative heating area. An inert gas is stored in the gas storage tank 8. Before heating, the air pump 9 sprays the inert gas from the air outlet plate 11 through the air pipe 10, replacing the oxygen-containing air with the inert gas and filling the inert gas in the furnace body 1. This structure separates the oxidation-reduction reaction at the flame from the heating area, and with the protection of the inert gas, the workpiece 40 is not easily oxidized during heating, thus improving the heating effect. During heating, the spring 19 ejects the heat insulation plate 18 from the groove 16, separating the heating area from the feeding area and the discharging area, enabling the heat in the processing area to quickly accumulate and reducing heat dissipation. After heating, the first motor 13 rotates to drive the reel 14 to rotate. The reel 14 rotates to wind the pull rope 15, and the pull rope 15 pulls the connecting plate 17 to move. The connecting plate 17 moves to drive the heat insulation plate 18 to move, allowing the heat insulation plate 18 to retract into the groove 16, thus not affecting the movement of the workpiece 40. Moreover, the heat insulation plate 18 on the feeding side is equipped with heat transfer fins 20, enabling part of the heat in the heating area to be transferred to the workpiece 40 on the feeding side through the heat transfer fins 20, thereby preheating the workpiece 40. When the preheated workpiece 40 enters the processing area for heating, its heating efficiency is improved, reducing the high-power heating time in the processing area, thus achieving energy conservation. When the workpiece 40 in the heating block 7 has completed heating and it is necessary to heat the next workpiece 40, the second motor 23 rotates to drive the gear 24 to rotate. The gear 24 rotates to drive the toothed plate 25 to move. The toothed plate 25 moves to move the adjusting plate 26 into the heating block 7. Subsequently, the third motor 27 rotates to drive the screw 28 to rotate. The rotation of the screw 28 drives the telescopic plate 29 to move, causing the telescopic plate 29 to move to one side of the workpiece 40. Then the adjusting plate 26 moves to push the workpiece 40 out of the processing area. Subsequently, the workpiece 40 in the feeding area is pushed into the heating block 7 using this structure. This structure enables the continuous heating of the workpiece 40, eliminating the need to repeatedly open the cover plate 21 to add the workpiece 40 and reducing heat loss. When the cover plate 21 is closed, the fixed block 31 is inserted into the clamping block 37. The sensor 38 continuously detects the temperature in the feeding area of the furnace body 1 and displays it on the display screen 39. When the temperature rises, the fourth motor 32 rotates to drive the threaded rod 33 to rotate. The threaded rod 33 rotates to drive the transmission plate 34 to move. The transmission plate 34 moves to drive the push plate 35 to move. The push plate 35 moves to push the inclined block 36 to move. The inclined block 36 moves to drive the clamping block 37 to move. The clamping block 37 moves to insert into the card slot 30, thereby locking the cover plate 21. This locking structure is controlled by the sensor 38. When the temperature is relatively high, the cover plate 21 is locked through this structure, thus preventing the cover plate 21 from being accidentally opened and causing scalding, greatly improving safety.
[0052] It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics thereof. Therefore, in all respects, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description, and thus all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention. Any reference signs in the claims should not be construed as limiting the claims concerned.
Claims
1. An energy-saving non-oxidizing continuous heating furnace, comprising a furnace body (1), a heating chamber (4), a tank body (12), a cover plate (21) and a card slot (30), characterized in that: A heating chamber (4) is provided inside the furnace body (1); A gas burner assembly (5) is installed on the inner wall of the heating chamber (4), a heat transfer plate (6) is installed on the inner wall of the heating chamber (4), a heating block (7) is installed on the inner wall of the heat transfer plate (6), a gas storage tank (8) is installed on the top of the furnace body (1), an air pump (9) is installed on the inner top wall of the furnace body (1), two groups of air pipes (10) are installed on the outer wall of the air pump (9), and one end of one group of air pipes (10) extends into the interior of the air storage tank (8), and one end of the other group of air pipes (10) is installed with an air outlet plate (11), and the bottom of the air outlet plate (11) is connected to the top of the heating block (7); A groove (12) is provided inside the furnace body (1); The outer wall of the furnace body (1) is mounted with a cover plate (21) via a hinge, the outer wall of the cover plate (21) is mounted with a transmission column (22), a second motor (23) is mounted at the bottom of the transmission column (22), and a gear (24) is mounted at the output end of the second motor (23); A tooth plate (25) is installed on the inner wall of the transmission column (22), and one end of the tooth plate (25) extends out of the outer wall of the cover plate (21). An adjustment plate (26) is installed on one end of the tooth plate (25). A No. 3 motor (27) is installed on the inner top wall of the adjustment plate (26). A screw (28) is installed on the output end of the No. 3 motor (27). A telescopic plate (29) is installed on the outer wall of the screw (28); The outer wall of the cover plate (21) is provided with a slot (30), the outer wall of the furnace body (1) is provided with a fixing block (31), the inner wall of the fixing block (31) is provided with a fourth motor (32), the output end of the fourth motor (32) is provided with a threaded rod (33), the outer wall of the threaded rod (33) is provided with a transmission plate (34), and the outer wall of the transmission plate (34) is provided with a push plate (35); The inner wall of the fixed block (31) is mounted with an inclined block (36), the outer wall of the inclined block (36) is mounted with a clamping block (37), the outer wall of the cover plate (21) is mounted with a sensor (38), the outer wall of the cover plate (21) is mounted with a display screen (39), and the inner bottom wall of the furnace body (1) is mounted with a workpiece (40).
2. The energy-saving non-oxidation continuous heating furnace according to claim 1, characterized in that: Support legs (2) are installed at the bottom of the furnace body (1), and a controller (3) is installed on the outer wall of the furnace body (1).
3. The energy-saving non-oxidation continuous heating furnace according to claim 1, characterized in that: A No. 1 motor (13) is installed on the inner wall of the tank body (12), a reel (14) is installed on the output end of the No. 1 motor (13), and a pull rope (15) is installed on the outer wall of the reel (14).
4. The energy-saving non-oxidation continuous heating furnace according to claim 1, characterized in that: Two groups of grooves (16) are provided inside the furnace body (1), and a connecting plate (17) is installed on the inner wall of each group of grooves (16), and a heat insulation plate (18) is installed on the bottom of the connecting plate (17). A spring (19) is installed on the top of the connecting plate (17), and the top of the spring (19) is fixed to the inner wall of the groove (16), and one end of the pull rope (15) is connected to the top of the connecting plate (17), and a heat transfer plate (20) is installed through the inner wall of one group of heat insulation plates (18).
5. An energy-saving non-oxidation continuous heating furnace according to any one of claims 1 to 4, characterized in that: The working steps of the heating furnace are as follows: S1. The gas burner assembly ejects flames, causing the heat transfer plate (6) to be heated by the flames. The heat transfer plate (6) transfers heat to the heating block (7), causing the heating block (7) to be a heat storage heating area. The gas storage tank (8) stores inert gas. Before heating, the gas pump (9) ejects the inert gas from the gas outlet plate (11) through the gas pipe (10), causing the inert gas to replace the oxygen-containing air, so that the inert gas is filled in the furnace body (1). This structure separates the redox reaction at the flame from the heating area, and through the protection of the inert gas, the workpiece (40) is less likely to undergo an oxidation reaction during heating, thereby improving the heating effect. S2. During heating, the spring (19) ejects the heat insulation plate (18) from the groove (16), so that the heating area is separated from the feeding area and the discharging area, so that the heat in the heating area can be quickly accumulated, reducing the heat dissipation. After heating is completed, the No. 1 motor (13) rotates to drive the reel (14) to rotate, and the reel (14) rotates to wind the pull rope (15), and the pull rope (15) pulls the connecting plate (17) to move, and the movement of the connecting plate (17) drives the heat insulation plate (18) to move, so that the heat insulation plate (18) is The plate (18) can be retracted into the groove (16) so as not to affect the movement of the workpiece (40), and the heat insulation plate (18) on the feeding side is installed with a heat transfer plate (20), so that part of the heat in the heating area is transferred to the workpiece (40) on the feeding side through the heat transfer plate (20), so that the workpiece (40) can be preheated, so that when the preheated workpiece (40) enters the heating area for heating again, its heating efficiency can be improved, thereby reducing the high-power heating time of the heating area, thereby achieving energy saving; S3, when the workpiece (40) in the heating block (7) is heated and the next workpiece (40) needs to be heated, the second motor (23) rotates to drive the gear (24) to rotate, the gear (24) rotates to drive the tooth plate (25) to move, the tooth plate (25) moves to move the adjustment plate (26) into the heating block (7), and then the third motor (27) rotates to drive the screw (28) to rotate, the rotation of the screw (28) drives the telescopic plate (29) to move, so that the telescopic plate (29) moves to one side of the workpiece (40), and then the adjustment plate (26) moves to push the workpiece (40) out of the heating area, and then the workpiece (40) in the feeding area is pushed into the heating block (7) using this structure. This structure allows the heating of the workpiece (40) to be continuous, and there is no need to cyclically open the cover (21) to add the workpiece (40), which also reduces heat loss; S4. When the cover (21) is closed, the fixed block (31) is embedded in the card block (37), and the sensor (38) detects the temperature of the feeding area of the furnace body (1) in real time and displays it on the display screen (39). When the temperature rises, the fourth motor (32) rotates to drive the threaded rod (33) to rotate, and the threaded rod (33) rotates to drive the transmission plate (34) to move, and the transmission plate (34) moves to drive the push plate (35) to move, and the push plate (35) moves to drive the inclined block (36) to move, and the inclined block (36) moves to drive the card block (37) to move, and the card block (37) moves and is inserted into the card slot (30), so that the cover (21) is locked. This locking structure is controlled by the sensor (38). When the temperature is high, the cover (21) is locked through this structure, thereby avoiding the cover (21) from being opened by mistake and causing burns, thereby greatly improving safety.
Citation Information
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