A system capable of synchronously completing the shearing and punching of strip steel plates

By designing a system that can synchronously complete the cutting and punching of strip steel plates, the problems of complicated processes and waste of manpower and material resources in the production process of existing steel plate springs are solved, and automated production is achieved, efficiency is improved and costs are reduced.

CN115156385BActive Publication Date: 2025-02-18HENAN HENGSAIER AUTO PARTS CO LTD
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Patent Information

Application Number
CN202210495696.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-05-07
Publication Date
2025-02-18
Estimated Expiration
2042-05-07

AI Technical Summary

Technical Problem

The existing steel sheet spring production process is complicated, resulting in waste of manpower and material resources, and the cutting and punching process are carried out separately, which is inefficient.

Method used

Design a system that can synchronously complete the cutting and punching of the strip steel plate. By setting up a feeding rack, conveying device and cutting and punching integrated machine, the automatic cutting and punching of the strip steel plate is realized, and the cutting and punching equipment is integrated into one. Completely controlled by the electrical system.

Benefits of technology

It realizes automation of steel leaf spring production, saves manpower and material resources, shortens processing time, improves production efficiency, and reduces costs.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The patent of the present invention discloses a system which can synchronously complete the shearing and punching of strip steel plates, including a system body, a material unloading rack is arranged at the left end of the system body, a frame is arranged at the right end of the material unloading rack, an oil tank is arranged at the upper end of the top of the frame, a power distribution cabinet is arranged in front of the oil tank, the power distribution cabinet is located at the upper end of the top of the frame, a motor is placed at the upper end of the top of the oil tank, a support frame is placed at the upper end of the support rod arranged at the bottom of the frame, a conveying device is arranged at the upper end of the left part of the support frame, a cutting and punching integrated machine is arranged at the right end of the conveying device, the cutting and punching integrated machine is located at the upper end of the right part of the support frame, and an output device is arranged at the right end of the cutting and punching integrated machine; in general: the patent of the present invention has the advantages of simple structure and can realize the production needs of rapid shearing and punching, improve the production efficiency of the enterprise and shorten the production cycle.
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Description

Technical Field

[0001] The patent of this invention belongs to the technical field of leaf spring manufacturing, and in particular relates to a system that can synchronously complete the shearing and punching of strip steel plates. Background Art

[0002] Leaf springs are the most critical vibration-damping components in automobile suspension systems. Different automobile accessories have leaf springs of different specifications, and the leaf springs are used in pairs on the same automobile. Leaf springs are the most critical vibration-damping components in automobile suspension systems. Different automobile accessories have leaf springs of different specifications, and the leaf springs are used in pairs on the same automobile. In the current production process of leaf springs, generally, strip steel sheets are cut and punched to form leaf spring blanks. Currently, most leaf springs are generally cut by cutting equipment according to size requirements during the production process, and then the leaf springs are placed under a punching machine for punching. The process is relatively complicated and wastes manpower and material resources. Therefore, it is of great application significance to develop a strip steel sheet shearing and punching system with a simple structure, a high degree of automation, and integrated cutting and punching.

[0003] Invention patent content

[0004] The purpose of this patent is to provide a system that can synchronously complete the shearing and punching of strip steel plates, so as to solve the problem that the existing automobile leaf springs have complicated procedures and waste manpower and material resources during the production process, thereby providing a system for shearing and punching of strip steel plates with a simple structure, a high degree of automation, and integrated cutting and punching, which has important application significance.

[0005] To achieve the above purpose, the technical solution provided by the present invention is:

[0006] A system capable of synchronously completing the shearing and punching of a strip steel plate comprises a system body, wherein a material placing rack is arranged at the left end of the system body, a frame is arranged at the right end of the material placing rack, an oil tank is arranged at the upper end of the frame, a power distribution cabinet is arranged in front of the oil tank, the power distribution cabinet is located at the upper end of the frame, a motor is placed at the upper end of the oil tank, a support frame is placed at the upper end of the support rod arranged at the bottom of the frame, a conveying device is arranged at the upper end of the left part of the support frame, a cutting and punching integrated machine is arranged at the right end of the conveying device, the cutting and punching integrated machine is located at the upper end of the right part of the support frame, and an output device is arranged at the right end of the cutting and punching integrated machine;

[0007] Beneficial effect: by setting up a discharge rack, the strip steel plate is pushed to the upper end of the right support beam set on the discharge rack, and pushed to the driving roller set on the conveying device. The friction generated between the driving roller and the strip steel plate pulls the strip steel plate forward. By setting the punching equipment and the cutting equipment as one body, the strip steel plate is first punched by the punching equipment during the forward movement, and then the cutting equipment is cut according to the set size. The punching and cutting of the strip steel plate are controlled by the electrical system in the distribution cabinet, and the PLC is pre-programmed. After the strip steel plate is cut, it moves to the top of the output device. A receiving roller is arranged above the output device. The receiving roller rotates under the drive of the reducer and drives the strip steel to move forward. Then it is pushed into the receiving frame by the pushing cylinder. The whole system is fully automated, saving manpower and material resources. At the same time, the punching equipment and the cutting equipment are set as one body, and there is no need to separate the two processes, which saves processing time, improves production efficiency, and also saves manpower and cost.

[0008] Furthermore, the unloading rack comprises a square frame, a left reinforcing beam, and a right supporting beam. The left reinforcing beam is located at the left end of the bottom of the left side wall of the square frame, and the right supporting beam is located at the right end of the top of the right side wall of the square frame. By setting the unloading rack, the unloading rack is composed of the square frame, the left reinforcing beam, and the right supporting beam. The setting height of the right supporting beam is the same as the height of the guide frame set by the conveying device. The strip steel plate is located at the upper end of the right supporting beam. The unloading rack has a simple structure and saves materials. At the same time, the unloading rack has a certain length. The strip steel plate is located at the upper end of the unloading rack, which can effectively save manpower.

[0009] Further, the square frame, the left reinforcement beam, and the right support beam are fixed into an integrated structure by welding;

[0010] Furthermore, a support base is provided at the bottom of the conveying device, a driving support plate is fixedly provided at the upper end of the support base, a guide frame is fixedly provided at the middle of the left side wall of the driving support plate, a guide wheel is fixedly provided at the upper end of the guide frame, a driving roller is located inside the driving support plate and is connected to the driving support plate bearing, a driving gear is provided at the front of the driving roller, the driving gears are meshed with each other, a gear shield is provided at the outer side of the driving gear, the gear shield is fixedly connected to the outer side wall of the driving support plate, a coupling is connected to the rear end of the driving gear, and the servo motor is connected to the driving gear through the coupling;

[0011] Beneficial effects: A conveying device is provided, a driving roller is provided inside the conveying device, a servo motor is connected to the outside of the driving roller, a guide frame is fixedly provided on the left wall of the conveying device, a guide wheel is provided on the guide frame, the strip steel plate is located on the unloading frame and is pushed to the top of the guide frame and is located between the guide wheels, the guide wheel can limit the strip steel plate to prevent it from sliding left and right, when it moves between the driving rollers, the driving roller rotates under the drive of the servo motor, a plurality of gears are provided in the gear shield, the gears are meshed with each other, when the servo motor drives one gear to rotate, it can drive multiple gears to rotate at the same time, the gear drives the driving roller to rotate, the strip steel plate is located between the rotating rollers, and the friction between the rotating rollers and the strip steel plate drives the strip steel plate to move forward without human push forward, saving manpower and having a high degree of automation.

[0012] Furthermore, an oblong hole is provided on the guide frame, and a bolt provided at the bottom of the guide wheel passes through the oblong hole and is connected with the guide frame in cooperation; by providing an oblong hole on the guide frame, a bolt is provided at the bottom of the guide wheel and passes through the oblong hole to achieve fixation, and the guide wheel can slide over the oblong hole and be adjusted according to the size of the strip steel plate;

[0013] Furthermore, a supporting lower bottom plate is arranged at the bottom of the cutting and punching integrated machine, screws are arranged at the upper ends of the four corners of the supporting lower bottom plate, a supporting upper top plate is arranged at the upper end of the screws, the supporting lower bottom plate, the screws and the supporting upper top plate form a square frame, a control cabinet is arranged at the front of the upper end of the supporting upper top plate, an oil cylinder is arranged at the upper end of the supporting upper top plate behind the control cabinet, the bottom of the oil cylinder passes through the supporting upper top plate and is respectively connected with a punching device and a cutting device, and the punching device and the cutting device are located at the upper end of the supporting lower bottom plate;

[0014] Beneficial effects: by setting up a cutting and punching integrated machine, the cutting and punching integrated machine is provided with a control cabinet, and a PLC program can be pre-input into the control cabinet, and the PLC program controls the punching position during the operation of the punching equipment and the cutting size during the operation of the cutting equipment. Before the punching and cutting of the punching equipment and the cutting equipment, the set size is first measured by a ruler, and then the punch set in the punching equipment is downwardly adjusted (for example, the tool adjustment program before CNC lathe processing), and before the cutting equipment is operated, it is first measured by a measuring ruler, and when the set position is reached, the upper cutter is pressed down to complete the setting of the cutting origin, and the cutting equipment is located behind the punching equipment, and the punching equipment and the cutting equipment are set as an integrated unit, and are completely controlled by the electrical system without manpower. At the same time, the strip steel plate is cut by the cutting equipment immediately after punching, and there is no need to move the strip to the cutting machine for re-cutting, which saves manpower and material resources, shortens the processing time, and improves work efficiency;

[0015] Furthermore, a punching lower bottom plate is arranged at the bottom of the punching device, a swing arm is arranged at the upper end of the punching lower bottom plate, a cylinder is connected to the front end of the swing arm, a punching support block is arranged just above the swing arm, the punching support block is connected to the swing arm by bolts to form an integrated structure, a punching upper bottom plate is arranged just above the punching lower bottom plate, the punching upper bottom plate is also located above the punching support block, a first oil cylinder is arranged at the upper end of the punching upper bottom plate, the top of the punching device passes through the punching upper bottom plate and is connected to the first oil cylinder; a punching device is arranged at the top of the punching device There is a first oil cylinder, a punching device is located below the first oil cylinder and is connected to the punching device, a punch is arranged at the bottom of the punching device, the punching device cooperates with the first oil cylinder to realize up and down movement, a punching support block is arranged below the punching device, a strip steel plate is located above the punching support block, the punching device is controlled by the PLC and is supplied with oil by the first oil cylinder to move downward to realize the punching action, a rotary arm is arranged below the punching support block, the rotary arm is connected to a cylinder, the cylinder drives the rotary arm to rotate and at the same time drives the punching support block to open and close to complete the correction and centering action;

[0016] Furthermore, a cutting lower bottom plate is arranged at the bottom of the cutting equipment, a guide column is arranged at the upper end of the diagonal part of the cutting lower bottom plate, a cutting upper bottom plate is arranged above the guide column, a lower cutting knife holder is arranged at the upper end of the left half of the cutting lower bottom plate, a compression spring plate is arranged just above the lower cutting knife holder, a compression spring is connected to the upper end of the compression spring plate, the top of the compression spring is fixedly connected to the bottom of the cutting upper bottom plate, an upper cutting knife is arranged at the right end of the compression spring and the compression spring plate, the upper cutting knife is located at the lower end of the bottom of the cutting upper bottom plate, and the top of the upper cutting knife is connected to the second oil cylinder, and the second oil cylinder is located above the cutting upper bottom plate; by arranging the second oil cylinder, the lower end of the second oil cylinder The cutting upper bottom plate is connected with the cutting upper bottom plate to realize the up and down movement of the cutting upper bottom plate. The cutting upper bottom plate can drive the compression spring plate and the upper cutting knife to move downward and upward. When the strip steel plate moves to the bottom of the cutting equipment, the PLC controls the second oil cylinder to supply oil to press the cutting upper bottom plate downward and drive the compression spring plate downward at the same time. Due to the action of the compression spring, the compression spring plate can fix the strip steel plate to prevent it from shaking during the cutting process. The upper cutting knife is pressed down and cooperates with the lower cutting knife holder to complete the cutting of the strip steel plate. Guide columns and guide sleeves are arranged at the diagonals of the cutting upper bottom plate and the cutting lower bottom plate. The guide columns and guide sleeves are used together to realize the positioning effect during the downward movement of the cutting upper bottom plate.

[0017] Furthermore, the output device includes a material receiving rack, a material receiving roller is clamped on a supporting cross plate arranged on the top of the material receiving rack, a sprocket is connected to the rear end of the material receiving roller through a bearing, a chain is connected to the sprocket, a reducer is connected to the lower right end of the chain, and the reducer is fixedly connected to the front vertical rod arranged on the material receiving rack through the supporting plate; by setting the output device, the output device is provided with a supporting cross plate, a material receiving roller is clamped on the supporting cross plate, a sprocket is connected to the rear of the material receiving roller, a plurality of sprockets are connected by chains and driven by the reducer for operation, after the strip steel plate is processed, it is transported to the top of the output device and driven forward by the material receiving roller, and when it moves to the right side of the pushing cylinder, the pushing cylinder operates to push the strip steel plate into the material receiving frame, and the entire operation process is fully automated and does not require manpower; in general: the patent of the present invention has the advantages of simple structure, high degree of automation, and integrated cutting and punching. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the patent of the present invention;

[0019] Figure 2 It is a schematic diagram of the three-dimensional structure of the patented material rack of the present invention;

[0020] Figure 3 It is a schematic diagram of the three-dimensional structure of the patented conveying device of the present invention;

[0021] Figure 4 It is a schematic diagram of the three-dimensional structure of the cutting and punching integrated machine of the present invention;

[0022] Figure 5 It is a schematic diagram of the three-dimensional structure of the punching device of the present invention;

[0023] Figure 6 This is a schematic diagram of the main structure of the punching device of the present invention;

[0024] Figure 7 It is a schematic diagram of the three-dimensional structure of the cutting device of the present invention;

[0025] Figure 8 It is a schematic diagram of the three-dimensional structure of the output device of the present invention.

[0026] Figure numerals: 0, system body 1, unloading rack 10, left reinforcement beam 11, square frame 12, right support beam 2, oil tank 3, motor 4, power distribution cabinet 5, frame 6, support frame 7, conveying device 70, servo motor 72, drive roller 73, gear shield 74, drive support plate 75, guide frame 750, oblong hole 76, guide wheel 77, support base 8, cutting and punching integrated machine 80, control cabinet 81, support upper top plate 82, screw 83, punching equipment 830, first oil cylinder 831, punching upper base plate 832, cylinder 833, swing arm 834, punching support block 835, punching lower base plate 836, punching device 84, cutting equipment 840, second oil cylinder 841, cutting upper base plate 842, guide column 843, compression spring 844, compression spring plate 845, lower knife holder 846, upper cutter 847, cutting lower base plate 9, output device 90, pushing cylinder 91, chain 92, supporting cross plate 93, receiving roller 94, receiving rack 95, reducer 96, sprocket. DETAILED DESCRIPTION

[0027] The implementation methods of the present invention will be further described below in conjunction with the accompanying drawings.

[0028] The specific implementation methods of the present invention are as follows: Figure 1 As shown, a system capable of synchronously completing the shearing and punching of a strip steel plate comprises a system body 0, a material unloading rack 1 is arranged at the left end of the system body 0, a frame 5 is arranged at the right end of the material unloading rack 1, an oil tank 2 is arranged at the top upper end of the frame 5, a power distribution cabinet 4 is arranged in front of the oil tank 2, the control cabinet 4 is located at the top upper end of the frame 5, a motor 3 is placed at the top upper end of the oil tank 2, a support frame 6 is placed at the upper end of the support rod arranged at the bottom of the frame 5, a conveying device 7 is arranged at the upper left end of the support frame 6, a cutting and punching integrated machine 8 is arranged at the right end of the conveying device 7, the cutting and punching integrated machine 8 is located at the upper right end of the support frame 6, and an output device 9 is arranged at the right end of the cutting and punching integrated machine 8;

[0029] By setting up a discharge rack 1, the strip steel plate is pushed to the upper end of the right support beam 12 set on the discharge rack 1, and pushed to the driving roller 72 set on the conveying device 7. The friction force generated between the driving roller 72 and the strip steel plate pulls the strip steel plate forward. By setting the punching device 83 and the cutting device 84 as an integral body, the strip steel plate is first punched by the punching device 83 during the forward movement, and then the cutting device 84 is cut according to the set size. The punching and cutting of the strip steel plate are controlled by the electrical system in the distribution cabinet 4, and the PLC is pre-programmed. After the strip steel plate is cut, it moves to the top of the output device 9. A receiving roller 93 is set above the output device 9. The receiving roller 93 rotates under the drive of the reducer 95 and drives the strip steel plate to move forward, and then it is pushed into the receiving frame by the pushing cylinder 90. The whole system is fully automated, saving manpower and material resources. At the same time, the punching device and the cutting device are set as an integrated body, and there is no need to separate the two processes, which saves processing time, improves production efficiency, and also saves manpower and cost.

[0030] like Figure 2 As shown, the unloading rack 1 includes a square frame 11, a left reinforcement beam 10, and a right support beam 12. The left reinforcement beam 10 is located at the left end of the bottom of the left side wall of the square frame 11, and the right support beam 12 is located at the right end of the top of the right side wall of the square frame 11. By setting the unloading rack 1, the unloading rack 1 is composed of the square frame 11, the left reinforcement beam 10, and the right support beam 12. The height of the right support beam 12 is the same as the height of the guide frame 75 set by the conveying device 7. The strip steel plate is located at the upper end of the right support beam 12. The unloading rack 1 has a simple structure and saves materials. At the same time, the unloading rack 1 has a certain length. The strip steel plate is located at the upper end of the unloading rack 1, which can effectively save manpower.

[0031] The square frame 11, the left reinforcement beam 10, and the right support beam 12 are fixed into an integrated structure by welding;

[0032] like Figure 3 As shown, a support base 77 is provided at the bottom of the conveying device 7, a driving support plate 74 is fixedly provided on the upper end of the support base 77, a guide frame 75 is fixedly provided at the middle of the left side wall of the driving support plate 74, a guide wheel 76 is fixedly provided at the upper end of the guide frame 75, a driving roller 72 is located inside the driving support plate 74 and is connected to the bearing of the driving support plate 74, a driving gear is provided at the front of the driving roller 72, the driving gears are meshed with each other, a gear shield 73 is provided on the outer side of the driving gear, and the gear shield 73 is fixedly connected to the outer side wall of the driving support plate 74, a coupling is connected to the rear end of the driving gear, and the servo motor 70 is connected to the driving gear through the coupling;

[0033] By setting up a conveying device 7, a driving roller 72 is arranged inside the conveying device 7, and a servo motor 70 is connected to the outside of the driving roller 72. A guide frame 75 is fixedly arranged on the left side wall of the conveying device 7, and a guide wheel 76 is arranged on the guide frame 75. The strip steel plate is located on the unloading frame 1 and is pushed to the top of the guide frame 75 and is located between the guide wheels 76. The guide wheels 76 can limit the strip steel plate to prevent it from sliding left and right. When it moves between the driving rollers 72, the driving roller 72 rotates under the drive of the servo motor 70. A plurality of gears are arranged in the gear shield 73, and the gears are meshed with each other. When the servo motor 70 drives one gear to rotate, it can drive multiple gears to rotate at the same time. The gear drives the driving roller 72 to rotate. The strip steel plate is located between the rotating rollers 72 and is driven by the friction between the rotating rollers 72 and the strip steel plate to move forward without human push forward, thereby saving manpower and having a high degree of automation.

[0034] The guide frame 75 is provided with an oblong hole 750, and a bolt provided at the bottom of the guide wheel 76 passes through the oblong hole 750 and is connected with the guide frame 75; the guide frame 75 is provided with an oblong hole 750, and a bolt provided at the bottom of the guide wheel 76 passes through the oblong hole 750 to achieve fixation, and the guide wheel 76 can slide over the oblong hole 750 and be adjusted according to the size of the strip steel plate;

[0035] like Figure 4 As shown, a supporting lower bottom plate 85 is provided at the bottom of the cutting and punching integrated machine 8, and screws 82 are provided at the upper ends of the four corners of the supporting lower bottom plate 85, and a supporting upper top plate 81 is provided at the upper end of the screw 82. The supporting lower bottom plate 85, the screw 82, and the supporting upper top plate 81 form a square frame, and a control cabinet 80 is provided at the front of the upper end of the supporting upper top plate 81, and a cylinder 86 is provided at the upper end of the supporting upper top plate 81 behind the control cabinet 80. The bottom of the cylinder 86 passes through the supporting upper top plate 81 and is respectively connected to a punching device 83 and a cutting device 84, and the punching device 83 and the cutting device 84 are located at the upper end of the supporting lower bottom plate 85;

[0036] By setting a cutting and punching integrated machine 8, the cutting and punching integrated machine 8 is provided with a control cabinet 80, and a PLC program can be pre-inputted into the control cabinet 80, and the PLC program controls the punching position during the operation of the punching device 83 and the cutting size during the operation of the cutting device 84. Before the punching device 83 and the cutting device 84 punch and cut, the set size is first measured by a measuring ruler, and then the punch set in the punching device 83 is downwardly aligned (for example, the tool alignment program before CNC lathe processing), and the cutting device 84 is measured by a measuring ruler before running. When the set position is reached, the upper cutter 846 is pressed down to complete the setting of the cutting origin. The cutting device 84 is located behind the punching device 83, and the punching device 83 and the cutting device 84 are set to be integrated and completely controlled by the electrical system without manpower. At the same time, the strip steel plate is cut by the cutting device 84 immediately after punching, and there is no need to move the strip to the cutting machine for re-cutting, which saves manpower and material resources, shortens the processing time and improves work efficiency;

[0037] like Figure 5 As shown, a punching lower bottom plate 835 is provided at the bottom of the punching device 83, a swing arm 833 is provided at the upper end of the punching lower bottom plate 835, a cylinder 832 is connected to the front end of the swing arm 833, a punching support block 834 is provided just above the swing arm 833, and the punching support block 834 is connected to the swing arm 833 by bolts to form an integrated structure, a punching upper bottom plate 831 is provided just above the punching lower bottom plate 835, and the punching upper bottom plate 831 is also located above the punching support block 834, a first oil cylinder 830 is provided at the upper end of the punching upper bottom plate 831, and the top of the punching device 836 passes through the punching upper bottom plate 831 and is connected to the first oil cylinder 830; a punching device 836 is provided at the top of the punching device 83 There is a first oil cylinder 830, a punching device 836 is located below the first oil cylinder 830 and is connected to the punching device 836, a punch is arranged at the bottom of the punching device 836, the punching device 836 cooperates with the first oil cylinder 830 to realize up and down movement, a punching support block 834 is arranged below the punching device 836, a strip steel plate is located above the punching support block 834, the punching device 836 is controlled by the PLC and is supplied with oil by the first oil cylinder 830 to move downward to realize the punching action, a rotary arm 833 is arranged below the punching support block 834, the rotary arm 833 is connected to the cylinder 832, the cylinder 832 drives the rotary arm 833 to rotate and at the same time drives the punching support block 834 to open and close to complete the correction and centering action;

[0038] like Figure 7As shown, a cutting lower bottom plate 847 is provided at the bottom of the cutting device 84, a guide column 842 is provided at the upper end of the diagonal portion of the cutting lower bottom plate 847, a cutting upper bottom plate 841 is provided above the guide column 842, a lower cutting knife holder 845 is provided at the upper end of the left half of the cutting lower bottom plate 847, a compression spring plate 844 is provided just above the lower cutting knife holder 845, a compression spring plate 843 is connected to the upper end of the compression spring plate 844, the top of the compression spring 843 is fixedly connected to the bottom of the cutting upper bottom plate 841, an upper cutting knife 846 is provided at the right end of the compression spring 843 and the compression spring plate 844, the upper cutting knife 846 is located at the lower end of the bottom of the cutting upper bottom plate 841, and the top of the upper cutting knife 846 is connected to the second oil cylinder 840, and the second oil cylinder 840 is located above the cutting upper bottom plate 841; by setting the second oil cylinder 84 0, the second oil cylinder 840 is connected with the cutting upper bottom plate 841 at the bottom, so that the cutting upper bottom plate 841 can move up and down. The cutting upper bottom plate 841 can drive the compression spring plate 844 and the upper cutter 846 to move downward and upward. When the strip steel plate moves to the bottom of the cutting device 84, the PLC controls the second oil cylinder 840 to supply oil to press the cutting upper bottom plate 841 downward and drive the compression spring plate 844 downward. Due to the action of the compression spring 843, the compression spring plate 844 can fix the strip steel plate to prevent it from shaking during the cutting process. The upper cutter 846 is pressed down and cooperates with the lower cutter holder 845 to complete the cutting of the strip steel plate. Guide columns 842 and guide sleeves are arranged at the diagonals of the cutting upper bottom plate 841 and the cutting lower bottom plate 847. The guide columns 842 and the guide sleeves can be used together to realize the positioning effect during the downward movement of the cutting upper bottom plate 841.

[0039] like Figure 8 As shown, the output device 9 includes a receiving rack 94, a receiving roller 93 is clamped on a supporting cross plate 92 arranged on the top of the receiving rack 94, a sprocket 96 is connected to the rear end of the receiving roller 93 through a bearing, a chain 91 is connected to the sprocket 96, a reducer 95 is connected to the lower right end of the chain, and the reducer 95 is fixedly connected to the front vertical rod arranged on the receiving rack 94 through the supporting plate; by setting the output device 9, the output device 9 is provided with a supporting cross plate 92, a receiving roller 93 is clamped on the supporting cross plate 92, a sprocket 96 is connected to the rear of the receiving roller 93, a plurality of sprockets 96 are connected by the chain 96 and driven by the reducer 95 for operation, the strip steel plate is transported to the top of the output device 9 after processing and is driven forward by the receiving roller 93, and when it moves to the right side of the pushing cylinder 90, the pushing cylinder 90 operates to push the strip steel plate into the receiving frame, and the entire operation process is fully automated without the need for manpower.

[0040] When using the patent of this invention: Figure 1 , Figure 2 Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8As shown, before the system is turned on, a pre-set PLC program is first input into the control cabinet 80, and then the strip steel plate is pushed to the bottom of the cutting and punching machine for size measurement by a measuring ruler. After the set size is measured, the punch is pressed down for tool alignment (for example, the tool alignment procedure before CNC lathe processing). After the tool alignment of the punching device 83 is completed, the upper cutter 846 set in the cutting device 84 is pressed down for tool alignment. After the tool alignment is completed, the system is turned on, and the strip steel plate is first placed on the upper end of the right support beam set on the unloading rack 1 and pushed forward to the upper end of the guide rack 7 set on the conveying device 7. At the same time, the strip steel plate is located between the guide wheels 76 and continues to be pushed forward. To the driving roller 72, the driving roller 72 is driven to rotate by the servo motor 70. When the strip steel plate is located between the driving rollers 72, the friction between the driving rollers 72 and the strip steel plate drives the strip steel plate to move forward. When it is transported to the bottom of the cutting and punching integrated machine 8, the control cabinet 80 controls the punching device 83 and the cutting device 84 according to the pre-set PLC program. A first oil cylinder 830 is provided on the top of the punching device 83. The first oil cylinder 830 outputs thrust under the control of the control cabinet 80 to push the punching device 836 to press down to punch the strip steel plate. The strip steel plate is located at the upper end of the punching support block 834, and the lower end of the punching support block 834 is pressed down. A rotary arm 833 is provided on the side, and the rotary arm 833 can rotate under the drive of the cylinder 832 and drive the punching support block 834 to open and close to realize the correction and centering function. After the strip steel plate completes the punching, it continues to move forward. When it moves to the bottom of the cutting device 84, the control cabinet 80 controls the second oil cylinder 840 to output thrust, pushing the cutting upper bottom plate 841 to press down. During the downward pressing process of the cutting upper bottom plate 841, the compression spring plate 844 and the upper cutter 846 are also driven to press down. During the downward pressing process of the compression spring plate 844, due to the action of the compression spring 843, the compression spring plate 844 can generate downward pressure on the strip steel plate below it to prevent it from sliding left and right, and then the upper cutter 846 Cooperate with the lower cutting knife holder 845 to cut the strip steel plate. After cutting, the strip steel plate continues to move forward under the push of the subsequent strip steel plate. When it moves to the top of the output device 9, the receiving roller 93 rotates under the drive of the reducer 95 and drives the strip steel plate above it to move forward. When it moves to the right end of the pushing cylinder 90, a sensor is provided on the front side of the pushing cylinder 90. When the sensor senses the strip steel plate, it sends a command to the pushing cylinder 90 to push the strip steel plate into the receiving frame to complete the punching and cutting process of the strip steel plate. In general, the patent of the present invention has the advantages of simple structure, high degree of automation, and integrated cutting and punching.

[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the patent of the present invention rather than to limit it. Although the present invention is described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the patent of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the present invention, which should be included in the scope of the claims of the present invention.

Claims

1. A system capable of synchronously completing the shearing and punching of a strip steel plate, comprising a system body (0), characterized in that: A material unloading rack (1) is arranged at the left end of the material unloading rack (1), a frame (5) is arranged at the right end of the material unloading rack (1), an oil tank (2) is arranged at the top end of the frame (5), a power distribution cabinet (4) is arranged in front of the oil tank (2), the power distribution cabinet (4) is located at the top end of the frame (5), a motor (3) is placed at the top end of the oil tank (2), a support frame (6) is placed at the top end of the support rod arranged at the bottom of the frame (5), a conveying device (7) is arranged at the left upper end of the support frame (6), a cutting and punching integrated machine (8) is arranged at the right end of the conveying device (7), the cutting and punching integrated machine (8) is located at the right upper end of the support frame (6), and an output device (9) is arranged at the right end of the cutting and punching integrated machine (8); The cutting and punching integrated machine (8) is provided with a supporting lower bottom plate (85) at the bottom, and screws (82) are provided at the upper ends of the four corners of the supporting lower bottom plate (85). A supporting upper top plate (81) is provided at the upper ends of the screws (82). The supporting lower bottom plate (85), the screws (82), and the supporting upper top plate (81) form a square frame. A control cabinet (80) is provided at the front of the upper end of the supporting upper top plate (81). An oil cylinder (86) is provided at the upper end of the supporting upper top plate (81) behind the control cabinet (80). The bottom of the oil cylinder (86) passes through the supporting upper top plate (81) and is respectively connected to a punching device (83) and a cutting device (84). The punching device (83) and the cutting device (84) are located at the upper end of the supporting lower bottom plate (85). The punching device (83) is provided with a punching lower bottom plate (835) at the bottom, a swing arm (833) is provided at the upper end of the punching lower bottom plate (835), a cylinder (832) is connected to the front end of the swing arm (833), the cylinder (832) drives the swing arm (833) to rotate and simultaneously drives the punching support block to open and close to complete the correction and centering function, a punching support block (834) is provided directly above the swing arm (833), the punching support block (834) is connected to the swing arm (833) by bolts to form an integrated structure, a punching upper bottom plate (831) is provided directly above the punching lower bottom plate (835), the punching upper bottom plate (831) is also located above the punching support block (834), a first oil cylinder (830) is provided at the upper end of the punching upper bottom plate (831), and the top of the punching device (836) passes through the punching upper bottom plate (831) and is cooperatively connected to the first oil cylinder (830).

2. A system capable of synchronously completing shearing and punching of strip steel plates according to claim 1, characterized in that: The unloading rack (1) comprises a square frame (11), a left reinforcing beam (10), and a right supporting beam (12), wherein the left reinforcing beam (10) is located at the left end of the bottom of the left side wall of the square frame (11), and the right supporting beam (12) is located at the right end of the top of the right side wall of the square frame (11).

3. A system capable of synchronously completing shearing and punching of strip steel plates according to claim 2, characterized in that: The square frame (11), the left reinforcement beam (10), and the right support beam (12) are fixed into an integrated structure by welding.

4. The system for synchronously completing the shearing and punching of strip steel plates according to claim 1, characterized in that: The conveying device (7) is provided with a support base (77) at the bottom, a driving support plate (74) is fixedly provided at the upper end of the support base (77), a guide frame (75) is fixedly provided at the middle of the left side wall of the driving support plate (74), a guide wheel (76) is fixedly provided at the upper end of the guide frame (75), a driving roller (72) is located inside the driving support plate (74) and is connected to a bearing of the driving support plate (74), a driving gear is provided at the front of the driving roller (72), the driving gears are meshed with each other, a gear shield (73) is provided at the outer side of the driving gear, and the gear shield (73) is fixedly connected to the outer side wall of the driving support plate (74), a coupling is connected to the rear end of the driving gear, and the servo motor (70) is connected to the driving gear through the coupling.

5. A system capable of synchronously completing the shearing and punching of strip steel plates according to claim 4, characterized in that: The guide frame (75) is provided with an oblong hole (750), and a bolt arranged at the bottom of the guide wheel (76) passes through the oblong hole (750) and is matched and connected with the guide frame (75).

6. The system for synchronously completing the shearing and punching of strip steel plates according to claim 1, characterized in that: A cutting lower bottom plate (847) is arranged at the bottom of the cutting device (84), a guide column (842) is arranged at the upper end of the diagonal portion of the cutting lower bottom plate (847), a cutting upper bottom plate (841) is arranged above the guide column (842), a lower cutting knife holder (845) is arranged at the upper end of the left half of the cutting lower bottom plate (847), a compression spring plate (844) is arranged directly above the lower cutting knife holder (845), a compression spring (843) is connected to the upper end of the compression spring plate (844), the top of the compression spring (843) is fixedly connected to the bottom of the cutting upper bottom plate (841), an upper cutting knife (846) is arranged at the right end of the compression spring (843) and the compression spring plate (844), the upper cutting knife (846) is located at the lower end of the bottom of the cutting upper bottom plate (841), and the top of the upper cutting knife (846) is cooperatively connected to the second oil cylinder (840), and the second oil cylinder (840) is located above the cutting upper bottom plate (841).

7. The system for synchronously completing the shearing and punching of strip steel plates according to claim 1, characterized in that: The output device (9) comprises a material receiving rack (94), a material receiving roller (93) is clamped on a supporting horizontal plate (92) arranged on the top of the material receiving rack (94), a sprocket (96) is connected to the rear end of the material receiving roller (93) via a bearing, a chain (91) is matched and connected to the sprocket (96), a reducer (95) is matched and connected to the lower right end of the chain, and the reducer (95) is fixedly connected to a front vertical rod arranged on the material receiving rack (94) via a supporting plate.

Citation Information

Patent Citations

  • Flange edge flexible machining line

    CN214683803U