A converter station air cooler motor replacement device

Abstract

This invention discloses a converter station air cooler motor replacement device in the field of air cooler motor replacement technology. The device includes a lifting platform, which has side plates, a rotating shaft, a first support plate, and a second support plate. Arc-shaped support rods are provided on the first and second support plates, and two drive gears are located on both sides of the bottom of the arc-shaped support rods. This invention places the air cooler motor on the first support plate, and the drive gears and arc-shaped support rods cause the first support plate, the second support plate, and the air cooler motor to rotate, thereby flipping the air cooler motor to a lateral position. The arc-shaped support rods and the four drive gears at the bottom provide support, improving the positional stability of the first and second support plates and reducing the influence of gravity on the rotating shaft. The support platform also provides support for either the first or second support plate.

Description

Technical Field

[0001] This invention relates to the field of air cooler motor replacement technology, specifically to a converter station air cooler motor replacement device. Background Technology

[0002] During operation, the air cooler in a converter station requires maintenance and replacement of its motor structure. A converter station air cooler motor replacement device, patent application number CN202010762612.X, includes a lifting platform with a clamping mechanism above it for clamping the motor to be replaced, and a rotating mechanism for rotating the clamping mechanism. The device raises a support platform on the lifting platform to contact the motor base, clamping the motor. Then, the support platform lowers, and the rotating mechanism causes the clamping mechanism to rotate the motor, changing its position from vertical to horizontal, facilitating replacement by maintenance personnel.

[0003] However, if the bottom of the motor is in contact with the support platform, it is not convenient to rotate it through the rotating mechanism. If the motor is not in contact with the support platform, the rotating mechanism and the clamping mechanism provide support for the motor during the clamping mechanism to fix the motor and during maintenance after rotation. Due to the large weight of the motor, it may cause instability in the motor position or damage to the rotating mechanism and the clamping mechanism.

[0004] Based on this, the present invention designs a motor replacement device for an air cooler in a converter station to solve the above problems. Summary of the Invention

[0005] The purpose of this invention is to provide a motor replacement device for an air cooler in a converter station, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A converter station air cooler motor replacement device includes a base, with casters at the four corners of the base and hydraulic telescopic rods at the four corners of the top surface, and a lifting platform connected to the four hydraulic telescopic rods.

[0008] The top surface of the lifting platform is symmetrically fixed with side plates on both sides. A rotating shaft is rotatably connected between the middle of the two side plates. A first support plate and a second support plate are symmetrically fixed on one side of the rotating shaft. The first support plate and the second support plate are perpendicular to each other. Two support platforms are symmetrically fixed on the upper part of the inner side of the side plates. The two support platforms are respectively in contact with the back of the first support plate and the second support plate.

[0009] Two arc-shaped support plates are symmetrically fixed between the back sides of the first and second support plates. Multiple teeth are evenly fixed along the circumferential direction on the outer arc surface of the arc-shaped support rod. A slot is provided on the lifting platform corresponding to the position of the arc-shaped support rod. Two gear shafts are symmetrically arranged and rotatably connected on both sides of the bottom surface of the lifting platform. A motor is connected to one end of the gear shaft. The two gear shafts are parallel to the rotation axis, and two drive gears are symmetrically fixed on each gear shaft. The two drive gears on the same side are located on the bottom sides of the arc-shaped support rod and mesh with the teeth on the arc-shaped support rod.

[0010] Preferably, the bottom end of the first support plate extends downward and has a vertical first groove in the middle. A vertical working plate is slidably connected in the first groove, and a movable seat is fixed on the side of the working plate away from the second support plate. Two vertical screws are symmetrically arranged and threadedly connected in the movable seat. The screws are rotatably connected to the first support plate, and one end is connected to a motor.

[0011] Preferably, a first gear is fixed to one end of each of the two screws, a second gear meshes between the two first gears, and the second gear is connected to a motor.

[0012] Preferably, the two sides of the first chute are symmetrically fixed with supporting slide plates in the vertical direction, and the two sides of the working plate are provided with plate grooves, which are slidably connected to the supporting plate through the plate grooves.

[0013] Preferably, the second support plate has a second groove in the middle, and a sliding seat is provided in the second groove. The sliding seat has grooves symmetrically provided at the middle of both ends, and the two sides of the second groove are slidably connected to the grooves respectively. A placement plate is connected above the sliding seat by a plurality of springs evenly arranged. A plurality of spring rods are evenly fixed on the bottom surface of the placement plate. The bottom end of the spring rod passes through the sliding seat and is fixed with a spring plate.

[0014] Preferably, the top and bottom surfaces of the groove of the sliding seat are each uniformly provided with a plurality of balls, which contact the top and bottom surfaces of the second support plate respectively.

[0015] Preferably, a magnet block is fixed to the outer end of the sliding seat and the outer end of the second sliding groove, respectively.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: The present invention places the air cooler motor on the first support plate, and rotates the first support plate, the second support plate, and the air cooler motor through the drive gear and the arc-shaped support rod, thereby flipping the air cooler motor to the side to facilitate corresponding maintenance and replacement operations; the arc-shaped support rod and the four drive gears at the bottom provide support, improving the positional stability of the first and second support plates and reducing the influence of gravity on the rotating shaft; and the support platform provides support for the first or second support plate, improving the positional stability of the air cooler motor when placed on the second support plate or when it is being maintained on the first support plate. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the structure of the present invention;

[0019] Figure 2 This is a schematic diagram of the arc-shaped support rod of the present invention;

[0020] Figure 3 This is a schematic diagram of the structure of the placement plate and the worktable of the present invention;

[0021] Figure 4 This is a schematic diagram of the structure of the sliding seat of the present invention;

[0022] Figure 5 This is a schematic diagram showing the connection between the first gear and the second gear of the present invention.

[0023] The attached diagram lists the components represented by each number as follows:

[0024] 1-Base, 101-Moving wheel, 102-Hydraulic telescopic rod, 103-Lifting platform, 104-Side plate, 105-Support platform, 106-Drive gear;

[0025] 2-First support plate, 201-Second support plate, 202-Rotating shaft, 203-Arc-shaped support rod, 204-Second slide groove, 205-First slide groove, 206-Supporting slide plate;

[0026] 3-Placement plate, 301-Sliding seat, 302-Magnet block, 303-Spring rod, 304-Spring plate, 305-Groove;

[0027] 4-Working plate, 401-Moving seat, 402-Screw, 403-First gear, 404-Second gear. Detailed Implementation

[0028] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0029] Example 1

[0030] Please refer to the accompanying drawings. The present invention provides a technical solution: a converter station air cooler motor replacement device, including a base 1, with movable wheels 101 at the four corners of the ground of the base 1, and hydraulic telescopic rods 102 at the four corners of the top surface, and a lifting platform 103 is connected to the four hydraulic telescopic rods 102.

[0031] Side plates 104 are symmetrically fixed on both sides of the top surface of the lifting platform 103. A rotating shaft 202 is rotatably connected between the middle of the two side plates 104. A first support plate 2 and a second support plate 201 are symmetrically fixed on one side of the rotating shaft 202, and the first support plate 2 and the second support plate 201 are perpendicular to each other. Two support platforms 105 are symmetrically fixed on the upper part of the inner side of the side plate 104, and the two support platforms 105 are respectively in contact with the back of the first support plate 2 and the second support plate 201.

[0032] Two arc-shaped support plates are symmetrically fixed between the back sides of the first support plate 2 and the second support plate 201. Multiple teeth are evenly fixed along the circumferential direction on the outer arc surface of the arc-shaped support rod 203. The lifting platform 103 is provided with a slot corresponding to the position of the arc-shaped support rod 203, so that the arc-shaped support rod 203 can pass through the slot and rotate smoothly. Two gear shafts are symmetrically arranged and rotatably connected on both sides of the bottom surface of the lifting platform 103. One end of the gear shaft is connected to a motor. The two gear shafts are parallel to the rotating shaft 202, and two drive gears 106 are symmetrically fixed on each gear shaft. The two drive gears 106 located on the same side are located on the bottom sides of the arc-shaped support rod 203 and mesh with the teeth on the arc-shaped support rod 203.

[0033] When it is necessary to move the air cooler motor onto the first support plate 2, the arc-shaped support rod 203 is rotated by the drive gear 106, so that the first support plate 2 is in a vertical state and the second support plate 201 is in a horizontal state. Then, the air cooler motor is lowered onto the second support plate 201 by external auxiliary devices, and the air cooler motor is pushed inward and makes contact with the first support plate 2. Then, the arc-shaped support rod 203 drives the first support plate 2, the second support plate 201 and the air cooler motor to rotate by the motor and the drive gear 106, so that the first support plate 2 rotates to a horizontal position, thereby flipping the air cooler motor to a horizontal position. The air cooler motor can then be pushed outward and corresponding maintenance and replacement operations can be performed on the air cooler motor.

[0034] When the first support plate 2 and the second support plate 201 rotate, the arc-shaped support rod 203 and the four drive gears 106 at the bottom provide support, improving the positional stability of the first support plate 2 and the second support plate 201, reducing the influence of gravity and other factors on the rotating shaft 202, improving the overall structural reliability of the device, and when the first support plate 2 or the second support plate 201 is horizontal, the support platform 105 on the corresponding side provides support for the first support plate 2 and the second support plate 201, improving the positional stability of the air cooler motor when it is placed on the second support plate 201 or when it is maintained on the first support plate 2.

[0035] Example 2

[0036] The structure of this embodiment is basically the same as that of Embodiment 1, except that the bottom end of the first support plate 2 extends downward and a vertical first slide groove 205 is provided in the middle. A vertical working plate 4 is slidably connected in the first slide groove 205, and a movable seat 401 is fixed on the side of the working plate 4 away from the second support plate 201. Two vertical screws 402 are symmetrically arranged and threadedly connected in the movable seat 401. The screws 402 are rotatably connected to the first support plate 2 and one end is connected to a motor. When the air cooler motor is located on the second support plate 201, the working plate 4 on the first support plate 2 is located at the inner end of the second support plate 201, so that the air cooler motor moves inward along the first support plate 2. As the first support plate 2 and the working plate 4 rotate to the horizontal, the air cooler motor can be located in the middle of the workbench, and the working plate 4 drives the air cooler motor to move outward through the screws 402 and the movable seat 401, which facilitates maintenance personnel to repair and replace it.

[0037] Among them, one end of each of the two screws 402 is fixed with a first gear 403, and the two first gears 403 mesh with a second gear 404. The second gear 404 is connected to a motor. Through the drive of the motor and the transmission of the first gear 403 and the second gear 404, the two rotate simultaneously, so that the moving seat 401 drives the working plate 4 to move.

[0038] The first slide 205 has symmetrically fixed support slide plates 206 on both sides in the vertical direction, and the working plate 4 has plate grooves on both sides, which are slidably connected to the support plate through the plate grooves. When the first support plate 2 rotates to the horizontal, the two sides of the working plate 4 are located on the support slide plates 206. The support slide plates 206 provide support and limit the working plate 4, reducing the influence of the weight of the working plate 4 and the motor on it on the screw 402.

[0039] Example 3

[0040] The structure of this embodiment is basically the same as that of Embodiment 1. The difference is that the second support plate 201 is provided with a second sliding groove 204 in the middle, and a sliding seat 301 is provided in the second sliding groove 204. The sliding seat 301 is provided with grooves 305 symmetrically in the middle of both ends, and the two sides of the second sliding groove 204 are slidably connected to the grooves 305 respectively. The upper part of the sliding seat 301 is connected to a placement plate 3 by a plurality of springs evenly arranged. A plurality of spring rods 303 are evenly fixed on the bottom surface of the placement plate 3. The bottom end of the spring rod 303 passes through the sliding seat 301 and is fixed with a spring plate 304.

[0041] When the air cooler motor is moved onto the first support plate 2, the motor falls onto the placement plate 3, and the springs and other structures at the bottom act as a buffer to prevent the motor from falling onto the second support plate 201 and causing an impact. Then, by pushing the sliding seat 301, the placement plate 3 moves the motor closer to the first support plate 2, which facilitates the subsequent flipping of the motor.

[0042] The sliding seat 301 has multiple balls evenly distributed on the top and bottom surfaces of the groove 305. The balls contact the top and bottom surfaces of the second support plate 201 respectively. The balls reduce the friction of the sliding seat 301 relative to the second support plate 201 during sliding, so that the air cooler motor on the placement plate 3 can move quickly to the first support plate 2.

[0043] Magnet blocks 302 are fixed to the outer ends of the sliding seat 301 and the second sliding groove 204 respectively. When the sliding seat 301 moves the placement plate 3 to the outer end of the second sliding groove 204, the two magnet blocks 302 come into contact with each other and attract and fix each other, so as to prevent the placement plate 3 and the sliding seat 301 from moving randomly during the process of transporting the air cooler motor.

[0044] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0045] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to specific implementations. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. A converter station air cooler motor replacement device, comprising a base (1), wherein each of the four corners of the base (1) is provided with a caster wheel (101), and each of the four corners of the top surface is provided with a hydraulic telescopic rod (102), and a lifting platform (103) is connected to the base (102) via the four hydraulic telescopic rods (102), characterized in that: The lifting platform (103) has side plates (104) symmetrically fixed on both sides of its top surface. A rotating shaft (202) is rotatably connected between the middle of the two side plates (104). A first support plate (2) and a second support plate (201) are symmetrically fixed on one side of the rotating shaft (202), and the first support plate (2) and the second support plate (201) are perpendicular to each other. Two support platforms (105) are symmetrically fixed on the upper part of the inner side of the side plate (104), and the two support platforms (105) are respectively in contact with the back of the first support plate (2) and the second support plate (201). Two arc-shaped support rods are symmetrically fixed between the back sides of the first support plate (2) and the second support plate (201). Multiple teeth are evenly fixed on the outer arc surface of the arc-shaped support rod (203) along the circumferential direction. A slot is provided on the lifting platform (103) corresponding to the position of the arc-shaped support rod (203). Two gear shafts are symmetrically arranged and rotatably connected on both sides of the bottom surface of the lifting platform (103). One end of the gear shaft is connected to a motor. The two gear shafts are parallel to the rotating shaft (202). Two drive gears (106) are symmetrically fixed on each gear shaft. The two drive gears (106) located on the same side are located on the bottom sides of the arc-shaped support rod (203) and mesh with the teeth on the arc-shaped support rod (203). The bottom end of the first support plate (2) extends downward and is provided with a vertical first slide groove (205) in the middle. A vertical working plate (4) is slidably connected in the first slide groove (205), and a movable seat (401) is fixed on the side of the working plate (4) away from the second support plate (201). Two vertical screws (402) are symmetrically arranged and threadedly connected in the movable seat (401). The screws (402) are rotatably connected to the first support plate (2), and one end is connected to a motor. The second support plate (201) is provided with a second sliding groove (204) in the middle, and a sliding seat (301) is provided in the second sliding groove (204). The sliding seat (301) is provided with grooves (305) symmetrically in the middle of both ends, and the two sides of the second sliding groove (204) are slidably connected to the grooves (305). The upper part of the sliding seat (301) is connected to a placement plate (3) by a plurality of springs evenly arranged. A plurality of spring rods (303) are evenly fixed on the bottom surface of the placement plate (3). The bottom end of the spring rod (303) passes through the sliding seat (301) and is fixed with a spring plate (304).

2. The converter station air cooler motor replacement device according to claim 1, characterized in that: One end of each of the two screws (402) is fixed with a first gear (403), and the two first gears (403) mesh with a second gear (404), and the second gear (404) is connected to a motor.

3. The converter station air cooler motor replacement device according to claim 1, characterized in that: The first slide (205) has a support slide plate (206) symmetrically fixed on both sides in the vertical direction, and the working plate (4) has a plate groove on both sides, and is slidably connected to the support slide plate (206) through the plate groove.

4. The converter station air cooler motor replacement device according to claim 1, characterized in that: The top and bottom surfaces of the groove (305) of the sliding seat (301) are each uniformly provided with multiple balls, which contact the top and bottom surfaces of the second support plate (201) respectively through the balls.

5. The converter station air cooler motor replacement device according to claim 1, characterized in that: Magnet blocks (302) are fixed to the outer ends of the sliding seat (301) and the second sliding groove (204).

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