Prefabricated cabin for substation and substation
By designing the skeleton assembly in the prefabricated cabin, the installation of rock wool sandwich panels is simplified, the problem of difficult to control flatness is solved, the quality of interior walls is improved and the cost is reduced.
Patent Information
- Application Number
- CN202210758314.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-06-29
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2042-06-29
AI Technical Summary
In the prior art, the installation method of rock wool sandwich panels is complicated, which makes it difficult to control the flatness in the vertical direction, affecting the quality of the interior wall of the prefabricated cabin.
By designing a skeleton assembly, including the first skeleton, the second skeleton and the third skeleton, respectively, there are connecting parts connected to the mounting reference surface of the corrugated plate, and the rock wool sandwich plate is installed on the corrugated plate through these connecting parts to ensure that the distance between the upper, middle and lower parts and the corrugated plate is consistent.
The installation process of rock wool sandwich panels is simplified, its flatness in the vertical direction is improved, the quality of the walls in the prefabricated cabin interiors is ensured, and the installation cost is reduced.
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Figure CN115224625B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the fields of power transmission and distribution, assembled modular buildings, and in particular to a prefabricated cabin for a substation and a substation. Background Art
[0002] For prefabricated cabin-type substations, interior wall panels are mostly made of materials such as rock wool sandwich panels, which not only meet the requirements of fire prevention and heat insulation, but also have low material costs.
[0003] However, the current installation method of rock wool sandwich panels is relatively complicated, requiring a lot of labor costs and time costs. The flatness of the wall after installation is difficult to control, and the quality of the interior wall of the prefabricated cabin is difficult to guarantee.
[0004] More information related to the above technical solution can also be found in the following documents:
[0005] In a Chinese patent with patent publication number CN 111181054A, a typhoon-resistant substation prefabricated cabin is disclosed, including a support frame fixed on the deck of an offshore platform, a plurality of prefabricated cabin bodies are stacked on the top of the support frame, the prefabricated cabin body is composed of an internal prefabricated cabin frame and an external prefabricated cabin bulkhead, the prefabricated cabin bulkhead includes inner corrugated plates and outer corrugated plates arranged at intervals inside and outside, an insulating and heat-insulating layer is filled between the inner corrugated plates and the outer corrugated plates, the upper and lower prefabricated cabin bodies are fastened and installed with stud bolts, and a sealing structure is provided between adjacent prefabricated cabin bodies.
[0006] In a Chinese patent with a patent publication number of CN216587320U, a polyurethane edge-sealed rock wool composite panel outer enclosure for a prefabricated cabin is disclosed, comprising: a plurality of polyurethane edge-sealed rock wool composite panels, wherein the plurality of polyurethane edge-sealed rock wool composite panels are spliced horizontally or vertically); wherein the polyurethane edge-sealed rock wool composite panel located at the bottom is connected to the prefabricated cabin base, and the polyurethane edge-sealed rock wool composite panel is connected to the frame. By splicing a plurality of polyurethane edge-sealed rock wool composite panels and connecting the polyurethane edge-sealed rock wool composite panels to the prefabricated wall base and the frame, a more stable connection of the polyurethane edge-sealed rock wool composite panel outer enclosure for the prefabricated cabin is achieved, and no loosening will occur during full-load hoisting and bumpy road transportation, and the waterproof sealing requirements are met, thereby achieving factory prefabrication.
[0007] In the process of implementing the present invention, the inventors found that the prior art has the following problems:
[0008] In the prior art, the installation method of rock wool sandwich panels is complicated. The rock wool sandwich panels require multiple installation points in the vertical direction. The reference positions of the multiple installation points are not uniform, which makes it difficult to control the flatness of the rock wool sandwich panels in the vertical direction and to ensure the quality of the interior walls of the prefabricated cabin. Summary of the invention
[0009] To this end, it is necessary to provide a prefabricated cabin and substation for substations to solve the technical problems that the installation method of rock wool sandwich panels is complicated, the rock wool sandwich panels require multiple installation points in the vertical direction, the reference positions of multiple installation points are not uniform, and the flatness of the rock wool sandwich panels in the vertical direction is difficult to control, and the quality of the interior wall of the prefabricated cabin is difficult to ensure.
[0010] To achieve the above objectives, in a first aspect, the inventor provides a prefabricated cabin for a substation, comprising:
[0011] Corrugated board, the surface of the corrugated board is the installation reference surface;
[0012] A rock wool sandwich panel, wherein the rock wool sandwich panel is mounted on the mounting reference surface of the corrugated board; and
[0013] A frame assembly, wherein the rock wool sandwich panel is mounted on the mounting reference surface of the corrugated board through the frame assembly, wherein the frame assembly comprises a first frame, a second frame and a third frame, wherein the first frame is located at the upper section of the corrugated board, the second frame is located at the middle section of the corrugated board, and the third frame is located at the lower section of the corrugated board;
[0014] The first frame, the second frame, and the third frame respectively have a first connection portion connected to the installation reference surface of the corrugated board, and the first frame, the second frame, and the third frame respectively have a second connection portion connected to the rock wool sandwich panel, and the three first connection portions are respectively connected to the three second connection portions through three third connection portions, and the three third connection portions of the first frame, the second frame, and the third frame have the same length in the horizontal direction.
[0015] Different from the prior art, the above technical solution has the first connection part connected to the installation reference surface of the corrugated board through the first frame, the second frame, and the third frame respectively, and the first frame, the second frame, and the third frame respectively have the second connection part connected to the rock wool sandwich panel, and the three first connection parts are connected to the three second connection parts through the three third connection parts respectively, and the three third connection parts of the first frame, the second frame, and the third frame have the same length in the horizontal direction. That is to say, in the vertical direction, the distance between the upper, middle, and lower parts of the rock wool sandwich panel and the corrugated board is the same. As long as the installation reference surface of the corrugated board is accurate, the flatness of the rock wool sandwich panel in the vertical direction is uniform, and the corrugated board can be used as a reference to ensure the relative position flatness, simplify the installation of the rock wool sandwich panel, and ensure the quality of the interior wall of the rock wool sandwich panel.
[0016] As an implementation manner of the present invention, the first connecting portion extends downward in a vertical direction, and the first connecting portion and an installation reference plane of the corrugated board are parallel to each other.
[0017] In this way, the first connecting portion can be extended downward in the vertical direction, so that the connecting surface between the first connecting portion and the corrugated board can be increased, thereby improving the connecting strength between the rock wool sandwich panel and the corrugated board.
[0018] As an implementation manner of the present invention, the third connecting portion is arranged along the horizontal direction, and the third connecting portion and the installation reference plane of the corrugated board are perpendicular to each other.
[0019] In this way, the third connection part is arranged in the horizontal direction, and the third connection part and the installation reference plane of the corrugated board are perpendicular to each other. As long as the length of the third connection part of the first frame, the second frame and the third frame can be unified, it can be ensured that the distances between the upper, middle and lower parts of the rock wool sandwich panel and the corrugated board are the same, which facilitates the production of the first frame, the second frame and the third frame.
[0020] As an embodiment of the present invention, the second connection portion of the third frame is a U-shaped structure, the bottom of the rock wool sandwich panel is arranged in the second connection portion, and the second connection portion is used to limit the bottom of the rock wool sandwich panel.
[0021] In this way, the rock wool sandwich panel can be directly placed into the U-shaped structure from top to bottom through the U-shaped structure of the second connecting part, the rock wool sandwich panel is tightly matched with the third frame, and the position of the bottom of the rock wool sandwich panel is limited, which simplifies the installation of the rock wool sandwich panel, improves the construction efficiency of the rock wool sandwich panel, and reduces the installation cost.
[0022] As an embodiment of the present invention, the prefabricated cabin includes more than two rock wool sandwich panels, and the more than two rock wool sandwich panels are arranged along the extension direction of the corrugated board. The more than two rock wool sandwich panels are connected to each other through wall panel connectors, and the wall panel connectors are used to limit the top of the rock wool sandwich panels.
[0023] In this way, more than two rock wool sandwich panels can be connected and fixed by the wall panel connector. At the same time, the wall panel connector limits the tops of the two rock wool sandwich panels to prevent the rock wool sandwich panels from loosening, making it easier to install the rock wool sandwich panels.
[0024] As an embodiment of the present invention, the wall panel connecting member includes a buckle groove, which is arranged between the two rock wool sandwich panels, the top of the rock wool sandwich panel is located in the buckle groove, the buckle groove is located at the top of the two rock wool sandwich panels, and the buckle groove is used to limit the top of the two rock wool sandwich panels.
[0025] In this way, the buckle groove can be closely matched with the two rock wool sandwich panels to improve the flatness between the two rock wool sandwich panels, and the rock wool sandwich panels can be limited from the bottom and the top to ensure the overall flatness of the rock wool sandwich panels.
[0026] As an implementation manner of the present invention, the wall panel connector further includes a blocking piece, which is disposed on the buckle groove and is used to fix the wires.
[0027] In this way, by adding a baffle to the buckle slot, the height of the wire slot is increased and used for binding wires. The baffle can bind the wires and increase the height of the wire slot to prevent the wires from slipping out of the wire slot.
[0028] As an implementation manner of the present invention, the second connection portion of the first frame extends upward in a vertical direction, and the buckle groove is used to clamp and fix the rock wool sandwich panel and the second connection portion.
[0029] In this way, the buckle groove fastens the rock wool sandwich panel and the second connecting part from top to bottom, and the rock wool sandwich panel and the second connecting part can be connected and fixed through the buckle groove without adding other parts, which simplifies the installation of the rock wool sandwich panel and reduces the installation cost.
[0030] As an embodiment of the present invention, the skeleton assembly includes more than two second skeletons, the more than two second skeletons are arranged in a vertical direction, and the rock wool sandwich panel is fixedly connected to the more than two second skeletons through fasteners.
[0031] In this way, by arranging two or more of the second skeletons in the vertical direction, the supporting strength of the middle part of the rock wool sandwich panel can be enhanced, and the connection strength between the rock wool sandwich panel and the corrugated board can be improved.
[0032] To achieve the above objectives, in a second aspect, the inventor provides a substation, comprising a prefabricated cabin for a substation as described in any one of the items provided by the above inventors.
[0033] Different from the prior art, in the substation of the technical solution of the present application, in the vertical direction, the distances between the upper, middle and lower parts of the rock wool sandwich panel and the corrugated board are the same. As long as the installation reference surface of the corrugated board is accurate, the flatness of the rock wool sandwich panel in the vertical direction is uniform. The corrugated board can be used as a reference to ensure the flatness of the relative position, which can simplify the installation of the rock wool sandwich panel and ensure the quality of the interior wall of the rock wool sandwich panel.
[0034] The above-mentioned records related to the invention content are only an overview of the technical solution of the present application. In order to enable ordinary technicians in the field to more clearly understand the technical solution of the present application, and then implement it according to the text of the specification and the contents recorded in the drawings, and to make the above-mentioned purpose and other purposes, features and advantages of the present application easier to understand, the following is an explanation in combination with the specific implementation mode and drawings of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] The drawings are only used to illustrate the principles, implementation methods, applications, characteristics and effects of the specific embodiments of the present application and other related contents, and shall not be considered as limitations of the present application.
[0036] In the drawings of the specification:
[0037] Figure 1 This is a schematic structural diagram of a wall panel of a prefabricated cabin according to an embodiment of the present application;
[0038] Figure 2 This is an exploded schematic diagram of a wall panel of a prefabricated cabin according to one embodiment of the present application;
[0039] Figure 3 A front view of a wall panel of a prefabricated cabin according to an embodiment of the present application;
[0040] Figure 4 A cross-sectional view of a wall panel of a prefabricated cabin according to an embodiment of the present application;
[0041] Figure 5 for Figure 4 The enlarged schematic diagram of point A in the middle;
[0042] Figure 6 for Figure 4 The enlarged schematic diagram of point B in the middle;
[0043] Figure 7 for Figure 4 The enlarged schematic diagram of the center C;
[0044] Figure 8 This is a schematic diagram of the structure of a skeleton assembly according to an embodiment of the present application;
[0045] Fig. 9 This is a schematic structural diagram of a wall panel connector according to an embodiment of the present application;
[0046] Fig.10 This is a diagram of the installation process of the wall panels of a prefabricated cabin according to one embodiment of the present application.
[0047] The reference numerals in the above drawings are described as follows:
[0048] 1. Corrugated board,
[0049] 11. Installation reference surface,
[0050] 2. Rock wool sandwich panel,
[0051] 3. Skeleton components,
[0052] 31. The first skeleton,
[0053] 32. The second skeleton,
[0054] 33. The third skeleton,
[0055] 34. a first connecting portion,
[0056] 35. The second connection portion,
[0057] 36. The third connection part,
[0058] 4. Wall panel connectors,
[0059] 41. Buckle slot,
[0060] 42. Block piece. DETAILED DESCRIPTION
[0061] In order to explain in detail the possible application scenarios, technical principles, specific schemes that can be implemented, and the purposes and effects that can be achieved, the following is a detailed description of the specific embodiments listed in conjunction with the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of the present application, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present application.
[0062] Reference to "embodiment" herein means that the specific features, structures or characteristics described in conjunction with the embodiment may be included in at least one embodiment of the present application. The term "embodiment" appearing in various places in the specification does not necessarily refer to the same embodiment, nor does it particularly limit its independence or association with other embodiments. In principle, in the present application, as long as there is no technical contradiction or conflict, the various technical features mentioned in the embodiments can be combined in any way to form a corresponding implementable technical solution.
[0063] Unless otherwise defined, the technical terms used in this document have the same meanings as those generally understood by those skilled in the art to which this application belongs; the use of relevant terms in this document is only for describing specific embodiments and is not intended to limit this application.
[0064] In the description of this application, the term "and / or" is an expression used to describe the logical relationship between objects, indicating that three relationships may exist, for example, A and / or B, which means: A exists, B exists, and A and B exist at the same time. In addition, the character " / " in this article generally indicates that the objects before and after are in an "or" logical relationship.
[0065] In the present application, terms such as “first” and “second” are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship of quantity, priority or sequence between these entities or operations.
[0066] Without further limitations, in this application, the words "include", "comprises", "has" or other similar expressions used in the sentences are intended to cover non-exclusive inclusion. These expressions do not exclude the presence of additional elements in the process, method or product including the elements, so that the process, method or product including a series of elements may include not only those limited elements, but also other elements not explicitly listed, or also include elements inherent to such process, method or product.
[0067] Similar to the understanding in the Examination Guidelines, in this application, expressions such as "greater than", "less than", "exceed" and the like are understood to exclude the number itself; expressions such as "above", "below", "within" and the like are understood to include the number itself. In addition, in the description of the embodiments of this application, "multiple" means more than two (including two), and similar expressions related to "multiple" are also understood in this way, such as "multiple groups", "multiple times", etc., unless otherwise clearly and specifically limited.
[0068] In the description of the embodiments of the present application, space-related expressions used, such as "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "vertical", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicate the orientation or position relationship based on the orientation or position relationship shown in the specific embodiments or drawings, and are only for the convenience of describing the specific embodiments of the present application or facilitating the reader's understanding, and do not indicate or imply that the referred device or component must have a specific position, a specific orientation, or be constructed or operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present application.
[0069] Unless otherwise expressly specified or limited, in the description of the embodiments of the present application, the terms such as "install", "connect", "connect", "fix", "set", etc. used should be understood in a broad sense. For example, the "connection" can be a fixed connection, a detachable connection, or an integrated setting; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. For technicians in the technical field to which the present application belongs, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0070] At present, the installation method of rock wool sandwich panels is relatively complicated, which requires a lot of labor costs and time costs. The flatness of the wall after installation is difficult to control, and the quality of the interior wall of the prefabricated cabin is difficult to guarantee. In the prior art, the installation method of rock wool sandwich panels is complicated. The rock wool sandwich panels require multiple installation points in the vertical direction. The reference positions of the multiple installation points are not uniform, which makes it difficult to control the flatness of the rock wool sandwich panels in the vertical direction, and the quality of the interior wall of the prefabricated cabin is difficult to guarantee.
[0071] The applicant has found that the lengths of the three third connecting parts of the first frame, the second frame and the third frame in the horizontal direction can be the same. That is, the thickness of the connecting piece can be guaranteed, and the distances between the upper, middle and lower parts of the rock wool sandwich panel and the corrugated board are the same. As long as the installation reference surface of the corrugated board is accurate, the flatness of the rock wool sandwich panel in the vertical direction is uniform, and the corrugated board can be used as a reference to ensure the relative position flatness, simplify the installation of the rock wool sandwich panel, and ensure the quality of the interior wall of the rock wool sandwich panel.
[0072] The present embodiment relates to a prefabricated cabin for a substation and a substation, which can be applied in various technical fields of prefabricated cabins.
[0073] According to some embodiments of the present application, please refer to Figures 1 to 10 The present embodiment relates to a prefabricated cabin for a substation, comprising a corrugated board 1, a rock wool sandwich board 2 and a frame assembly 3, wherein the surface of the corrugated board 1 is an installation reference surface 11; the rock wool sandwich board 2 is installed on the installation reference surface 11 of the corrugated board 1; the rock wool sandwich board 2 is installed on the installation reference surface 11 of the corrugated board 1 through the frame assembly 3, and the frame assembly 3 comprises a first frame 31, a second frame 32 and a third frame 33, wherein the first frame 31 is located at the upper section of the corrugated board 1, the second frame 32 is located at the middle section of the corrugated board 1, and the third frame 33 is located at the lower section of the corrugated board 1;
[0074] The first skeleton 31, the second skeleton 32, and the third skeleton 33 respectively have a first connection portion 34 connected to the installation reference surface 11 of the corrugated board 1, and the first skeleton 31, the second skeleton 32, and the third skeleton 33 respectively have a second connection portion 35 connected to the rock wool sandwich panel 2, and the three first connection portions 34 are respectively connected to the three second connection portions 35 through three third connection portions 36, and the three third connection portions 36 of the first skeleton 31, the second skeleton 32, and the third skeleton 33 have the same length in the horizontal direction.
[0075] In this embodiment, a thermal insulation layer and a wiring layer are formed between the rock wool sandwich panel 2 and the corrugated panel 1. The first frame 31, the second frame 32, and the third frame 33 all use the wire trough as the installation frame, which can combine multiple functions.
[0076] The first frame 31 , the second frame 32 , and the third frame 33 are all made of metal channel steel.
[0077] This embodiment uses simple materials, is easy to install, reduces costs and increases efficiency; is multifunctional and composite, and solves the wiring problem at the same time; the rock wool sandwich panels 2 are welded with a unified reference to ensure the flatness of the relative position; and improves thermal insulation.
[0078] Wire holes can be opened on the first frame 31, the second frame 32, and the third frame 33 for wiring in the cabin. The width of the frame is adjusted according to the thickness requirements of the prefabricated cabin wall and the width requirements of the wire trough, and the depth of the wire trough is adjusted according to the number of wiring.
[0079] All frames are welded to the corrugated board according to the height of the rock wool sandwich panel 2, and the corrugated board is used as a reference to ensure the flatness of the relative position, and the frame and the corrugated board form a wiring space.
[0080] In this embodiment, the first frame 31, the second frame 32, and the third frame 33 respectively have a first connection portion 34 connected to the installation reference surface 11 of the corrugated board 1, and the first frame 31, the second frame 32, and the third frame 33 respectively have a second connection portion 35 connected to the rock wool sandwich panel 2. The three first connection portions 34 are respectively connected to the three second connection portions 35 through three third connection portions 36, and the three third connection portions 36 of the first frame 31, the second frame 32, and the third frame 33 have the same length in the horizontal direction. That is to say, in the vertical direction, the distances between the upper, middle, and lower parts of the rock wool sandwich panel 2 and the corrugated board 1 are the same. As long as the installation reference surface 11 of the corrugated board 1 is accurate, the flatness of the rock wool sandwich panel 2 in the vertical direction is uniform, and the corrugated board 1 can be used as a reference to ensure the relative position flatness, simplify the installation of the rock wool sandwich panel 2, and ensure the quality of the interior wall of the rock wool sandwich panel 2.
[0081] According to some embodiments of the present application, optionally, the first connection portion 34 extends downward in a vertical direction, and the first connection portion 34 and the installation reference surface 11 of the corrugated board 1 are parallel to each other.
[0082] In this way, the first connection part 34 can be extended downward in the vertical direction, so that the connection surface between the first connection part 34 and the corrugated board 1 can be increased, and the connection strength between the rock wool sandwich panel 2 and the corrugated board 1 can be improved.
[0083] According to some embodiments of the present application, optionally, the third connection portion 36 is arranged in the horizontal direction, and the third connection portion 36 and the installation reference plane 11 of the corrugated board 1 are perpendicular to each other.
[0084] In this way, by setting the third connection part 36 in the horizontal direction, the third connection part 36 is perpendicular to the installation reference plane 11 of the corrugated board 1. As long as the length of the third connection part 36 of the first frame 31, the second frame 32, and the third frame 33 can be unified, it can be ensured that the distances between the upper, middle, and lower parts of the rock wool sandwich panel 2 and the corrugated board 1 are the same, which facilitates the production of the first frame 31, the second frame 32, and the third frame 33.
[0085] According to some embodiments of the present application, optionally, the second connection portion 35 of the third skeleton 33 is a U-shaped structure, and the bottom of the rock wool sandwich panel 2 is arranged in the second connection portion 35, and the second connection portion 35 is used to limit the bottom of the rock wool sandwich panel 2.
[0086] In this way, the rock wool sandwich panel 2 can be directly placed into the U-shaped structure from top to bottom through the U-shaped structure of the second connecting part 35, the rock wool sandwich panel 2 is tightly matched with the third frame 33, and the position of the bottom of the rock wool sandwich panel 2 is limited, which simplifies the installation of the rock wool sandwich panel 2, improves the construction efficiency of the rock wool sandwich panel 2, and reduces the installation cost.
[0087] According to some embodiments of the present application, optionally, the prefabricated cabin includes more than two rock wool sandwich panels 2, and the more than two rock wool sandwich panels 2 are arranged along the extension direction of the corrugated board 1, and the more than two rock wool sandwich panels 2 are interconnected by wall panel connectors 4, and the wall panel connectors 4 are used to limit the top of the rock wool sandwich panels 2.
[0088] In this way, more than two rock wool sandwich panels 2 can be connected and fixed by the wall panel connector 4. At the same time, the wall panel connector 4 limits the tops of the two rock wool sandwich panels 2 to prevent the rock wool sandwich panels 2 from loosening, making it convenient to install the rock wool sandwich panels 2.
[0089] According to some embodiments of the present application, optionally, the wall panel connector 4 includes a buckle groove 41, which is arranged between two rock wool sandwich panels 2, and the top of the rock wool sandwich panel 2 is located in the buckle groove 41. The buckle groove 41 is located at the top of the two rock wool sandwich panels 2, and the buckle groove 41 is used to limit the top of the two rock wool sandwich panels 2.
[0090] In this way, the buckle groove 41 can be closely matched with the two rock wool sandwich panels 2 to improve the flatness between the two rock wool sandwich panels 2, limit the rock wool sandwich panels 2 from the bottom and the top, and ensure the overall flatness of the rock wool sandwich panels 2.
[0091] According to some embodiments of the present application, optionally, the wall panel connector 4 further includes a blocking piece 42, which is disposed on the buckle groove 41 and is used to fix the wires.
[0092] In this way, by adding a blocking piece 42 to the buckle groove 41, the height of the wire groove is increased and used for binding wires. The blocking piece 42 can bind the wires and increase the height of the wire groove to prevent the wires from slipping out of the wire groove.
[0093] According to some embodiments of the present application, optionally, the second connection portion 35 of the first frame 31 extends upward in the vertical direction, and the buckle groove 41 is used to clamp and fix the rock wool sandwich panel 2 and the second connection portion 35 .
[0094] In this way, the buckle groove 41 fastens the rock wool sandwich panel 2 and the second connecting part 35 from top to bottom. The rock wool sandwich panel 2 and the second connecting part 35 can be connected and fixed through the buckle groove 41 without adding other parts, which simplifies the installation of the rock wool sandwich panel 2 and reduces the installation cost.
[0095] According to some embodiments of the present application, optionally, the skeleton assembly 3 includes more than two second skeletons 32, the more than two second skeletons 32 are arranged in the vertical direction, and the rock wool sandwich panel 2 is fixedly connected to the more than two second skeletons 32 by fasteners.
[0096] In this way, by arranging more than two second skeletons 32 along the vertical direction, the supporting strength of the middle part of the rock wool sandwich panel 2 can be enhanced, and the connection strength between the rock wool sandwich panel 2 and the corrugated board 1 can be improved.
[0097] Installation principle of prefabricated cabin, such as Fig.10 As shown, the first rock wool sandwich panel 2 falls from top to bottom into the U-shaped groove of the third frame 33, and after sliding into place, the connection is nailed and fixed to the Z-shaped keel of the second frame 32. The second rock wool sandwich panel 2 falls from top to bottom into the U-shaped groove of the third frame 33, and after sliding into place, the connection is nailed and fixed to the Z-shaped keel of the second frame 32. The wall panel connector 4 clamps the rock wool sandwich panel 2 and the wire groove of the first frame 31 from top to bottom, and the wall panel installation is completed by analogy.
[0098] The production process of the prefabricated cabin wall of this embodiment is as follows:
[0099] Step 1: Skeleton Processing
[0100] The third frame 33 (specifically a U-shaped groove frame), the second frame 32 (specifically a Z-shaped frame), and the first frame 31 (specifically a wire trough frame) are processed respectively; all frames are provided with threading holes for wiring in the cabin, the width of the frame is adjusted according to the thickness requirements of the prefabricated cabin wall and the width requirements of the wire trough, and the depth of the wire trough is adjusted according to the number of wiring;
[0101] Step 2: Frame welding
[0102] All frames are welded to the corrugated board 1 according to the height of the rock wool sandwich panel 2, and the corrugated board 1 is used as a reference to ensure the flatness of the relative position. The second frame 32 (specifically a Z-shaped frame) can be appropriately increased to enhance the strength of the middle wall of the rock wool sandwich panel 2. The first frame 31 (specifically a wire trough frame) forms a wiring space with the corrugated board 1;
[0103] Step 3: Buckle making
[0104] Process the buckle accessories, weld and make the wall panel connector 4, weld the buckle groove 41 and the baffle 42 to form the wall panel buckle; wherein the baffle 42 can play the role of binding the wires and raising the wire trough to prevent the wires from slipping out of the wire trough;
[0105] Step 4: Wall Panel Installation
[0106] The first rock wool sandwich panel 2 falls from top to bottom in the U-shaped groove of the third frame 33, and after sliding into place, it is nailed and fixed to the Z-shaped keel of the second frame 32 at the connection. The second rock wool sandwich panel 2 falls from top to bottom in the U-shaped groove of the third frame 33, and after sliding into place, it is nailed and fixed to the Z-shaped keel of the second frame 32 at the connection. The wall panel connector 4 clamps the rock wool sandwich panel 2 and the wire groove of the first frame 31 from top to bottom, and the wall panel installation is completed by analogy.
[0107] In a second aspect, the present embodiment also relates to a substation, comprising any prefabricated cabin for a substation as provided above.
[0108] Different from the prior art, in the substation of the technical solution of the present application, in the vertical direction, the distances between the upper, middle and lower parts of the rock wool sandwich panel 2 and the corrugated board 1 are the same. As long as the installation reference surface 11 of the corrugated board 1 is accurate, the flatness of the rock wool sandwich panel 2 in the vertical direction is uniform. The corrugated board 1 can be used as a reference to ensure the flatness of the relative position, which can simplify the installation of the rock wool sandwich panel 2 and ensure the quality of the interior wall of the rock wool sandwich panel 2.
[0109] It should be noted that, although the above embodiments have been described in this article, the patent protection scope of the present invention is not limited thereby. Therefore, based on the innovative concept of the present invention, changes and modifications made to the embodiments described herein, or equivalent structures or equivalent process changes made using the contents of the present invention specification and drawings, directly or indirectly applying the above technical solutions to other related technical fields, are all included in the patent protection scope of the present invention.
Claims
1. A prefabricated cabin for a substation, characterized in that: include: Corrugated board, the surface of the corrugated board is the installation reference surface; A rock wool sandwich panel, wherein the rock wool sandwich panel is installed on the installation reference surface of the corrugated board; as well as A frame assembly, wherein the rock wool sandwich panel is mounted on the mounting reference surface of the corrugated board through the frame assembly, wherein the frame assembly comprises a first frame, a second frame and a third frame, wherein the first frame is located at the upper section of the corrugated board, the second frame is located at the middle section of the corrugated board, and the third frame is located at the lower section of the corrugated board; The first frame, the second frame, and the third frame respectively have a first connection portion connected to the installation reference surface of the corrugated board, and the first frame, the second frame, and the third frame respectively have a second connection portion connected to the rock wool sandwich panel, and the three first connection portions are respectively connected to the three second connection portions through three third connection portions, and the three third connection portions of the first frame, the second frame, and the third frame have the same length in the horizontal direction; The second connection part of the third frame is a U-shaped structure, the bottom of the rock wool sandwich panel is arranged in the second connection part, and the second connection part is used to limit the bottom of the rock wool sandwich panel. Through the U-shaped structure of the second connection part, the rock wool sandwich panel is directly placed in the U-shaped structure from top to bottom, the rock wool sandwich panel and the third frame are tightly matched, and the position of the bottom of the rock wool sandwich panel is limited; The prefabricated cabin includes more than two rock wool sandwich panels, which are arranged along the extension direction of the corrugated board. The more than two rock wool sandwich panels are connected to each other through wall panel connectors. The wall panel connectors are used to limit the tops of the rock wool sandwich panels. The wall panel connectors include buckle grooves, which are arranged between the two rock wool sandwich panels. The tops of the rock wool sandwich panels are located in the buckle grooves. The buckle grooves are located at the tops of the two rock wool sandwich panels. The buckle grooves are used to limit the tops of the two rock wool sandwich panels.
2. The prefabricated cabin for a substation according to claim 1, characterized in that: The first connecting portion extends downward in a vertical direction, and the first connecting portion and an installation reference plane of the corrugated board are parallel to each other.
3. The prefabricated cabin for a substation according to claim 1, characterized in that: The third connecting portion is arranged in a horizontal direction, and the third connecting portion and an installation reference plane of the corrugated board are perpendicular to each other.
4. The prefabricated cabin for a substation according to claim 1, characterized in that: The wall panel connector also includes a blocking piece, which is arranged on the buckle groove and is used to fix the wires.
5. The prefabricated cabin for a substation according to claim 1, characterized in that: The second connection portion of the first frame extends upward in a vertical direction, and the buckle groove is used to clamp and fix the rock wool sandwich panel and the second connection portion.
6. The prefabricated cabin for a substation according to claim 5, characterized in that: The frame assembly includes more than two second frames, the more than two second frames are arranged in a vertical direction, and the rock wool sandwich panel is fixedly connected to the more than two second frames respectively through fasteners.
7. A substation, characterized in that: include: A prefabricated cabin for a substation according to any one of claims 1 to 6.
Citation Information
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