Antifouling electric porcelain punch forming integrated machine

Abstract

The application relates to the technical field of anti-fouling electric porcelain processing, and discloses an anti-fouling electric porcelain punch forming integrated machine, which comprises a first machine body, one side of the first machine body is provided with a second machine body, the top of the second machine body is fixedly connected with a side plate, the top of the first machine body is provided with a punch mechanism, the top of the second machine body is provided with a forming mechanism and a mud discharging mechanism, the mud discharging mechanism comprises a second placing seat, a supporting block, an inclined plate, a second motor, a rotating rod, a rotating blade, a supporting leg, a frame, a conveying belt, a third motor and a chain wheel, and the second placing seat is fixedly connected to the side plate. The second motor can drive the rotating blade to rotate, so that the inside of the second placing seat is stirred, the second placing seat is prevented from being blocked, and the mud discharging effect is affected; the inclined plate is arranged to facilitate the waste mud generated in the forming process to be discharged onto the conveying belt; and the third motor can drive the conveying belt to convey and discharge the waste mud.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of anti-fouling electric porcelain processing, in particular to an anti-fouling electric porcelain punch forming integrated machine. BACKGROUND

[0002] Electric porcelain is an important basic device in the electric power industry. Electric porcelain refers to a kind of porcelain electric insulating material with good insulation and mechanical strength, such as an insulator. Electric porcelain is a component mainly used for support and insulation in the power system, and sometimes serves as a container for other electrical components. Therefore, it has high requirements for mechanical properties, electrical properties and environmental resistance. Electric porcelain mainly includes feldspar porcelain, alumina porcelain and talc porcelain and other ceramics. Generally, electric porcelain is classified according to product shape, voltage level and application environment: 1. According to product shape, it can be divided into disc-shaped suspension insulator, needle-type insulator, rod-shaped insulator, hollow insulator and the like; 2. According to voltage level, it can be divided into low-voltage (AC 1000V and below, DC 1500V and below) insulator and high-voltage (AC 1000V and above, DC 1500V and above) insulator, wherein the high-voltage insulator is further divided into super-high-voltage (AC 330kV and 500kV, DC 500kV) and extra-high-voltage (AC 750kV and 1000kV, DC 800kV); 3. According to use characteristics, it can be divided into line insulator and electric station or electric appliance insulator; 4. According to use environment, it can be divided into indoor insulator and outdoor insulator and the like. Electric porcelain is mainly used in power transmission lines, substations, electrical equipment and other special industries such as rail transit power systems of various voltage levels in the power system to connect conductors or components of different potentials and play the role of insulation and support. For example, disc-shaped suspension insulator and long rod-shaped insulator for high-voltage line tension or suspension, rod-shaped support insulator for bus or equipment support in substations, hollow insulator for transformer bushings, switchgear, capacitors or mutual inductors and the like.

[0003] During the processing of electric porcelain, the mud section needs to be punched. At present, the processing is mainly carried out manually, which is high in labor intensity, low in production efficiency and high in labor cost. SUMMARY

[0004] (I) Technical problems solved

[0005] In view of the deficiencies of the prior art, the application provides an anti-fouling electric porcelain punch forming integrated machine.

[0006] (II) Technical solutions

[0007] To achieve the above object, the present application provides the following technical scheme: The anti-fouling electric porcelain punch forming integrated machine, including first machine body, the side of first machine body is provided with second machine body, and the top of second machine body is fixedly connected with side plate, the top of first machine body is provided with punch mechanism, the top of second machine body is provided with forming mechanism and mud discharge mechanism, the mud discharge mechanism includes second placing seat, support block, inclined plate, second motor, rotating rod, rotary blade, support leg, frame, conveying belt, third motor, chain wheel, the second placing seat is fixedly connected on the side plate, the support block is fixedly connected on the top of second machine body, the inclined plate is fixedly connected on the top of support block, the second motor is fixedly installed on the inner wall top of first machine body, the rotating rod one end is fixedly connected with the shaft coupling of second motor, and the other end of rotating rod is through first bearing and penetrates the inner wall top of second machine body and inclined plate and extends to the inside of second placing seat, the rotary blade is fixedly connected on the outer wall of rotating rod.

[0008] In the embodiment of the application, the support leg is arranged at the back of the second machine body, the frame is fixedly connected to the top of the support leg, and one end of the top of the frame is fixedly connected to the top of the second machine body, the driving wheel and the driven wheel of the conveying belt are rotatably connected to the inner wall of the frame through the second bearing, the third motor is fixedly installed on the bottom of the frame, the main sprocket of the chain wheel is fixedly sleeved on the shaft coupling of the third motor, and the driven sprocket of the chain wheel is fixedly sleeved on the driving wheel of the conveying belt.

[0009] In the embodiment of the application, the punch mechanism includes a first support frame, a hydraulic punch, an upper die, a transplanting clamp, a first placing seat, and a lower die, the first support frame is fixedly connected to the top of the first machine body, the hydraulic punch is fixedly installed on the first support frame, the upper die is fixedly connected to the hydraulic punch, the transplanting clamp is fixedly installed on the first machine body and the second machine body, the first placing seat is fixedly installed on the top of the first machine body, and the lower die is arranged on the top of the first placing seat.

[0010] In the embodiment of the application, the forming mechanism includes a second support frame, a first motor, a stud, a moving block, a support rod, and a cutter, the second support frame is fixedly connected to the top of the second machine body, the first motor is fixedly installed on the top of the second support frame, one end of the stud is fixedly connected with the shaft coupling of the first motor, and the other end of the stud penetrates the top of the second support frame through the third bearing and is rotatably connected with the inner wall bottom of the second support frame through the fourth bearing, the moving block is arranged on the stud and is threadedly connected with the stud, the support rod is fixedly connected to the moving block, and the cutter is fixedly installed on the bottom of the support rod.

[0011] In the embodiment of the application, the bottom of the first machine body and the second machine body is provided with a pad, and the pad is arranged to improve the stability of the first machine body and the second machine body.

[0012] In the embodiment of the present application, the two sides of the frame body are fixedly connected with the baffle plates, and the baffle plates are arranged to prevent the waste mud generated during the forming from falling off from the two sides of the conveying belt.

[0013] In the embodiment of the present application, the transplanting clamp comprises a linear motor, a cylinder and a clamping arm, the linear motor is fixedly installed on the first body and the second body, the cylinder is fixedly installed on the linear motor, and the clamping arm is fixedly installed on the cylinder. The linear motor is arranged to facilitate the movement of the punched mud section from the first placing seat to the second placing seat. The cylinder is arranged to drive the clamping arm to ascend and descend. The clamping arm is arranged to facilitate the clamping of the mud section.

[0014] In the embodiment of the present application, the cutter is arranged directly above the second placing seat, so as to facilitate the forming operation of the punched mud section.

[0015] (Three) beneficial effects

[0016] Compared with the prior art, the present application provides the anti-fouling electric porcelain punch forming integrated machine, which has the following beneficial effects:

[0017] 1. The anti-fouling electric porcelain punch forming integrated machine can drive the rotary blade to rotate through the second motor, thereby agitating the inside of the second placing seat, avoiding the blockage of the second placing seat and affecting the mud discharging effect. The inclined plate is arranged to facilitate the discharge of the waste mud generated during the forming into the conveying belt. The third motor is arranged to drive the conveying belt to convey and discharge the waste mud.

[0018] 2. The anti-fouling electric porcelain punch forming integrated machine can punch the electric porcelain mud section through the hydraulic punch, and can move the punched mud section to the next step through the transplanting clamp, thereby improving the automation and stability of the device.

[0019] 3. The first motor is arranged to drive the cutter to descend, thereby forming and processing the punched mud section, further improving the automation degree of the device, saving labor, improving the working efficiency of the mud section processing, and reducing the labor cost. DETAILED DESCRIPTION

[0020] The accompanying drawings are used to provide a further understanding of the present application, and constitute a part of the specification, together with the embodiments of the present application, to explain the present application, and do not constitute a limitation of the present application. In the drawings:

[0021] Fig. 1 It is a structural schematic view of the anti-fouling electric porcelain punch forming integrated machine.

[0022] Fig. 2Front view of the anti-fouling electric porcelain punch forming integrated machine of the present application;

[0023] Fig. 3 Front view of the anti-fouling electric porcelain punch forming integrated machine of the present application;

[0024] Fig. 4 Front view of the anti-fouling electric porcelain punch forming integrated machine of the present application;

[0025] Fig. 5 Front view of the anti-fouling electric porcelain punch forming integrated machine of the present application;

[0026] Fig. 6 Front view of the anti-fouling electric porcelain punch forming integrated machine of the present application;

[0027] In the figure: 1, first machine body; 2, punch mechanism; 201, first support frame; 202, hydraulic punch; 203, upper die; 204, transplanting clamp; 205, first placement seat; 206, lower die; 3, second machine body; 4, forming mechanism; 401, second support frame; 402, first motor; 403, stud; 404, moving block; 405, support rod; 406, cutter; 5, mud discharge mechanism; 501, second placement seat; 502, support block; 503, inclined plate; 504, second motor; 505, rotating rod; 506, rotating blade; 507, support leg; 508, frame; 509, conveyor belt; 510, third motor; 511, chain wheel; 6, cushion block. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments of the present application.

[0029] Examples of the described embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary and are intended to explain the present application, and cannot be understood as a limitation of the present application.

[0030] In the description of the present application, it is to be understood by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0031] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above-mentioned terms in the present application can be understood according to the specific circumstances.

[0032] Example 1

[0033] As Figs. 1-6As shown, the present application provides a dirt-proof electric porcelain punch forming integrated machine, which comprises a first machine body 1, a second machine body 3 is arranged on one side of the first machine body 1, and a side plate is fixedly connected to the top of the second machine body 3, a punch mechanism 2 is arranged on the top of the first machine body 1, a forming mechanism 4 and a mud discharge mechanism 5 are arranged on the top of the second machine body 3, the mud discharge mechanism 5 comprises a second placing seat 501, a supporting block 502, an inclined plate 503, a second motor 504, a rotating rod 505, a rotating blade 506, a supporting leg 507, a frame 508, a conveyor belt 509, a third motor 510 and a chain wheel 511, the second placing seat 501 is fixedly connected to the side plate, the supporting block 502 is fixedly connected to the top of the second machine body 3, the inclined plate 503 is fixedly connected to the top of the supporting block 502, the second motor 504 is fixedly installed on the inner wall top of the first machine body 1, one end of the rotating rod 505 is fixedly connected with the shaft coupling of the second motor 504, and the other end of the rotating rod 505 penetrates through the inner wall top of the second machine body 3 and the inclined plate 503 and extends into the inside of the second placing seat 501 through the first bearing, the rotating blade 506 is fixedly connected to the outer wall of the rotating rod 505, the supporting leg 507 is arranged behind the second machine body 3, the frame 508 is fixedly connected to the top of the supporting leg 507, one end of the top of the frame 508 is fixedly connected to the top of the second machine body 3, the driving wheel and the driven wheel of the conveyor belt 509 are rotatably connected with the inner wall of the frame 508 through the second bearing, the third motor 510 is fixedly installed on the bottom of the frame 508, the main sprocket of the chain wheel 511 is fixedly sleeved on the shaft coupling of the third motor 510, and the slave sprocket of the chain wheel 511 is fixedly sleeved on the driving wheel of the conveyor belt 509, baffles are fixedly connected to the two sides of the frame 508, the baffles are arranged to prevent the waste mud generated by forming from falling from the two sides of the conveyor belt 509, and the bottom of the first machine body 1 and the bottom of the second machine body 3 are both provided with a pad 6, the pad 6 is arranged to improve the stability of the first machine body 1 and the second machine body 3.

[0034] In the embodiment, the second motor 504 is arranged to drive the rotating blade 506 to rotate, so as to stir the inside of the second placing seat 501, avoid the second placing seat 501 from being blocked, and affect the mud discharge effect, the inclined plate 503 is arranged to facilitate the waste mud generated by forming to be discharged onto the conveyor belt 509, and the third motor 510 is arranged to drive the conveyor belt 509 to convey and discharge the waste mud.

[0035] Embodiment 2

[0036] As Figs. 1-6As shown, based on Embodiment 1, the present invention provides a technical solution: Preferably, the stamping mechanism 2 includes a first support frame 201, a hydraulic press 202, an upper die 203, a transplanting fixture 204, a first placement seat 205, and a lower die 206. The first support frame 201 is fixedly connected to the top of the first machine body 1, the hydraulic press 202 is fixedly installed on the first support frame 201, the upper die 203 is fixedly connected to the hydraulic press 202, and the transplanting fixture 204 is fixedly installed on the first machine body 1 and the second machine body 3. The transplanting fixture 204 includes... The machine includes a linear motor, a cylinder, and a clamping arm. The linear motor is fixedly mounted on the first machine body 1 and the second machine body 3. The cylinder is fixedly mounted on the linear motor, and the clamping arm is fixedly mounted on the cylinder. The linear motor is used to facilitate the movement of the stamped mud segment from the first placement seat 205 to the second placement seat 501. The cylinder is used to drive the clamping arm to lift and lower. The clamping arm is used to facilitate the clamping of the mud segment. The first placement seat 205 is fixedly mounted on the top of the first machine body 1, and the lower mold 206 is located on the top of the first placement seat 205.

[0037] In this embodiment, the electric porcelain clay segment can be stamped by setting up a hydraulic press 202, an upper mold 203 and a lower mold 206, and the stamped clay segment can be moved to the next step by setting up a transfer clamp 204, thereby improving the automation and stability of the device.

[0038] Example 3

[0039] like Figs. 1-6 As shown, based on Embodiment 1, the present invention provides a technical solution: Preferably, the forming mechanism 4 includes a second support frame 401, a first motor 402, a stud 403, a moving block 404, a support rod 405, and a cutter 406. The second support frame 401 is fixedly connected to the top of the second body 3. The first motor 402 is fixedly installed on the top of the second support frame 401. One end of the stud 403 is fixedly connected to the coupling of the first motor 402, and the other end of the stud 403 passes through the top of the second support frame 401 through a third bearing and is rotatably connected to the bottom of the inner wall of the second support frame 401 through a fourth bearing. The moving block 404 is disposed on the stud 403 and threadedly connected to the stud 403. The support rod 405 is fixedly connected to the moving block 404. The cutter 406 is fixedly installed on the bottom of the support rod 405. The cutter 406 is located directly above the second placement seat 501. By placing the cutter 406 directly above the second placement seat 501, it is to facilitate the forming operation of the stamped mud segment.

[0040] In this embodiment, by setting the first motor 402 to drive the cutter 406 to descend, the stamped mud segment is shaped and processed, which further improves the automation level of the device, saves manpower, improves the efficiency of mud segment processing, and reduces labor costs.

[0041] The working principle of this anti-fouling electric porcelain stamping and forming integrated machine will be explained in detail below.

[0042] like Figs. 1-6 As shown, during use, the cut cylindrical clay segment is placed in the lower mold 206. The hydraulic press 202 is activated, causing the upper mold 203 to move downwards. This allows the upper mold 203 and lower mold 206 to initially press and shape the cylindrical clay segment. Then, the transfer clamp 204 holds the clay segment and moves it to the second placement seat 501. The first motor 402 is activated, causing the stud 403 to rotate, which in turn causes the moving block 404 to descend, thereby causing the cutter 406 to descend and further press the clay segment. In the second processing, the waste sludge produced falls onto the inclined plate 503 through the second placement seat 501, and then slides onto the conveyor belt 509 through the inclined plate 503. By starting the second motor 504 and the third motor 510, the second motor 504 drives the rotating rod 505 to rotate, thereby driving the rotating blade 506 to rotate, avoiding blockage inside the second placement seat 501. The third motor 510 drives the main sprocket of the chain wheel 511 to rotate, thereby driving the conveyor belt 509 to transport and discharge the waste sludge through the driven sprocket of the chain wheel 511.

[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising a reference structure" does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A pollution-proof electric porcelain punch forming integrated machine, comprising a first machine body (1), characterized in that: The first body (1) is provided with a second body (3) on one side, and the top of the second body (3) is fixedly connected with a side plate, the top of the first body (1) is provided with a punching mechanism (2), the top of the second body (3) is provided with a forming mechanism (4) and a mud discharging mechanism (5), the mud discharging mechanism (5) comprises a second placing seat (501), a supporting block (502), an inclined plate (503), a second motor (504), a rotating rod (505), a rotating blade (506), a supporting leg (507), a frame (508), a conveyor belt (509), a third motor (510), a chain wheel (511), the second placing seat (501) is fixedly connected on the side plate, the supporting block (502) is fixedly connected on the top of the second body (3), the inclined plate (503) is fixedly connected on the top of the supporting block (502), the second motor (504) is fixedly installed on the inner wall top of the first body (1), one end of the rotating rod (505) is fixedly connected with the shaft coupling of the second motor (504), and the other end of the rotating rod (505) penetrates through the inner wall top of the second body (3) and the inclined plate (503) and extends to the inside of the second placing seat (501) through the first bearing, and the rotating blade (506) is fixedly connected on the outer wall of the rotating rod (505).

2. The anti-fouling electro-ceramic punch forming integrated machine according to claim 1, characterized in that: The supporting leg (507) is arranged at the back of the second body (3), the frame (508) is fixedly connected on the top of the supporting leg (507), one end of the top of the frame (508) is fixedly connected on the top of the second body (3), the driving wheel and the driven wheel of the conveyor belt (509) are rotatably connected with the inner wall of the frame (508) through the second bearing, the third motor (510) is fixedly installed on the bottom of the frame (508), and the main sprocket of the chain wheel (511) is fixedly sleeved on the shaft coupling of the third motor (510), and the slave sprocket of the chain wheel (511) is fixedly sleeved on the driving wheel of the conveyor belt (509).

3. The anti-fouling electro-ceramic punch forming integrated machine according to claim 1, characterized in that: The punching mechanism (2) comprises a first supporting frame (201), a hydraulic punch (202), an upper die (203), a transplanting clamp (204), a first placing seat (205) and a lower die (206), the first supporting frame (201) is fixedly connected on the top of the first body (1), the hydraulic punch (202) is fixedly installed on the first supporting frame (201), the upper die (203) is fixedly connected on the hydraulic punch (202), the transplanting clamp (204) is fixedly installed on the first body (1) and the second body (3), the first placing seat (205) is fixedly installed on the top of the first body (1), and the lower die (206) is arranged on the top of the first placing seat (205).

4. The anti-fouling electro-ceramic press forming integrated machine according to claim 1, characterized in that: The forming mechanism (4) comprises a second support frame (401), a first motor (402), a stud (403), a moving block (404), a support rod (405), and a cutter (406), the second support frame (401) is fixedly connected to the top of the second body (3), the first motor (402) is fixedly installed on the top of the second support frame (401), one end of the stud (403) is fixedly connected with the shaft coupling of the first motor (402), and the other end of the stud (403) penetrates through the top of the second support frame (401) through a third bearing and is rotatably connected with the inner wall bottom of the second support frame (401) through a fourth bearing, the moving block (404) is arranged on the stud (403) and is threadedly connected with the stud (403), the support rod (405) is fixedly connected to the moving block (404), and the cutter (406) is fixedly installed on the bottom of the support rod (405).

5. The anti-fouling electro-ceramic press forming integrated machine according to claim 1, characterized in that: The bottom of the first body (1) and the bottom of the second body (3) are provided with a cushion block (6).

6. The anti-fouling electro-ceramic press forming integrated machine according to claim 1, characterized in that: Both sides of the frame body (508) are fixedly connected with baffle plates.

7. The anti-fouling electro-ceramic press forming integrated machine according to claim 3, characterized in that: The transplanting clamp (204) comprises a linear motor, a cylinder and a clamping arm, the linear motor is fixedly installed on the first body (1) and the second body (3), the cylinder is fixedly installed on the linear motor, and the clamping arm is fixedly installed on the cylinder.

8. The anti-fouling electro-ceramic press forming integrated machine according to claim 4, characterized in that: The cutter (406) is directly above the second placing seat (501).

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