An experimental device for combined energy saving of industrial circulating water system
By introducing crushing and impacting mechanisms into the industrial circulating water system, the problems of water pressure control and large particle impurities were solved, achieving stable equipment operation and accurate experimental data, while also utilizing solar energy to reduce energy consumption.
Patent Information
- Application Number
- CN202210954042.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-10
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2042-08-10
AI Technical Summary
Existing industrial circulating water systems cannot effectively control water pressure during experiments, and large particulate impurities in industrial wastewater can cause equipment damage, increase maintenance costs, and affect the accuracy of experimental data.
An energy-saving experimental device combining an industrial circulating water system with a crushing mechanism and a striking mechanism was designed. Large particles are crushed by a motor-driven rotating rod and an L-shaped stirring rod driven by a servo motor and a striking mechanism, and the device is powered by a solar panel to reduce energy consumption.
It effectively crushes large particles of impurities, prevents equipment damage, reduces maintenance costs, ensures the accuracy of experimental data, and reduces energy consumption through solar energy, thereby improving equipment stability and quality of use.
Smart Images

Figure CN115165427B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of industrial circulating water technology, and in particular to an energy-saving experimental device for a combined industrial circulating water system. Background Technology
[0002] Industrial circulating water is used for cooling industrial production processes. Driven by a circulating pump, the water flows through the system, first entering the heat-generating equipment. Through the internal heat transfer system of the equipment, heat energy is transferred to the circulating water, raising its temperature. Then, it is sent to the cooling equipment, where heat energy is transferred to the outdoor atmosphere. After being pressurized by the circulating pump, it enters the production equipment. During the operation of the circulating water, it is necessary to test the water pressure in the circulating water to ensure the normal operation of the equipment. This requires the use of an industrial circulating water system testing device.
[0003] The applicant discovered through a search that a Chinese patent, "An Energy-Saving Experimental Device for an Industrial Circulating Water System," with publication (announcement) number "CN216050755U," discloses a device consisting of a body, an inlet tank, a water injection pipe, valves, a drain pipe, a solar panel, and auxiliary devices. This utility model incorporates an auxiliary device at the bottom of the main body of the device, with an impact mechanism inside a transmission box driven by an independent motor, improving work efficiency. The impact mechanism also includes a transmission mechanism that, driven by the motor, can reciprocate smoothly, facilitating the reciprocating impact of the extended impact block against the fixed column. However, during the experiment, the water pressure needs to be controlled to ensure stable circulation. Furthermore, large particles of impurities may be present in the industrial wastewater, reducing the experimental effect and potentially damaging internal components, increasing repair or replacement costs. Traditional equipment lacks a cleaning function at the experimental location, leading to impurities accumulating and affecting the accuracy of experimental data, causing significant inconvenience. Summary of the Invention
[0004] (1) Technical problems solved
[0005] To address the shortcomings of existing technologies, this invention provides a combined energy-saving experimental device for industrial circulating water systems. This device solves the problem of controlling the water pressure during experiments to ensure stable circulation. Furthermore, industrial wastewater may contain large particles that can reduce experimental effectiveness and even damage internal components, increasing repair or replacement costs. Traditional equipment often lacks cleaning capabilities at the experimental location, leading to impurities accumulating and affecting data accuracy – a significant inconvenience.
[0006] (2) Technical solution
[0007] To achieve the above objectives, the present invention provides the following technical solution: an energy-saving experimental device for an industrial circulating water system, comprising a first housing, a first connecting pipe fixedly connected to the right surface of the first housing, a connecting cylinder fixedly connected to the right end of the first connecting pipe, a second connecting pipe fixedly connected to the right end of the connecting cylinder, a second housing fixedly connected to the right end of the second connecting pipe, protective shells fixedly connected to the upper surfaces of both the first and second housings, a crushing mechanism provided on the inner walls of the two protective shells, a pressure gauge provided on the upper side of the connecting cylinder wall, and multiple cavities opened in the inner wall of the connecting cylinder, each cavity having a striking mechanism on its inner wall.
[0008] Preferably, the crushing mechanism includes a motor, the upper side of the inner wall of the protective shell is fixedly connected to the upper surface of the motor, a rotating rod is fixedly connected to the output end of the motor, and a plurality of L-shaped stirring rods are fixedly connected to the rod wall of the rotating rod.
[0009] Furthermore, the striking mechanism includes a servo motor, one side surface of which is fixedly connected to one side surface of the cavity. An L-shaped slide rod is fixedly connected to the output end of the servo motor. Slide grooves are formed on both sides of the opposite side surface of the cavity's inner wall. A pressure plate is fixedly connected to the inner walls of both corresponding slide grooves via one side surface of the slide block. Springs are fixedly connected to both sides of one side surface of the pressure plate. Two striking rods are fixedly connected to one side surface of the pressure plate between the two springs. A striking block is fixedly connected to one end of each striking rod. This equipment can pulverize large particles in industrial water entering the experimental equipment, avoiding the problem of large particles reducing the normal experimental effect of the equipment, preventing damage to internal devices, and reducing maintenance or replacement costs. This equipment can also clean impurities at the experimental location, preventing impurities from accumulating at the experimental location and ensuring the accuracy of experimental data.
[0010] Furthermore, the lower ends of the two rotating rods extend through the upper surfaces of the corresponding first housing and the second housing to the inner walls of the corresponding first housing and the second housing, respectively. The lower ends of the two rotating rods are rotatably connected to the lower side of the inner wall of the corresponding first housing and the lower side of the inner wall of the corresponding second housing, respectively. One end of each of the two corresponding springs is fixedly connected to one side of the inner wall of the corresponding cavity.
[0011] Furthermore, a water inlet pipe is fixedly connected to the left surface of the first housing, and a water outlet pipe is fixedly connected to the right surface of the second housing.
[0012] Furthermore, pipe caps are attached to both the left side of the inner wall of the inlet pipe and the right side of the inner wall of the outlet pipe.
[0013] Furthermore, the surfaces of both pipe covers are frosted to increase the surface roughness of the equipment and increase friction.
[0014] Furthermore, both of the protective shells are provided with adjustment mechanisms on their upper surfaces;
[0015] The adjustment mechanism includes a connecting block, the lower surface of which is fixedly connected to the upper surface of the protective shell. A solar panel is rotatably connected to the upper surface of the connecting block. An adjustment frame is rotatably connected to the lower surface of the solar panel on one side of the connecting block. A threaded rod is rotatably connected to the lower surface of the adjustment frame. A groove block is threadedly connected to the wall of the threaded rod. The lower surface of the groove block is fixedly connected to one side of the upper surface of the protective shell.
[0016] (III) Beneficial Effects
[0017] This invention provides a combined energy-saving experimental device for an industrial circulating water system. It has the following beneficial effects:
[0018] 1. By incorporating a first housing, a first connecting pipe, a connecting cylinder, a second connecting pipe, a second housing, a pressure gauge, a cavity, a protective shell, a motor, a rotating rod, an L-shaped stirring rod, a servo motor, an L-shaped sliding rod, a sliding groove, a pressure plate, a spring, a striking rod, and a striking block, this equipment can pulverize large particles in industrial water entering the experimental equipment. This avoids the problem of large particles reducing the normal experimental effect of the equipment, prevents damage to internal devices, and reduces the cost of maintenance or replacement. This equipment can also clean impurities at the experimental location, preventing impurities from accumulating there and ensuring the accuracy of experimental data.
[0019] 2. By setting up a rotating rod, a first housing, a second housing, a spring, a cavity, an inlet pipe, and an outlet pipe, the connection stability and safety of the internal devices during operation are increased, the use effect and quality of the equipment are improved, and the basic functions of the equipment are provided.
[0020] 3. By setting up inlet pipes, outlet pipes, pipe covers, protective shells, connecting blocks, solar panels, adjustment frames, threaded rods, and slot blocks, the use of electricity can be reduced, the energy consumption of the equipment can be lowered, the difficulty of using the equipment can be reduced, and the adaptability of the equipment can be increased. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall front cross-sectional structure of the present invention;
[0022] Figure 2 For the present invention Figure 1 A magnified structural diagram of part A in the diagram;
[0023] Figure 3 For the present invention Figure 1 A magnified structural diagram of part B in the diagram;
[0024] Figure 4 For the present invention Figure 1 A schematic diagram of the enlarged structure of part C in the diagram;
[0025] Figure 5 This is a schematic diagram of the overall three-dimensional structure of the present invention.
[0026] The components are as follows: 1. First housing; 2. First connecting pipe; 3. Connecting cylinder; 4. Second connecting pipe; 5. Second housing; 6. Pressure gauge; 7. Cavity; 8. Protective shell; 9. Motor; 10. Rotating rod; 11. L-shaped stirring rod; 12. Servo motor; 13. L-shaped sliding rod; 14. Slide groove; 15. Pressure plate; 16. Spring; 17. Knocking rod; 18. Knocking block; 19. Water inlet pipe; 20. Water outlet pipe; 21. Pipe cover; 22. Connecting block; 23. Solar panel; 24. Adjusting frame; 25. Threaded rod; 26. Trough block. Detailed Implementation
[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] Example 1:
[0029] like Figure 1 and Figure 2As shown, this embodiment of the invention provides a combined energy-saving experimental device for an industrial circulating water system, comprising: a first shell 1; a first connecting pipe 2 fixedly connected to the right surface of the first shell 1; a connecting cylinder 3 fixedly connected to the right end of the first connecting pipe 2; a second connecting pipe 4 fixedly connected to the right end of the connecting cylinder 3; a second shell 5 fixedly connected to the right end of the second connecting pipe 4; protective shells 8 fixedly connected to the upper surfaces of both the first shell 1 and the second shell 5; a crushing mechanism provided on the inner wall of the two protective shells 8; a pressure gauge 6 provided on the upper side of the cylinder wall of the connecting cylinder 3; multiple cavities 7 opened in the inner wall of the connecting cylinder 3; and a striking mechanism provided on the inner wall of each of the multiple cavities 7. The crushing mechanism includes a motor 9; the upper side of the inner wall of the protective shell 8 is fixedly connected to the upper surface of the motor 9; a rotating rod 10 fixedly connected to the output end of the motor 9; and multiple L-shaped stirring rods 11 fixedly connected to the rod wall of the rotating rod 10. The L-shaped stirring rods 11 are die-cast using a die-casting equipment to increase the overall performance of the device and improve its usability. The device includes a servo motor 12, one side of which is fixedly connected to one side of the cavity 7. An L-shaped slide bar 13 is fixedly connected to the output end of the servo motor 12. Slide grooves 14 are provided on both sides of the opposite side of the inner wall of the cavity 7. The inner walls of the two corresponding slide grooves 14 are fixedly connected to a pressure plate 15 through one side of the slide bar. The pressure plate 15 is made of iron-based alloy. Springs 16 are fixedly connected to both sides of one side of the pressure plate 15. Two knocking rods 17 are fixedly connected between the two springs 16 on one side of the pressure plate 15. A knocking block 18 is fixedly connected to one end of each knocking rod 17. This device can crush large particles in industrial water entering the experimental equipment, avoiding the problem of large particles reducing the normal experimental effect of the equipment, avoiding damage to the internal devices, and reducing the cost of maintenance or replacement. This device can also clean impurities at the experimental location, preventing impurities from accumulating at the experimental location and ensuring the accuracy of experimental data.
[0030] Example 2:
[0031] like Figure 2-5 As shown, this embodiment of the invention provides a combined energy-saving experimental device for an industrial circulating water system, which is further expanded based on the content of specific embodiment one:
[0032] The lower ends of the two rotating rods 10 extend through the upper surfaces of the corresponding first housing 1 and the second housing 5 to the inner walls of the corresponding first housing 1 and the second housing 5, respectively. The lower ends of the two rotating rods 10 are rotatably connected to the lower side of the inner wall of the corresponding first housing 1 and the lower side of the inner wall of the corresponding second housing 5, respectively. One end of each of the two corresponding springs 16 is fixedly connected to one side of the inner wall of the corresponding cavity 7. A water inlet pipe 19 is fixedly connected to the left surface of the first housing 1, and a water outlet pipe 20 is fixedly connected to the right surface of the second housing 5. This increases the connection stability and safety of the internal devices during operation, improves the use effect and quality of the equipment, and provides the basic functions of the equipment.
[0033] Example 3:
[0034] like Figure 2-4 As shown, this embodiment of the invention provides a combined energy-saving experimental device for an industrial circulating water system, which is further expanded based on the content of specific embodiment one:
[0035] The water inlet pipe 19 and the water outlet pipe 20 are both fitted with pipe caps 21 on the left side of their inner walls and on the right side of their inner walls. Both pipe caps 21 have a frosted finish. The upper surfaces of both protective shells 8 are equipped with adjustment mechanisms, each including a connecting block 22. The lower surface of the connecting block 22 is fixedly connected to the upper surface of the protective shell 8. A solar panel 23 is rotatably connected to the upper surface of the connecting block 22. An adjustment frame 24 is rotatably connected to the lower surface of the solar panel 23 on one side of the connecting block 22. A threaded rod 25 is rotatably connected to the lower surface of the adjustment frame 24. A groove block 26 is threaded onto the wall of the threaded rod 25. The lower surface of the groove block 26 is fixedly connected to one side of the upper surface of the protective shell 8. This design reduces the use of electricity, lowers the energy consumption of the equipment, reduces the difficulty of using the equipment, and increases the adaptability of the equipment.
[0036] Working principle: Remove the pipe caps 21 from the outlet pipe 20 and inlet pipe 19 of the equipment. Install the equipment into the circulating water pipe through the inlet pipe 19 and outlet pipe 20 to ensure that the equipment can perform pressure testing and monitoring of the water flowing into the interior. The solar panel 23 provides power to the internal devices through solar energy, reducing the equipment's energy consumption and increasing its energy-saving effect. By rotating the threaded rod 25, the tilt angle of the solar panel 23 is adjusted to ensure the energy collection effect of the solar panel 23. The rotation of the threaded rod 25 drives the adjusting frame 24 away from the slot block 26, so that the solar panel 23 moves around the connecting block 22. The rotating mechanism generates a certain tilt angle. During the rotation of the solar panel 23, the adjusting frame 24 makes fine adjustments to the solar panel 23. The adjustment will not end before the threaded rod 25 undergoes arc deformation, so as not to affect the normal use of the equipment. The motor 9 drives the L-shaped stirring rod 11 to rotate through the rotating rod 10. The L-shaped stirring rod 11 crushes large particles entering the first shell 1. The L-shaped stirring rod 11 in the second shell 5 can crush impurities in the water leaving the equipment, so as to avoid impurities in the water leaving the equipment from affecting the pipeline and increasing the use effect of the equipment.
[0037] The equipment uses pressure gauge 6 to monitor the pressure in the circulating water. The structure inside cavity 7 shakes off impurities in connecting cylinder 3, ensuring the equipment's effectiveness. The servo motor 12 inside cavity 7 is started, and the servo motor 12 drives the pressure plate 15 upward via L-shaped slide rod 13. When L-shaped slide rod 13 rotates to the uppermost position, it moves the pressure plate 15 to the uppermost position. After L-shaped slide rod 13 leaves the pressure plate 15, the pressure plate 15 moves downward under the elastic recovery force of spring 16. The pressure plate 15 strikes one side of the inner wall of cavity 7 via the striking block 18 on striking rod 17, ensuring that impurities on the inner wall of connecting cylinder 3 fall off, reducing the adhesion of impurities in connecting cylinder 3, and increasing the quality of the equipment.
[0038] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. An energy-saving experimental device for an industrial circulating water system, comprising a first shell (1), characterized in that: A first connecting pipe (2) is fixedly connected to the right surface of the first housing (1), a connecting cylinder (3) is fixedly connected to the right end of the first connecting pipe (2), a second connecting pipe (4) is fixedly connected to the right end of the connecting cylinder (3), a second housing (5) is fixedly connected to the right end of the second connecting pipe (4), a protective shell (8) is fixedly connected to the upper surface of the first housing (1) and the upper surface of the second housing (5), a crushing mechanism is provided on the inner wall of the two protective shells (8), a pressure gauge (6) is provided on the upper side of the cylinder wall of the connecting cylinder (3), and multiple cavities (7) are opened on the inner wall of the connecting cylinder (3), and a knocking mechanism is provided on the inner wall of the multiple cavities (7); The crushing mechanism includes a motor (9), the upper side of the inner wall of the protective shell (8) is fixedly connected to the upper surface of the motor (9), the output end of the motor (9) is fixedly connected to a rotating rod (10), and the rod wall of the rotating rod (10) is fixedly connected to multiple L-shaped stirring rods (11). The striking mechanism includes a servo motor (12), one side surface of the servo motor (12) is fixedly connected to one side surface of the cavity (7), and an L-shaped slide bar (13) is fixedly connected to the output end of the servo motor (12). Slide grooves (14) are provided on both the left and right sides of the opposite side surface of the inner wall of the cavity (7). The inner walls of the two corresponding slide grooves (14) are fixedly connected to a pressure plate (15) through one side surface of the slider. Springs (16) are fixedly connected to both the left and right sides of one side surface of the pressure plate (15). Two striking rods (17) are fixedly connected between the two springs (16) on one side surface of the pressure plate (15). A striking block (18) is fixedly connected to one end of each of the two striking rods (17). The upper ends of the two rotating rods (10) extend through the upper surface of the corresponding first housing (1) and the upper surface of the second housing (5) to the inner wall of the corresponding first housing (1) and the inner wall of the second housing (5). The lower ends of the two rotating rods (10) are rotatably connected to the lower side of the inner wall of the corresponding first housing (1) and the lower side of the inner wall of the second housing (5). One end of each of the two corresponding springs (16) is fixedly connected to one side of the inner wall of the corresponding cavity (7).
2. The industrial circulating water system combined energy-saving experimental device according to claim 1, characterized in that: A water inlet pipe (19) is fixedly connected to the left surface of the first housing (1), and a water outlet pipe (20) is fixedly connected to the right surface of the second housing (5).
3. The industrial circulating water system combined energy-saving experimental device according to claim 2, characterized in that: The left side of the inner wall of the inlet pipe (19) and the right side of the inner wall of the outlet pipe (20) are both fitted with pipe caps (21).
4. The industrial circulating water system combined energy-saving experimental device according to claim 3, characterized in that: Both of the tube caps (21) have a frosted finish.
5. The industrial circulating water system combined energy-saving experimental device according to claim 1, characterized in that: An adjustment mechanism is provided on the upper surface of both protective shells (8); The adjustment mechanism includes a connecting block (22), the lower surface of which is fixedly connected to the upper surface of the protective shell (8), a solar panel (23) is rotatably connected to the upper surface of the connecting block (22), an adjustment frame (24) is rotatably connected to the lower surface of the solar panel (23) on one side of the connecting block (22), a threaded rod (25) is rotatably connected to the lower surface of the adjustment frame (24), a groove block (26) is threadedly connected to the wall of the threaded rod (25), and the lower surface of the groove block (26) is fixedly connected to one side of the upper surface of the protective shell (8).
Citation Information
Patent Citations
Industrial sewage treatment device with caking crushing function
CN216125780U