A sea-sky integrated safety production method
By integrating land, sea, air, and space infrastructure networks and industrial internet platforms, the problem of insufficient information in offshore oil and gas development has been solved, enabling real-time synchronous transmission of the offshore operating environment and efficient production analysis, thereby improving the safety and efficiency of offshore oil and gas exploration and production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-13
- Publication Date
- 2026-03-27
AI Technical Summary
In the current technology, offshore oil and gas development faces challenges such as insufficient information technology capabilities, weak industrial support capabilities, reliance on foreign core technologies, and an imperfect standards system, resulting in low safety and efficiency in offshore oil and gas exploration and production.
The system employs an integrated land, sea, air, and ground network for data transmission and virtual modeling. Combined with an industrial internet platform, it collects and analyzes data on the marine operating environment and optimizes production plans. Edge computing and industrial mechanism models are used for equipment life prediction and production control.
It enables real-time synchronous transmission of the offshore operating environment and efficient production analysis, improving the safety and efficiency of the production process, reducing the risk of production interruption and equipment failure, and optimizing resource allocation and information transmission.
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Figure CN115345432B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of marine safety production, and particularly relates to a sea-sky integrated safety production method. BACKGROUND
[0002] In the case of insufficient onshore oil and gas resources and uncertain factors in developing and importing oil and gas from overseas, developing marine oil and gas has become an important way to ensure national oil security. China has vast sea areas, and future development of marine oil and gas will become an important source of energy supply for China. Vigorously developing marine oil and gas is conducive to alleviating the energy shortage in China, providing energy security for the sustained and stable and healthy growth of the economy, and is directly related to the oil security and economic security of China. At present, in the prior art, the information capability is not high, the industrial support capability is insufficient, the core technology and high-end products are highly dependent on foreign countries, the comprehensive capability of key platforms is not strong, the standard system is not perfect, and the digital network level of enterprises needs to be improved. Therefore, the present application provides a sea-sky integrated safety production method, a marine oil and gas exploration production public service platform based on industrial internet, accelerates the layout of industrial internet in irregular and complex production environments generated under field or marine conditions, builds a new ecology of digital-driven marine oil and gas exploration production, and meets the requirements of lean safety production. SUMMARY
[0003] The present application aims to provide a sea-sky integrated safety production method to solve the problems in the background art.
[0004] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a sea-sky integrated safety production method, comprising:
[0005] Collecting a marine operation environment to obtain marine operation environment data;
[0006] Transmitting the marine operation environment data through a sea-land-sky-ground integrated basic network;
[0007] Performing marine virtual modeling on the marine operation environment data to obtain a marine environment model;
[0008] Introducing production factors into the marine environment model to perform production analysis and obtain a production scheme;
[0009] Adjusting and controlling production equipment according to the production scheme to complete the production process.
[0010] Further, the sea-land-sky-all-in-one basic network includes: device networking, shore-based networking, and total networking; the device networking is composed of industrial Ethernet, industrial wireless, and industrial PON to form a local industrial production network, and adopts device industrial fieldbus protocol, proprietary protocol type access, and network TCP / IP direct digital access; the shore-based networking adopts VSAT satellite, ground communication system, maritime satellite communication system, positioning and addressing system, and maritime safety information broadcasting system for networking; the total networking adopts SDN / NFV technology from the shore-based networking to the headquarters control center to enterprise wide area network, forming an external interconnection network of the work site based on SD-WAN.
[0011] Further, the device networking in the sea-land-sky-all-in-one basic network system includes: an edge access layer and a core convergence layer; the edge access layer accesses the industrial device edge and performs edge computing processing for the offshore work environment; the core convergence layer adopts a PON-based core convergence layer network in the ship / drilling platform for synchronous transmission management of industrial device and control signal transmission; wherein, the industrial device edge is adapted for industrial protocol, and different access methods are adopted according to the adaptation result, and the edge computing system is deployed in the edge access layer for edge computing processing.
[0012] Further, the offshore work environment is collected by instrument equipment sensing surveying and collecting, different instrument equipment is used for automatic collection according to the factors of the offshore work environment, and the sea-land-sky-all-in-one basic network has a coverage rate of more than 90% in the offshore work area; after the instrument equipment collects the corresponding offshore work environment data, the offshore work environment data is transmitted synchronously through the sea-land-sky-all-in-one basic network.
[0013] Further, the offshore virtual modeling and the production analysis are performed in the production public service platform, which includes: a basic layer, a platform layer, and an application layer; the basic layer provides necessary hardware resources for the whole platform; the platform layer uses an industrial PaaS platform layer to simulate production based on an industrial mechanism model to obtain production simulation data, and analyzes the production simulation data to determine production problems; the application layer provides data collection and presentation, emergency handling, energy saving and consumption reduction, intelligent navigation, complex offshore environment virtual reality, offshore work monitoring, and full life cycle management services for service enterprises.
[0014] Further, the industrial mechanism model is from an industrial mechanism model library, the industrial mechanism model library stores a plurality of industrial mechanism models, the industrial mechanism model in the industrial mechanism model library is obtained according to the associated knowledge acquisition of industrial production, the data information related to the industrial production is screened from the knowledge base, the data information is arranged and analyzed, the key elements of the industrial production are determined, and the industrial mechanism model of the industrial production is obtained according to the key elements of the industrial production and the experience data.
[0015] Further, before adjusting and controlling the production equipment according to the production scheme, the service life of the industrial equipment is predicted, and when predicting the service life of the industrial equipment, the following steps are included:
[0016] Obtain the offshore operation environment data;
[0017] According to the offshore operation environment data accumulation, an environment knowledge base is constructed;
[0018] The environment knowledge base is combined with the drilling platform structure and component knowledge base to obtain the data information of the industrial equipment;
[0019] The service life model is obtained by the fatigue life of the test piece and the corrosion fatigue experiment of the test piece in seawater environment according to the data information of the industrial equipment;
[0020] According to the service life model, the remaining service life of the industrial equipment in the sea operation is predicted.
[0021] Further, the remaining service life is dynamically adjusted according to the change of the offshore operation environment data, when the offshore operation environment data changes, the remaining service life of the industrial equipment in the sea operation also changes, if the remaining service life of the industrial equipment in the sea operation is less than the preset time length, the maintenance reminder is given to the industrial equipment, if the remaining service life of the industrial equipment in the sea operation is not less than the preset time length, no maintenance reminder is given, wherein the preset time length is determined according to the production cycle of the industrial equipment.
[0022] Further, when the offshore virtual modeling is performed on the offshore operation environment data, the offshore operation area is restored and reduced according to a certain proportion to realize offshore virtual modeling, including: constructing an offshore base model, selecting a plurality of positions in the offshore operation area as reference points of the offshore operation area, constructing a sea surface model based on least square and wave spectrum theory, and constructing the sea surface model based on the reference points of the offshore operation area, and reducing the sea surface model according to a certain proportion to obtain the offshore base model; introducing an offshore environment manufacturing device in the offshore base model, establishing the association between the offshore base model and the offshore environment; importing the offshore operation environment data into the offshore environment manufacturing device, and making the offshore environment manufacturing device reproduce the environment according to the offshore operation environment data, mapping the offshore operation environment data to the offshore base model to obtain an offshore environment model; wherein, when constructing the sea surface model, different positions are selected as reference points of the offshore operation area multiple times to obtain a plurality of groups of reference points, and a plurality of sea surface models are obtained based on least square and wave spectrum theory for the plurality of groups of reference points, and then the plurality of sea surface models are analyzed in sequence to determine the error between the plurality of sea surface models, and the sea surface model with the smallest error in the plurality of sea surface models is reduced according to a certain proportion to serve as the offshore base model.
[0023] Further, when the offshore environment model is introduced into the production factors for production analysis, including:
[0024] The production factors are analyzed for the industrial project;
[0025] The production factors are laid out and set in the offshore environment model according to the production factors, and the solution of the production factors is analyzed;
[0026] The solution of the production factors is combined with the industrial project to obtain a production scheme.
[0027] Other features and advantages of the present application will be set forth in the following description, and in part will become apparent to those skilled in the art from the description, or can be learned by practice of the present application. The objects and other advantages of the present application will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
[0028] The technical solutions of the present application will be further described in detail below with the help of the drawings and examples. BRIEF DESCRIPTION OF DRAWINGS
[0029] The accompanying drawings are included to provide a further understanding of the present application, and constitute a part of the specification, illustrate the present application and explain the technical solutions of the present application, and do not constitute a limitation on the present application. In the drawings:
[0030] Figure 1A schematic diagram of the steps of a sea-sky integrated safe production method. DETAILED DESCRIPTION
[0031] The preferred embodiments of the present application are described below in conjunction with the accompanying drawings, which should be understood as merely illustrative and explanatory, and not limiting the present application.
[0032] As shown in the drawings, the embodiments of the present application provide a sea-sky integrated safe production method, comprising: Figure 1
[0033] Step one, collecting the offshore operation environment to obtain offshore operation environment data;
[0034] Step two, transmitting the offshore operation environment data through a sea-land-sky-ground integrated basic network;
[0035] Step three, offshore virtual modeling for the offshore operation environment data to obtain an offshore environment model;
[0036] Step four, introducing production factors in the offshore environment model for production analysis to obtain a production plan;
[0037] Step five, adjusting and controlling production equipment according to the production plan to complete the production process.
[0038] The above technical solution provides a sea-sky integrated safe production method. When performing safe production, first, the offshore operation environment is collected to obtain offshore operation environment data, then the offshore operation environment data is transmitted through a sea-land-sky-ground integrated basic network, then offshore virtual modeling is performed according to the offshore operation environment data, the offshore operation environment is scaled and restored, and an offshore environment model is constructed; then production factors are introduced in the offshore environment model for production analysis to obtain a production plan; finally, the production equipment is adjusted and controlled according to the production plan to complete the production process.
[0039] The above technical solution performs offshore virtual modeling for offshore operation environment data to highly restore the offshore environment for production analysis, so that the production plan can be more smoothly executed in the production process, avoiding losses caused by production interruption and reducing risks in the production process. Moreover, transmitting the offshore operation environment data through a sea-land-sky-ground integrated basic network can achieve real-time synchronization of the offshore operation environment regional network to the millisecond level, realize collaborative scheduling, collaborative work, and optimize resource allocation, thereby improving the efficiency and accuracy of information transmission in the production process.
[0040] In one embodiment of the present application, the sea-land-sky-land integrated basic network comprises: device networking, shore-based networking, and total networking; the device networking is composed of local industrial production networks by industrial Ethernet, industrial wireless, and industrial PON, and accesses and networks by device industrial field bus protocol, proprietary protocol type, and network TCP / IP direct digital access; the shore-based networking is networked by VSAT satellite, ground communication system, maritime satellite communication system, positioning and addressing system, and maritime safety information broadcasting system; the total networking is applied to enterprise wide area network by SDN / NFV technology from the shore-based networking to headquarters control center, forming an external interconnection network of operation site based on SD-WAN.
[0041] The sea-land-sky-land integrated basic network in the above technical solution comprises: device networking, shore-based networking, and total networking; wherein the device networking is device networking on production devices, such as device networking on ship platforms, device networking on drilling platforms, etc., mainly composed of mainstream industrial Ethernet, industrial wireless, and industrial PON to form local industrial production networks, and for industrial devices in platforms such as ship platforms or drilling platforms, device industrial field bus protocol, proprietary protocol type access, and network TCP / IP direct digital access are adopted, mainstream industrial field bus protocols Modbus, PROFIBUS, EtherNet / IP, OPC-UA, etc. are adapted, and OPC-UA / MQTT is used as enterprise wide area network protocol; the shore-based networking is networking of industrial devices and shore-based networking, networked by VSAT satellite, ground communication system, maritime satellite communication system, positioning and addressing system, and maritime safety information broadcasting system, wherein the ground communication device has MF / HF combined radio station, radio station with DSC, NBDP radio teletype terminal device, portable VHF wireless interphone, VHF-DSC wireless telephone device, etc.; the satellite communication device has C station and F station; the positioning and locating device has emergency radio position indicating beacon (EPIRB), search and rescue radar transponder (SART); the maritime safety information broadcasting and receiving device includes navigation warning receiver (NAVTEX), enhanced group call (EGC) device or satellite communication device with EGC receiving function, etc.; the total networking is networking from shore to headquarters, networked by SDN-WAN technology, applied to enterprise wide area network by SDN / NFV technology from shore to headquarters control center, forming an external interconnection network of operation site based on SD-WAN, realizing external network interconnection of factories, and meeting the requirements of industrial users on network IPization, wireless, flattening, and flexibility.
[0042] The technical scheme adopts multiple new network technologies, establishes a perception and monitoring network management and optimization scheduling center in a data center, each production device accesses through three-level network access of device networking, shore base networking and total networking, displays data in real time on the control center, constructs an extensible interface for multiple platform mobile data access, lays a foundation for comprehensive configuration and optimization. Moreover, the local industrial production network is obtained through device networking, real-time transmission of data information is realized, and exchange between devices is improved; through shore base networking, the communication efficiency, management efficiency, cost saving and ship-shore emergency response capability are improved by using VSAT satellite to realize instant collection, monitoring, query, summary, analysis, storage and centralized sharing, and the flexibility is high and the reliability is high; through total networking, an industrial external network interconnection and security solution based on SD-WAN is adopted, and the safety of the private network is ensured.
[0043] In one embodiment of the present application, the device networking in the sea-land-air-space integrated basic network system comprises an edge access layer and a core aggregation layer. The edge access layer accesses industrial devices at the edge and performs edge computing processing for the offshore operation environment. The core aggregation layer uses a PON-based core aggregation layer network in the ship / drilling platform to perform synchronous transmission management for industrial device and control signal transmission. The industrial protocol is adapted when the industrial device is accessed at the edge, different access methods are used according to the adaptation result, and an edge computing system is deployed in the edge access layer when performing edge computing processing, and edge computing processing is realized by using the edge computing system.
[0044] In the above technical scheme, the device networking in the sea-land-air-space integrated basic network system comprises an edge access layer and a core aggregation layer. The edge access layer accesses industrial devices at the edge and performs edge computing processing for the offshore operation environment. The core aggregation layer uses a PON-based core aggregation layer network in the ship / drilling platform to perform synchronous transmission management for industrial device and control signal transmission. The industrial protocol is adapted when the industrial device is accessed at the edge, different access methods are used according to the adaptation result, and an edge computing system is deployed in the edge access layer when performing edge computing processing, and edge computing processing is realized by using the edge computing system.
[0045] In one embodiment of the present application, the device networking in the sea-land-air-space integrated basic network system comprises an edge access layer and a core convergence layer, the edge access layer accesses the industrial device edge and performs edge computing processing for the offshore operation environment, and the core convergence layer adopts a PON-based core convergence layer network in the ship / drilling platform to perform synchronous transmission management for the industrial device and control signal transmission, wherein the industrial device edge is adapted for the industrial protocol, different access modes are adopted according to the adaptation result, and the edge computing system is deployed in the edge access layer to realize edge computing processing.
[0046] In the above technical solution, the device networking in the sea-land-air-space integrated basic network system comprises an edge access layer and a core convergence layer, the edge access layer accesses the industrial device edge and performs edge computing processing for the offshore operation environment, and the core convergence layer adopts a PON-based core convergence layer network in the ship / drilling platform to perform synchronous transmission management for the industrial device and control signal transmission, wherein the industrial device edge is adapted for the industrial protocol, different access modes are adopted according to the adaptation result, and the edge computing system is deployed in the edge access layer to realize edge computing processing.
[0047] In the above technical solution, the edge access layer supports the rapid access and data service of a large number of Internet of Things sensors and intelligent hardware, and meets the service requirements of device connection, protocol adaptation, data storage, data security, data analysis and the like in the Internet of Things field. The core convergence layer makes the industrial field network meet the requirements of stability and low delay, the production network of the ship and the drilling platform is deployed through optical fiber, meets the concurrent access of scale-level devices, meets the data throughput requirements of a large number of devices and facilities access, and realizes the real-time millisecond-level synchronization of regional network access devices and facility signals.
[0048] In one embodiment of the present application, the offshore operation environment is collected by instrument equipment sensing surveying and collecting, different instrument equipment is adopted for automatic collection according to the factors of the offshore operation environment, and the coverage rate of the sea-land-air-space integrated basic network for the offshore operation area is more than 90%, after the instrument equipment collects the corresponding offshore operation environment data, the offshore operation environment data is transmitted synchronously through the sea-land-air-space integrated basic network.
[0049] The technical scheme above is collected through instrument equipment sensing survey collection and acquisition, different instrument equipment is used for automatic collection according to the factors of the offshore operation environment, and the coverage of the sea-land-sky-ground integrated basic network for the offshore operation area reaches more than 90%, after the instrument equipment collects corresponding offshore operation environment data, the offshore operation environment data is transmitted through the sea-land-sky-ground integrated basic network.
[0050] The technical scheme above realizes real-time synchronization of the offshore operation area network and the control center to millisecond level, realizes full-factor end-to-end network interconnection, real-time data collection, state acquisition, and does not need human participation for instrument equipment sensing survey collection and acquisition, which reduces human consumption and guarantees the safety of data collection, and the accuracy of collected offshore environment data is also high.
[0051] In one embodiment of the present application, the offshore virtual modeling and the production analysis are performed in the production public service platform, which comprises a basic layer, a platform layer and an application layer, the basic layer provides necessary hardware resources for the whole platform, the platform layer performs production simulation on the production factors based on an industrial mechanism model to obtain production simulation data, and analyzes the production simulation data to determine production problems; and the application layer provides data collection and presentation, emergency handling, energy saving and consumption reduction, intelligent navigation, complex offshore environment virtual reality, offshore operation monitoring, and full life cycle management services for service enterprises.
[0052] In the technical scheme above, the offshore virtual modeling and the production analysis are performed in the production public service platform, which comprises a basic layer, a platform layer and an application layer, the basic layer provides necessary hardware resources for the whole platform, the platform layer performs production simulation on the production factors based on an industrial mechanism model to obtain production simulation data, and analyzes the production simulation data to determine production problems; and the application layer provides data collection and presentation, emergency handling, energy saving and consumption reduction, intelligent navigation, complex offshore environment virtual reality, offshore operation monitoring, and full life cycle management services for service enterprises.
[0053] The technical scheme above realizes transparent management of offshore operations through the production public service platform, the basic layer provides various servers, storage, network, virtualization and other resources, and provides necessary hardware resources for the whole platform, the platform layer provides development support environment, running support environment, service calling and arrangement, business running management and multi-tenant management support functions for platform applications, and the application layer realizes connection and management between data and industrial equipment.
[0054] In one embodiment of the present application, the industrial mechanism model is from an industrial mechanism model library, the industrial mechanism model library stores a plurality of industrial mechanism models, the industrial mechanism model in the industrial mechanism model library is obtained according to the associated knowledge of the industrial production, the data information related to the industrial production is screened from the knowledge base, the data information is sorted and analyzed, the key elements of the industrial production are determined, and the industrial mechanism model of the industrial production is obtained by combining the experience data according to the key elements of the industrial production.
[0055] In the above technical solution, the industrial mechanism model is from an industrial mechanism model library, the industrial mechanism model library stores a plurality of industrial mechanism models, the industrial mechanism model in the industrial mechanism model library is obtained according to the associated knowledge of the industrial production, the data information related to the industrial production is screened from the knowledge base, the data information is sorted and analyzed, the key elements of the industrial production are determined, and the industrial mechanism model of the industrial production is obtained by combining the experience data according to the key elements of the industrial production.
[0056] In the above technical solution, the industrial mechanism model is matched and selected in the industrial mechanism model library for use, which is convenient to use, and the industrial mechanism model in the industrial mechanism model library is obtained by sorting and analyzing the knowledge base in advance, so that the industrial mechanism model in the industrial mechanism model library has the related requirements and regulations corresponding to the industrial production, ensuring the credibility of the industrial mechanism model in the industrial mechanism model library, and further improving the accuracy of the production simulation data in the platform layer.
[0057] In one embodiment of the present application, the life prediction of the industrial equipment is further performed before the production equipment is adjusted and controlled according to the production scheme, and when the life prediction of the industrial equipment is performed, it includes:
[0058] Obtaining the offshore operation environment data;
[0059] According to the offshore operation environment data accumulation, an environment knowledge base is constructed;
[0060] The data information of the industrial equipment is obtained by combining the environment knowledge base with the drilling platform structure and component knowledge base;
[0061] The life model is obtained by the fatigue life of the test piece and the corrosion fatigue experiment of the test piece in seawater environment according to the data information of the industrial equipment;
[0062] The remaining service life of the industrial equipment in the sea operation is predicted according to the life model.
[0063] The technical scheme adjusts the control of the production equipment according to the production scheme, and further performs life prediction on the industrial equipment, wherein, when the life prediction is performed on the industrial equipment, first, offshore operation environment data is acquired; then, the offshore operation environment data is accumulated and an environment knowledge base is constructed; next, the environment knowledge base is combined with a drilling platform structure and component knowledge base to obtain data information of the industrial equipment; then, a life model is obtained through a fatigue life of a test piece and a corrosion fatigue experiment of the test piece in seawater environment according to the data information of the industrial equipment; finally, the remaining service life of the industrial equipment in the sea operation is predicted according to the life model.
[0064] The technical scheme predicts the life of the industrial equipment, so that the service life of the industrial equipment can be mastered during industrial production, and the industrial equipment can be maintained in time, so that the normal operation of the industrial equipment is ensured, and the production is not affected by the failure of the industrial equipment, and the production loss caused by the industrial equipment is reduced.
[0065] In one embodiment of the present application, the remaining service life is dynamically adjusted according to the change of the offshore operation environment data, when the offshore operation environment data changes, the remaining service life of the industrial equipment in the sea operation also changes, if the remaining service life of the industrial equipment in the sea operation is less than a preset time length, a maintenance reminder is given to the industrial equipment, if the remaining service life of the industrial equipment in the sea operation is not less than the preset time length, no maintenance reminder is given, wherein, the preset time length is determined according to the production cycle of the industrial equipment.
[0066] In the technical scheme, the remaining service life is dynamically adjusted according to the change of the offshore operation environment data, when the offshore operation environment data changes, the remaining service life of the industrial equipment in the sea operation also changes, if the remaining service life of the industrial equipment in the sea operation is less than a preset time length, a maintenance reminder is given to the industrial equipment, if the remaining service life of the industrial equipment in the sea operation is not less than the preset time length, no maintenance reminder is given, wherein, the preset time length is determined according to the production cycle of the industrial equipment.
[0067] When the maintenance reminder of the industrial equipment is given, the following formula is used for judgment:
[0068]
[0069] In the formula, D i represents the judgment value of the remaining service life obtained for the i th time, min represents the smaller value, c il represents the remaining service life of the l th component of the industrial equipment obtained for the i th time, T i represents the time of the remaining service life obtained for the i th time, Ti-1 represents the time of the i-1th obtained remaining service life, and a represents a preset adjustment parameter,
[0070] Then, according to the judgment value D of the i-1th obtained remaining service life i obtained judgment result:
[0071]
[0072] wherein, H represents a preset time length, G represents a judgment result, when G=P(min{c il}) indicates that the remaining service life of the industrial equipment in the sea area operation is less than the preset time length, at this time, the industrial equipment needs to be maintained, when G=Q, it indicates that the remaining service life of the industrial equipment in the sea area operation is not less than the preset time length, at this time, the industrial equipment does not need to be maintained.
[0073] The above technical scheme, when the remaining service life of the industrial equipment in the sea area operation is less than the preset time length, the industrial equipment is maintained, thereby avoiding the problem of the industrial equipment in the production process, and thus the production process can be executed completely each time, thereby reducing the loss and damage caused by the production stop. In addition, when analyzing whether to perform maintenance, the smaller value is taken to analyze and judge the components in the industrial equipment, thereby avoiding the influence of component damage on product quality, and the remaining service life of the component with the smallest life is also obtained in the judgment result when maintenance is performed, thereby facilitating the relevant staff to lock the maintenance component, thereby improving the maintenance efficiency.
[0074] In one embodiment of the present application, when virtual modeling is performed on the offshore work environment data, the offshore work area is reduced in size according to a certain ratio to achieve virtual modeling, including: constructing an offshore base model, selecting multiple positions in the offshore work area as reference points of the offshore work area, constructing a sea surface model based on least squares and wave spectrum theory using the reference points of the offshore work area, and reducing the sea surface model according to a certain ratio to obtain the offshore base model; introducing an offshore environment manufacturing device into the offshore base model to establish an association between the offshore base model and the offshore environment; importing the offshore work environment data into the offshore environment manufacturing device, and causing the offshore environment manufacturing device to reproduce the environment according to the offshore work environment data, map the offshore work environment data to the offshore base model, and obtain an offshore environment model; wherein when the sea surface model is constructed, different positions are selected as reference points of the offshore work area multiple times to obtain multiple sets of reference points, and multiple sea surface models are obtained based on least squares and wave spectrum theory for the multiple sets of reference points, and then the multiple sea surface models are analyzed in sequence to determine the errors between the multiple sea surface models, and the sea surface model with the smallest error is reduced in size according to a certain ratio to serve as the offshore base model.
[0075] When virtual modeling is performed on the offshore work environment data, the offshore work area is reduced in size according to a certain ratio to form a model base; then a direct relationship between the model base and the offshore work environment data is established, the obtained offshore work environment data is imported into the model base in real time, and an offshore environment model is obtained.
[0076] The technical scheme is characterized in that, when the offshore operation environment data is subjected to offshore virtual modeling, the offshore operation area is restored and reduced according to a certain proportion to realize offshore virtual modeling, including offshore base model construction and offshore operation area environment introduction, wherein, when the offshore base model is constructed, a plurality of positions in the offshore operation area are selected as reference points of the offshore operation area, the reference points of the offshore operation area are used to construct a sea surface model based on the least square and wave spectrum theory, and the sea surface model is reduced according to a certain proportion to obtain the offshore base model; when the offshore operation area environment is introduced, first, an offshore environment manufacturing device is introduced into the offshore base model to establish an association between the offshore base model and the offshore environment; then, the offshore operation environment data is imported into the offshore environment manufacturing device, and the offshore environment manufacturing device is caused to reproduce the environment according to the offshore operation environment data, so as to map the offshore operation environment data to the offshore base model to obtain an offshore environment model; in addition, when the sea surface model is constructed, a plurality of positions are selected as the reference points of the offshore operation area to obtain a plurality of groups of reference points, and a plurality of sea surface models are obtained based on the least square and wave spectrum theory for the plurality of groups of reference points, and then the plurality of sea surface models are analyzed in sequence to determine the errors between the plurality of sea surface models, and the sea surface model with the smallest error in the plurality of sea surface models is reduced according to a certain proportion to serve as the offshore base model.
[0077] The technical scheme restores the offshore operation area by constructing the offshore environment model, so that the production process can be simulated in a real way when production analysis is performed, thereby improving the accuracy of industrial production, the offshore operation area is restored by constructing the offshore base model, and the deviation of the offshore base model is eliminated by selecting different positions as the reference points of the offshore operation area to obtain a plurality of groups of reference points for construction, thereby improving the accuracy of the offshore base model and making the obtained offshore environment model more consistent with the actual situation, the offshore environment manufacturing device is introduced into the offshore base model, so that the offshore environment manufacturing device can be adjusted at any time according to the imported real-time collected offshore operation environment data in the offshore environment model, and the offshore environment model is also dynamically changed and is exactly the same as the actual offshore operation condition.
[0078] In one embodiment of the present application, when a production element is introduced into the offshore environment model for production analysis, the following steps are included:
[0079] The production element is determined according to the industrial project;
[0080] The production element is laid out and set in the offshore environment model according to the production element, and a solution of the production element is analyzed;
[0081] The solution of the production element is combined with the industrial project to obtain a production scheme.
[0082] The above technical solution introduces production factors for production analysis in the offshore environment model. First, the production factors are determined by analyzing the industrial project. Then, the production factors are laid out and set in the offshore environment model to analyze the solution of the production factors. Then, the solution of the production factors is combined with the industrial project to obtain a production scheme.
[0083] The above technical solution analyzes the solution of each production factor in the constructed offshore environment model, thereby improving the probability of successfully obtaining the production scheme in the actual production process, further optimizing the production process, reducing damage, and improving production.
[0084] Other embodiments of the disclosure will be apparent to those of ordinary skill in the art from a consideration of the specification and practice of the disclosure disclosed herein. This application is intended to cover any variations, uses or adaptations of the disclosure other than those expressly indicated herein. The specification and examples are to be considered exemplary only, with the true scope and spirit of the disclosure being indicated by the following claims.
[0085] It should be understood that the present disclosure is not limited to the precise structures herein described and illustrated in the drawings, and that various modifications and changes can be made without departing from its scope. The scope of the present disclosure is limited only by the claims that follow.
Claims
1. A method for integrated sea-air safety production, characterized in that, include: Collect data on the marine operating environment; Data on the marine operational environment is transmitted through an integrated sea-land-air-ground network. The integrated land-sea-air-ground basic network includes: equipment networking, shore-based networking, and overall networking. The equipment networking includes: an edge access layer and a core aggregation layer. The edge access layer connects industrial equipment to the edge and performs edge computing processing for the marine operating environment. The core aggregation layer adopts a PON-based core aggregation layer network within the ship / drilling platform to manage the synchronous transmission of industrial equipment and control signals. Furthermore, when the industrial equipment accesses the edge, it adapts to industrial protocols and adopts different access methods based on the adaptation results. Moreover, when performing edge computing processing, an edge computing system is deployed in the edge access layer to realize edge computing processing. A marine virtual model is obtained by performing marine virtual modeling based on the aforementioned marine operational environment data; Production factors are incorporated into the marine environment model for production analysis to obtain production plans. Adjust and control the production equipment according to the production plan to complete the production process; Specifically, when performing virtual modeling of the marine operation environment data, the marine operation area is restored and scaled down according to a certain ratio to achieve virtual modeling. This includes: constructing a marine base model; selecting multiple locations in the marine operation area as reference points; constructing a sea surface model using the reference points based on least squares and wave spectrum theory; and scaling down the sea surface model according to a certain ratio to obtain the marine base model; introducing a marine environment fabrication device into the marine base model to establish the correlation between the marine base model and the marine environment; and importing the marine operation environment data into the marine environment fabrication device. In the device, the marine environment manufacturing device replicates the marine operation environment data and maps the marine operation environment data onto the marine base model to obtain the marine environment model. When constructing the sea surface model, different locations are selected multiple times as reference points for the marine operation area to obtain multiple sets of reference points. Multiple sea surface models are then obtained based on least squares and wave spectrum theory for each set of parameter points. These multiple sea surface models are then analyzed sequentially to determine the errors between them. The sea surface model with the smallest error is then scaled down according to a certain ratio and used as the marine base model. Before adjusting and controlling the production equipment according to the production plan, a lifespan prediction is performed on the industrial equipment. This lifespan prediction includes: Acquire the aforementioned marine operational environment data; Based on the accumulated data on the marine operating environment, an environmental knowledge base will be constructed. The environmental knowledge base is combined with the drilling platform structure and component knowledge base to obtain the data information of the industrial equipment; The life model of the industrial equipment was obtained by using fatigue life of the specimens and corrosion fatigue experiments of the specimens in the seawater environment. The remaining service life of the industrial equipment in marine operations is predicted based on the life model. The remaining service life is dynamically adjusted based on changes in the marine operating environment data. When the marine operating environment data changes, the remaining service life of the industrial equipment in marine operations also changes, and is determined using the following formula: In the above formula, D i This represents the remaining useful life value obtained in the i-th iteration, where min indicates taking the smaller value, and c il T represents the remaining service life of component l in the i-th iteration of an industrial device. i T represents the remaining useful life time obtained in the i-th iteration. i-1 This represents the remaining service life obtained in the (i-1)th iteration, and α represents the preset adjustment parameter. Then, based on the remaining useful life value D obtained in the i-th iteration... i The judgment result is as follows: Where H represents the preset time length, and G represents the judgment result, when G = P(min{c il When G = Q, it indicates that the remaining service life of the industrial equipment in marine operations is less than the preset time length, and maintenance reminders are required for the industrial equipment. When G = Q, it indicates that the remaining service life of the industrial equipment in marine operations is not less than the preset time length, and maintenance reminders are not required for the industrial equipment. The preset time length is determined based on the production cycle of the industrial equipment.
2. The method according to claim 1, characterized in that, The equipment network consists of a local industrial production network composed of industrial Ethernet, industrial wireless, and industrial PON, and adopts equipment industrial fieldbus protocol, proprietary protocol type access, and network TCP / IP direct digital access. The shore-based network adopts VSAT satellite, terrestrial communication system, maritime satellite communication system, positioning and addressing system, and maritime safety information broadcasting system for networking. The main network uses SDN / NFV technology to extend from the shore-based network to the headquarters control center to the enterprise wide area network, forming an external interconnection network for the work site based on SD-WAN.
3. The method according to claim 1, characterized in that, The marine operational environment is collected through sensing and surveying by instruments and equipment. Different instruments and equipment are used for automated collection based on the factors of the marine operational environment. Moreover, the integrated sea-land-space network has a coverage rate of over 90% for the marine operational area. After the instruments and equipment collect the corresponding marine operational environment data, the marine operational environment data is transmitted synchronously through the integrated sea-land-space network.
4. The method according to claim 1, characterized in that, The aforementioned maritime virtual modeling and production analysis are conducted within the production public service platform, which comprises a foundation layer, a platform layer, and an application layer. The foundation layer provides the necessary hardware resources for the entire platform. The platform layer, using an industrial PaaS platform, performs production simulations on the production elements based on industrial mechanism models to obtain production simulation data, and analyzes the production simulation data to identify production problems. The application layer provides service enterprises with data acquisition and presentation, emergency response, energy conservation and consumption reduction, intelligent navigation, virtual reality of complex maritime environments, maritime operation monitoring, and full lifecycle management services.
5. The method according to claim 1, characterized in that, The industrial mechanism model comes from an industrial mechanism model library, which stores various industrial mechanism models. The industrial mechanism models in the library are obtained by acquiring knowledge related to industrial production. By filtering data information related to industrial production from the knowledge base, organizing and analyzing the data information, the key elements of industrial production are determined, and the industrial mechanism model of industrial production is obtained by summarizing the key elements of industrial production in combination with empirical data.
6. The method according to claim 1, characterized in that, When incorporating production factors into the marine environment model for production analysis, the following are included: Analyze industrial projects to determine production factors; Based on the layout and configuration of the production factors in the marine environment model, analyze the solutions for the production factors; The production plan is obtained by combining the solutions for the production factors with the industrial project.
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