Automatic recovery device for cut stem separation with two-stage air separation and multi-channel sedimentation chamber

By designing a two-stage air selection and a multi-channel settlement chamber, the problems of volume size classification and secondary air selection in the prior art are solved, and the effect of tobacco separation and quality of finished cigarettes are improved.

CN115444160BActive Publication Date: 2025-07-18HONGYUN HONGHE TOBACCO (GRP) CO LTD
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202211058039.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-31
Publication Date
2025-07-18
Estimated Expiration
2042-08-31

AI Technical Summary

Technical Problem

The existing tobacco separation and recycling devices cannot be classified, separated and recovered according to their size, and lack secondary air selection, resulting in unsatisfactory separation effect.

Method used

An automatic recycling device for separating and filament with two-stage air selection and multi-channel settlement chamber is designed, including lifting feeding equipment, first-stage vibration upslide screen, two-stage air selection mechanism, conveying channels and settlement chamber. The classification and separation of volume sizes and secondary air selection are achieved through multi-layer vibrating screen and multi-channel air selection mechanism.

Benefits of technology

Classification, separation and recycling according to the volume of tobacco wire is realized, which improves the purity of tobacco wire and the quality of subsequent finished cigarettes, and improves the separation effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN115444160B_ABST
    Figure CN115444160B_ABST
Patent Text Reader

Abstract

The present invention discloses a stem separation automatic recovery device with two-stage air separation and a multi-channel sedimentation chamber, which includes components such as a lifting feeding device, a first-stage vibrating inclined screen connected to the upper end of the lifting feeding device, a two-stage air separation mechanism connected to the first-stage vibrating inclined screen and vertically arranged, a conveying channel located above the two-stage air separation mechanism and with its lower end connected to the upper end of the two-stage air separation mechanism, a collection channel located below the two-stage air separation mechanism and connected to the lower end of the two-stage air separation mechanism, and a sedimentation chamber connected to the upper end of the conveying channel. The lifting feeding device can convey raw materials onto the first-stage vibrating inclined screen. After vibration classification, the raw materials are then conveyed onto the two-stage air separation mechanism. Due to the action of the fan, the wind generated by the fan enables the raw materials to complete two-stage separation on the two-stage air separation mechanism. Those that are too large in volume or weight and do not meet the requirements are recovered through the collection channel, and those that meet the requirements reach the sedimentation chamber through the speed-adjusting air duct.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of tobacco shred and tobacco stem separation, and more specifically, to an automatic recovery device for tobacco stem separation with two-stage air separation and a multi-channel settling chamber. Background Art

[0002] During the cigarette production process in a cigarette factory, it is necessary to separate and recover the tobacco stems mixed in the tobacco leaves. The existing separation and recovery devices only perform separation and recovery through a single-stage air separation of the mixture, and cannot perform classification separation and recovery according to the volume size, nor can they perform secondary air separation, resulting in unsatisfactory separation effects.

[0003] Therefore, how to provide an automatic recovery device for tobacco stem separation with two-stage air separation and a multi-channel settling chamber that can perform classification separation and recovery according to the volume size and can also perform secondary air separation has become a technical problem urgently to be solved in this field. Summary of the Invention

[0004] The object of the present invention is to provide an automatic recovery device for tobacco stem separation with two-stage air separation and a multi-channel settling chamber, which can perform classification separation and recovery according to the volume size of the tobacco shreds and can also perform secondary air separation to improve the purity of the tobacco shreds and the quality of the subsequent finished cigarettes.

[0005] According to one aspect of the present invention, there is provided an automatic recovery device for tobacco stem separation with two-stage air separation and a multi-channel settling chamber, including a platform, an electric control cabinet, a lifting and feeding device, a primary vibrating inclined screen, a two-stage air separation mechanism, a conveying channel, and a settling chamber;

[0006] A frame for support is provided below the platform, and the lifting and feeding device is arranged on one side of the platform for lifting and conveying the mixed materials; the primary vibrating inclined screen is connected to the material outlet of the lifting and feeding device for initially vibrating and screening the tobacco stems in the mixed materials;

[0007] The two-stage air separation mechanism is connected to the material outlet of the primary vibrating inclined screen for performing secondary air separation on the initially screened tobacco stems to re-screen the tobacco stems and tobacco shreds; the conveying channel connects the settling chamber and the two-stage air separation mechanism, and a blower is provided on one side of the settling chamber. An air inlet cooperating with the blower is provided at the bottom of the two-stage air separation mechanism, and the air inlet is also used for discharging the tobacco stems. The conveying channel is used to adjust the air volume in the two-stage air separation mechanism;

[0008] A rotary air lock is further provided at the bottom on the other side of the settling chamber for conveying the tobacco shreds settled in the settling chamber out; the electric control cabinet is used to control the start and stop of the lifting and feeding device, the primary vibrating inclined screen, the conveying channel, and the blower.

[0009] Optionally, for the cut stem separation and automatic recovery device with two-stage air separation and multi-channel sedimentation chamber according to the present invention, the first-stage vibrating inclined screen is a three-layer vibrating screen. The first-stage vibrating inclined screen is provided with a vibrating screen outlet A, a vibrating screen outlet B, and a vibrating screen outlet C, which are respectively communicated with the low, middle, and high layers of the first-stage vibrating inclined screen. The vibrating screen outlet A, the vibrating screen outlet B, and the vibrating screen outlet C are respectively communicated with the two-stage air separation mechanism.

[0010] Optionally, for the cut stem separation and automatic recovery device with two-stage air separation and multi-channel sedimentation chamber according to the present invention, the two-stage air separation mechanism includes a first-stage air separation channel A, a second-stage air separation channel A, a first-stage air separation channel B, a second-stage air separation channel B, a first-stage air separation channel C, and a second-stage air separation channel C that are arranged in a 2×3 arrangement and are closely distributed. The first-stage air separation channel A, the first-stage air separation channel B, and the first-stage air separation channel C are located on one side facing the first-stage vibrating inclined screen;

[0011] The first-stage air separation channel A is provided with a feed inlet A communicated with the vibrating screen outlet A. The first-stage air separation channel B is provided with a feed inlet B communicated with the vibrating screen outlet B. The first-stage air separation channel C is provided with a feed inlet C communicated with the vibrating screen outlet C;

[0012] The first-stage air separation channel A, the first-stage air separation channel B, and the first-stage air separation channel C are used for air separating the cut stems at the three outlets of the first-stage vibrating inclined screen; the second-stage air separation channel A, the second-stage air separation channel B, and the second-stage air separation channel C are used for air separating the cut stems falling to the air inlet.

[0013] Optionally, for the cut stem separation and automatic recovery device with two-stage air separation and multi-channel sedimentation chamber according to the present invention, the air inlet includes a first-stage air inlet A, a first-stage air inlet B, a first-stage air inlet C, and a second-stage air inlet. The first-stage air inlet A is arranged below the feed inlet A, and its interior is communicated with the first-stage air separation channel A and the second-stage air separation channel A;

[0014] The first-stage air inlet B is arranged below the feed inlet B, and its interior is communicated with the first-stage air separation channel B and the second-stage air separation channel B;

[0015] The first-stage air inlet C is arranged below the feed inlet C, and its interior is communicated with the first-stage air separation channel C and the second-stage air separation channel C;

[0016] The second-stage air inlet is arranged below the second-stage air separation channel A, the second-stage air separation channel B, and the second-stage air separation channel C, and it is also connected with a collection channel. The collection channel is used for discharging tobacco stems.

[0017] Optionally, according to the automatic stem shred separation and recovery device with two-stage air separation and multi-channel sedimentation chamber of the present invention, the conveying channel includes a primary conveying channel A, a secondary conveying channel A, a primary conveying channel B, a secondary conveying channel B, a primary conveying channel C and a secondary conveying channel C arranged in a 2*3 manner, which are used to respectively adjust the air volume of different air separation channels in the two-stage air separation mechanism;

[0018] The primary conveying channel A is connected to the upper end of the primary air selection channel A, the primary conveying channel B is connected to the upper end of the primary air selection channel B, and the primary conveying channel C is connected to the upper end of the primary air selection channel C;

[0019] The secondary conveying channel A is connected to the upper end of the secondary air selection channel A, the secondary conveying channel B is connected to the upper end of the secondary air selection channel B, and the secondary conveying channel C is connected to the upper end of the secondary air selection channel C.

[0020] Optionally, according to the automatic shredded stem separation and recovery device with two-stage air separation and multi-channel sedimentation chamber described in the present invention, the primary conveying channel A, the primary conveying channel B, the primary conveying channel C, the secondary conveying channel A, the secondary conveying channel B and the primary conveying channel C are each provided with a transparent glass observation window on their independent side walls to view the air separation situation in the conveying channel in real time.

[0021] Optionally, according to the automatic stem shred separation and recovery device with two-stage air separation and multi-channel settling chamber of the present invention, the settling chamber comprises a settling channel A, a settling channel B and a settling channel C, so as to separate and settle tobacco shreds of different volumes;

[0022] The sedimentation channel A is connected to the upper ends of the primary conveying channel A and the secondary conveying channel A, the sedimentation channel B is connected to the upper ends of the primary conveying channel B and the secondary conveying channel B, and the sedimentation channel C is connected to the upper ends of the primary conveying channel C and the secondary conveying channel C.

[0023] Optionally, according to the automatic stem shred separation and recovery device with two-stage air separation and multi-channel sedimentation chamber of the present invention, the sedimentation chamber has a collecting bin at the bottom of the other side away from the conveying channel, the air shut-off fan is arranged at the bottom of the collecting bin, and the collecting bin includes a collecting bin A, a collecting bin B and a collecting bin C;

[0024] The outlet of the sedimentation channel A forms an arc-shaped gyration area with the collection bin A, and a fan bin A connected to the collection bin A is also provided above the collection bin A;

[0025] The outlet of the sedimentation channel B and the collection bin B form an arc-shaped swirling area, and a blower bin B communicating with the collection bin A is further provided above the collection bin B;

[0026] The outlet of the sedimentation channel C and the collection bin C form an arc-shaped swirling area, and a blower bin C communicating with the collection bin A is further provided above the collection bin C; the blower bin A, the blower bin B, and the blower bin C are all connected to the blower so that the blower is communicated with the air inlet.

[0027] Optionally, for the stem-separation automatic recovery device with two-stage air separation and multi-channel sedimentation chambers according to the present invention, a secondary vibrating upward sieve is further provided at the output port of the rotary air lock to finally screen the cut tobacco after being screened again by the two-stage air separation mechanism;

[0028] A material conveying channel is provided at the cut tobacco outlet of the secondary vibrating upward sieve, and a conveyor is provided below the material conveying channel. The conveyor is located on one side of the platform and is used to convey the screened cut tobacco to the next process. The secondary vibrating upward sieve and the conveyor are both electrically connected to the electric control cabinet.

[0029] Optionally, for the stem-separation automatic recovery device with two-stage air separation and multi-channel sedimentation chambers according to the present invention, a ladder is further provided on one side of the platform. The ladder is used for the staff to climb onto the platform and detect the operation of each mechanism.

[0030] The beneficial effects of the present invention compared with the prior art are as follows:

[0031] 1. The ladder and the platform facilitate the operation and observation of the staff. The frame plays a fixing role. The feeding equipment can lift and convey the raw materials onto the primary vibrating upward sieve. After vibration classification, the raw materials are conveyed onto the two-stage air separation mechanism. Due to the action of the blower, the wind generated by the blower enables the raw materials to complete two-stage separation on the two-stage air separation mechanism. Those that are too large in volume or weight do not meet the requirements, and this part is recycled through the collection channel. Those that meet the requirements reach the sedimentation chamber through the conveying channel and then settle into the rotary air lock. The secondary vibrating upward sieve vibrates the raw materials at the second stage. After being screened by the secondary vibration, the raw materials reach the conveyor through the material conveying channel.

[0032] 2. The primary vibrating upward sieve is a three-layer vibrating sieve, which can classify and screen the raw materials according to the volume size. Then, the unqualified parts are removed through the subsequent two-stage air separation. Among them, the raw materials coming out of the outlet A of the vibrating sieve have the smallest volume, the raw materials coming out of the outlet B of the vibrating sieve are the second, and the raw materials coming out of the outlet C of the vibrating sieve have the largest volume.

[0033] 3. The primary air inlet A and the secondary air inlet of the primary air separation channel A play a role in ventilation, and can cooperate with the fan to generate an upward flowing wind force for air separation of the raw materials. The raw materials coming out from the outlet A of the vibrating screen enter the primary air separation channel through the feed inlet A. The raw materials with smaller volume or weight directly enter the conveying channel through the primary air separation channel A, and the remaining raw materials enter the secondary air separation channel A through the primary air separation channel A, and then undergo secondary air separation. The remaining raw materials with too large volume or weight are recycled through the collection channel. The working principles of the primary air separation channel B, the secondary air separation channel B, the primary air separation channel C, and the secondary air separation channel C are the same as above.

[0034] 4. Since the primary vibrating inclined screen and the two-stage air separation mechanism have divided the mixed cut tobacco materials into three categories according to their volume sizes, in order to avoid re-mixing of the materials during air separation, the present invention opens different channels in the conveying channel, so that the materials with different volume sizes enter different conveying channels respectively, and the air-separated cut tobacco is separately conveyed through the primary conveying channel A, the secondary conveying channel A, the primary conveying channel B, the secondary conveying channel B, the primary conveying channel C, and the secondary conveying channel C.

[0035] 5. The tobacco leaves coming from the primary conveying channel A and the secondary conveying channel A reach the swirling area at the top of the collection bin A through the sedimentation channel A, and then fall into the rotary valve through the collection bin. The size of the connection between the fan bin A and the collection bin A is smaller than the size of the fan bin A. The narrower connection can prevent the tobacco leaves from entering the fan bin A. The fan bin A, in cooperation with the primary air inlet A and the secondary air inlet, can ensure the wind speed and wind force of the entire channel. The working principles of the sedimentation channel B, the fan bin B, the collection bin B, the sedimentation channel C, the fan bin C, and the collection bin C are the same as above.

[0036] Other features and advantages of the present invention will become clear through the following detailed description of the exemplary embodiments of the present invention with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] The drawings incorporated in the specification and constituting a part of the specification illustrate embodiments of the present invention, and together with the description are used to explain the principles of the present invention.

[0038] Figure 1 is the first structural schematic diagram of the present invention;

[0039] Figure 2 is the second structural schematic diagram of the present invention;

[0040] Figure 3 is the structural schematic diagram of the primary vibrating inclined screen of the present invention;

[0041] Figure 4 is the schematic diagram of the relative positions of the two-stage air separation mechanism, the conveying channel, and the sedimentation chamber of the present invention;

[0042] Figure 5 It is the first structural schematic diagram of the conveying channel of the present invention;

[0043] Figure 6 It is the second structural schematic diagram of the conveying channel of the present invention;

[0044] Figure 7 It is the schematic diagram of the relative positions of the primary air separation channel A and the secondary air separation channel A of the present invention;

[0045] Figure 8 It is the schematic diagram of the relative positions of the primary air separation channel B and the secondary air separation channel B of the present invention;

[0046] Figure 9 It is the schematic diagram of the relative positions of the primary air separation channel C and the secondary air separation channel C of the present invention;

[0047] Figure 10 It is the schematic diagram of the position of the primary speed-regulating vane B of the present invention;

[0048] Figure 11 It is the schematic diagram of the position of the secondary speed-regulating vane B of the present invention;

[0049] Figure 12 It is the schematic diagram of the position of the secondary air inlet of the present invention.

[0050] Explanation of reference numerals: 1, frame; 2, platform; 3, escalator; 4, lifting and feeding equipment; 5, primary vibrating upward sieve; 6, two-stage air separation mechanism; 7, conveying channel; 8, collection channel; 9, settling chamber; 10, fan; 11, air lock; 12, secondary vibrating upward sieve; 13, material conveying channel; 14, conveyor; 15, electric control cabinet;

[0051] 16, vibrating screen outlet A; 17, vibrating screen outlet B; 18, vibrating screen outlet C; 19, primary air separation channel A; 20, feed inlet A; 21, secondary air separation channel A; 22, primary air inlet A; 23, primary air separation channel B; 24, feed inlet B; 25, secondary air separation channel B; 26, primary air inlet B; 27, primary air separation channel C; 28, feed inlet C; 29, secondary air separation channel C; 30, primary air inlet C; 31, secondary air inlet.

[0052] 34, primary conveying channel A; 38, secondary conveying channel A; 42, primary conveying channel B; 46, secondary conveying channel B; 50, primary conveying channel C; 54, secondary conveying channel C; 58, glass observation window;

[0053] 59, settling channel A; 60, collection bin A; 61, fan bin A; 62, settling channel B; 63, collection bin B; 64, fan bin B; 65, settling channel C; 66, collection bin C; 67, fan bin C. Detailed Embodiments

[0054] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that: unless otherwise specifically stated, the relative arrangements of components and steps, numerical expressions, and numerical values set forth in these embodiments do not limit the scope of the present invention.

[0055] The following description of at least one exemplary embodiment is merely illustrative in nature and in no way limits the present invention, its application, or its use.

[0056] Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such technologies, methods, and devices should be regarded as part of the specification.

[0057] In all the examples shown and discussed herein, any specific values should be construed as merely exemplary and not as limitations. Thus, other examples of the exemplary embodiments may have different values.

[0058] It should be noted that: like reference numerals and letters denote like items in the following drawings, and thus, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.

[0059] According to Figures 1 to 12 as shown, the present invention provides a stem separation automatic recovery device with two-stage air separation and a multi-channel sedimentation chamber, including a platform 2, an electric control cabinet 15, a lifting and feeding device 4, a first-stage vibrating upward sieve 5, a two-stage air separation mechanism 6, a conveying channel 7, and a sedimentation chamber 9.

[0060] A frame 1 for support is provided below the platform 2, and the lifting and feeding device 4 is arranged on one side of the platform 2, which is used for lifting and conveying the mixed materials; the first-stage vibrating upward sieve 5 is connected to the material outlet of the lifting and feeding device 4, which is used for preliminarily vibrating and screening the stem silk in the mixed materials.

[0061] The two-stage air separation mechanism 6 is connected to the material outlet of the first-stage vibrating upward sieve 5, which is used for secondarily air separating the preliminarily screened stem silk to re-screen the tobacco stems and tobacco leaves; the conveying channel 7 connects the sedimentation chamber 9 with the two-stage air separation mechanism 6, and a blower 10 is provided on one side of the sedimentation chamber 9. An air inlet cooperating with the blower 10 is provided at the bottom of the two-stage air separation mechanism 6, and the air inlet is also used for discharging the tobacco stems. The conveying channel 7 is used for adjusting the air volume in the two-stage air separation mechanism 6.

[0062] A rotary air lock 11 is further provided at the bottom on the other side of the sedimentation chamber 9, and the rotary air lock 11 is used for conveying the tobacco leaves sedimented in the sedimentation chamber 9 out; the electric control cabinet 15 is used for controlling the start and stop of the lifting and feeding device 4, the first-stage vibrating upward sieve 5, the conveying channel 7, and the blower 10.

[0063] In this embodiment, the platform 2 is used to support the overall structure of the present invention. The feeding device 4 can convey raw materials onto the first-stage vibrating upward sieve 5. After vibration classification, the raw materials are then conveyed onto the two-stage air separation mechanism 6. Due to the action of the fan 10, the wind generated by the fan 10 enables the raw materials to complete two-stage separation on the two-stage air separation mechanism 6. Those that are too large in volume or weight do not meet the requirements, and this part is discharged and recycled through the air inlet. Those that meet the requirements then reach the sedimentation chamber 9 through the conveying channel 7 and are further sedimented into the air lock 11. The air lock 11 is used to convey the cut tobacco sedimented in the sedimentation chamber 9 out.

[0064] Further, the first-stage vibrating upward sieve 5 is a three-layer vibrating sieve. The first-stage vibrating upward sieve 5 is provided with a vibrating sieve outlet A16, a vibrating sieve outlet B17, and a vibrating sieve outlet C18, which are respectively connected to the low, middle, and high layers of the first-stage vibrating upward sieve 5. The vibrating sieve outlet A16, the vibrating sieve outlet B17, and the vibrating sieve outlet C18 are respectively connected to the two-stage air separation mechanism 6. The first-stage vibrating upward sieve 5 being a three-layer vibrating sieve can classify and screen the raw materials according to their volume size, and then eliminate the parts that do not meet the requirements through the subsequent two-stage air separation. Among them, the raw materials coming out of the vibrating sieve outlet A16 have the smallest volume, the raw materials coming out of the vibrating sieve outlet B17 are the second, and the raw materials coming out of the vibrating sieve outlet C18 have the largest volume.

[0065] Still further, the two-stage air separation mechanism 6 includes a first-stage air separation channel A19, a second-stage air separation channel A21, a first-stage air separation channel B23, a second-stage air separation channel B25, a first-stage air separation channel C27, and a second-stage air separation channel C29 that are arranged in a 2*3 arrangement and are closely distributed. And the first-stage air separation channel A19, the first-stage air separation channel B23, and the first-stage air separation channel C27 are located on the side facing the first-stage vibrating upward sieve 5.

[0066] The first-stage air separation channel A19 is provided with a feed port A20 connected to the vibrating sieve outlet A16, the first-stage air separation channel B23 is provided with a feed port B24 connected to the vibrating sieve outlet B17, and the first-stage air separation channel C27 is provided with a feed port C28 connected to the vibrating sieve outlet C18.

[0067] The first-stage air separation channel A19, the first-stage air separation channel B23, and the first-stage air separation channel C27 are used to perform air separation on the cut tobacco from the three outlets of the first-stage vibrating upward sieve 5; the second-stage air separation channel A21, the second-stage air separation channel B25, and the second-stage air separation channel C29 are used to perform air separation on the cut tobacco that falls to the air inlet.

[0068] In this embodiment, since the primary vibrating upward sieve 5 has already classified the mixed cut tobacco materials into three categories according to their volume sizes, in order to prevent the materials from being mixed again during the air separation process, the present invention provides different feed inlets on the two-stage air separation mechanism 6, so that materials of different volume sizes enter different air separation channels respectively, ensuring the air separation effect of the two-stage air separation mechanism 6 on the cut tobacco. Moreover, the cut tobacco after air separation has been preliminarily screened by the primary vibrating upward sieve 5 in advance, which facilitates the subsequent conveying channel 7 to adjust the air volume according to the cut tobacco of different volume sizes, improving the air separation effect of the present invention.

[0069] Furthermore, the air inlets include a primary air inlet A22, a primary air inlet B26, a primary air inlet C30, and a secondary air inlet 31. The primary air inlet A22 is arranged below the feed inlet A20, and its interior is connected to the primary air separation channel A19 and the secondary air separation channel A21; the primary air inlet B26 is arranged below the feed inlet B24, and its interior is connected to the primary air separation channel B23 and the secondary air separation channel B25; the primary air inlet C30 is arranged below the feed inlet C28, and its interior is connected to the primary air separation channel C27 and the secondary air separation channel C29.

[0070] The secondary air inlet 31 is arranged below the secondary air separation channel A21, the secondary air separation channel B25, and the secondary air separation channel C29, and it is also connected to a collection channel 8, which is used to discharge the tobacco stems.

[0071] In this embodiment, the primary air inlet A22 of the primary air separation channel A19 and the secondary air inlet 31 play a role in ventilation, and can cooperate with the fan 10 to generate an upward flowing wind force for air separating the raw materials. The raw materials coming out from the vibrating sieve outlet A16 enter the primary air separation channel through the feed inlet A20. The materials with smaller volume or weight directly enter the conveying channel 7 through the primary air separation channel A19, and the remaining raw materials enter the secondary air separation channel A21 through the primary air separation channel A19, and then undergo secondary air separation. The remaining materials with too large volume or weight are recycled through the collection channel 8. The working principles of the primary air separation channel B23, the secondary air separation channel B25, the primary air separation channel C27, and the secondary air separation channel C29 are the same as above.

[0072] Furthermore, the conveying channel 7 includes a primary conveying channel A34, a secondary conveying channel A38, a primary conveying channel B42, a secondary conveying channel B46, a primary conveying channel C50, and a secondary conveying channel C54 arranged in a 2*3 array and distributed in a fitting manner, which are used to adjust the air volume sizes of different air separation channels in the two-stage air separation mechanism 6 respectively.

[0073] The primary conveying channel A34 is connected to the upper end of the primary air separation channel A19, the primary conveying channel B42 is connected to the upper end of the primary air separation channel B23, and the primary conveying channel C50 is connected to the upper end of the primary air separation channel C27.

[0074] The upper end of the secondary conveying channel A38 is connected to the upper end of the secondary air separation channel A21. The upper end of the secondary conveying channel B46 is connected to the upper end of the secondary air separation channel B25. The upper end of the secondary conveying channel C54 is connected to the upper end of the secondary air separation channel C29.

[0075] In this embodiment, since the primary vibrating inclined screen 5 and the two-stage air separation mechanism 6 have already classified the mixed cut tobacco materials into three categories according to their volume sizes, in order to avoid the materials being mixed again during air separation, the present invention opens different channels in the conveying channel 7, so that materials of different volume sizes enter different conveying channels 7 respectively, and the cut tobacco after air separation is separately conveyed through the primary conveying channel A34, the secondary conveying channel A38, the primary conveying channel B42, the secondary conveying channel B46, the primary conveying channel C50, and the secondary conveying channel C54.

[0076] Furthermore, transparent glass observation windows 58 are provided on the respective independent side walls of the primary conveying channel A34, the primary conveying channel B42, the primary conveying channel C50, the secondary conveying channel A38, the secondary conveying channel B46, and the primary conveying channel C50. Through the glass observation windows 58, the air separation situation in the conveying channel 7 can be viewed in real time, so as to facilitate the operator to adjust the air volume in different conveying channels 7.

[0077] Furthermore, the sedimentation chamber 9 includes a sedimentation channel A59, a sedimentation channel B62, and a sedimentation channel C65 for separately sedimenting cut tobacco of different volumes.

[0078] The sedimentation channel A59 communicates with the upper ends of the primary conveying channel A34 and the secondary conveying channel A38. The sedimentation channel B62 communicates with the upper ends of the primary conveying channel B42 and the secondary conveying channel B46. The sedimentation channel C65 communicates with the upper ends of the primary conveying channel C50 and the secondary conveying channel C54.

[0079] In this embodiment, it is mentioned above that the primary vibrating inclined screen 5 has classified the mixed cut tobacco materials into three categories according to their volume sizes. In order to avoid the materials being mixed again after air separation, the present invention opens different sedimentation channels in the sedimentation chamber 9. Since both the primary air separation channel A19 and the secondary air separation channel A21 are connected to the feed port A20, the sedimentation channel A59 can be directly connected to the primary conveying channel A34 and the secondary conveying channel A38. Correspondingly, the sedimentation channel B62 should also be connected to the upper ends of the primary conveying channel B42 and the secondary conveying channel B46, and the sedimentation channel C65 should be connected to the upper ends of the primary conveying channel C50 and the secondary conveying channel C54, so as to achieve the purpose of sedimenting cut tobacco of different volumes.

[0080] Furthermore, there is a collection bin at the bottom of the other side of the sedimentation chamber 9 away from the conveying channel 7. The air lock 11 is arranged at the bottom of the collection bin. The collection bin includes collection bin A60, collection bin B63, and collection bin C66.

[0081] The outlet of the sedimentation channel A59 and the collection bin A60 form an arc-shaped swirling area. Above the collection bin A60, there is also a blower bin A61 connected to the collection bin A60; the outlet of the sedimentation channel B62 and the collection bin B63 form an arc-shaped swirling area. Above the collection bin B63, there is also a blower bin B64 connected to the collection bin A60.

[0082] The outlet of the sedimentation channel C65 and the collection bin C66 form an arc-shaped swirling area. Above the collection bin C66, there is also a blower bin C67 connected to the collection bin A60; the blower bin A61, the blower bin B64, and the blower bin C67 are all connected to the blower 10 so that the blower 10 is connected to the air inlet.

[0083] In this embodiment, the tobacco leaves from the primary conveying channel A34 and the secondary conveying channel A38 reach the swirling area at the top of the collection bin A60 through the sedimentation channel A59, and then fall into the air lock 11 through the collection bin. The size of the connection between the blower bin A61 and the collection bin A60 is smaller than the size of the blower bin A61. The narrower connection can prevent tobacco leaves from entering the blower bin A61. The blower bin A61, in cooperation with the primary air inlet A22 and the secondary air inlet 31, can ensure the air speed and wind force of the entire channel. The working principles of the sedimentation channel B62, the blower bin B64, the collection bin B63, the sedimentation channel C65, the blower bin C67, and the collection bin C66 are the same as above.

[0084] Furthermore, a secondary vibrating upward sieve 12 is also arranged at the output port of the air lock 11 to perform a final screening on the cut tobacco that has been screened again by the two-stage air separation mechanism 6.

[0085] At the cut tobacco outlet of the secondary vibrating upward sieve 12, there is a material conveying channel 13. Below the material conveying channel 13, there is a conveyor 14. The conveyor 14 is located on one side of the platform 2 and is used to convey the screened cut tobacco to the next process. The secondary vibrating upward sieve 12 and the conveyor 14 are both electrically connected to the electric control cabinet 15. The secondary vibrating upward sieve 12 performs secondary vibration on the air-separated cut tobacco, and the quality of the cut tobacco after the secondary vibration screening is effectively improved. Finally, it reaches the conveyor 14 through the material conveying channel 13 and is transported to the next process through the operation of the conveyor 14.

[0086] Furthermore, a ladder 3 is also arranged on one side of the platform 2. The ladder 3 is used for the staff to climb onto the platform 2 and detect the operation of each mechanism. The ladder 3 and the platform 2 facilitate the operation and observation of the staff, and the frame 1 plays a fixing role.

[0087] Although some specific embodiments of the present invention have been described in detail by way of examples, those skilled in the art should understand that the above examples are for illustrative purposes only and not for limiting the scope of the present invention. Those skilled in the art should understand that the above embodiments can be modified without departing from the scope and spirit of the present invention. The scope of the present invention is defined by the appended claims.

Claims

1. An automatic recovery device for cut stem separation with two-stage air separation and multi-channel sedimentation chamber, characterized in that, It includes a platform, an electric control cabinet, a lifting and feeding device, a first-stage vibrating screen, a two-stage air separation mechanism, a conveying channel and a settling chamber; A support frame is provided below the platform, and a lifting and feeding device is arranged on one side of the platform, which is used for lifting and conveying the mixed material; a first-level vibrating screen is connected to the material outlet of the lifting and feeding device, which is used for preliminary vibration screening of the stems in the mixed material; The two-stage air separation mechanism is connected to the material outlet of the first-stage vibrating screen, and is used to perform secondary air separation on the shredded stems after the initial screening, so as to screen the tobacco stems and shredded tobacco again; the conveying channel connects the settling chamber with the two-stage air separation mechanism, and a fan is provided on one side of the settling chamber, and an air inlet matched with the fan is provided at the bottom of the two-stage air separation mechanism, and the air inlet is also used to discharge the tobacco stems, and the conveying channel is used to convey shredded tobacco of different volumes into the settling chamber; A fan is also provided at the bottom of the other side of the settling chamber, and the fan is used to transport the tobacco settled in the settling chamber out; the electric control cabinet is used to control the lifting feeding equipment, the first-level vibrating screen and the start and stop of the fan; The conveying channels include a primary conveying channel A, a secondary conveying channel A, a primary conveying channel B, a secondary conveying channel B, a primary conveying channel C and a secondary conveying channel C arranged in a 2*3 manner, and are used to respectively adjust the air volume of different air selection channels in the two-stage air selection mechanism; The settling chamber includes a settling channel A, a settling channel B and a settling channel C, which are used to separate and settle tobacco of different volumes; The settling channel A is connected to the upper ends of the primary conveying channel A and the secondary conveying channel A, the settling channel B is connected to the upper ends of the primary conveying channel B and the secondary conveying channel B, and the settling channel C is connected to the upper ends of the primary conveying channel C and the secondary conveying channel C; A collecting bin is provided at the bottom of the sedimentation chamber away from the conveying channel. The fan is arranged at the bottom of the collecting bin. The collecting bin includes a collecting bin A, a collecting bin B and a collecting bin C. The outlets of sedimentation channel A, sedimentation channel B and sedimentation channel C form arc-shaped convolution areas with collecting bin A, collecting bin B and collecting bin C respectively. Fan bin A, fan bin B and fan bin C connected with collecting bin A, collecting bin B and collecting bin C are respectively arranged above collecting bin A, collecting bin B and collecting bin C; fan bin A, fan bin B and fan bin C are all connected to the fan so that the fan is connected with the air inlet; the size of the connecting point between fan bin A and collecting bin A is smaller than the size of fan bin A.

2. The cut tobacco separation and automatic recovery device with two-stage air separation and multi-channel sedimentation chamber according to claim 1, characterized in that, The first-level vibrating incline screen is a three-layer vibrating screen, and the first-level vibrating incline screen is provided with a vibrating screen outlet A, a vibrating screen outlet B and a vibrating screen outlet C, and are respectively connected to the low, middle and high layers of the first-level vibrating incline screen, and the vibrating screen outlet A, the vibrating screen outlet B and the vibrating screen outlet C are respectively connected to the two-stage air separation mechanism.

3. The automatic recovery device for cut stem separation with two-stage air separation and multi-channel sedimentation chamber according to claim 2, characterized in that, The two-stage air separation mechanism includes a primary air separation channel A, a secondary air separation channel A, a primary air separation channel B, a secondary air separation channel B, a primary air separation channel C and a secondary air separation channel C arranged in a 2*3 manner, and the primary air separation channel A, the primary air separation channel B and the primary air separation channel C are located on a side facing the primary vibrating incline screen; The first-stage air separation channel A is provided with a feed inlet A communicating with the outlet A of the vibrating screen. The first-stage air separation channel B is provided with a feed inlet B communicating with the outlet B of the vibrating screen. The first-stage air separation channel C is provided with a feed inlet C communicating with the outlet C of the vibrating screen. The first-stage air separation channel A, the first-stage air separation channel B, and the first-stage air separation channel C are used for air separating the cut tobacco from the three outlets of the first-stage vibrating inclined screen. The second-stage air separation channel A, the second-stage air separation channel B, and the second-stage air separation channel C are used for air separating the cut tobacco falling to the air inlet.

4. The cut stem separation and automatic recovery device with two-stage air separation and multi-channel sedimentation chamber according to claim 3, characterized in that, The air inlet includes a first-stage air inlet A, a first-stage air inlet B, a first-stage air inlet C, and a second-stage air inlet. The first-stage air inlet A is arranged below the feed inlet A, and its interior communicates with the first-stage air separation channel A and the second-stage air separation channel A. The first-stage air inlet B is arranged below the feed inlet B, and its interior communicates with the first-stage air separation channel B and the second-stage air separation channel B. The first-stage air inlet C is arranged below the feed inlet C, and its interior communicates with the first-stage air separation channel C and the second-stage air separation channel C. The second-stage air inlet is arranged below the second-stage air separation channel A, the second-stage air separation channel B, and the second-stage air separation channel C, and is also connected with a collection channel for discharging the tobacco stems.

5. The cut stem separation automatic recovery device with two-stage air separation and multi-channel sedimentation chamber according to claim 3, characterized in that, The first-stage conveying channel A is connected to the upper end of the first-stage air separation channel A. The first-stage conveying channel B is connected to the upper end of the first-stage air separation channel B. The first-stage conveying channel C is connected to the upper end of the first-stage air separation channel C. The second-stage conveying channel A is connected to the upper end of the second-stage air separation channel A. The second-stage conveying channel B is connected to the upper end of the second-stage air separation channel B. The second-stage conveying channel C is connected to the upper end of the second-stage air separation channel C.

6. The automatic recovery device for cut stem separation with two-stage air separation and multi-channel sedimentation chamber according to claim 5, characterized in that, Transparent glass observation windows are provided on the side walls of the first-stage conveying channel A, the first-stage conveying channel B, the first-stage conveying channel C, the second-stage conveying channel A, the second-stage conveying channel B, and the first-stage conveying channel C respectively and independently to view the air separation situation in the conveying channel in real time.

7. The automatic recovery device for cut stem separation with two-stage air separation and multi-channel sedimentation chamber according to any one of claims 1 to 6, characterized in that, A second-stage vibrating inclined screen is further provided at the output port of the air lock to finally screen the cut tobacco after being screened again by the two-stage air separation mechanism. A material conveying channel is provided at the cut tobacco outlet of the second-stage vibrating inclined screen. A conveyor is provided below the material conveying channel. The conveyor is located on one side of the platform and is used for conveying the screened cut tobacco to the next process. The second-stage vibrating inclined screen and the conveyor are both electrically connected to the electric control cabinet.

8. The cut stem separation automatic recovery device with two-stage air separation and multi-channel sedimentation chamber according to claim 7, characterized in that, A ladder is also provided on one side of the platform for the staff to climb onto the platform and detect the operation of each mechanism.

Citation Information

Patent Citations

  • Multistage pneumatic separation device for eliminating stems from tobacco shreds

    CN101548794A

  • Tobacco shred sorting and recycling device

    CN114950947A

  • Cut stem separation and automatic recovery device with two-stage winnowing and multi-channel settling chamber

    CN218571380U