A preparation device and method of a deposited textured board

Abstract

The application discloses a kind of preparation equipment and preparation method of deposition texture board, the preparation equipment includes including the die frame of material bearing, material distribution mechanism of material distribution, the slitting mechanism of material inside die frame is slitting;Material distribution mechanism includes support frame adapted to die frame, hopper and conveying device;Slitting mechanism includes conveyor belt and cutter at the input end of conveyor belt.In the present application, material with different thickness is laid in the die frame by material distribution mechanism, the deposition process of natural stone is simulated, and then the slitting equipment is used to slit along the laying direction to obtain plate-shaped material with deposition texture.After finishing and forming, deposition texture board is obtained, wherein the texture lines are natural and clear, and the deposition texture is not limited by the original design, and there is no need to design the mold specifically.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of artificial board, in particular to a preparation equipment and method of deposition texture board. BACKGROUND

[0002] Part of natural stone has deposition texture with multiple levels, irregularity and different colors, and thus is popular in the field of home decoration. However, with the depletion of mineral resources and the promotion of environmental protection, the exploitation of high-quality natural stone is less and less, and the price thereof is rising. In order to meet the huge demand for deposition texture stone in the field of home decoration, many manufacturers begin to produce artificial board with texture. The artificial board is cast by using a mold with a pre-set groove to form a base material with a texture vacancy, and then a filling material is filled in the texture vacancy to form a pattern corresponding to the groove. The texture of the board is consistent with the mold, the texture line is hard, lacks color change and level, and when the texture needs to be changed, the mold needs to be re-manufactured according to the texture design. SUMMARY

[0003] The present application discloses a preparation equipment and method of deposition texture board. The material distribution mechanism is used to distribute multiple levels of materials with different thicknesses in the mold frame to simulate the deposition process of natural stone. Then the slitting equipment is used to slit along the distribution direction to obtain plate-shaped material with deposition texture. After finishing and molding, the deposition texture board is obtained. The texture line is natural and the level is clear. The deposition texture is not limited by the original design, and there is no need to design the mold.

[0004] The first aspect of the embodiment of the present application discloses a preparation equipment of deposition texture board, which comprises:

[0005] a mold frame with an open top, which is composed of four side plates, a material distribution mechanism above the mold frame and moving relative to the mold frame, and a slitting mechanism for slitting the material in the mold frame into plate material;

[0006] The material distribution mechanism comprises a support frame adapted to the mold frame, and a hopper and a conveying device adapted to the support frame. The conveying device is used to convey the material in the hopper to the mold frame.

[0007] The slitting mechanism comprises a conveying belt for conveying plate material, and a cutter provided at the front end of the conveying belt.

[0008] As an optional implementation, the distribution thickness of the material at each point of each plane of the mold frame is determined by the conveying speed of the conveying device or the moving speed of the material distribution mechanism relative to the mold frame.

[0009] As an optional implementation, any side plate of the four side plates of the mold frame is used for lifting, moving down, pushing or removing.

[0010] The side plate opposite to the lifted side plate is pushed, and the material is squeezed out from the side of the lifted side plate;

[0011] Or, the top side plate of the mold frame in the side-by-side state is removed, and the side plate adjacent to the top side plate is lowered, and then the material is exposed on the side.

[0012] As an optional embodiment, the cutter is used to wedge the material at the edge of the bottom side plate, and then the slit mechanism is lifted along with the lifted side plate, and the slit material is smoothly guided to the upper surface of the conveying belt by the cutter and is flatly conveyed along with the movement of the conveying belt.

[0013] Or, the cutter is used to wedge the material exposed on the side, and then the slit mechanism is translated parallel to the plane where the top side plate is located, and the material exposed on the side is smoothly guided to the upper surface of the conveying belt by the cutter and is flatly conveyed along with the movement of the conveying belt.

[0014] As an optional embodiment, the thickness of the plate material is determined by the extrusion thickness of the material or the exposed thickness of the material on the side.

[0015] As an optional embodiment, a carrier is arranged at the input end of the conveying belt, and one end of the carrier is arranged on the upper surface of the conveying belt to receive the plate material.

[0016] The second aspect of the embodiment of the present application discloses a preparation method, and the preparation method comprises:

[0017] The material arrangement mechanism is used to arrange a plurality of layers of material in the mold frame in sequence, wherein the arrangement thickness of the same layer of material at each plane point of the mold frame is inconsistent.

[0018] Perpendicular to the bottom surface of the mold frame, the slit mechanism is used to slit the semi-solidified material in the mold frame into plate material.

[0019] The plate material is pressed and formed and is heated and solidified to obtain plate blank.

[0020] The plate blank is cut and polished to obtain a specific specification of deposited texture plate.

[0021] As an optional embodiment, the surface profile of each layer of material is uneven, and the next layer of material is arranged on the uneven surface of the material.

[0022] The surface profile of the last layer of material is smoothed by pushing / scraping operation.

[0023] As an optional embodiment, the material is made of stone, powder and binder mixed and stirred uniformly.

[0024] The stone material includes one or more kinds of carbonate or silicate stone particles, and the binder has hot forming properties.

[0025] As an optional embodiment, for different specifications of materials, the stone material particle size is different, or the proportion of the stone material, the powder material and the binder is different, or the color material added for adjusting the color is different.

[0026] Compared with the prior art, the embodiment of the present application has the following beneficial effects:

[0027] The material distribution mechanism is used to distribute the materials with different thicknesses in the mold frame to simulate the deposition process of natural stone materials, and then the slitting equipment is used to slit along the distribution direction to obtain plate-shaped materials with deposition textures, and after finishing and molding, the deposition texture plate is obtained, wherein the texture lines are very natural, the levels are clear, and the deposition texture is not limited by the original design, and the mold does not need to be designed specifically. BRIEF DESCRIPTION OF DRAWINGS

[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of these drawings.

[0029] Figure 1 is a structural schematic view of a mold frame and a material distribution mechanism in a preparation equipment of a deposition texture plate disclosed by the embodiment of the present application;

[0030] Figure 2 is a structural schematic view of a mold frame and a slitting mechanism in a preparation equipment of a deposition texture plate disclosed by the embodiment of the present application;

[0031] Figure 3 is a structural schematic view of a mold frame and another slitting mechanism in a preparation equipment of a deposition texture plate disclosed by the embodiment of the present application;

[0032] Figure 4 is a flow schematic view of a preparation method disclosed by the embodiment of the present application;

[0033] Figure 5 is a three-dimensional structural schematic view of a multi-layer material in a preparation method disclosed by the embodiment of the present application;

[0034] Figure 6 is a side structural schematic view of a multi-layer material in a preparation method disclosed by the embodiment of the present application;

[0035] Figure 7 is a three-dimensional structural schematic view of a plate-shaped material in a preparation method disclosed by the embodiment of the present application.

[0036] The main structure symbol is explained as the following table:

[0037] Mold frame 1 Cloth mechanism 2 Support frame 21 Conveying device 22 Hopper 23 Slitting mechanism 3 Conveying belt 31 Knife 32 Carried object 33 DETAILED DESCRIPTION

[0038] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.

[0039] The present application discloses a kind of preparation equipment and preparation method of deposition texture board, adopt cloth mechanism in the mould frame and arrange multiple layers of material with different thickness, simulate the deposition process of natural stone, then cut along the arrangement direction using cutting equipment, obtain plate-shaped material with deposition texture, after finishing forming, obtain deposition texture board, wherein the texture line is too natural, level clear, and deposition texture is not limited by original design, without specifically designed mould. Embodiment one

[0040] Please refer to Figure 1 、 2 , 3, 5, 6 and 7, the preparation equipment of the deposition texture board can include the following contents.

[0041] For carrying material, the top open mould frame composed of four side plates, cloth mechanism located above the mould frame and relative to the mould frame, and cutting mechanism for cutting the material in the mould frame into plate material;

[0042] Cloth mechanism includes support frame adapted to the mould frame, and hopper and conveying device adapted to the support frame, conveying device is used to convey the material in hopper to the mould frame;

[0043] Cutting mechanism includes conveying belt for conveying plate material, and cutter provided at the front end of conveying belt.

[0044] In the embodiment, a plurality of materials with different materials, proportions, colors or properties are sequentially arranged in the mould frame to simulate the deposition process of texture in natural stone.

[0045] In the embodiment, conveying device is used to fill and arrange the material in hopper to the mould frame, which can be of many different styles.

[0046] As an optional implementation, the conveying device can be a belt conveyor, one end of the belt is located at the discharge port of the hopper, and the other end is located at the top of the mould frame. The viscous material falls to one end of the belt and is conveyed and arranged to the mould frame by the belt.

[0047] As another alternative embodiment, when there is a large particle size material in the material, or the material itself is more viscous, a barrel distributor can be installed on the support frame, and a stirring rod or stirring paddle is arranged in the barrel distributor. The material can be discharged from the discharge port below the barrel distributor and dropped into the mold frame to achieve material distribution.

[0048] As another alternative embodiment, the conveying device can also be a pipeline conveyor. The pipeline is connected to a pump body, and the pump body extracts the prefabricated material and conveys it to the mold frame through the pipeline.

[0049] As an alternative embodiment, the material distribution thickness at each point on each plane of the mold frame is determined by the conveying speed of the conveying device or the moving speed of the distribution mechanism relative to the mold frame.

[0050] Here, for the belt conveyor, the higher the hoisting speed of the belt, the faster the conveying speed; for the barrel distributor, the higher the rotating speed of the stirring rod or stirring paddle, the faster the conveying speed; for the pipeline conveyor, the higher the operating power of the pump body, the faster the conveying speed. Accordingly, the faster the conveying speed, the greater the distribution thickness at the same point per unit time.

[0051] In addition, for any type of conveying device, the slower the moving speed, the greater the distribution thickness at the same point per unit time. Therefore, the distribution thickness of each point in the mold frame can be adjusted by changing the moving speed of the conveying device.

[0052] Thus, by adjusting the moving speed and conveying speed of the above different types of conveying devices, a multi-layer irregular material with different thicknesses and uneven surface contours can be distributed in the mold frame.

[0053] In this embodiment, any of the four side plates of the mold frame is used for lifting, lowering, pushing or removing.

[0054] After the material distribution mechanism completes the material distribution in the mold frame, the material in the mold frame can be allowed to stand still. After the layers of material are fully penetrated and fused, and the overall material in the mold frame is preliminarily formed, it can be cut to obtain a plate-shaped material with strong plasticity and not easy to break.

[0055] As an alternative embodiment, the side plate opposite to the lifted side plate is pushed, and the material is extruded from the side of the lifted side plate.

[0056] Specifically, after lifting any one side plate, the material outlet is formed below the side plate, and the other side plate is pushed to extrude the material from the side of the lifted side plate. In this case, the top of the mold frame can also be covered to prevent the material from being extruded upward and deformed during the pushing process.

[0057] As another optional embodiment, the top side plate of the mold frame in the lateral state is removed and the adjacent side plate of the top side plate is lowered, and the side of the material is exposed.

[0058] Specifically, the mold frame can also be placed on the workbench in a lateral state, and the top side plate is removed, and then the side plate on one side is gradually lowered, and the material is exposed below the lowered side plate.

[0059] In this embodiment, the cutting mechanism is used to cut the extruded part or the exposed part of the material when the mold frame ensures the overall shaping of the material.

[0060] As an optional embodiment, the cutter is used to wedge the material at the edge of the bottom side plate, and then the cutting mechanism is raised with the lifted side plate, and the cut material is smoothly guided by the cutter to the upper surface of the conveyor belt and transported flatly with the movement of the conveyor belt.

[0061] Specifically, for the mold frame with one side plate lifted and the other side plate pushed, the cutter wedges the extruded material from the outlet formed after the lifting of the side plate, and the material is guided by the smooth surface of the cutter to the surface of the conveyor belt and spread flatly with the movement of the conveyor belt, and at the same time, the cutting mechanism is raised with the lifted side plate to completely cut the extruded part of the material.

[0062] Here, the conveyor belt is perpendicular to the plane where the extruded part of the material is located, the raising speed of the cutting mechanism is synchronized with the raising speed of the lifted side plate, and also synchronized with the conveying speed of the conveyor belt, to avoid the deformation of the material caused by the too fast lifting of the lifted side plate, the breakage of the material caused by the too fast raising of the cutting mechanism, and the breakage / accumulation of the material caused by the asynchronous conveying of the conveyor belt.

[0063] As another optional embodiment, the cutter is used to wedge the material exposed on the side, and then the cutting mechanism is translated parallel to the plane where the top side plate is located, and the material exposed on the side is smoothly guided by the cutter to the upper surface of the conveyor belt and transported flatly with the movement of the conveyor belt.

[0064] Here, the conveyor belt is parallel to the plane where the exposed part of the material is located, and the translation of the cutting mechanism can conveniently cut the material.

[0065] In this embodiment, the thickness of the plate material is determined by the extruded thickness of the material or the exposed thickness of the side of the material.

[0066] It can be seen that, according to the production facility and the production environment, a suitable slitting mode can be selected. In the case of sufficient operation space, the lifting side plate and the upward slitting mechanism can be used. In the case of insufficient operation space, the side-mounted mold frame and the horizontal slitting mechanism can be used.

[0067] In this embodiment, the carrier is arranged at the input end of the conveying belt, and one end of the carrier is arranged on the upper surface of the conveying belt to receive the plate-shaped material. The carrier spreads on the conveying belt, and the plate-shaped material spreads on the carrier.

[0068] As an optional embodiment, the carrier is used to carry the plate-shaped material, which can be a thin material of various materials such as paper, film, plastic gasket, metal gasket, etc. The carrier is arranged on the surface of the conveying belt to isolate the conveying belt and the material. On the one hand, it is convenient to transfer the plate-shaped material. On the other hand, it can also avoid the adhesion of the material on the surface of the conveying belt, which can pollute the surface texture of the next batch of plate-shaped materials.

[0069] In summary, the material arrangement mechanism is used to arrange multiple layers of materials with different thicknesses in the mold frame to simulate the deposition process of natural stone. Then, the slitting equipment is used to cut along the arrangement direction to obtain plate-shaped materials with deposition texture. After finishing and forming, the deposition texture plate is obtained. The texture lines are natural and clear, and the deposition texture is not limited by the original design, and there is no need to design a mold. Embodiment two

[0070] Please refer to Figure 4 , 5 , 6 and 7. The preparation method of the deposition texture plate can include the following steps.

[0071] 201, using a material arrangement mechanism to arrange a plurality of layers of materials in the mold frame in sequence.

[0072] In this embodiment, different hoppers of the material arrangement mechanism contain materials with different material ratios, colors, and shapes, which are arranged in the mold frame in sequence to simulate the formation process of the deposition texture of natural stone.

[0073] In this embodiment, the surface profile of each layer of material is uneven, and the next layer of material is arranged on the uneven material surface. The surface profile of the last layer of material is flattened by pushing / scraping operation.

[0074] In this embodiment, the surface profile of each layer of material is uneven, and the next layer of material is arranged on the uneven material surface. The surface profile of the last layer of material is flattened by pushing / scraping operation.

[0075] Here, by adjusting the moving speed of the material distribution mechanism on the mold frame, or adjusting the material distribution speed of the material distribution mechanism, the vertical thickness of the same layer material at each point on the plane where the mold frame is located can be made uneven, and the deposition texture similar to the natural stone can be simulated, and the texture lines are formed by the deposition of each layer of material, so the texture is very natural and the levels are clear.

[0076] In this embodiment, the material is made by mixing and stirring the stone, powder and binder;

[0077] The stone includes one or more carbonate or silicate stone particles.

[0078] Specifically, according to the product specifications and texture requirements, carbonate, silicate and other types of stone with corresponding particle size are selected, supplemented by powder to fill the pores of the stone, and the stone and powder are mixed and stirred to form a binder, and then the material can be obtained.

[0079] Here, the stone can be the leftover and scrap material generated during the processing of natural stone, thereby improving the utilization rate of resources, and the appearance of the formed product is closer to natural stone.

[0080] In addition, the binder has heat forming properties, so that the material after mixing and stirring can be solidified after heating, and the physical properties similar to natural stone can be obtained to replace natural stone.

[0081] As an optional embodiment, for different specifications of the material, the particle size of the stone is different, or the ratio of the stone, powder and binder is different, or the colorant added for adjusting the color is different.

[0082] Here, by adjusting the particle size of the stone, clear layered structure can be obtained; by adjusting the ratio, the layers can present different effects; by adding colorant, the texture with bright colors and clear edge boundaries can be obtained. Therefore, by flexibly adjusting the material during production, colorful deposition texture can be created while ensuring the strength of the finished product.

[0083] 202, vertically to the bottom surface of the mold frame, the semi-solidified material in the mold frame is cut into a plate-shaped material by a cutting mechanism.

[0084] In this embodiment, the cutting is performed vertically to the interface of the multi-layer material, and the plate-shaped material with deposition texture can be obtained completely, the cutting mechanism has a blade and a conveying belt, so that the cut plate-shaped material is transmitted and laid on the surface of the conveying belt to form a plate.

[0085] 203, the plate-shaped material is pressed and formed and heated to solidify to obtain a plate-shaped blank.

[0086] In the embodiment, the plate-shaped material which has not been completely formed and still has plasticity is sleeved with a frame of specific specification, and is pressed to be formed, and then is heated and solidified to obtain a plate-shaped blank with physical properties similar to natural stone materials.

[0087] 204. The plate-shaped blank is cut and polished to obtain a specific specification of the deposition texture plate.

[0088] In the embodiment, the plate-shaped blank is cut according to the use requirement, and is surface polished to obtain a deposition texture plate with appropriate specification, which can be applied to home decoration and is similar to natural stone materials.

[0089] In summary, the material distribution mechanism is used to distribute multiple layers of materials with different thicknesses in the mold frame to simulate the deposition process of natural stone materials, and the slitting equipment is used to slit along the distribution direction to obtain plate-shaped materials with deposition texture, and the deposition texture plate is obtained after finishing and forming, wherein the texture lines are natural and clear, and the deposition texture is not limited by the original design, and the mold does not need to be designed specifically.

[0090] The preparation equipment of the deposition texture plate disclosed in the embodiment of the present application is described in detail above, and the principle and implementation mode of the present application are described by applying specific examples in this paper, and the above embodiment is only used to help understand the method and core idea of the present application; at the same time, for the general technical personnel in the art, according to the idea of the present application, the specific implementation mode and application range will be changed, and the above description should not be understood as the limitation of the present application.

Claims

1. An apparatus for producing a deposited textured sheet material, characterized by, The application relates to a method for preparing a plate-shaped material, comprising the following steps: a top-opened mold frame for carrying materials is formed by assembling four side plates, a material distributing mechanism is arranged above the mold frame and moves relative to the mold frame, and a material slitting mechanism is arranged for slitting the materials in the mold frame into plate-shaped materials; the material distributing mechanism comprises a supporting frame matched with the mold frame, a hopper matched with the supporting frame, and a conveying device used for conveying the materials in the hopper into the mold frame; the material slitting mechanism comprises a conveying belt used for conveying the plate-shaped materials and a cutter arranged at the front end of the conveying belt; any one of the four side plates of the mold frame is used for lifting, lowering, pushing or removing; the side plate opposite to the lifted side plate is pushed, and the materials are squeezed out from the side of the lifted side plate; or the top side plate of the mold frame in the opposite state is removed, and the side plate adjacent to the top side plate is lowered, so that the side of the materials is exposed; the cutter is used for wedging the materials at the edge of the bottom side plate, the slitted materials are smoothly guided to the upper surface of the conveying belt by the cutter, and the slitted materials are conveyed in a flat manner along with the movement of the conveying belt when the material slitting mechanism moves upward along with the lifted side plate; or the cutter is used for wedging the materials exposed at the side, the material slitting mechanism moves in parallel to the plane where the top side plate is arranged, the materials exposed at the side are smoothly guided to the upper surface of the conveying belt by the cutter, and the materials are conveyed in a flat manner along with the movement of the conveying belt; a carrier is arranged at the input end of the conveying belt, and one end of the carrier is arranged on the upper surface of the conveying belt and used for receiving the plate-shaped materials. The thickness of the materials arranged at each point of each plane of the mold frame is determined by the conveying speed of the conveying device or the moving speed of the material distributing mechanism relative to the mold frame. The thickness of the plate-shaped materials is determined by the extrusion thickness of the materials or the exposed thickness of the side of the materials. The preparation method comprises the following steps: a plurality of layers of materials are sequentially arranged in the mold frame by using the material distributing mechanism, wherein the thickness of the materials arranged at each point of each plane of the mold frame is inconsistent in the same layer; the semi-solidified materials in the mold frame are slitted into plate-shaped materials by using the material slitting mechanism perpendicular to the bottom surface of the mold frame; the plate-shaped materials are pressed and formed and then heated and solidified to obtain plate-shaped blanks; and the plate-shaped blanks are cut and polished to obtain the plate-shaped materials with specific specifications. The surface profile of each layer of materials is uneven, and the next layer of materials is arranged on the uneven surface of the materials; and the surface profile of the last layer of materials is flattened by pushing / scraping operation. The materials are prepared by mixing and stirring stones, powders and binders; wherein the stones comprise one or more kinds of carbonate or silicate stones, and the binders have thermal forming properties. For different specifications of materials, the particle size of the stones is different, or the proportion of the stones, powders and binders is different, or the color materials added for adjusting the color are different. ​ ​ ​ 2. The apparatus for producing a deposited textured sheet according to claim 1, wherein ​ ​ 3. The apparatus for making a deposited textured sheet according to claim 1, wherein, ​ ​ 4. A production method of a production apparatus for the deposited-textured sheet according to any one of claims 1 to 3, characterized by, ​ ​ ​ ​ ​ 5. The preparation method according to claim 4, characterized in that, ​ ​ ​ 6. The preparation method according to claim 4, characterized in that, ​ ​ ​ 7. The production method according to claim 6, wherein ​ ​

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