Concrete cement foamed heat-insulating brick and its manufacturing method

Abstract

The application relates to the field of building bubble bricks, in particular to a concrete cement foamed heat-insulating brick and a manufacturing method thereof. The method is as follows: after bubble mortar is mixed through stirring, the bubble mortar is added into a former through a pipeline; a hydraulic device is used for adjusting shrinkage so that a forming insert plate table is inserted into the bubble mortar; a forward and reverse driver is used for driving and controlling the distance between two groups of central insertion grooves formed by the forming insert plate table; an angle inclinometer is used for driving the forming insert plate table to be obliquely inserted, and after shaping, the bubble brick with an oblique insertion groove is formed; the position of the forming insert plate table in the former is adjusted through control driving, and the position of the central insertion groove is adjusted; after the bubble brick is shaped, the central shaped forming insert plate is taken out, and the bubble brick is finished; the application has the beneficial effect that the through grooves with bubble-shaped inner walls produced can be adjusted and processed in batches according to actual conditions.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of building bubble bricks, and more particularly to a concrete cement foamed insulation brick and a manufacturing method thereof. BACKGROUND

[0002] By foaming the mixed mortar, a lighter bubble brick with a certain supporting effect can be processed, which is used for temporary support and protection in special environments, and is convenient to install and transport; Patent No. CN201310057522.0 discloses a concrete cement foamed insulation brick, which comprises a concrete porous brick as a main body, and a cement foamed material injected into the concrete porous brick, so that the cement foamed material and the concrete porous brick are fully combined. The invention fully utilizes industrial waste fly ash and coal gangue, etc. through formula adjustment and process improvement, does not need to be autoclaved and maintained, has small equipment investment and simple process; the foamed brick produced by the invention has excellent thermal insulation, sound insulation, high strength, good impact resistance, not easy to absorb water, light and pressure-resistant, good weather resistance, environmental protection, energy saving, non-toxic and harmless, etc. In the field of building energy saving in China, it has great market space and development prospect. However, the bubble brick cannot adjust and process the through groove of the inner wall according to the actual situation. SUMMARY

[0003] The purpose of the present application is to provide a concrete cement foamed insulation brick and a manufacturing method thereof, which can adjust and process the through groove of the bubble-shaped inner wall in batches according to the actual situation.

[0004] The purpose of the present application is realized by the following technical solutions:

[0005] A manufacturing method of a concrete cement foamed insulation brick, the method comprising the following steps:

[0006] Step one, after the bubble mortar is mixed by stirring, it is added to the former through a pipeline; the shrinkage is adjusted by a hydraulic device to insert the former plug plate platform into the stationary bubble mortar;

[0007] Step two, the distance between the two groups of center insertion grooves is driven and controlled by the forward and reverse driver;

[0008] Step three, the former plug plate platform is driven to be inserted obliquely by an angle inclinometer, and the bubble brick with an oblique insertion groove is formed after shaping;

[0009] Step four, the position of the former plug plate platform in the former is adjusted by control driving to adjust the position of the center insertion groove;

[0010] Step five, after the bubble brick is shaped, the center shaped former plug plate is taken out, and the processing and preparation are completed.

[0011] The former is limited to slide on the lower combination table by screwing, the upper end of the lower combination table is inserted on the upper insertion combination table, and the lower combination table and the upper insertion combination table are connected by a hydraulic cylinder drive; a plurality of shaped brick grooves are arranged in the former.

[0012] One end of the upper insertion combination table is added with a threaded addition table for offset position adjustment by screwing; the other end of the upper insertion combination table is fixed with an addition connecting pipe for raw material addition.

[0013] The upper end of the threaded addition table slides in the upper insertion combination table through a limiting sliding block, and the inner wall of the threaded addition table is provided with a forward and reverse threaded limiting slot for double-groove forming.

[0014] A foamed insulation brick is made by a concrete cement foamed insulation brick manufacturing method, wherein a through groove is arranged in the foamed insulation brick.

[0015] After stirring and mixing, the mixture is added into the shaped brick grooves in the former through a pipeline, and static shaping is added by uniform flow; the lower combination table and the upper insertion combination table are combined by driving the hydraulic cylinder, and then the former insertion plate table on the upper insertion combination table is inserted into the corresponding shaped brick groove; the former insertion plate table is adjusted according to requirements to form a bubble brick with two different position through grooves, a center combination through groove bubble brick and an inclined insertion bubble brick, which are used for unified batch preparation and production; after the bubble brick is shaped, the center shaped former insertion plate is taken out and can be processed and prepared. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 is a flowchart of the bubble brick of the present application;

[0017] Figure 2 is a structural diagram of the whole of the present application Figure 1 ;

[0018] Figure 3 is a structural diagram of the whole of the present application Figure 2 ;

[0019] Figure 4 is a structural diagram of the lower combination table of the present application;

[0020] Figure 5 is a structural diagram of the combination of the lower combination table and the upper insertion combination table of the present application Figure 1 ;

[0021] Figure 6 is a structural diagram of the combination of the lower combination table and the upper insertion combination table of the present application Figure 2 ;

[0022] Figure 7 is a structural diagram of the upper insertion combination table of the present application;

[0023] Figure 8 is a local structural schematic diagram of the application;

[0024] Figure 9 is a structural schematic diagram of the thread adding station of the application;

[0025] Figure 10 is a structural schematic diagram of the right and left thread arc-shaped insertion frame of the application;

[0026] Figure 11 is a structural schematic diagram of the offset position driver of the application;

[0027] Figure 12 is a structural schematic diagram of the shaped insertion board station of the application Figure 1 ;

[0028] Figure 13 is a structural schematic diagram of the shaped insertion board station of the application Figure 2 .

[0029] In the figure: lower combination station 1; upper insertion combination station 2; hydraulic cylinder 3; shaper 4; thread adding station 5; adding connecting pipe 6; shaped brick groove 7; right and left thread arc-shaped insertion frame 8; right and left thread driver 9; angle inclinators 10; angle inclination drivers 11; offset position drivers 12; left shaped station connecting plate 13; right shaped station connecting plate 14; left shaped station 15; right shaped station 16; right and left thread limiting insertion groove 17; angle rotation limiting groove 18; offset driver 19; limiting sliding offset driver station 20. DETAILED DESCRIPTION

[0030] The application will be further described in detail below in combination with the drawings.

[0031] As shown in the embodiments shown here,

[0032] By adding the stirred mixture through the pipe into the shaped brick groove 7 of the shaper 4, the static shaping is added by uniform flow respectively; by driving the hydraulic cylinder 3 to combine the lower combination station 1 and the upper insertion combination station 2, and then inserting the shaped insertion board station on the upper insertion combination station 2 into the corresponding shaped brick groove 7; according to the requirements, the shaped insertion board station is adjusted to form two different position through grooves of the air bubble brick, the center combination through groove air bubble brick and the inclined insertion air bubble brick, which are used for unified batch preparation production; after the bubble brick shaping, the center shaped insertion board is taken out and the processing preparation is completed.

[0033] Further optimization in combination with the above embodiments:

[0034] Further, the former shaper 4 is limited to slide on the lower combination table 1 by screwing, the upper end of the lower combination table 1 is inserted into the upper inserted combination table 2, and the lower combination table 1 and the upper inserted combination table 2 are driven and connected by the hydraulic cylinder 3; a plurality of shaped brick grooves 7 are arranged in the shaper 4.

[0035] The working process of the concrete cement foamed insulation brick manufacturing method example shown in Figure 2 、 Figure 3 、 Figure 4 and Figure 5 is as follows:

[0036] By screwing to adjust the position of the shaper 4 on the lower combination table 1, the static molding and moving and taking out are facilitated; by driving the hydraulic cylinder 3, the distance between the lower combination table 1 and the upper inserted combination table 2 is adjusted, and the adding is adjusted in cooperation with the production.

[0037] Further optimization is made in combination with the above embodiments:

[0038] Further, one end of the upper inserted combination table 2 is limited to slide by screwing and adds a threaded adding table 5 for offset position adjustment; the other end of the upper inserted combination table 2 is fixed with an adding connecting pipe 6 for raw material adding.

[0039] The working process of the concrete cement foamed insulation brick manufacturing method example shown in Figure 2 、 Figure 3 、 Figure 4 and Figure 5 is as follows:

[0040] The bubble mortar after stirring and mixing is added to the side end of the shaper 4 through the adding connecting pipe 6, and is respectively added to the plurality of shaped brick grooves 7 through automatic flow for static shaping; the position of the threaded adding table 5 on the upper inserted combination table 2 is adjusted by screwing and driving, and then the left and right positions are adjusted to ensure the left and right adjustment of the insertion molding position.

[0041] Further optimization is made in combination with the above embodiments:

[0042] Further, the upper end of the threaded adding table 5 is limited to slide in the upper inserted combination table 2 by a limiting sliding block, and the inner wall of the threaded adding table 5 is provided with a forward and reverse threaded limiting slot 17 for double-groove molding.

[0043] The working process of the concrete cement foamed insulation brick manufacturing method example shown in Figure 6 、 Figure 7 、 Figure 8 and Figure 9 is as follows:

[0044] The positive and negative screw limiting slot 17 in the inner wall of the screw adding table 5 is convenient for the separation and combination adjustment of the left shaping table 15 and the right shaping table 16 of the positive and negative screw cooperation driving forming plugboard table, and then the position of the left shaping table 15 and the right shaping table 16 is determined and adjusted, which is convenient for forming the air bubble brick with two through grooves in the inner wall.

[0045] Further optimization is made in combination with the above embodiments:

[0046] Further, the positive and negative screw arc-shaped plug-in frame 8 is transversely limited and slidably arranged on the positive and negative screw limiting slot 17 in the screw adding table 5, the positive and negative screw arc-shaped plug-in frame 8 is driven and connected to the positive and negative screw rod on the positive and negative screw driver 9 through positive and negative screw cooperation, and the positive and negative screw driver 9 is fixed on the screw adding table 5.

[0047] The working process of the concrete cement foamed insulation brick manufacturing method example shown in Figure 6 、 Figure 7 、 Figure 8 and Figure 9 is as follows:

[0048] The positive and negative screw rod on the positive and negative screw driver 9 drives the transverse sliding of the two screw adding tables 5 in the positive and negative screw limiting slot 17, and then the position of the positive and negative screw arc-shaped plug-in frame 8 is determined and adjusted; and then the distance between the left shaping table 15 and the right shaping table 16 is combined and driven.

[0049] Further optimization is made in combination with the above embodiments:

[0050] Further, the forming plugboard includes a left shaping table connecting plate 13, a right shaping table connecting plate 14, a left shaping table 15 and a right shaping table 16, the lower end of the left shaping table connecting plate 13 is fixed with a plurality of left shaping tables 15, and the lower end of the right shaping table connecting plate 14 is fixed with a plurality of right shaping tables 16; the left shaping table 15 and the right shaping table 16 are attached.

[0051] The working process of the concrete cement foamed insulation brick manufacturing method example shown in Figure 6 、 Figure 7 、 Figure 8 and Figure 9 is as follows:

[0052] The left shaping table connecting plate 13 and the right shaping table connecting plate 14 on the forming plugboard are connected to a plurality of left shaping tables 15 and right shaping tables 16, and then a plurality of air bubble bricks are conveniently formed and determined, which is convenient for batch standing processing and adjustment.

[0053] Further optimization is made in combination with the above embodiments:

[0054] Further, the left shaping table connecting plate 13 and the right shaping table connecting plate 14 are respectively fixed on the offset position driver 12 through connecting rods; the offset position driver 12 is provided with an offset driver 19 and a limit sliding offset driving table 20; the offset driver 19 drives the limit sliding offset driving table 20 to slide in the offset position driver 12 through screw thread cooperation; and the offset driver 19 is fixed on the offset position driver 12.

[0055] The working process of the concrete cement foamed insulation brick manufacturing method example shown in Figure 8 、 Figure 9 、 Figure 10 and Figure 11 is as follows:

[0056] The limit sliding offset driving table 20 in the offset position driver 12 is driven to displace in the offset position driver 12 through the screw thread cylinder and the screw thread rod cooperation connection of the offset driver 19 provided in the offset position driver 12, and then the limit sliding offset driving table 20 and the left shaping table connecting plate 13 and the right shaping table connecting plate 14 are adjusted in the lateral position after the position of the offset position driver 12 is determined; through the symmetrical positive and negative thread cooperation, the left shaping table 15 and the right shaping table 16 on the left shaping table connecting plate 13 and the right shaping table connecting plate 14 are conveniently combined and adjusted to form an integral whole, and then a center combined through-slot bubble brick is conveniently formed.

[0057] The above embodiments are further optimized in combination:

[0058] Further, the outer wall of the offset position driver 12 is rotated in the angle rotating limit groove 18 of the positive and negative thread arc-shaped insertion frame 8 through a limit rotating ring; the offset position driver 12 drives the angle tilt driver 11 through gear meshing; and the angle tilt driver 11 is fixed on the screw thread adding table 5.

[0059] The working process of the concrete cement foamed insulation brick manufacturing method example shown in Figure 8 、 Figure 9 、 Figure 10 and Figure 11 is as follows:

[0060] Through the gear meshing drive of the angle tilt driver 11, the outer wall of the offset position driver 12 is rotated in the angle rotating limit groove 18 of the positive and negative thread arc-shaped insertion frame 8 through a limit rotating ring, and then the left shaping table connecting plate 13, the right shaping table connecting plate 14, the left shaping table 15 and the right shaping table 16 are angularly tilted, and then the inclined insertion bubble brick is conveniently processed and placed, and the use of the bubble brick in the building environment is facilitated.

[0061] The above embodiments are further optimized in combination:

[0062] Further, the left shaping table 15 and the right shaping table 16 are inserted into the shaping brick groove 7. A foamed thermal insulation brick is made by a concrete cement foamed thermal insulation brick making method, wherein a through groove is arranged in the foamed thermal insulation brick

[0063] This part is according to Figure 8 、 Figure 9 、 Figure 10 and Figure 11 The working process of the concrete cement foamed thermal insulation brick making method is as follows:

[0064] The bubble mortar in the shaping brick groove 7 is left to stand into a bubble brick, the left shaping table 15 and the right shaping table 16 are inserted, separated, combined and inclined, and then different forms of bubble bricks are processed, which are convenient for use in different occasions and environments.

[0065] In the device, the fixed connection can be fixed by welding, plug combination, casting integral molding and screw fixing, and is adapted and selected in combination with the mounting and dismounting mode; the rotary connection can be that a bearing is baked on a shaft, a spring retainer groove or an inter-shaft retainer is arranged on the shaft or a shaft hole, an elastic retainer is clamped in the spring retainer groove or the inter-shaft retainer, the shafting is axially fixed, the relative sliding of the bearing is realized, and rotation is realized; the limiting sliding refers to the sliding of a sliding block with a ball or a bearing and a sliding groove in combination, the sliding track, the sliding direction and the position are limited, and the sliding mode of limiting the position is limited; different connection modes are used for further division and use in combination with different use environments.

Claims

1. A method for manufacturing foamed concrete insulation bricks, characterized in that: The method includes the following steps: Step 1: After mixing the aerated mortar, add it into the molding machine through a pipe; adjust the shrinkage using a hydraulic device to insert the molding plate into the stationary aerated mortar. Step 2: The distance between the two sets of center slots is controlled by the forward and reverse drivers to form the molding plate stage; Step 3: The molding plate stage is tilted and inserted by the angle tilter, and the bubble brick is shaped into an inclined slot after shaping. Step 4: Adjust the position of the molding plate stage within the molding machine by controlling the drive; Step 5: After the bubble brick has been shaped, remove the central shaping plate to complete the processing. The molding device (4) slides on the lower assembly platform (1) through a threaded connection. The upper end of the lower assembly platform (1) is inserted into the upper insertion assembly platform (2). The lower assembly platform (1) and the upper insertion assembly platform (2) are connected by a hydraulic cylinder (3). Multiple shaped brick grooves (7) are provided inside the molding device (4). One end of the upper insertion assembly (2) is fitted with a threaded sliding addition assembly (5) for offset position adjustment; the other end of the upper insertion assembly (2) is fixed with an addition connection pipe (6) for adding raw materials. The upper end of the thread adding platform (5) slides within the upper insertion assembly platform (2) via a limiting slider. The inner wall of the thread adding platform (5) is provided with positive and negative thread limiting slots (17) for double groove forming. The threaded addition platform (5) has a horizontally limited sliding slot (17) with a threaded arc-shaped insert frame (8). The threaded arc-shaped insert frame (8) is connected to the threaded rod on the threaded driver (9) through the threaded engagement. The threaded driver (9) is fixed on the threaded addition platform (5). The forming insert includes a left shaping stage connecting plate (13), a right shaping stage connecting plate (14), a left shaping stage (15), and a right shaping stage (16). Multiple left shaping stages (15) are fixed to the lower end of the left shaping stage connecting plate (13), and multiple right shaping stages (16) are fixed to the lower end of the right shaping stage connecting plate (14). The left shaping stages (15) and the right shaping stages (16) are attached to each other. The left shaping stage connecting plate (13) and the right shaping stage connecting plate (14) are respectively fixed on the offset position driver (12) by connecting rods; the offset position driver (12) is provided with an offset driver (19) and a limiting sliding offset driving stage (20). The offset driver (19) drives the offset driving stage (20) to slide within the offset position driver (12) by threaded engagement. The offset driver (19) is fixed on the offset position driver (12). The outer wall of the offset position driver (12) rotates within the angle rotation limiting groove (18) of the positive and negative threaded arc-shaped insert frame (8) through the limiting rotating ring; the offset position driver (12) meshes with the angle tilt driver (11) through gears, and the angle tilt driver (11) is fixed on the thread adding table (5); The left shaping table (15) and the right shaping table (16) are inserted into the shaping brick groove (7); The foamed insulation brick has a through groove inside.

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