A motor wire outer sheath belt structure

By designing the outer sheath strap structure of the motor wires and using clamping, insertion and shearing mechanisms to achieve automated bundling and shearing, the problems of low efficiency and low precision in motor wire harness production are solved, and the stability and accuracy of cutting are improved.

CN115440442BActive Publication Date: 2025-09-12GUANGDONG ZHAOLI ELECTRIC GROUP CO LTD
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Patent Information

Application Number
CN202211200174.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-29
Publication Date
2025-09-12
Estimated Expiration
2042-09-29

AI Technical Summary

Technical Problem

The existing motor wiring harness production has problems such as low work efficiency, low precision, and easy deviation during the cutting process.

Method used

A motor wire sheath tie structure is designed, which includes a working panel, a clamping part, an insertion part, a guide part and a tightening and shearing mechanism. The tie is transported by a vibrating conveyor, and the clamping part and the insertion part are driven by a driving mechanism. The tail of the tie is guided through the head of the tie and is cut off by the tightening and shearing mechanism.

Benefits of technology

It realizes automated bundling and cutting, improves work efficiency, ensures cutting accuracy, avoids deviations in the cutting process, and improves the overall processing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a motor wire sheath strap structure, comprising: a working panel that can be connected to a vibrating conveyor, wherein the working panel can place a cable tie, a support plate is provided under the working panel, an air avoidance groove is horizontally provided on the working panel, a through hole is provided at one end of the air avoidance groove, a through slot is provided on one side of the working panel, an insertion part that can flip the tail of the cable tie toward the head of the cable tie and insert it through the through hole is movably hinged on the left side of the support plate, a guide part that can guide the tail of the cable tie into the head of the cable tie when flipping is provided on the right side of the working panel, and a clamping part that can stably clamp the cable tie through the through slot is provided above the support plate. Compared with the existing technology, manual bundling and shearing can be eliminated, thereby improving work efficiency, and the processing is accurate, which is convenient for fixing before cutting, so that the cable tie is easy to stabilize and not deviate during the cutting process, thereby improving the accuracy of cutting and improving efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of motor production equipment, and in particular to a motor wire sheath belt structure. Background Art

[0002] A motor harness is a combination of a motor and an insulating sheath, connecting the motor and the device for signal and power. Existing motor harness production often relies on manual bundling and cutting, which is not only inefficient but also lacks consistent precision. Existing harness cutting equipment is difficult to secure before cutting, which can lead to the harness easily deviating during the cutting process, resulting in cutting errors and incomplete cutting, thus affecting work efficiency and cutting quality. Summary of the Invention

[0003] The purpose of the present invention is to provide a motor wire sheath belt structure that can solve at least one of the above technical problems. The technical solution of the present invention is as follows:

[0004] A motor wire sheath strap structure comprises: a working panel that can be connected to a vibrating conveyor, the working panel can place a cable tie, a support plate is provided under the working panel, an air avoidance groove is provided horizontally on the working panel, a through hole is provided at one end of the air avoidance groove, a through slot is provided on one side of the working panel, an insertion portion that can flip the tail of the cable tie toward the head of the cable tie and insert it through the through hole is movably hinged on the left side of the support plate, a guide portion that can guide the tail of the cable tie into the head of the cable tie when flipping is provided on the right side of the working panel, a clamping portion that can stably clamp the cable tie through the through slot is provided above the support plate, a driving mechanism that can simultaneously drive the clamping portion and the insertion portion to operate is provided under the working panel, and a tightening and shearing mechanism that can drive the tail of the cable tie inserted into the head of the cable tie to be tightened and cut downward is provided under the working panel.

[0005] Furthermore, the insertion portion includes a hinged ear fixedly arranged on the left side of the support plate, a plug rod is movably hinged on the hinged ear, and a first straight gear and an arc-shaped hook are respectively fixed at both ends of the plug rod.

[0006] Furthermore, the guide portion includes a bottom plate fixed to the right side of the working panel, an arc-shaped guide block is fixed on the bottom plate, and the curvature of the arc-shaped guide block is consistent with the curvature of the arc-shaped hook.

[0007] Furthermore, the clamping part includes a guide rail fixed to the rear side of the support plate, a slider is movably inserted in the guide rail, a plug-in shaft is fixed above the slider, a first clamp is movably inserted on the plug-in shaft, a second clamp is fixed on the rear side of the through slot, a ramp block is symmetrically fixed below the through slot and below the working panel, a ramp is symmetrically provided below the first clamp, and a spring is fixedly connected between the slider and the first clamp.

[0008] Furthermore, the driving mechanism includes a fixed seat fixed under the working panel, a pneumatic push rod is fixed on the fixed seat, a rack is fixed at the output end of the pneumatic push rod, a track is fixed above the support plate, the rack is movably inserted into the track, the rack is meshed with the first spur gear, and a connecting rod is obliquely hinged between the first spur gear and the slider.

[0009] Furthermore, the tightening and shearing mechanism includes a tightening wheel symmetrically and movably sleeved below the perforation and located below the working panel, and a second spur gear is fixed at the sleeve ends of multiple tightening wheels, and multiple second spur gears are meshed with each other. A motor base is fixed below the working panel, a motor is fixed on the motor base, and a third spur gear is fixed at the output end of the motor, and the third spur gear is meshed with one of the second spur gears. Pneumatic scissors are fixed on the working panel, and the cutting end of the pneumatic scissors is arranged above the tightening wheel.

[0010] Preferably, the end of the arc-shaped hook moves toward the through hole when flipped, and a plurality of support columns are fixedly connected between the support plate and the working panel.

[0011] In summary, the present invention has the following beneficial effects compared to the prior art:

[0012] The present invention provides a motor wire sheath tie structure, which, when in use, is first conveyed to a working panel through an external vibrating conveyor. At this time, the head of the tie is suspended in the air-avoiding groove for conveying, and the tail of the tie is suspended on the left side of the working panel for conveying. When the tie is conveyed to the perforation and the through-groove, the user places the motor with the insulating leather sheath on top of the tie, and drives the clamping part and the insertion part to operate at the same time through the driving mechanism, so that the middle part of the tie is clamped and stabilized by the clamping part, and then the tail of the tie is flipped toward the guide part through the insertion part. When the tie is flipped to the guide part, the guide part guides the tail of the tie to pass through the head of the tie, and finally the tail of the tie is tightened and cut off by the tightening and shearing mechanism. Compared with the existing technology, it can avoid manual binding and shearing, improve work efficiency, and has precise processing, which is convenient for fixing before cutting, so that the tie is easy to stabilize and not deviate during the cutting process, improves the accuracy of cutting, and improves efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is the stereoscopic intention of the present invention.

[0014] Figure 2 It is a partial cross-sectional schematic diagram of the present invention.

[0015] Figure 3 This is one of the decomposition diagrams of the present invention.

[0016] Figure 4 This is the second decomposition diagram of the present invention.

[0017] Figure 5 For the present invention Figure 3 A-1 enlarged schematic diagram.

[0018] Explanation of the accompanying drawings: 1. working panel; 2. supporting plate; 3. air avoidance groove; 4. perforation; 5. through groove; 6. insertion part; 7. guide part; 8. clamping part; 100. driving mechanism; 200. tightening and shearing mechanism; 61. hinge ear; 62. plug-in rod; 63. first spur gear; 64. arc hook; 71. bottom plate; 72. arc guide block; 81. guide rail; 82. slider; 83. plug-in shaft; 84. first chuck; 85. second chuck; 86. ramp block; 87. ramp; 88. spring; 101. fixing seat; 102. pneumatic push rod; 103. rack; 104. connecting rod; 105. track; 201. tightening wheel; 202. second spur gear; 203. motor seat; 204. motor; 205. third spur gear; 206. pneumatic scissors; 21. supporting column. DETAILED DESCRIPTION

[0019] The present invention will be further described below with reference to the accompanying drawings and specific embodiments:

[0020] like Figures 1 to 5 The motor wire sheath strap structure shown is characterized in that it includes: a working panel 1 that can be connected to a vibrating conveyor, the working panel 1 can place a cable tie, a support plate 2 is provided under the working panel 1, an air avoidance groove 3 is provided horizontally on the working panel 1, a through hole 4 is provided at one end of the air avoidance groove 3, a through groove 5 is provided on one side of the working panel 1, an insertion part 6 that can flip the tail of the cable tie toward the head of the cable tie and insert it through the through hole 4 is movably hinged on the left side of the support plate 2, a guide part 7 that can guide the tail of the cable tie into the head of the cable tie when flipping is provided on the right side of the working panel 1, a clamping part 8 that can clamp the cable tie stably through the through groove 5 is provided above the support plate 2, a driving mechanism 100 that can simultaneously drive the clamping part 8 and the insertion part 6 to operate is provided under the working panel 1, and a tightening and shearing mechanism 200 that can drive the tail of the cable tie inserted into the head of the cable tie to be tightened and cut downward is provided under the working panel 1.

[0021] The motor wire sheath tie structure of the above structure is first used to transport the tie to the working panel 1 through an external vibrating conveyor. At this time, the head of the tie is suspended in the air-avoiding groove 3 for transportation, and the tail of the tie is suspended on the left side of the working surface 1 for transportation. When the tie is transported to the perforation 4 and the through groove 5, the user places the motor with the insulating sheath on top of the tie, and drives the clamping part 8 and the insertion part 6 to operate at the same time through the driving mechanism 100, so that the middle part of the tie is clamped and stabilized by the clamping part 8, and then the tail of the tie is flipped toward the guide part 7 through the insertion part 6. When the tie is flipped to the guide part 7, the guide part 7 guides the tail of the tie to pass through the head of the tie, and finally the tail of the tie is tightened and cut off by the tightening and shearing mechanism 200. Compared with the existing technology, it can avoid manual bundling and shearing, improve work efficiency, and has accurate processing, which is convenient for fixing before cutting, so that the tie is easy to stabilize and not deviate during the cutting process, improves the accuracy of cutting, and improves efficiency.

[0022] like Figure 4 As shown, in some embodiments of the present invention, the insertion portion 6 includes a hinged ear 61 fixedly arranged on the left side of the support plate 2, and a connecting rod 62 is movably hinged on the hinged ear 61. A first straight gear 63 and an arc hook 64 are respectively fixed at both ends of the connecting rod 62. The end of the arc hook 64 moves toward the perforation 4 when it is flipped. A plurality of support columns 21 are fixedly connected between the support plate 2 and the working panel 1. When the insertion portion 6 is driven by the driving mechanism 100, the driving mechanism 100 drives the first straight gear 63 to rotate, so that the first straight gear 63 drives the connecting rod 62 to rotate in the hinged ear 61. When the connecting rod 62 rotates, it drives the arc hook 64 to flip. Because the arc hook 64 is arc-shaped and the cable tie body is relatively soft, when the arc hook 64 flips quickly, the cable tie is deformed into an arc, which facilitates better movement toward the perforation and guide portion 7.

[0023] like Figure 3 As shown, in some embodiments of the present invention, the guide portion 7 includes a base plate 71 fixed to the right side of the working panel 1, and an arc-shaped guide block 72 is fixed on the base plate 71. The curvature of the arc-shaped guide block 72 is consistent with the curvature of the arc-shaped hook 64. The tail of the cable tie moves toward the arc-shaped guide block 72, and the tail of the cable tie after deformation by the arc-shaped hook 64 moves obliquely toward the arc-shaped guide block 72. The tail of the cable tie 72 passes through the arc-shaped guide block 72 and is inserted into the through-hole 4 and into the head of the cable tie.

[0024] like Figure 5As shown, in some embodiments of the present invention, the clamping portion 8 includes a guide rail 81 fixed to the rear side of the support plate 2, a slider 82 movably inserted in the guide rail 81, a plug-in shaft 83 fixed above the slider 82, a first clamp 84 movably inserted in the plug-in shaft 83, a second clamp 85 fixed on the rear side of the through slot 5, a sloped block 86 symmetrically fixed below the through slot 5 and below the working panel 1, a sloped surface 87 symmetrically provided below the first clamp 84, a spring 88 fixedly connected between the slider 82 and the first clamp 84, the slider 82 is driven to move in the guide rail 81 by the driving mechanism 100, and the first clamp 84 is driven to move by the plug-in shaft 83 when the slider 82 moves. When the first clamp 84 moves with the sloped surface block 86, the sloped surface 87 below it sticks to the sloped surface block 86 and moves upward along the sloped surface block 86, so that the first clamp 84 moves obliquely upward to the side of the second clamp 85.

[0025] like Figure 2 and 3 As shown, in some embodiments of the present invention, in order to achieve the effect of driving the clamping part 8 and the insertion part 6 to operate at the same time, the driving mechanism 100 includes a fixed base 101 fixed under the working panel 1, a pneumatic push rod 102 is fixed on the fixed base 101, a rack 103 is fixed at the output end of the pneumatic push rod 102, a track 105 is fixed above the support plate 2, the rack 103 is movably inserted on the track 105, the rack 103 is engaged with the first spur gear 63, and a connecting rod 104 is obliquely hinged between the first spur gear 63 and the slider 82.

[0026] When a motor wire sheath strap structure using the above structure is in operation, the output end of the pneumatic push rod 102 on the fixed seat 101 pushes the rack 103 to move along the track 105. At this time, the rack 103 first drives the connecting rod 104 to move, so that the connecting rod 104 drives the slider 82 to move, and then the rack 105 drives the first spur gear 63 to rotate.

[0027] like Figure 2 and 3As shown, in some embodiments of the present invention, in order to drive the tail of the cable tie inserted into the head of the cable tie to be tightened and cut downward, the tightening and shearing mechanism 200 includes a tightening wheel 201 symmetrically and movably sleeved below the perforation 4 and located below the working panel 1, and a second spur gear 202 is fixed at the sleeve end of multiple tightening wheels 201, and multiple second spur gears 202 are meshed with each other. A motor base 203 is fixed below the working panel 1, and a motor 204 is fixed on the motor base 203. A third spur gear 205 is fixed at the output end of the motor 204, and the third spur gear 205 is meshed with one of the second spur gears 202. A pneumatic scissors 206 is fixed on the working panel 1, and the cutting end of the pneumatic scissors 206 is arranged above the tightening wheel 201.

[0028] When a motor wire sheath strap structure using the above structure is in operation, when the cable tie moves between the multiple tightening wheels 201 through the guide part 7, the power is first connected to the motor 204 fixed on the motor base 203 to drive it, so that the output end of the motor 204 drives the third spur gear 202 to rotate, and when the third spur gear 202 rotates, it drives one of the second spur gears 202 to rotate, and at the same time, one of the second spur gears 202 drives another second spur gear 202 to rotate, and when one of the second spur gears 202 and the other second spur gear 202 rotate, they drive each tightening wheel 201 to rotate, and the multiple tightening wheels 201 pull down the cable tie between them. When the cable tie tightens the insulation skin on the wire, the tail of the cable tie protruding from the head of the cable tie is cut off by the pneumatic scissors 206.

[0029] When a motor wire sheath strap structure using the above structure is in operation, the pressure on the right side of chamber 2 is greater than that on the right side of chamber 3 because the heating device 7 heats and dries the hydrogen. At this time, the hydrogen flows from the conical hole 306 to the semicircular body 305. The semicircular body 305 drives the insertion rod 303 to the left due to the air pressure, so that the semicircular body 305 and the conical hole 306 are separated, and the gas flows into the left side of the chamber 2. When the pressure decreases, the hemisphere 305 is driven to reset by the spring 307 to seal the conical hole 306.

[0030] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A motor wire sheath strap structure, characterized in that: include: A working panel (1) that can be connected to a vibrating conveyor, the working panel (1) can place a cable tie, a support plate (2) is provided below the working panel (1), an air avoidance groove (3) is transversely provided on the working panel (1), a through hole (4) is provided at one end of the air avoidance groove (3), a through slot (5) is provided on one side of the working panel (1), an insertion portion (6) that can flip the tail of the cable tie toward the head of the cable tie and insert it through the through hole (4) is movably hinged on the left side of the support plate (2), a guide portion (7) that can guide the tail of the cable tie into the head of the cable tie when flipping is provided on the right side of the working panel (1), a clamping portion (8) that can clamp the cable tie stably through the through slot (5) is provided above the support plate (2), and a driving mechanism (8) that can simultaneously drive the clamping portion (8) and the insertion portion ( 6) a driving mechanism (100) for operation, a tightening and shearing mechanism (200) is provided below the working panel (1) to drive the tail of the cable tie inserted into the head of the cable tie to be tightened and cut downward, the clamping portion (8) comprises a guide rail (81) fixed to the rear side of the support plate (2), a slider (82) is movably inserted in the guide rail (81), a plug-in shaft (83) is fixed above the slider (82), a first clamp (84) is movably inserted into the plug-in shaft (83), a second clamp (85) is fixed at the rear side of the through slot (5), an inclined surface block (86) is symmetrically fixed below the working panel (1) below the through slot (5), an inclined surface (87) is symmetrically provided below the first clamp (84), and a spring (88) is fixedly connected between the slider (82) and the first clamp (84).

2. The motor wire sheath belt structure according to claim 1, characterized in that The insertion portion (6) comprises a hinged ear (61) fixedly arranged on the left side of the support plate (2); a plug-in rod (62) is movably hinged on the hinged ear (61); and a first straight gear (63) and an arc-shaped hook (64) are respectively fixed at both ends of the plug-in rod (62).

3. The motor wire sheath belt structure according to claim 2, characterized in that The guide portion (7) comprises a bottom plate (71) fixed on the right side of the working panel (1), an arc-shaped guide block (72) is fixed on the bottom plate (71), and the curvature of the arc-shaped guide block (72) is consistent with the curvature of the arc-shaped hook (64).

4. The motor wire sheath strap structure according to claim 3, characterized in that The driving mechanism (100) comprises a fixing seat (101) fixed below the working panel (1), a pneumatic push rod (102) fixed on the fixing seat (101), a rack (103) fixed at the output end of the pneumatic push rod (102), a track (105) fixed above the support plate (2), the rack (103) movably plugged into the track (105), the rack (103) meshing with a first spur gear (63), and a connecting rod (104) obliquely hinged between the first spur gear (63) and the slider (82).

5. The motor wire sheath strap structure according to claim 1, characterized in that The tightening and shearing mechanism (200) comprises a tightening wheel (201) symmetrically and movably sleeved below the perforation (4) and located below the working panel (1); a plurality of second spur gears (202) are fixedly provided at the sleeve ends of the tightening wheels (201); the plurality of second spur gears (202) are meshed with each other; a motor seat (203) is fixed below the working panel (1); a motor (204) is fixed on the motor seat (203); a third spur gear (205) is fixed at the output end of the motor (204); the third spur gear (205) is meshed with one of the second spur gears (202); a pneumatic scissors (206) is fixed on the working panel (1); and the shearing end of the pneumatic scissors (206) is arranged above the tightening wheel (201).

6. The motor wire sheath strap structure according to claim 2, characterized in that The end of the arc-shaped hook (64) moves toward the perforation (4) when it turns over, and a plurality of support columns (21) are fixedly connected between the support plate (2) and the working panel (1).

Citation Information

Patent Citations

  • Automatic wire harness bundling belt bundling machine

    CN203975278U

  • Automatic binding machine for wire harness ribbon

    CN210455319U